Great Planes GPMA1205 User Manual

INSTRUCTION MANUAL
Wingspan: 56 in [1420mm]
Wing Area: 543 in
Wing Loading: 28−31 oz/ft
2
[35 dm2]
2
[85−95 g/dm2]
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
Length: 50 in [1270mm] Weight: 6.5−7.25 lb [2950−3290 g]
Radio: 4-channel minimum with
4-5 servos & standard size receiver
Engine: .40-.55 cu in [7-9cc] two-stroke,
.70 cu in [11.5cc] four-stroke, RimFire .55 (42-60-480) brushless out-runner motor
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
INSTRUCTIONS AND WARNINGS CONCERNING THE ASSEMBLY AND USE OF THIS MODEL.
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
Entire Contents © 2010 GPMA1205 Mnl
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
AMA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 2
DECISIONS YOU MUST MAKE. . . . . . . . . . . . . . . . . . . . . 3
Radio Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Power System Recommendations . . . . . . . . . . . . . . . . 3
Propeller. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Batteries and Charger . . . . . . . . . . . . . . . . . . . . . . . . . 3
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . . 4
Required Hardware and Accessories . . . . . . . . . . . . . 4
Adhesives and Building Supplies. . . . . . . . . . . . . . . . . 4
Optional Supplies and Tools. . . . . . . . . . . . . . . . . . . . . 4
Building Stand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
IMPORTANT BUILDING NOTES. . . . . . . . . . . . . . . . . . . . 5
KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
ORDERING REPLACEMENT PARTS. . . . . . . . . . . . . . . . 5
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
PREPARATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBLE THE WINGS. . . . . . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBLE THE T AIL SECTION. . . . . . . . . . . . . . . . . . . 10
INSTALL THE POWER SYSTEM . . . . . . . . . . . . . . . . . . 11
Glow Engine Installation. . . . . . . . . . . . . . . . . . . . . . . 11
Brushless Motor Installation. . . . . . . . . . . . . . . . . . . . 14
FINISH THE MODEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Apply the decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
GET THE MODEL READY TO FLY . . . . . . . . . . . . . . . . . 19
Install and Operate the Motor Battery
(Brushless Only) . . . . . . . . . . . . . . . . . . . . . . . . . 19
Check the Control Directions . . . . . . . . . . . . . . . . . . . 19
Set the Control Throws. . . . . . . . . . . . . . . . . . . . . . . . 20
Balance the Model (C.G.). . . . . . . . . . . . . . . . . . . . . . 20
Balance the Model Laterally. . . . . . . . . . . . . . . . . . . . 21
PREFLIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Identify Your Model. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . 21
Balance Propellers. . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Ground Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Range Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
ENGINE SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . 22
AMA SAFETY CODE (excerpts) . . . . . . . . . . . . . . . . . . . 22
General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Radio Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Fuel Mixture Adjustments . . . . . . . . . . . . . . . . . . . . . 23
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Flight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Landing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
glue-free assembly! And because the parts are bolted together, replacement parts can be installed in a snap should your plane suffer from a rough or unexpected landing.
The P-51 fl ies great with both glow and electric power systems.
Like most current Great Planes models, the P-51 includes all the necessary hardware to mount your brushless motor and ESC. A magnetic battery hatch makes battery changing take only a moment. With economy in mind, only low-cost standard servos are needed with a minimum of servo extensions. Even a pre-assembled plywood brushless motor mount is included to save you the cost of purchasing an aluminum mount. In the air, the P-51 is a great sport fl yer for both the veteran pilot or as a fi rst low-wing plane.
For the latest technical updates or manual corrections to the Great Planes Sport Scale P-51 ARF, visit the Great Planes web site at www.greatplanes.com. Open the “Airplanes” link, then select the Sport Scale P-51 ARF. If there is new technical information or changes to this model a “tech notice” box will appear in the upper left corner of the page.
AMA
We urge you to join the AMA (Academy of Model Aeronautics) and a local R/C club. The AMA is the governing body of model aviation and membership is required to fl y at AMA clubs.
Though joining the AMA provides many benefi ts, one of the
primary reasons to join is liability protection. Coverage is not limited to fl ying at contests or on the club fi eld. It even applies to fl ying at public demonstrations and air shows. Failure to comply with the Safety Code (excerpts printed in the back of the manual) may endanger insurance coverage. Additionally, training programs and instructors are available at AMA club sites to help you get started the right way. There are over 2,500 AMA chartered clubs across the country. Contact the
AMA at the address or toll-free phone number below:
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can
do to preserve the radio controlled aircraft hobby are to avoid
fl ying near full-scale aircraft and avoid fl ying near or over
groups of people.
