Great Planes GPMA1800 User Manual

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SPECIFICATIONS
PECIFICATION
Wingspan:
Wingspan:
26.5 in
.5 i
[675mm]
675mm
Wing Area: 153 in
[9.9 dm2]
2
Weight:
Weight
Wing
Loading:
2830 oz
28–30 o [790 850 g]
50
26.4– 28.2 oz/ft [81–86 g/dm2]
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
INSTRUCTION MANUAL
Length: 30.5 in [775mm]
ength:30.5 in [775mm
Radio: 3-Channel, two micro servos,
io:3-Channel, two micro servos,
mini Rx
ni Rx
Motor,
2
otor,
ESC
24-45-3790kV Ammo 35A ESC, HyperFlow 56mm fan
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
,
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
Entire Contents © Copyright 2010 GPMA1800 Mnl
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . .2
DECISIONS YOU MUST MAKE. . . . . . . . . . . . . . . . . . . . .3
Battery and ESC . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Servos, Receiver . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . .3
Battery Chargers . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Adhesives and Building Supplies . . . . . . . . . . . . . . . .4
IMPORTANT BUILDING NOTES. . . . . . . . . . . . . . . . . . . .4
KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . .4
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLY INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .6
Assemble the Stand. . . . . . . . . . . . . . . . . . . . . . . . . . .6
Prepare the HyperFlow Fan Unit . . . . . . . . . . . . . . . . .6
Install the Fan Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
ASSEMBLE THE WING . . . . . . . . . . . . . . . . . . . . . . . . . .10
Mount the Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Hook up the Ailerons . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mount the Horizontal Stabilizer (Stab) . . . . . . . . . . . . 11
Install the Elevators . . . . . . . . . . . . . . . . . . . . . . . . . .12
Hook up the Elevators . . . . . . . . . . . . . . . . . . . . . . . .14
FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Mount the Receiver and Battery . . . . . . . . . . . . . . . .14
Attach the Landing Skids . . . . . . . . . . . . . . . . . . . . . .16
Apply the Hand Grips. . . . . . . . . . . . . . . . . . . . . . . . . 17
Apply the Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
GET THE MODEL READY TO FLY . . . . . . . . . . . . . . . . .18
Set the Control Throws. . . . . . . . . . . . . . . . . . . . . . . .18
Balance the Model (C.G.). . . . . . . . . . . . . . . . . . . . . .18
Balance the Model Laterally. . . . . . . . . . . . . . . . . . . .19
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Identify Your Model. . . . . . . . . . . . . . . . . . . . . . . . . . .19
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . .19
Break In the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Run the Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
Assemble the Bungee Launch . . . . . . . . . . . . . . . . . .20
CHECKLIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Mount the Wing . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Ground Check and Range Check . . . . . . . . . . . . . . .22
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Hand-launch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Bungee-launch. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Flying . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover
INTRODUCTION
Thank you for purchasing the ElectriFly Evader EDF (electric
ducted fan) ARF. Prepare to be thrilled! Before you fl y your Evader make sure you’re ready; get a good night’s sleep and make sure your vision is good. If you don’t bring your
“A-game,” the Evader’s small size and extreme speed will
cause it to get out of visual range within a few seconds. We’ve clocked it at average speeds of 105mph [170kph], but
it seems like it’s going at least 200mph [320kph]! The Evader does fl y predictably and smoothly, so TOC (Tournament of Champions) skills are not required, but you still should be a competent pilot. And even after you get used to your Evader, you’ll still breathe a sigh of relief after every landing (but you’ll quickly become addicted to the speed and be ready for the next fl ight as soon as you catch your breath).
For the latest technical updates or manual corrections to the Evader visit the Great Planes web site at www.greatplanes. com. Open the “Airplanes” link, then select “Evader ARF”. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
AMA
If you are not already a member of the AMA, please join! The
AMA is the governing body of model aviation and membership
provides liability insurance coverage, protects modelers’
rights and interests and is required to fl y at most R/C sites.
ACADEMY OF MODEL AERONAUTICS
5151 East Memorial Drive
Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at:
http://www.modelaircraft.org
IMPORTANT!!!
Two of the most important things you can do to preserve the radio controlled aircraft hobby are to avoid fl ying near full-
scale aircraft and avoid fl ying near or over groups of people.
