GREAT PLANES ESCAPADE .61 Instruction Manual

INSTRUCTION MANUAL
SPECIFICATIONS
Wingspan: 68 in [1725 mm]
Wing Area: 813 in
Wing Loading: 23−26 oz/ft
2
[52.4 dm2]
2
[70−79 g/dm2]
WARRANTY
Great Planes® Model Manufacturing Co. guarantees this kit to
be free from defects in both material and workmanship at the date of purchase. This warranty does not cover any component parts damaged by use or modification. In no case shall Great Planes’ liability exceed the original cost of the purchased kit. Further, Great Planes reserves the right to change or modify this warranty without notice.
In that Great Planes has no control over the final assembly or material used for final assembly, no liability shall be assumed nor accepted for any damage resulting from the use by the user of the final user-assembled product. By the act of using the user-assembled product, the user accepts all resulting liability.
If the buyer is not prepared to accept the liability associated with the use of this product, the buyer is advised to return
Length: 58.5 in [1485mm] Weight: 8.25 − 9 oz [3740−4080 g]
Radio: 4-channel radio system with 5 servos
Engine: .61− .95 in
Electric Motor: RimFire™ .80, 60A ESC
Battery: Two 3S 5000mAh 11.1V LiPo
3
[10–15.5cc] two-stroke, .91 – 1.20 in3 [15– 20 cc] four-stroke
this kit immediately in new and unused condition to the place of purchase.
To make a warranty claim send the defective part or item to Hobby Services at the address below:
Hobby Services
3002 N. Apollo Dr. Suite 1
Champaign IL 61822 USA
Include a letter stating your name, return shipping address, as much contact information as possible (daytime telephone number, fax number, e-mail address), a detailed description of the problem and a photocopy of the purchase receipt. Upon receipt of the package the problem will be evaluated as quickly as possible.
READ THROUGH THIS MANUAL BEFORE STARTING CONSTRUCTION. IT CONTAINS IMPORTANT
Entire Contents © 2010 Hobbico,® Inc. All rights reserved. GPM A1201 Mnl
Champaign, Illinois
(217) 398-8970, Ext 5
airsupport@greatplanes.com
TABLE OF CONTENTS
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Academy of Model Aeronautics . . . . . . . . . . . . . . . . . . . . . .2
SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
DECISIONS YOU MUST MAKE. . . . . . . . . . . . . . . . . . . . . . . .3
Motor Battery Recommendations. . . . . . . . . . . . . . . . . . . . .3
Radio Equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Engine Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . .3
ADDITIONAL ITEMS REQUIRED . . . . . . . . . . . . . . . . . . . . . .4
Required Hardware and Accessories. . . . . . . . . . . . . . . . . .4
Optional Supplies and Tools . . . . . . . . . . . . . . . . . . . . . . . . .4
IMPORTANT BUILDING NOTES. . . . . . . . . . . . . . . . . . . . . . .4
KIT INSPECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ORDERING REPLACEMENT PARTS. . . . . . . . . . . . . . . . . . .4
KIT CONTENTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
TIGHTEN THE COVERING . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ASSEMBLE THE WINGS. . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Install the Aileron Servos . . . . . . . . . . . . . . . . . . . . . . . . . . .6
ASSEMBLE THE FUSELAGE. . . . . . . . . . . . . . . . . . . . . . . . .8
Install the Elevator and Rudder . . . . . . . . . . . . . . . . . . . . . .8
Mount the Main Landing Gear . . . . . . . . . . . . . . . . . . . . . .11
Removing the Fuselage Hatch . . . . . . . . . . . . . . . . . . . . . .12
Mount the Electric Motor . . . . . . . . . . . . . . . . . . . . . . . . . .12
Mount the Glow Engine . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Mount the Engine (without the cowl) . . . . . . . . . . . . . . . . .14
INSTALL THE COWL (optional) . . . . . . . . . . . . . . . . . . . . . .15
MOUNT THE FUEL TANK OR BATTERY . . . . . . . . . . . . . . .16
Mount the Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Mount the Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
HOOK UP THE THROTTLE. . . . . . . . . . . . . . . . . . . . . . . . . .18
Two-Stroke Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Four-Stroke Hookup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
FINAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Install the Fuel Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Final Radio Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Install the Canopy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Install the Propeller and Spinner . . . . . . . . . . . . . . . . . . . .21
Apply the Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
GET THE MODEL READY TO FLY . . . . . . . . . . . . . . . . . . . .22
Install and Connect the Motor Battery . . . . . . . . . . . . . . . .22
Check the Control Directions . . . . . . . . . . . . . . . . . . . . . . .22
Set the Control Throws. . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Balance the Model (C.G.). . . . . . . . . . . . . . . . . . . . . . . . . .24
Balance the Model Laterally . . . . . . . . . . . . . . . . . . . . . . . .25
PREFLIGHT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Identify Your Model . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Charge the Batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Balance the Propellers . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Ground Check and Range Check. . . . . . . . . . . . . . . . . . . .25
ENGINE SAFETY PRECAUTIONS . . . . . . . . . . . . . . . . . . . .25
AMA SAFETY CODE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Radio Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
CHECK LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
FLYING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Fuel Mixture Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . .27
Takeoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Flight. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Landing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
INTRODUCTION
For the latest technical updates or manual corrections to the Escapade .61 ARF visit the Great Planes web site at www.
