Great Planes GPMA1208 User Manual

SPECIFICATIONS
Wingspan:
Length: 42.5 in [1080mm]
Wing Area:
52 in [1320mm]
2
550 in
[35.5 dm2]
INSTRUCTION MANUAL
Weight: 5– 5.75 lb
[2270– 2610 g]
Wing
Loading:
21– 24 oz /ft [64–73 g/dm2]
Radio: Minimum four channel
Engine: .46-.55 cu in (7-9 cc) 2-stroke
2
or .70 (11.5 cc) 4-stroke
Electric: RimFire 32, 45 amp ESC
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
© 2014 Great Planes Model Mfg. A subsidiary of Hobbico,® Inc.
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
GPMA1208
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
AMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . .2
DECISIONS YOU MUST MAKE . . . . . . . . . . . . . . . . . . . .3
Motor Battery Recommendations . . . . . . . . . . . . . . . . 3
ESC (electronic speed control) . . . . . . . . . . . . . . . . . .3
Flight Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Radio Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Engine Recommendations. . . . . . . . . . . . . . . . . . . . . .3
Optional Pilot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ADDITIONAL ITEMS REQUIRED. . . . . . . . . . . . . . . . . . .3
Required Hardware and Accessories . . . . . . . . . . . . .3
Optional Supplies and Tools . . . . . . . . . . . . . . . . . . . .3
KIT INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . .3
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
IMPORTANT BUILDING NOTES . . . . . . . . . . . . . . . . . . . 5
ASSEMBLE THE WING . . . . . . . . . . . . . . . . . . . . . . . . . .5
ASSEMBLE THE FUSELAGE . . . . . . . . . . . . . . . . . . . . 11
ELECTRIC MOTOR INSTALLATION . . . . . . . . . . . . . . . 14
ENGINE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . 16
COMPLETE THE RADIO INSTALLATION . . . . . . . . . . .18
INSTALL THE COWL . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
FINISH THE MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Install a Pilot. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Apply The Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . .20
GET THE MODEL READY TO FLY. . . . . . . . . . . . . . . . .20
Install and Connect the Motor Battery . . . . . . . . . . . .20
Check the Control Directions. . . . . . . . . . . . . . . . . . .20
Set the Control Throws . . . . . . . . . . . . . . . . . . . . . . .21
Balance the Model (C.G.) . . . . . . . . . . . . . . . . . . . . .22
Balance the Model Laterally . . . . . . . . . . . . . . . . . . .22
PREFLIGHT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
Identify Your Model . . . . . . . . . . . . . . . . . . . . . . . . . .22
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . .22
Balance Propellers. . . . . . . . . . . . . . . . . . . . . . . . . . .23
Ground Check and Range Check . . . . . . . . . . . . . . .23
ENGINE SAFETY PRECAUTIONS. . . . . . . . . . . . . . . . .23
AMA SAFETY CODE (excerpts) . . . . . . . . . . . . . . . . . .24
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Radio Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
CHECKLIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Fuel Mixture Adjustments . . . . . . . . . . . . . . . . . . . . .25
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
INTRODUCTION
The Sport Fighter Mustang is a great fl ying sport model. For
the latest technical updates or manual corrections visit the Great Planes web site at www.greatplanes.com. Open the
“Airplanes” link, then select the Sport Fighter Mustang ARF. If
there is new technical information or changes to this model a
“tech notice” box will appear in the upper left corner of the page.
AMA
Academy of Model Aeronautics: If you are not already a member of the AMA, please join! The AMA is the governing
body of model aviation and membership provides liability insurance coverage, protects modelers’ rights and interests
and is required to fl y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
very much like a full-size airplane. If not assembled and operate d corre c tly, it c o uld poss ibly cause injur y to yoursel f or spectators and damage to property.
2. You must assemble the model according to the
instructions. Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model
3. You must u se an R /C radio system that is in good co ndition,
a correctly sized engine, and other components as specifi ed in this instruction manual.
4. If you are not an experienced pilot or have not fl own this
type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights.
5. While this kit has been fl ight tested to exceed normal use,
if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
6. WARNING: The cowl included in this kit is made of
fi berglass, the fi bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fi berglass dust, as the dust will blow back into your eyes.
SAFETY PRECAUTIONS
Protect Your Model, Yourself & Others…
Follow These Important Safety Precautions
1. Your Sport Fighter Mustang should not be considered a toy,
but rather a sophisticated, working model that functions
We, as the kit manufacturer, provide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representa­tions are expressed or implied as to the performance or safety of your completed model.
