Great Plains Mfg., Inc.
Installation Instructions 1
Fertilizer System
Yield-Pro Planters
Used with:
• YP1625
General Information
These instructions explain how to install a complete Fertilizer System. These kit add tanks, a ground drive pump
and two boom systems to a YP1625 planter that presently
has no fertilizer components.
These instructions apply to an installation of all of:
Kit Kit Description
407-122A YP FERTILIZER TANK KIT
407-133A YP 1625 FERT BOOM ONLY ASSY
407-134A YP1225 & Y1625 FERT PUMP ONLY
407-137A YP16 HI-RATE FERT MANIFOLD KIT
The 407-133A low rate or starter system is presumed to
be connected to the 407-122A tank system via the 407134A ground drive pump.
The 407-137A high rate system is presumed to be connected to a customer-provisioned pump and material supply system.
Each set of kits upgrades an entire planter.
When you see this symbol, the subsequent instructions
and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
Figure 1
Tanks and Inlet Installed
27103
Tools Required
• current YP1625 Parts Manual (401-226P)
current YP1625 Operator Manual (401-226M)
• basic hand tools, including:
- pipe or tubing cutter,
- brush for liquid pipe sealant
• hoist or lift with a capacity of 500 pounds (227 kg)
• about two dozen UV-resistant cable ties at least 8
inches long
Notations and Conventions
“Left” and “Right” are facing in the
direction of machine travel. An orientation rose in the line art illustrations
shows the directions of Left, Right,
Front, Back, Up, Down.
U
F
L
D
R
B
Call-Outs
1
11 13
to
101 354
to
Single-digit callouts identify components in
the currently referenced Figure or Figures.
These numbers may be reused for different
items from page to page.
Two-digit callouts reference affected existing
parts from the table on page 35. The descriptions match those in your Parts Manual.
Three-digit callouts reference new parts from
the new parts lists beginning on page 28.
The descriptions match those on the cartons,
bags or item tags, as well as descriptions
your updated Parts Manual.
©Copyright 2007 Printed 02/29/2008 407-197M
2 Fertilizer System
Before You Start
Review these instructions, with the following objectives at
each step:
• Inventory: examine any called-for sub-assemblies
and make sure all parts are present.
• Inventory: Select any called-for individual parts
and group them according to steps.
• Comprehension: make sure you understand
where each part or assembly is installed, and
what tools are required for the task.
Pre-Assembly Preparation
Work Location
1. Move the planter to a location with:
• ample clearance for folding and unfolding,
• ample clearance for the hoist or lift,
• protected from wind,
• adequate illumination, and;
• a clean surface for easily recovering any dropped
parts.
Great Plains Mfg., Inc.
Prepare Planter
2. Hitch the planter to a suitable tractor per the instructions in the Operator Manual. Folding, unfolding,
raising, lowering, and simulated field operations are
necessary during this installation.
3. Secure the planter per the Parking instructions in the
Operator Manual (401-226M). Put the tractor in Park
and set the parking brake.
4. To provide convenient access to mount points,
remove any seed box or seed hopper* present.
Empty any hopper before removal.
* The fertilizer tanks are incompatible with the 150bu
hopper. Their mounting brackets use the same mount
points as 150bu hardware. If that was the seed container in use, it must be replaced by an 82bu hopper or
bulk seed boxes. Remove the empty hopper and all
frame hardware at tool bars.
407-197M 02/29/2008
Great Plains Mfg., Inc.
Install Tanks
This section installs most of the components of the 407122A kit.
Installation Instructions 3
!
CAUTION
High profile hazard - install the tanks on a calm day or in a
location protected from wind.
Prepare Left Tank
Refer to Figure 2
5. The left tank and cradle is pre-assembled but does
not have an assembly part number. It is identified by
the mounting plate orientation. With the sight tube
2
facing forward, the plate is on the bottom right
(inside).