PROTECT YOUR MODEL, YOURSELF
& OTHERS… FOLLOW THESE
IMPORTANT SAFETY PRECAUTIONS
1. Your Evader should not be considered a toy, but rather a sophisticated, working model that functions very much like
a full-size airplane. Because of its performance capabilities,
the Evader, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered
as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in good condition,
a correctly sized motor, and other components as specifi ed
in this instruction manual. All components must be correctly
2
installed so that the model operates correctly on the ground and in the air. You must check the operation of the model and all components before every fl ight.
5. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
6. While this kit has been fl ight tested to exceed normal use, if the plane will be used for extremely high stress fl ying, such as racing, or if a motor larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
7. WARNING: The fuselage and tail cone adapter included in this kit are made of fi berglass, the fi bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fi berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fi berglass parts. Vacuum the parts and the work area thoroughly after working with fi berglass parts.
We, as the kit manufacturer, provide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Note: A precision 1.5mm Allen wrench will be required for tightening the set screws in the brass fan adapter. Do not attempt to use a worn out wrench; you may strip out the wrench or set screws, making it impossible to securely tighten or remove them for replacement. The 1.5mm MIP
Thorp Hex Driver (MIPR9007) is recommended.
Servos and Receiver
No unusual radio gear is required for the Evader, just a small receiver and one elevator servo and one aileron servo in the 20 oz-in torque range.
• Suitable servo choices (in order of preference) for Futaba servos include S3156 (digital, metal gear, high-torque– FUTM0656), S3153MG (digital, metal gear–FUTM0652), S3153 (digital–FUTM0653), S3117 (high-torque– FUTM0417) and S3107 (standard micro–FUTM0025).
• Any mini 4-channel aircraft receiver will work. In the prototypes a Futaba 2.4GHz R617FS FASST (FUTL7627) was used.
receiver
®
Remember: Take your time and follow the instructions to end up with a well-built model that is straight and true.
DECISIONS YOU MUST MAKE
This is a partial list of items required to fi nish the Evader
that may require planning or decision making before starting assembly. Order numbers are provided in parentheses.
Battery and ESC
• The Evader was designed for and comes equipped with the Great Planes ElectriFly HyperFlow 56mm ducted fan system (GPMG3910) and the Great Planes ElectriFly 24-
45-3790kV Ammo inrunner brushless motor (GPMG5185). These components drop right in with no modifi cation.
• The recommended battery is the Great Planes ElectriFly
14.8V (4S) 2200mAh 25C LiPo (GPMP0521). Under “normal” fl ying conditions (mostly full throttle), this provides average fl ight times of approximately 4 minutes with approximately one more minute of motor run time for additional landing attempts.
• The Great Planes ElectriFly SS-35 35 Amp brushless ESC (GPMM1830) is also recommended.
ADDITIONAL ITEMS REQUIRED
Battery Chargers
• A LiPo-capable battery charger and a power source for the battery charger is required. One recommended charger is the Great Planes ElectriFly TritonEQ™ AC/DC Charger (GPMM3155). The Triton EQ can be powered either by an AC or DC power source and features a built-in LiPo cell balancer.
• Another suitable LiPo battery charger is the Great Planes PolyCharge4 PolyCharge4 can charge up to four LiPo batteries at the same time, but requires separate LiPo cell balancers, so for each LiPo battery you wish to charge simultaneously (up to 4), one Great Planes Equinox™ LiPo Cell Balancer (GPMM3160) will be required. Additionally, the Equinox comes with 2S and 3S charge adapters, so a 4S charge adapter (GPMM3162) must also be purchased separately. Finally, the PolyCharge4 does not have AC capability, so if wall-charging from home is a priority a separate A/C
12-Volt power source must also be purchased. A suitable
power supply then for the PolyCharge4 is the Great Planes
12V 12A DC power supply (GPMP0901).
3
DC LiPo charger (GPMM3015). The
Adhesives and Building Supplies
LITHIUM BATTERY HANDLING & USAGE
Other than common hobby tools this is the list of adhesives and Building Supplies that are required to fi nish the Evader.
1/2 oz. [15g] Thin Pro™ CA (GPMR6001)
1/2 oz. [15g] Medium Pro CA+ (GPMR6007)
CA applicator tips (HCAR3780)
Pro 30-minute epoxy (GPMR6047)
1/16" [1.6mm] drill bit
#1 Hobby knife (XACR3511)
#11 blades (5-pack, XACR2911)
2 oz. [57g] spray CA activator (GPMR6035)
CA debonder (GPMR6039)
Denatured alcohol (for epoxy clean up)
Threadlocker thread locking cement (GPMR6060)
Stick-on segmented lead weights (GPMQ4485)
Great Planes 1/8" x 3/8" [3.2 x 9.5mm] single-sided
adhesive foam tape (GPMQ4224) (Optional, for plywood stand)
IMPORTANT BUILDING NOTES
The wing and horizontal stabilizer of the Evader are factory-
covered with Top Flite® MonoKote® fi lm. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
White (TOPQ0204) Orange (TOPQ0202) Black (TOPQ0208)
WARNING!! Read the entire instruction sheet included with your battery. Failure to follow all instructions could cause
permanent damage to the battery and its surroundings, and
cause bodily harm!