greatplanes.com. Open the “Airplanes” link, then select the
Escapade .61 ARF. If there is new technical information or
changes to this model a “tech notice” box will appear in the upper left corner of the page.
Academy of Model Aeronautics
If you are not already a member of the AMA, please join! The AMA is the governing body of model aviation and membership
provides liability insurance coverage, protects modelers’ rights and interests and is required to fl y at most R/C sites.
Academy of Model Aeronautics
5151 East Memorial Drive Muncie, IN 47302-9252
Tele. (800) 435-9262
Fax (765) 741-0057
Or via the Internet at: http://www.modelaircraft.org
IMPORTANT!!! Two of the most important things you can
do to preserve the radio controlled aircraft hobby are to avoid
fl ying near full-scale aircraft and avoid fl ying near or over
groups of people.
SAFETY PRE CAUTION S
Protect Your Model, Yourself & Others… Follow These Important Safety Precautions
1. Your Escapade should not be considered a toy, but rather a sophisticated, working model that functions very much like a full-size airplane. Because of its performance capabilities, the Escapade could possibly cause injury to yourself or spectators and damage to property if not assembled and operated correctly.
2. You must assemble the model according to the instructions.
Do not alter or modify the model, as doing so may result in an unsafe or unfl yable model. In a few cases the instructions may differ slightly from the photos. In those instances the written instructions should be considered as correct.
3. You must take time to build straight, true and strong.
4. You must use an R/C radio system that is in good condition, a correctly sized engine, and other components as specifi ed in this instruction manual. All components must be correctly installed so that the model operates correctly on the ground and in the air. You must check the operation of the model
and all components before every fl ight.
5. If you are not an experienced pilot or have not fl own this type of model before, we recommend that you get the assistance of an experienced pilot in your R/C club for your fi rst fl ights. If you’re not a member of a club, your
2
local hobby shop has information about clubs in your area whose membership includes experienced pilots.
6. While this kit has been fl ight tested to exceed normal use, if the plane will be used for extremely high stress fl ying, such as racing, or if an engine larger than one in the recommended range is used, the modeler is responsible for taking steps to reinforce the high stress points and/or substituting hardware more suitable for the increased stress.
7. WARNING: The cowl and wheel pants included in this kit
are made of fi berglass, the fi bers of which may cause eye, skin and respiratory tract irritation. Never blow into a part (wheel pant, cowl) to remove fi berglass dust, as the dust will blow back into your eyes. Always wear safety goggles, a particle mask and rubber gloves when grinding, drilling and sanding fi berglass parts. Vacuum the parts and the work area thoroughly after working with fi berglass parts.
Following are the other suggested items if powering your Escapade with an electric motor:
Suitable propeller and spare propellers (APC 15” x 8E”
APCQ4013)
8mm prop reamer (for propellers and included spinner
– GPMQ5007)
IMPORTANT: The Escapade requires two 3S battery packs.
Before experimenting with different battery combinations and connecting multiple battery packs with adapter plugs, refer to
the Battery Precautions on page 22.