6. Remove and save the following parts:
Qty Call Part Description
4 803-027C NUT HEX 3/4-10 PLT
110
4 804-023C WASHER LOCK SPRING 3/4 PLT
114
2 806-050C U-BOLT 3/4-10 X 7 X 8 1/2
115
1
2
115
114
110
1
Figure 2
Left Tank, As Shipped
R
F
U
B
L
D
27087
Prepare Left Tank Plumbing
Refer to Figure 3 and Figure 4
Each tank has a shut-off/clean-out assembly (left ,
R
right , and these are mirror images of each other).
The shut-off valve handles are to the inside (planter center) with handles pointing to planter rear when valves are
open.
02/29/2008 407-197M
L
R
Tank Fittings ID
U
R
F
D
Figure 3
B
L
L
99999
4 Fertilizer System
Install Left Tank Elbow
Refer to Figure 4
7. Select the left shut-off/clean-out assembly , consisting of:
L
Great Plains Mfg., Inc.
136
Qty Call Part Description
1 830-052C EL 1 1/2MNPT X 1 1/2FNPT POLYP
137
2 830-045C AD 1 1/2MNPT POLYPROP
136
1 829-013C VALVE 1 1/2FNPT BALL POLYPROP
131
1 830-031C TEE 1 1/2FNPT POLYPROP
135
1 830-024C PL 1 1/2MNPT POLYPROP
134
1 830-094C AD 1 1/2MNPT X 1 1/2HB POLYP
138
8. Remove the elbow (which is only loosely pre-
137
assembled to the fittings).
9. Select and open the can of sealant
Qty Call Part Description
1 890-310C RECTORSEAL 21 BLK THD SEALANT
147
10. Apply sealant to the male threads of the elbow ,
and thread it into the 1
1
⁄
in FNPT bulkhead at the
2
137
bottom of the tank. Close can when not in use.
Refer to Figure 5
11. Using a hoist or lift, position the U-bolt plate of the
cradle against the rear face of the left end of the
mainframe tool bar .
12. Loosely install the U-bolts , washers (not
shown in photo) and nuts (not shown in photo).
5
115
110
114
13. Adjust the position of the cradle as far to the left (outside) as possible. Tighten the nuts.
136
137
5
131
138
Figure 4
Left Tank Fittings
115
135
134
R
F
L
U
B
L
D
27086
14. Select the left shut-off/clean-out assembly . Oper-
L
ate the valve handle to the closed position. After
installation, the handle needs to be down in this position. Rotate the handle to open.
15. Apply sealant to the male threads of the forward
adaptor . Thread the fitting assembly into the
136
tank elbow. Adjust final rotation to place valve handle
to correct side so that handle closed will be down.
Figure 5
27089
Left Tank Cradle Mount
407-197M 02/29/2008
Great Plains Mfg., Inc.
Prepare Right Tank
Refer to Figure 6
16. The right tank and cradle is pre-assembled but does
not have an assembly part number. It is identified by
the mounting plate orientation. With the sight tube
2
facing forward, the plate is on the bottom left
(inside).
17. Remove and save the following parts:
Qty Call Part Description
4 803-027C NUT HEX 3/4-10 PLT
110
4 804-023C WASHER LOCK SPRING 3/4 PLT
114
2 806-050C U-BOLT 3/4-10 X 7 X 8 1/2
115
1
Installation Instructions 5
2
Install Right Tank Elbow
Refer to Figure 7
18. Select the right shut-off/clean-out assembly , consisting of:
Qty Call Part Description
1 830-052C EL 1 1/2MNPT X 1 1/2FNPT POLYP
137
2 830-045C AD 1 1/2MNPT POLYPROP
136
1 829-013C VALVE 1 1/2FNPT BALL POLYPROP
131
1 830-031C TEE 1 1/2FNPT POLYPROP
135
1 830-024C PL 1 1/2MNPT POLYPROP
134
1 830-094C AD 1 1/2MNPT X 1 1/2HB POLYP
138
19. Remove the elbow .
20. Apply sealant to the male threads of the elbow ,
and thread it into the 1
bottom of the tank.