• ONLY use a LiPo approved charger. NEVER use a NiCd/NiMH peak charger.
• NEVER charge in excess of 4.20V per cell.
• ONLY charge through the “charge” lead. NEVER
charge through the “discharge” lead.
• NEVER charge at currents greater than 1C.
• ALWAYS set the charger’s output volts to match
the battery volts.
• ALWAYS charge in a fi reproof location.
• NEVER trickle charge.
• NEVER allow the battery temperature to exceed
150° F (65° C).
• NEVER disassemble or modify the pack wiring in any way or puncture the cells.
• NEVER discharge below 2.5V per cell.
• NEVER place the battery or charger on
combustible materials or leave it unattended during charge or discharge.
• ALWAYS KEEP OUT OF THE REACH OF CHILDREN.
• NEVER charge the battery in the plane.
• ALWAYS remove the battery from the plane after
a crash. Set it aside in a safe location for at least 20 minutes. If the battery is damaged in the crash it could catch fi re.
If the battery starts to swell, quickly move the battery to a safe
location, preferably outside: Place it in a bucket, covering the battery with sand.
The stabilizer and wing incidences and motor thrust angles
have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway. To view this information visit the web site at www.greatplanes.com and click on “Technical Data.” Due to manufacturing tolerances which will have little or no effect on the way your model will fl y, please expect slight deviations between your model and the published values.
KIT INSPECTION
Before starting to build, inspect the parts to make sure
they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting
defective or missing parts, use the part names exactly as
they are written in the Kit Contents list.
Great Planes Product Support
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Telephone: (217) 398-8970, ext. 5
Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
4
ORDERING REPLACEMENT PARTS
REPLACEMENT PARTS LIST
Replacement parts for the Great Planes Evader ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site at www.greatplanes.com. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or fax at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax.
®
If ordering via fax, include a Visa
or MasterCard® number
and expiration date for payment.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N. Apollo Drive, Suite 1
Champaign, IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason, contact Product Support by telephone at (217) 398-8970, or by e-mail at productsupport@greatplanes.com.
Order No. Description
GPMA2881 GPMA2882 GPMA2883 GPMA2884 GPMA2885 GPMA2886 GPMA2887 GPMA2888 GPMG3910 GPMG5185
Wing Set Horizontal Stabilizer Set Canopy/Hatch Set Fuselage Set Bungee Launch Set Decal Wing and Tail Skids Bungee Hook/Nut/Washer HyperFlow Fan Ammo (24-45-3790 kV) Brushless Motor
Full-size plans are not available.
NOTE
You can download a copy of this manual at www.greatplanes.com.
KIT CONTENTS
1. Fuselage, canopy hatch
2. Wing
3. Horizontal stabilizer (stab) with elevators
4. Wing skids, tail skid
5. Bungee launch cord, tubing, winder
6. Bungee launch stake
7. ESC motor extension wires
8. Front housing fl ange
9. Cone adapter
10. Fan housing
11. Stator extension
12. Fan rotor
13. Rotor cone
14. Ammo inrunner motor
15. External battery plate
16. Wing bolt plate
17. Aileron servo mount plate
18. Wing dowel
19. Hand grips
20. Assembly/transport stand
5
MOTOR & FAN INSTALLATION
Assemble the Stand
The included assembly/transport stand holds your Evader
upside-down or upright.
Prepare the HyperFlow Fan Unit
1. Review steps 1 through 6 for Installing a Brushless
Motor on pages 6 and 7 of the separate HyperFlow instruction
manual, but don’t perform any of the steps yet.
2. Enlarge the hole in the fan housing as shown. Once the
fan unit and motor have been installed in the fuselage, this
will allow removal of the motor without having to remove the
brass fan adapter.
Test-fi t, then glue together the plywood parts of the stand. The stand may be used as-is, or you could add foam tape
cut into 1/8" x 9" [3.2 x 230mm] strips. The foam will adhere best if you fi rst sand the edges of the stand, then seal with medium CA before applying the foam.