Radio Equipment
We, as the kit manufacturer, provide you with a top quality, thoroughly tested kit and instructions, but ultimately the quality and fl yability of your fi nished model depends on how you build it; therefore, we cannot in any way guarantee the performance of your completed model, and no representations are expressed or implied as to the performance or safety of your completed model.
Remember: Take y our time and follow the instructions to end up with a well-built model that is straight and true.
DECISI ONS YOU MUST MAKE
This is a partial list of items required to fi nish the Escapade
that may require planning or decision making before starting to build. Order numbers are provided in parentheses.
If powering your Escapade with an electric motor:
4-channels are required to fl y the Escapade. However, the number of servos required is fi ve. Only four servos will be required if fl ying the Escapade with an electric motor. If powering the model with a glow engine, a servo will be required for the throttle. And in either case (glow or electric), two servos will be required for the aileron. In all cases, standard-size servos with standard output torque (40 – 50 oz-in torque) are suitable.
Following is the specifi c radio gear required:
4-channel radio system w/4.8V 500-600mAh fl at Rx
battery back, on/off switch
(1) ea. standard size/40 oz-in torque elevator and
rudder servo
(2) standard size/40 oz-in torque aileron servos
(2) 12" [305mm] servo extension wires
(HCAM2711 for Futaba®)
(1) Dual servo extension (FUTM4130 for Futaba)
Motor Battery Recommendations
If powering your Escapade with an electric motor, it performs
superbly on a:
RimFire™ .80 motor (GPMG4740)
Two 3S 5000mAh 11.1V LiPo batteries. (FlightPower®
EONX™ 30 5000 mAh 3s 11.1V 30C LiPo FPWP6698)
ElectriFly® Series 2 Deans® Male Ultra Plug® / 1 Deans
Female Ultra Plug Adapter
If experimenting with different batteries, make certain they
are rated for at least a 30C discharge.
A 60A ESC (electronic speed controller) is also required. The ElectriFly Silver Series 60A Brushless ESC (GPMM1850) is
recommended.
If powering your Escapade with an engine:
Engine Recommendations
The recommended engine size range for the Escapade is .61 to .95 two-stroke or .91 to 1.20 four-stroke. If an engine in
the upper end of the size range is used, responsible throttle management should be practiced.
O.S.® 61FX ABL w/Muffl er (OSMG0561) ❍ O.S. 95AX Ringed w/Muffl er (OSMG0580)O.S. FS-91II Surpass™ 4-Stroke Engine (OSMG0896) ❍ O.S. FS-1.20 Surpass 4-Stroke Engine (OSMG0930)
3
ADD ITIONAL ITEMS R EQ UI RE D
Required Hardware and Accessories
This is the list of hardware and accessories required to fi nish
the Escapade. Order numbers are provided in parentheses.
1/2 oz. [15g] Medium Pro™ CA+ (GPMR6007)1/2 oz. [15g] Thin Pro CA (GPMR6001)CA applicator tips (HCAR3780)#1 Hobby knife (HCAR0105)#11 Blades (5-pack, HCAR0211)Power drillDrill bits; 1/16" [1.6mm], 3/32" [2.4mm], #29 (or 9/64"
[3.6mm]). #48 (.076" [1.9mm]) drill or hobby knife
Great Planes Pro Threadlocker (GPMR6060)21st Century® sealing iron (COVR2700)
Optional Supplies and Tools
Here is a list of optional tools mentioned in the manual that
will help you build the Escapade.
21st Century iron cover (COVR2702)21st Century trim seal iron (COVR2750)Stick-on segmented lead weights (GPMQ4485)2 oz. [57g] Spray CA activator (GPMR6035)Dead Center™ Engine Mount Hole Locator
(GPMR8130)
C.G. Machine™ (GPMR2400) ❍ Precision Magnetic Prop Balancer (TOPQ5700)
IMPORTANT BUILDING NOTES
There are three types of screws used in this kit:
Sheet Metal Screws are designated by a number and a
length. For example #6 × 3/4" [19mm].
This is a number six screw
that is 3/4" [19mm] long.
Machine Screws are designated by a number, threads per inch, and a length. For example
4-40 × 3/4" [19mm].
This is a number four screw
that is 3/4" [19mm] long with
forty threads per inch.
Socket Head Cap Screws (SHCS) are designated by a number, threads per inch, and a length. For example
4-40 × 3/4" [19mm].
