Great Planes GPMA1806 User Manual

SPECIFICATIONS
Wingspan:
Length: Weight:
Wing Area:
Wing Loading:
39.5 in [1000mm]
30.5 in [775mm] 25–28 oz [710 – 795 g]
2
174 i n
20.7– 23.2 oz /ft
[11.2 dm2]
2
[63–71 g/dm2]
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
INSTRUCTION
MANUAL
Motor:
Radio:
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
28-45-3600 Ammo
ESC:
50A for brushless motors 5-channel, 3 servos,
programmable mixing
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Entire Contents © 2013 Hobbico,® Inc. All rights reserved.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
GPMA1806 Mnl
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ACADEMY OF MODEL AERONAUTICS . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . . 3
Power System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Radio Control System . . . . . . . . . . . . . . . . . . . . . . . . . 3
Z-Bend Pliers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools and Building Supplies . . . . . . . . . . . . . . . . . . . . . 3
LiPo Charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . 4
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . 5
Test-Mount the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Prepare the Motor and ESC. . . . . . . . . . . . . . . . . . . . . 7
Hook Up the Elevator. . . . . . . . . . . . . . . . . . . . . . . . . . 8
Make the Aileron Pushrods . . . . . . . . . . . . . . . . . . . . 12
Hook Up the Ailerons . . . . . . . . . . . . . . . . . . . . . . . . . 13
INTRODUCTION
Congratulations and thank you for purchasing the Rifl e 1M (1-meter). You probably know the “1M’s” little brother and
predecessor, the Rifl e. The Rifl e has been successful beyond our expectations and we’ve incorporated everything we’ve learned from it into the 1M. Conveniently, the updates also make the 1M extraordinarily simple—its basic design and layout (not to mention complete instruction manual!) make assembly and installation straight forward without having to do any scratch-building or fi guring out on your own. Although the 1M is not made from exotic (and expensive) composites, its ultra-simplicity will get you into the air easily, quickly and economically. But don’t forget, it’s still wicked-fast too!
Someday you may aspire to step up to the big leagues and
buy one of those high-end, all-out racers you’ve heard about, but even then you’ll want to keep your 1M on-hand and fl ight­ready for whenever you’re craving some fast and easy fun!
For the latest technical updates or manual corrections to the Rifl e 1M visit the Great Planes web site at www.greatplanes.
com. Open the “Airplanes” link, then select the Rifl e 1M
ARF. If there is new technical information or changes to this
model a “tech notice” box will appear in the upper left corner of the page.
ACADEMY OF MODEL AERONAUTICS
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership
provides liability insurance coverage, protects modelers’ rights and interests and is required to fl y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
PREPARE THE MODEL TO FLY . . . . . . . . . . . . . . . . . . . 15
Check the C.G.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Set the Control Throws. . . . . . . . . . . . . . . . . . . . . . . . 16
FINAL PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 17
Identify Your Model . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Propeller Balancing . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Prefl ight Ground Check . . . . . . . . . . . . . . . . . . . . . . . 18
Set a Flight Timer. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Spare Propellers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Select a Proper Flying Site . . . . . . . . . . . . . . . . . . . . 19
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Motor Safety Precautions. . . . . . . . . . . . . . . . . . . . . . 19
Hand Launch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Flying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Lateral Balance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Final Thoughts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
IMPORTANT!!! Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid fl ying near full-scale aircraft and avoid fl ying near or over groups of people.
SAFETY PRECAUTIONS
Protect Your Model, Yourself & Others…
Follow These Important Safety Precautions
1. Your Rifl e 1M should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the
1M, if not assembled and operated correctly, could possibly
cause injury to your se lf or spect ator s and damage to prope rty.
2.
You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must use an R/C radio system that is in good condition, a correctly sized motor, and other components as specifi ed in this instruction manual. All components must be correctly installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every fl i g h t .
4. While this kit has been fl ight tested to exceed normal use, if the plane will be used for extremely high stress fl ying, or if a motor larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
5. WARNING: The fuselage, wing and horizontal stabilizer included in this kit are made of fi berglass, the fi bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fi berglass dust, as the dust will
2
blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fi berglass parts. Vacuum the parts and the work area thoroughly after working with fi berglass parts.