2
DECISIONS YOU MUST MAKE
ADDITIONAL ITEMS REQUIRED
This is a partial list of items required to fi nish the Sport Fighter
Mustang that may require planning or decision making before st ar ting to buil d. Orde r numbers are provided in parentheses.
Motor Battery Recommendations
The Sport Fighter P-51 ARF comes with a mounting box for
the Great Planes RimFire brushless outrunner motor. This motor has been tested with this plane and works well.
Great Planes RimFire .32 (42-50-800) Brushless
Outrunner Motor [GPMG4700]
ESC (electronic speed control)
A brushless ESC (electronic speed control) is required for the recommended motor set-up. We recommend using the:
Great Planes Silver Series SS-45A Brushless ESC
[GPMM1840]
Flight Battery
We recommend the FlightPower FP 30 LiPo 4S 3800mAh
14.8V 30C with an APC 13" x 8E propeller.
Great Planes ElectriFly LiPo 4S 2200mAh 14.8V
30C [GPMP0862]
FlightPower FP 30 LiPo 4S 3800mAh 14.8V 30C
(FPWP3384)
APC 13" x 8E Propeller (APCQ3080)
Radio Equipment
Required Hardware and Accessories
This is the list of hardware and ac cessories required to fi nish
the Sport Fighter Mustang. Order numbers are provided in parentheses.
Three 6" [150mm] servo extensions
(TACM2090 for Futaba)
6" Y-harness (FUTM4135)R/C foam rubber (1/4" [6mm] - HCAQ10001/2 oz. [15g] Thin Pro CA (GPMR6001)1/2 oz. [15g] Medium Pro CA+ (GPMR6007)Pro 30-minute epoxy (GPMR6047)Drill bits: 1/16" [1.6mm], 5/64" [2mm],
1/8" [3mm], 7/64" [2.8mm].
6-32 tap and drill set (GPMR8102)Tap handle (GPMR8120#1 Hobby knife (HCAR0105)#11 blades (5-pack, HCAR0211)Threadlocker thread locking cement (GPMR6060)Masking tape ❍ Fine line marker
Optional Supplies and Tools
Here is a list of optional tools mentioned in the manual that will help you build the Sport Fighter Mustang.
2 oz. [57g] spray CA activator (GPMR6035)Epoxy brushes (6, GPMR8060)Mixing sticks (50, GPMR8055)Mixing cups (GPMR8056)Rotary tool such as DremelDenatured alcohol (for epoxy clean up)
The Sport Fighter Mustang requires a minimum of four
channels. The airplane requires the use of fi ve servos for the glow engine installation, or four servos and an ESC for the electric motor installation.
A servo with a minimum 54oz-in of torque is required on all of the control surfaces. A lower torque servo is acceptable as the throttle servo. We used th e Fu taba 9001 (FUTM0 075 ) throughout our testing. Additionally, three 6" [150mm] servo extensions (TACM2090 for Futaba) are required for the aileron servos and one 6" Y-harness (FUTM4135 for Futaba).
Engine Recommendations
The recommended engine size range for the Sport Fighter
Mustang is 2-stroke .46-.55 cu in (7-9 cc) OR 4-stroke .70 (11.5 cc). If an engine in the upper end of the size range
is used, remember that this is a semi-scale model that is intende d to fl y at scale-like s peeds, s o throt tle man agement
should be practiced.
Optional Pilot
Great Planes 1/5 scale pilot (GPMQ9115)
KIT INSPECTION
Before starting to build, take an inventory of this kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly, contact Product Support. When reporting defective or missing parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Ph: (217) 398-8970, ext. 5 Champaign, IL 61822 Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes Sport Fighter Mustang ARF are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service can be provided by your ho b by dealer or mail- order company.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com. Select “Where to Buy” in the menu
3
across the top of the page and follow the instructions provided to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number and expiration date for payment.
Mail parts orders Hobby Services and payments by 3002 N Apollo Drive, Suite 1 personal check to: Champaign IL 61822
Be certain to specify the order number exactly as listed in the Replacement Parts List. Payment by credit card or personal check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at productsupport@greatplanes. com, or by telephone at (217) 398-8970.