This is a 4-40 SHCS that is
3/4" [19mm] long with forty
threads per inch
Whenever the term glue is written you should rely upon
your experience to decide what type of glue to use. When a specifi c type of adhesive works best for that step, the instructions will make a recommendation.
Whenever just epoxy is specifi ed you may use either
30-minute (or 45-minute) epoxy or 6-minute epoxy. When 30-minute epoxy is specifi ed it is highly recommended that
you use only 30-minute (or 45-minute) epoxy, because you will need the working time and/or the additional strength.
Photos and sketches are placed before the step they refer
to. Frequently you can study photos in following steps to
get another view of the same parts.
The Escapade is factory-covered with Top Flite® MonoKote®
fi lm. Should repairs ever be required, MonoKote can be patched with additional MonoKote purchased separately. MonoKote is packaged in six-foot rolls, but some hobby shops also sell it by the foot. If only a small piece of MonoKote is needed for a minor patch, perhaps a fellow modeler would give you some. MonoKote is applied with a model airplane covering iron, but in an emergency a regular iron could be used. A roll of MonoKote includes full instructions for application. Following are the colors used on this model and order numbers for six foot rolls.
Jet White TOPQ0204 Orange TOPQ0202 Sapphire Blue TOPQ0226
KIT IN SPE CTIO N
Before starting to build, take an inventory of this kit to make sure it is complete, and inspect the parts to make sure they are of acceptable quality. If any parts are missing or are not of acceptable quality, or if you need assistance with assembly,
contact Pr oduct Support. When reporting defective or missing
parts, use the part names exactly as they are written in the Kit Contents list.
Great Planes Product Support
3002 N Apollo Drive, Suite 1 Ph: (217) 398-8970, ext. 5
Champaign, IL 61822 Fax: (217) 398-7721
E-mail: airsupport@greatplanes.com
ORDERING REPLACEMENT PARTS
Replacement parts for the Great Planes Escapade .61 ARF
are available using the order numbers in the Replacement Parts List that follows. The fastest, most economical service
can be provided by your hobby dealer or mail-order company.
To locate a hobby dealer, visit the Great Planes web site at
www.greatplanes.com. Select “Where to Buy” in the menu across the top of the page and follow the instructions provided to locate a U.S., Canadian or International dealer.
When you see the term test fi t in the instructions, it means
that you should fi rst position the part on the assembly
without using any glue, then slightly modify or custom fi t
the part as necessary for the best fi t.
Parts may also be ordered directly from Hobby Services by calling (217) 398-0007, or via facsimile at (217) 398-7721, but full retail prices and shipping and handling charges will apply.
4
Illinois and Nevada residents will also be charged sales tax. If
ordering via fax, include a Visa® or MasterCard® number and expiration date for payment.
Mail parts orders Hobby Services
and payments by 3002 N Apollo Drive, Suite 1 personal check to: Champaign IL 61822
Be certain to specify the order number exactly as listed in the
Replacement Parts List. Payment by credit card or personal
check only; no C.O.D.
If additional assistance is required for any reason, contact Product Support by e-mail at productsupport@greatplanes.
com, or by telephone at (217) 398-8970.
KIT CONTENTS
REPLACEMENT PARTS LIST
Order No. Description
GPMA4135 GPMA4136 GPMA4137 GPMA4138 GPMA4139 GPMA4140 GPMA4141 GPMA4142 GPMA4143 GPMA4144 GPMA4145
Fuselage Escapade .61 ARF Wing Escapade .61 ARF Horizontal Stabilizer Escapade .61 ARF Vertical Stabilizer .61 Escapade ARF Canopy Escapade .61 ARF Cowl Escapade .61 ARF Wheelpants Escapade .61 ARF Landing Gear Escapade .61 ARF Decals Escapade .61 ARF Wing T ube Escapade .61 ARF Hatch Escapade .61 ARF
10
1. Fuselage
1
2
12
9
8
7
5 5
11
6
14
6. Wheel Pants
3
4
11. Fuel Tank
13
2. Cowl
3. Fin and Rudder
4. Stabilizer and Elevator
5. Right and Left Wings
7. Wheels
8. Landing Gear
9. Nylon Engine Mount
10. Spinner
5
12. Electric Motor Mount
13. Tail Wheel Assembly
14. Wing Tube
TIGHTEN THE COVERING
90°
NO NO
YES
Cut off the
unused arms.