We, as the kit manufacturer, provide you with a top quality, thoroughly-tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representa­tions are expressed or implied as to the performance or safety of your completed model.
NOTE: Some technically-minded modelers who wish to check the wing, stab and motor thrust angles may do so by
visiting the web site at www.greatplanes.com and clicking
on “Technical Data.”
Remember: to end up with a well-built model that is straight and true.
Take your time and follow the instructions
ADDITIONAL ITEMS REQUIRED
Power System
Radio Control System
To take full advantage of the dual aileron servos, a 5-channel
programmable radio is required. It will let you operate the aileron servos separately as ailerons, and together as
“spoilerons” to aid in landing. You could also use a regular,
non-programmable 4-channel radio and link the aileron servos with a Y-connector, but spoilerons will not be available.
Three micro servos in the 20 oz-in [1.5 kg-cm] torque range
are also required. Futaba digital, metal gear S3156 servos (FUTM0656) could be considered slightly overkill, at 28 oz-in [2.0 kg-cm] torque. But their durability has been proven in this type of plane and will give you peace of mind. Metal gears aren’t absolutely necessary, however. Futaba S3157 digital servos (FUTM0657) or S3117 servos (FUTM0417) are also suitable.
Z-Bend Pliers
Two power setups are recommended for the Rifl e 1M; a
speed setup and a sport setup. Simply, the speed setup will get you approximately 130mph and the sport setup will
get you approximately 100mph. If you’re all about speed, then you’ve already made your decision! But for those who may be unsure, the beauty of the sport setup is that the
1M will still have that thrilling “zip,” but will be less powerful
and lighter—making it natural to fl y and land slower and closer and perform conventional aerobatics such as loops, rolls and inverted circuits almost the same as a “regular” plane. Conveniently, the only difference between the two setups is the propeller and battery, so when you’re ready to step up all you’ll have to do is mount a new prop, slip in a different battery and recheck the C.G.! Following are the recommended power components for each:
SPEED setup SPORT setup
BATTERY
PROPELLER
MOTOR
ESC*
*Note: The Castle Creations Ice Lite 50 features in-
fl ight data logging. To take advantage of Data Logging and view important information such as current, Watts, RPM, etc., the Castle Link USB Programming Kit is also required (CSEM9999).
See page 18 for discussion and more data about these two setups including Watts, current, fl ight time, propellers options, etc.
3S 2200mAh 30C
LiPo (GPMP0861)
APC 4.5x4.1 (APCQ4840)
28–45– 3600 Ammo Brushless
Inrunner (GPMG5220)
Castle Creations Ice Lite 50
(CSEM6900)
2S 2200mAh 30C LiPo (FPWP6197)
APC 5.25x6.25
(APCQ4096)
In addition to the list of tools and building supplies listed below, we wanted to specifi cally note that Z-bend pliers (HCAR2000) will be required to make the aileron pushrods. A length of straight wire is included, but the wires must be cut to length and Z-bends made on both ends. Don’t skimp on this important tool which is a “must-have” for your hobby work bench anyway.
Tools and Building Supplies
Other than ordinary hobby tools, the following items were used to assemble the Rifl e 1M as illustrated in this manual:
Zap Goo (for gluing in servos) (PAAR3200) Electrical solder, soldering iron Great Planes 3/16" heat shrink tubing (GPMM1056) Du-Bro 1/8" [3mm] double-sided foam mounting tape
(DUBQ3551)
Deans® Ultra Plug® Male connector (WSDM1302) ❍ 30-Minute Epoxy (GPMR6043) (2) 6" [150mm] servo extensions for aileron servos to
receiver (FUTM4506 for Futaba)
Spare propellers (See page 19 for more about
propellers)
OPTIONAL: M3 x 5 button-head motor mounting screws (to
upgrade the M3 x 5 Phillips screws included with the Ammo motor) (HPIC3250). If button-head screws are used, a quality, 2.0mm Allen hex driver such as a Duratrax Ultimate Hex Driver (DTXR0289) is also recommended.