INTRODUCTION
Congratulations on the purchase of the Great Planes Sport Scale P-51 ARF! If you prefer to spend more time fl ying and
less time building, then you have made the perfect choice
for your next model. The Sport Scale P-51 is a bolt-together
design with very little measuring necessary and is a virtually
SAFETY PRE CAUTION S
Protect Your Model, Yourself & Others.....
Follow These Important Safety Precautions
1. Your Sport Scale P-51 ARF should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of
2
its performance capabilities, the P-51, if not assembled and operated correctly, could possibly cause injury to yourself or spectators and damage to property.
2. You must assemble the model according to the instructions.
Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in fi rst-class condition, and a correctly sized engine and components (fuel tank, wheels, etc.) throughout the building process.
5. You must correctly install all R/C and other components so that the model operates correctly on the ground and in the air.
DECISI ONS YOU MUST MAKE
This is a partial list of items required to fi nish the Sport Scale
P-51 ARF that may require planning or decision making before
starting to build. Order numbers are provided in parentheses.
Radio Equipment
The P-51 requires a minimum 4-channel radio system with
four 44 oz.-in. [3.2 kg-cm] minimum standard sized servos. If you are installing a glow engine, an additional standard servo
is required for the throttle.
In addition, two 6" [152mm] servo extensions are required for the aileron servos. If you are using a radio system that does
not support mixing functions, a Y-harness will also be required
to connect the aileron servos to the receiver.
6. You must check the operation of the model before every
fl ight to insure that all equipment is operating and that the model has remained structurally sound. Be sure to check clevises or other connectors often and replace them if they show any signs of wear or fatigue.
7. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your local hobby shop has information about clubs in your area whose membership includes experienced pilots.
8. While this kit has been fl ight tested to exceed normal use, if the plane will be used for extremely high stress fl ying, such as racing, or if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
9. WARNING: The cowl included in this kit is made of fi berglass,
the fi bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part to remove fi berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fi berglass parts. Vacuum the parts and the work area thoroughly after working with fi berglass parts.
Recommended part numbers for the radio components are
provided below:
Futaba® S3004 Standard Ball Bearing Servo
(FUTM0004)
Hobbico Futaba® Dual Servo Extension 6" J (FUTM4130) ❍ Ernst Charge Receptacle Futaba J FM (ERNM3001)
®
6" Extension Futaba J (HCAM2000)
Power System Recommendations
The recommended engine/motor size for the P-51 is a .40-.55
cu in [7-9 cc] two-stroke engine, .70 cu in [11.5cc] four-stroke
engine, or a RimFire™ .55 (42-60-480) brushless outrunner
motor. Engine and motor order numbers are provided below:
O.S.® .46AX ABL w/Muffl er (OSMG0547)
Great Planes RimFire .55 (42-60-480) Outrunner
Brushless (GPMG4715)
If using the recommended brushless motor, a 60A brushless ESC is required:
Great Planes Silver Series 60A Brushless ESC High
Voltage (GPMM1850)
Propeller
We, as the kit manufacturer, provide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Remember: Take y our time and follow the instructions to end up with a well-built model that is straight and true.
If you are installing a glow engine, choose a prop based on the engine manufacturer’s recommendation. If you are installing the recommended RimFire brushless motor, we suggest a
13x10E APC propeller.
APC 13x10 Electric Propeller (APCQ4140)
Batteries and Charger
For a brushless motor installation, two 3350mAh 11.1V Lithium Polymer battery packs connected in series are recommended. Order numbers for the battery packs and series connector are provided below:
3
Great Planes LiPo 3350mAh 11.1V 25C Discharge
w/Balance (GPMP0541)
Great Planes Series Deans® U 2 to 1 Adapter
(GPMM3143)
Optional Supplies & Tools
Here is a list of optional tools that will help you build the Sport Scale P-51 ARF:
A cell balancer is required for the LiPo battery pack listed above:
Great Planes ElectriFly™ Equinox™ LiPo Cell
Balancer 1-5 (GPMM3160)
A suitable charger is also required. The Great Planes PolyCharge4™ is designed for LiPo packs only, but is able
to charge four LiPo packs simultaneously. The Great Planes
Triton2™ charger will only charge one pack at a time, but is
capable of charging NiCd, NiMH, LiPo, and Pb acid batteries.