Refer to the separate instruction sheet titled How T o Tighten
Covering On ARF Models. Follow the instructions to tighten
the covering. If you prefer to get started on assembly right away, the tightening process could be done later (but it is usually easiest to do while the model is still in separate pieces).
ASSEMBLE TH E WINGS
Install the Aileron Servos
3. Temporarily mount the servo with the screws that
❏ ❏
came with it. Drill 1/16" [1.6mm] holes for the servo mounting screws. Remove the screws and take out the servo. Add a few drops of thin CA to each screw hole. Wait a minute for the CA to harden and remount the servo. Don’t over tighten the servo mounting screws—just make sure the heads of the screws apply a little pressure to the grommets and that the servo is secure.
1. Connect a 12" [300mm] servo extension to the aileron
❏ ❏
servo and secure the connection with a 1-1/2" [40mm] piece of heat shrink tubing included with this kit—shrink the tubing
with a heat gun, match or a hobby torch—use care not to
scorch the wires!
2. Use the string in the wing to pull the servo extension
❏ ❏
out the end and place the aileron servo in the wing.
4. Temporarily connect the servo to the receiver with
❏ ❏
the battery and switch. Turn on the transmitter and receiver and center all the trims on the transmitter. With the radio on, fi t the servo arm onto the splined output shaft so it will be 90-degrees as shown in the sketch.
6
Left Wing
Right Wing
5. Note the position of the servo arms in the sketch. Cut
❏ ❏
off the other three unused arms from the aileron servo arm.
6. Thread a nylon clevis approximately 20 turns onto the
❏ ❏
threaded end of the 2-56 x 6" [152mm] wire and then slide a silicone clevis keeper onto the wire. Install the clevis into the control arm as shown in the photograph. Slide the clevis keeper over the clevis.
7. Making sure the servo and the aileron are centered,
❏ ❏
use a fi ne-point felt-tip pen to mark the pushrod wire where it crosses the outer hole in the servo arm.
8. Make a 90° bend in the wire at the mark. Enlarge
❏ ❏
the holes in the aileron servo arm with a #48, 5/64" (.076" [1.9mm]) drill or a hobby knife. Fit the pushrod into the outer hole in the servo arm and then attach a 90° pushrod connector to the assembly. Cut the excess wire 1/16" [2mm] above the connector. Install the servo arm screw and slip the silicone retainers over the pushrod.
9. Repeat steps 1– 8 for the other wing.
7
ASSEMBLE THE FUSELAGE
Install the Elevator and Rudder
10. Slide the wings together on the wing tube. Temporarily
mount the nylon strap to the wings with two #4 x 3/8" [9.5mm]
Phillips screws. Remove the screws from the strap, harden
the holes with a few drops of thin CA and allow it to harden before putting the wings together and installing the screws. Later, during fi nal radio and control throws set up, the pushrods
will be adjusted so the ailerons are centered when the radio
is on (or, you could reconnect your aileron servo to the radio and do this now).
1. Cut the balsa block free from the stabilizer opening with
a hobby knife.
2. Slide the horizontal stabilizer (stab) into the stab opening
in the back of the fuselage.
8
3. Locate the wire tail wheel assembly; slide it into the
rudder as shown.
5. Even though the nuts used on the fi n wires are locking
nuts, a drop of threadlocker on the threads is recommended. Add a drop of threadlocker to the threads of the wires. Then, tighten the assembly to the fuselage with a #4 fl at washer, a #4 lock washer and a 4-40 lock nut on each rod. The included socket tool may be used to tighten the nuts.
6. Secure the tail wheel bracket to the fuselage with three
#2 x3/8" [9.5mm] sheet metal screws.
4. Slide the vertical fi n (fi n) into the opening in the top of
the fuselage, guiding the threaded wires into the holes in the bottom of the fuselage. Make sure the fi n is fully seated in the fuselage and in the stab.
7. Slide the tail wheel onto the wire and secure it with a
3/32" [2.4mm] wheel collar and a 1/8" [3mm] set screw. Install the remaining set screw in the wheel collar that was installed on the wire by the factory. Be sure to apply a drop of thread locker when installing them.
9
Loading...
+ 19 hidden pages