KIT CONTENTS
REPLACEMENT PARTS LIST
Order No. Description
GPMA5365 GPMA5366 GPMA5367 GPMA5368 GPMA5369 GPMA5370 GPMA5371 GPMA5372 GPMA5373 GPMA5374
Wing Fuse Tail Surface Set Cowl Spinner Landing Gear Set Gear Covers Canopy/Hatch Decals EP Motor Mount
11
Kit Contents
1. Spinner
2. Cowl
3. Fuselage
4. Motor Mount
2
1
4
12 13 14
5
5. Fuel Tank
6. Wing Joiner
7. Canopy
8. Wing
9. Landing Gear Doors
10. Landing Gear Wires
3
7
6
8
15
11. Electric Motor Box
12. Forward Fairing
10
9
16 16
16. Main Wheels
17. Tail Wheel
10
17
13. Air Scoop
14. Stab & Elevators
15. Fin, Rudder, & Tail Wheel Assembly
4
IMPORTANT BUILDING NOTES
Throughout the manual you will be told to drill holes into
the wood and insert the screws. In all cases you should insert the screw and then remove the screw. Apply a drop of thin CA glue to harden the threads. After the glue hardens re-install the screws.
When installing nuts on screws and bolts be sure to apply
a drop of thread locker to each one.
Whenever the term glue is written you should rely upon
your experience to decide what type of glue to use. When a specifi c type of adhesive works best for that step, the instructions will make a recommendation.
The canopy/hatch is pre-installed on the fuselage. To
remove it, slide the canopy forward and lift it from the rear.
3. Install servo arm and hardware. Tie string to the
❏ ❏
servo lead.
ASSEMBLE THE WING
1. Tighten the covering.
4. The end of the string is taped to the root rib of the
❏ ❏
wing. Pull servo lead through the wing.
2. Remove the end of the string from the wing. Do not
❏ ❏
pull the string completely out of the wing.
❏ ❏
5
5. Pull the servo lead through the hole in the wing.
6. Remove the string and then tape the lead to the wing.
❏ ❏
7. Drill four 1/16" [1.6mm] holes through the servo
❏ ❏
mounting holes, into the plywood plate.
10. Glue pin into the right wing root rib.
11. Using 30 minute epoxy, glue two wing joiners together.
Allow it to harden.
12. Apply 30 minute epoxy to both sides of the wing joiner.
8. Mount the servo with four servo screws. Install the
❏ ❏
servo arm so it points toward wingtip.
9. Repeat steps 2 - 7 for the other wing.
13. Apply epoxy inside the joiner pocket and all along the
ro ot rib (includ ing the tab) of both wings. Inser t the joiner and assemble the wings.
6
14. Tape the wings together and allow the glue to harden.
Hinge Line Hinge Line
CORRECT INCORRECT
FasLink
2-56 (.074") Pushrod Wire
Servo Horn
1/16"
control horn with two 1/16" x 3/8" [2x10mm] screws. Drill a 5/64 [2mm] hole in the outer hole of the servo arm. Install the clevis to the outer hole of the control horn. Center the aileron and the servo. Make a mark on the wire where it aligns with the servo arm outer hole. Bend the wire on the mark. Secure the wire to the servo arm with a Faslink and then cut off the excess length of wire.
15. Install a Y-harness to the two aileron servo leads.
Secure the leads with shrink tube or tape.
16. Assemble the pushrod components as shown. Place
the control horn on the aileron in line with the servo arm. Drill a
1/16" [1.6mm] hole though the surface of the aileron. DO NOT
DRILL THROUGH THE TOP OF THE AILERON! Secure the
17. Repeat this for the other aileron servo.
18. Temporarily mount the wing to the fuselage with two
10-24 x 2" [51mm] nylon bolts.
7
19. Place the forward fairing onto the wing and trace the
location onto the wing with a felt tip marker. Do the same with the air scoop. Using a “Sharp” hobby knife cut the covering
1/16" [1.6 mm] inside of the lines you have drawn. DO NOT
CUT THROUGH THE BALSA WING SKIN!
20. Apply glue to the edges of the fairing. Tape it in place
on the wing.
8
21. Remove the wing bolts from the wing. Insert them into
the holes in the air scoop. Apply glue to the edges of the air scoop.
23. Assemble the landing gear as shown.
22. Place the air scoop onto the wing, tighten the bolts
to the fuselage and tape the front of the air scoop in place. Allow the glue to dry.
24. Install the landing gear into the slots in the bottom of
the wing. The landing gear should be angled forward.
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