3
LiPo Charger
A balancing LiPo battery charger is required. Both the Triton EQ (GPMM3155) and Triton 2 EQ (GPMM3156) are perfect
for the size of batteries used in the Rifl e 1M. At 50 watts
AC the EQ can charge a 3S 2200mAh battery at nearly 2C
taking a little less than 30 minutes. At 100 watts AC the 2 EQ can charge batteries even faster. Both chargers also require a banana plug-to-Deans charge lead (GPMM3418).
KIT INSPECTION
Before starting to build, take an inventory of this kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Ph: (217) 398-8970, ext. 5 Champaign, IL 61822 Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes Rifl e 1M are available
using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site
at www.greatplanes.com. Choose “Where to Buy” at the
bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa or MasterCard number and expiration date for payment.
Mail parts orders Hobby Services and payments by 3002 N Apollo Drive, Suite 1 personal check to: Champaign IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at productsupport@greatplanes. com, or by telephone at (217) 398-8970.
REPLACEMENT PARTS LIST
Order No. Description
GPMA3400 GPMA3401 GPMA3402 GPMA3403 GPMA3404 GPMA3405
Wing Set Fuselage Set Horizontal Stabilizer Set Aileron Hatch Covers Spinner Decal Set
KIT CONTENTS
Kit Contents
1.
Fuselage
2.
Wing
3.
Horizontal Stabilizer
4.
1
3
2
4
5
6
7
8
9
11
10
Spinner Assembly
5.
Balance Stand
6.
Elevator Pushrod
7.
Battery Spatula
8.
Velcro
9.
Motor Drill Guide
10.
Control Horns
11.
Screws
4
ASSEMBLY INSTRUCTIONS
ESC
Bullet
Battery
Motor
wires
19mm dia.
16mm dia.
45°
Plywood motor mount template
(for Ammo and other motors with
standard 16mm/19mm spacing)
Rotate 45° for
Neu motors
Test-Mount the Motor
connectors
1. Determine how to orient the mounting holes in your
motor so the wires will be positioned as preferred—usually it’s best to have the wires coming out the top positioning the
ESC over the battery.
NOTE: If contemplating switching to a different motor in the future, don’t be too concerned about the possibility of new motor mounting screw holes that may overlap or interfere with the old holes. Most of the mounting patterns are standard. We’ve mounted both Ammo motors and other motors to a couple of different Rifl es, and although four more holes were required, this didn’t present any problems.
3. Using the plywood template as a guide, drill #40 – #37
(.098" – .104" [2.5mm – 2.6mm]) pilot holes through the motor mount. Note: The motor mount is made from carbon fi ber which can be diffi cult to drill, so although the fuselage is held horizontally in the image, it will be easier to drill the holes if holding the fuselage vertically resting on its tail.
2. If using the recommended Ammo motor (or any other
motor with the same, standard “16mm/19mm” screw hole spacing), position the included plywood motor mount template on the motor mount in the fuselage to get the mounting holes oriented as described in the previous step.
4. If using a motor that uses 2.5mm mounting screws
skip this step. If using an Ammo motor (or any other motor that uses 3mm mounting screws), remove the template and enlarge the pilot holes with a #32 – #30 (.116" – .128") or
1/8" [3.2mm] drill.
5
Enlarge as necessary
PROPELLER MOUNTING
The collet shaft included with your Rifl e spinner is designed to work with the small O.D. propeller spacer ring that comes with all APC speed 400 propellers.
A. To prep the prop, press the spacer all the way into
the propeller hub. Then use a #11 blade to carefully trim any fl ashing from around the inside of the spacer.
5. The front bearing on some motors protrudes slightly
from the front of the motor. If this is the case for your motor, use a Dremel with a tile cutter bit and/or a small drum sander to enlarge the hole as necessary. Proceed slowly and with care to keep the hole centered and so as not to over enlarge the hole—this may require test-fi tting the motor as you proceed. CAUTION: Wear protective gloves, a long-sleeve shirt and breathing and eye protection whenever working
with carbon fi ber.