3. As shown in the HyperFlow manual, trim the three
alignment guides from inside the fan housing. (Also as
noted in the HyperFlow manual, a rotary tool with a sanding drum make this easier.)
4. Trim any fl ashing from around the fan housing so the
fi berglass cone adapter will fi t well.
6
FAN ROTOR
S
O
ADAPTER
(BRASS)
MOTOR
SHAFT
NO
The adapter is
not all the way on.
YES
T P
FLAT
The adapter is
all the way down onto the motor shaft up to the threads.
7. Test fi t only the fan rotor to the rotor adapter. If the head
of the set screw opposite the fl at spot is protruding from the adapter and making it diffi cult to install the fan rotor, cover
the front of the motor with a cloth or paper towel and use a metal fi le to fi le down the screw so the fan will fi t properly.
8. Test mount the fan rotor to the adapter with the rotor
cone, the 3mm Phillips screw and the 3mm washer that came with the fan unit—the HyperFlow instructions specify using a 3mm x 8mm screw, but the 3 x 5mm screw included with the fan may be used.
5. Press the brass fan rotor adapter onto the motor
shaft—make sure one of the set screw holes in the adapter is aligned with the fl at spot on the shaft and make certain the adapter goes on all the way up to the threads. If you can’t get the adapter to go all the way, use a hobby torch to heat the adapter fi rst. Then, slide it into the shaft.
Hint: For optimal performance it is desirable for the fan rotor to turn as concentrically (“true”) as possible. Test fi t the rotor in different orientations around the adapter spinning it by hand each time. When you fi nd the orientation that is the truest, use a hobby knife to lightly scratch a small “X” at the base of the rotor where it aligns with the fl at spot on the motor. When you mount the rotor later, do so in this orientation.
9. Remove the cone and rotor and set them aside.
10. Mount the motor to the fan housing–you can use the
3 x 5mm screws included with the Ammo motor (and a drop of threadlocker on the threads). Any set of holes in the fan
housing that align with the holes in the motor may be used, but we used the outer holes in the motor. Use care not to
overtighten the screws so much that you damage the plastic.
6. Add a small drop of threadlocker to the threads on the
set screws for the adapter. Then, use a quality 1.5mm Allen wrench to tighten set screws.
11. Glue the stator extension to the fan housing as shown
in the HyperFlow manual. Make sure the little notches in the stator fi t around the housing.
7
12. Lightly sand the edge of each blade on the stator
extension to remove any fl ashing and to make sure they are even with the fan housing.
15. Fit, then use thin
CA to glue the included vacuum-formed front
housing fl ange into the front of the fan unit. Make sure the cutout for the motor wires is also on the
top of the unit (aligned with the wire hole in the cone adapter).
13. Use medium-grit sandpaper to smooth the rough
edges around the motor wire hole in the fi berglass tail cone adapter so it won’t damage the motor wires.
14. Test fi t but do not glue the cone adapter to the rear of the
fan housing. Note that the hole in the housing should be 180° from the side of the motor where the wires exit—this will be the top of the unit. Once you have the housing and adapter mated correctly, permanently glue the two together by adding a few drops of thin CA to the seam around the outside. Also apply a few drops of medium CA to each stator blade where it contacts the inside of the adapter. Note: Apply the CA sparingly and with care. Otherwise it will run all over the place.
16. Curve the motor wires upward toward the hole in the
top of the cone adapter. Then guide the included motor wire extensions through the hole and connect them to the motor.
17. Install the fan rotor onto the motor noting the orientation
you marked earlier (for minimal run out)—be certain to use a
small drop of threadlocker on the 3mm screw.
Test Run the Motor/Fan Unit
1. You may perform either a brief test-run of the motor/fan
unit, or do the complete break-in procedure as described on
the back cover of the HyperFlow instruction manual. In either case prepare to run the motor by connecting the ESC to your receiver and to the motor wires coming from the motor. Reverse the throttle channel in your transmitter and turn on
the transmitter. Connect your motor battery to the ESC.
2. Follow all the precautions and run the motor at no more
than 1/4 throttle as described by the “PREPARE TO RUN THE FAN” instructions on the back cover of the HyperFlow
fan instructions. (If the motor is turning backwards switch any
two of the motor wires with each other.) Check for vibration and/or unusual noises and do not proceed until resolving any problems.
3. Continue with the rest of the break-in procedure until
the system is fully broken-in, or if you’re satisfi ed with the way the unit is performing stop now and mount the unit in
the fuselage as described in the next section. Be certain to complete the break-in procedure before fl ying your Evader
for the fi rst time.
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