Order numbers for both are provided below:
Great Planes PolyCharge4 DC Only 4 Output LiPo
Charger (GPMM3015)
OR
Great Planes ElectriFly Triton2 DC Comp Peak
Charger (GPMM3153)
ADD ITIONAL ITEMS R EQ UI RE D
Required Hardware & Accessories
This is the list of hardware and accessories required to fi nish
the Sport Scale P-51 ARF. Order numbers are provided in
parentheses:
R/C foam rubber 1/4" [6mm] (HCAQ1000)
3' [900mm] standard silicone fuel tubing
(GPMQ4131) (glow engine only)
1/2 oz. [15g] Thick Pro CA- (GPMR6013)
Pro 30-minute epoxy (GPMR6047)
1/2 oz. [15g] Medium Pro CA+ (GPMR6007)
2 oz. [57g] spray CA activator (GPMR6035)
4 oz. [113g] aerosol CA activator (GPMR6034)
CA applicator tips (HCAR3780)
CA debonder (GPMR6039)
Pro 6-minute epoxy (GPMR6045)
Epoxy brushes 6, (GPMR8060)
Mixing sticks (GPMR8055)
Mixing cups (GPMR8056)
Pliers with wire cutter (HCAR0630)
T.A. Emerald Performance Duster Compressed Air
(TAEC1060)
Rotary tool reinforced cut-off wheel (GPMR8200)
Servo horn drill (HCAR0698)
Hobby Heat™ micro torch II (HCAR0755)
Adhesives & Building Supplies
This is the list of Adhesives and Building Supplies that are
required to fi nish the Sport Scale P-51 ARF:
1/2 oz. [15g] Thin Pro
Great Planes Pro Epoxy 6-Minute Formula 4 oz
(GPMR6042)
Threadlocker thread locking cement (GPMR6060)
Denatured alcohol (for epoxy clean up)
Drill bits: 1/16" [1.6mm], 5/64" [2mm]
Great Planes Tap & Drill Set 6-32 (GPMR8102)
(Glow engine installation only)
Tap handle (GPMR8120)
(Glow engine installation only)
Rotary tool with cutting bit
®
Revell
(RMXR6900)
Top Flite® MonoKote® sealing iron (TOPR2100)
Top Flite Hot Sock
Panel Line Pen (TOPQ2510)
Premium Soft Handle Knife w/Blades (5)
CA (GPMR6001)
iron cover (TOPR2175)
Dead Center™ Engine Mount Hole Locator
(GPMR8130)
Precision Magnetic Prop Balancer (TOPQ5700)
AccuThrow™ Defl ection Gauge (GPMR2405)
CG Machine™ (GPMR2400)
Hobbico Flexible 18" Ruler Stainless Steel
(HCAR0460)
Top Flite MonoKote trim seal iron (TOPR2200)
Top Flite MonoKote heat gun (TOPR2000)
Hobbico Pin Vise 1/16 Collet w/6 Bits (HCAR0696)
Hobbico 8-Piece Ball Tip Hex L Wrench SAE
(HCAR0520)
Hobbico 7-Piece Ball Tip Hex L Wrench Metric
(HCAR0521)
Great Planes Clevis Installation Tool (GPMR8030)
4
Building Stand
ORDERING REPLAC EMENT PARTS
Replacement parts for the Great Planes Sport Scale P-51 ARF
are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service
can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Hobbico web site at www.
hobbico.com. Choose “Where to Buy” at the bottom of the menu on the left side of the page. Follow the instructions provided on the page to locate a U.S., Canadian or International dealer.
Parts may also be ordered directly from Hobby Services by
calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply. Illinois and Nevada residents will also be charged sales tax. If ordering via fax, include a Visa® or MasterCard® number and expiration date for payment.
A building stand or cradle comes in handy during the build. We
use the Robart Super Stand II (ROBP1402) for all our projects in R&D, and it can be seen in pictures throughout this manual.
IMPORTANT BUILD ING NOTES
Photos and sketches are placed before the step they refer
to. Frequently you can study photos in following steps to get another view of the same parts.
The stabilizer and wing incidences and engine thrust angles have been factory-built into this model. However, some technically-minded modelers may wish to check these measurements anyway. To view this information visit the web site at www.greatplanes.com and click on “Technical Data.”
Due to manufacturing tolerances which will have little or no
effect on the way your model will fl y, please expect slight deviations between your model and the published values.
KIT IN SPE CTIO N
Before starting to build, take an inventory of this kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly,
contact Pr oduct Support. When reporting defective or missing
parts, use the part names exactly as they are written in the Kit Contents list.
Mail parts orders and payments by personal check to:
Hobby Services
3002 N Apollo Drive, Suite 1 Champaign IL 61822
Be certain to specify the order number exactly as listed in the
Replacement Parts List. Payment by credit card or personal
check only; no C.O.D.