B. Firmly press the propeller onto the collet shaft.
screws—if using the recommended Ammo motor you may use the M3 x 5 screws included with the motor, but some prefer button-head Allen screws instead (such as the screws shown in the photo—HPIC3250).
6. Test-mount the motor with your motor mounting
C. An 8mm wrench is a must for your tool box. A Traxxas
8mm fl at wrench is pictured here (TRAR5478).
6
13mm-14mm
7. Test-mount the propeller and spinner to the motor. It is
6-1/2" – 7"
[165mm-175mm]
likely that the motor shaft will have to be shortened to set the spinner close enough to the fuselage—it is desirable to have the shaft as long as possible to give the collet shaft as much material as possible to “grab” onto, yet still have the desired spacing between the fuselage and spinner. The proper spacing is such that the spinner is as close to the fuselage as possible without touching—a gap just wide enough to see light through. Typically, a maximum of 13mm—14mm and a minimum of about 10mm—11mm of motor shaft will work. In the case of the Ammo motor used here, approximately 2mm
will have to be cut.
9. Use a metal fi le or sandpaper to deburr the end of the
shaft. Remount the motor and test-fi t the spinner to see if the gap is right. Make adjustments if necessary.
Prepare the Motor and ESC
1. As shown in the illustration at step 1 on page 5, the
ESC fi ts best inside the fuselage resting over the battery ahead of the wing. Usually, this requires cutting the three motor wires from the ESC just about as short as practically possible—the distance available between the front of the motor and the back of the ESC is about 6-1/2" to 7" [165mm - 175mm]. Determine the length of wires needed from your ESC (taking into account the length of the bullet connectors), and then cut the wires to length.
8. Remove the motor from the fuselage and cut the
shaft—a Dremel with a reinforced cutoff wheel works best. Wear safety glasses and protect the motor from metal dust while cutting.
2. If using the recommended Ammo motor, solder the
female bullets that came with the motor onto the motor wires on the ESC. You can make a handy soldering jig by drilling
7
holes in a wood block for anchoring spare male bullets to
hold the female bullets while you solder. (You may also
solder the motor wires directly to the ESC if this is your
preference, but don’t forget to slide on the heat shrink tubing fi rst and check the motor direction.)
3. Slide pieces of heat-shrink tubing over the battery
wires on the other end of the ESC. Then solder your battery
connector to the wires—ElectriFly and ThunderPower
batteries use Deans Ultra Plug connectors, so a Deans Ultra Plug male was used on the ESC in this manual.
8. Before mounting the motor, apply the rougher, “hook”
side of the included Velcro strip to the bottom of the fuselage in the approximate location shown. Apply just a couple of drops of thin CA around the edges of the Velcro to securely hold it in place.
9.
Mount the motor with the mounting screws lightly “wetted”
with non-permanent threadlocker, but do not mount the prop and spinner until later after the radio has been set up.
Hook Up the Elevator
4. Slip pieces of 3/16" [5mm] heat shrink tubing over the
bullet connectors. Then use a heat gun to shrink the tubing. Also shrink the tubing over the wires on the battery connector.
5. If you haven’t yet done so, set up a program in your
radio dedicated to this model. Be certain the fl ight trims
and sub trims are zeroed. In most cases you’ll also have to
reverse the direction of the throttle channel.
6. Temporarily connect the motor to the ESC and hook
up the receiver and a battery so you can run the motor with
the transmitter. Make sure the motor is turning in the correct
direction. If not, disconnect the ESC from the motor and re
connect it with the wires in a different order so the motor will
be turning the correct direction.
1. Use steel wool or fi ne sandpaper to polish the elevator
pushrod and remove any contaminants or oxidation. Remove any burrs on the end of the wire with a metal fi le or sandpaper.
7. IMPORTANT!: Slip three more pieces of 3/16" [5mm]
shrink tubing over each bullet connection and shrink with a
heat gun to make sure the connections will remain secure.
2. Test-fi t the pushrod into the elevator horn to make sure
it fi ts—it should fi t with no free play. If necessary, enlarge the hole with a #56 (.046") [1.18mm] drill.
8
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