If additional assistance is required for any reason contact Product Support by e-mail at productsupport@greatplanes.
com, or by telephone at (217) 398-8970.
REPLACEMENT PARTS LIST
Order No. Description
GPMA4080 GPMA4081 GPMA4082 GPMA4083 GPMA4084 GPMA4085 GPMA4086 GPMA4087 GPMA4088 GPMA4089 GPMA4090 GPMA4091 GPMA4092
Fuselage Wing Vertical Stabilizer Horizontal Stabilizer Cowl Hatch with Canopy Canopy Wing Tube Landing Gear Gear Doors Spinner Wing Scoop Decals
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Ph (217) 398-8970, ext. 5
Champaign, IL 61822 Fx (217) 398-7721
E-mail: airsupport@greatplanes.com
5
Cut Off
Unused Arms
5/64" [2mm]
KIT CONTENTS
6
12
11
14
15
1. Left Wing Panel
2. Right Wing Panel
3. Horizontal Stabilizer
4. Vertical Fin
5. Fuselage
8
9
10
7
13
6. Hatch
7. Air Scoop
8. Cowl
9. Fuel Tank
10. Brushless Motor Mount
5
3
4
2
17
1
11. Engine Mount
12. Spinner
16
16. Wing Joiner Tube
17. Pushrods
13. Landing Gear Doors
14. Landing Gear Wires
15. Main Wheels
1. If you have not done so already, remove the major
parts of the kit from the box and inspect for damage. If any parts are damaged or missing, contact Product Support at the address or telephone number listed in the “Kit Inspection” section on page 5.
2. Remove the tape and separate all the control surfaces.
Use a covering iron with a covering sock on high heat to tighten
PREPARATION S
the covering if necessary. Apply pressure over sheeted areas
to thoroughly bond the covering to the wood.
ASSEMBLE THE WI NGS
1. Test fi t a four-armed servo arm onto each aileron servo
and determine the best orientation of the arms that will position them closest to perpendicular to the servo cases. Look at the
photo in step 2 and cut off three of the four arms of each servo
arm to match the photo. Enlarge the second inner hole of
each remaining arm with a 5/64" [2mm] drill bit.
6
2. Attach a 6" [152mm] servo extension to each aileron servo
and secure the connector using tape or heat shrink tubing
(not included). Center the servos with your radio system and
install the servo arms to the servos perpendicular to the servo cases as shown. Be sure to reinstall the servo arm screws into the servos. Install the rubber grommets and eyelets onto the servo mounting tabs.
4. Fit the servos into the servo openings and drill 1/16"
[1.6mm] holes through the mounting tabs on the servo cases
into the rails. Thread a servo mounting screw (included with the servo) into each hole and back it out. Apply a drop of thin CA to each hole to harden the surrounding wood. When the CA has dried, install the servos into the openings using the
screws supplied with the servos.
3. Use the strings taped inside the aileron servo openings
to pull the servo leads through the wing.
5. Locate the two 4" [102mm] pushrods that have clevises
already threaded onto the ends of the wires. Slide a silicone
clevis retainer onto the base of each clevis. Attach the clevises to the outer holes of the aileron control horns. With the ailerons
in the neutral positions (use tape or a small clamp to hold them in place), mark the pushrod wires where they cross the
second inner holes in the servo arms.
7
Servo Horn
1/16"
2-56 (.074")
Pushrod Wire
FasLink
6. Make a 90 degree bend at the mark on each pushrod
and cut off the excess pushrod 1/4" [6mm] beyond the bends.
Attach the pushrods to the servo arms using nylon FasLinks.
Thread the clevises up or down on the pushrods as necessary
to center the ailerons with the servo arms still perpendicular to the servo cases. When satisfi ed, slide the silicone clevis retainers to the ends of the clevises to secure them.
8. Slide a 5/32" [4mm] wheel collar onto each axle followed
by a main wheel and another 5/32" [4mm] wheel collar. With the collars and wheels centered on the axles, use a felt-tip
pen to mark the hole location of each collar onto the axles. Remove the collars and wheels and use a fi le or rotary tool to grind fl at spots onto the axles at your marks.
7. Thread a 3x10mm self-tapping screw into each landing
gear strap hole and back it out. Apply a drop of thin CA glue to each hole and allow the glue to dry completely. Fit the main landing gear legs into the slots in the wings and secure them using nylon landing gear straps and 3x10mm self-tapping screws.
9. Reinstall the wheel collars and wheels onto the axles.
Tighten a 3x5mm machine screw with thread locking compound
into each wheel collar. Be sure that the wheels rotate freely. A
couple drops of oil onto each axle is recommended.
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