137
1
⁄
in FNPT bulkhead at the
2
R
137
115
136
137
Figure 6
Right Tank, As Shipped
136
135
131
138
Figure 7
Right Tank Fittings
114
134
110
U
R
F
1
B
L
D
27087
R
U
R
F
B
L
D
27086
02/29/2008 407-197M
6 Fertilizer System
Refer to Figure 8
21. Using a hoist or lift, position the U-bolt plate of the
cradle against the rear face of the right end of the
mainframe tool bar .
5
Great Plains Mfg., Inc.
115
22. Loosely install the U-bolts , washers (not
shown in photo) and nuts (not shown in photo).
23. Adjust the position of the cradle as far to the right
(outside) as possible. Tighten the nuts.
24. Select the right shut-off/clean-out assembly .
Operate the valve handle to the closed position. After
installation, the handle needs to be down in this position. Rotate the handle to open.
25. Apply sealant to the male threads of the forward
adaptor . Thread the fitting assembly into the
tank elbow. Adjust final rotation to place valve handle
to correct side so that handle closed will be down.
136
115
110
114
R
Install Tank Interconnect Fittings
Refer to Figure 9
26. Select sets of mounting hardware, consisting of
(quantities are for both sets):
Qty Call Part Description
2 506-365D WET BOOM FLAT HOSE BRACKET
120
2 890-522C MUFFLER CLAMP 2.50 SIZE (which
148
27. Disassemble one of the clamps.
includes the bracket, U-bolt and nuts)
R
F
U
D
2
Figure 8
Right Tank Cradle Mount
120
B
L
Figure 9
Tank Interconnect Mounts
27090
148
27104
Refer to Figure 10
28. At each lower front corner of the seed box manifold,
remove and save the existing:
Qty Call Part Description
2 802-078C HHCS 1/4-20X5/8 GR5
11
2 803-006C NUT HEX 1/4-20 PLT
12
2 804-006C WASHER LOCK SPRING 1/4 PLT
13
29. Attach the bare bracket to the front lower left
corner of the manifold, using the saved fasteners.
30. Attach the still-assembled other bracket to the
front lower right corner of the manifold, using the
saved fasteners.
407-197M 02/29/2008
120
120
R
F
U
D
120
B
L
Interconnect Mount Points
11
Figure 10
13
12
27104
Great Plains Mfg., Inc.
Refer to Figure 11
31. Select the inter-tank double-tee fitting assembly, consisting of:
Qty Call Part Description
1 830-045C AD 1 1/2MNPT POLYPROP
136
2 830-031C TEE 1 1/2FNPT POLYPROP
135
4 830-094C AD 1 1/2MNPT X 1 1/2HB POLYP
138
R
138
138
U
B
Installation Instructions 7
135
138
136
Refer to Figure 12 and Figure 11
32. Mount the inter-tank assembly on the left bracket
120
. Orient the tee assembly so that the left tee
faces to planter rear, and the right tee faces forward.
Use the removed clamp around the center adap-
136
tor or inside end of the right tee.
148
Install Quick-Fill Inlet
Refer to Figure 13
33. Select the quick-fill inlet assembly, consisting of:
Qty Call Part Description
1 148-410D VALVE MOUNT PLATE
103
1 411-273D VALVE MNT CLAMP PLT
118
1 502-060D DUST PLUG CHAIN 10
119
4 802-047C HHCS 1/2-13X6 GR5
124
4 803-147C NUT HEX NYLOCK 1/2-13
127
4 804-016C WASHER FLAT 1/2 SAE PLT
129
1 805-010C PIN HAIR COTTER .094
130
1 829-048C VALVE - 1 1/2FNPT X 2FCL POLYP
132
1 830-094C AD 1 1/2MNPT X 1 1/2HB POLYP
138
1 830-186C PL 2MCL POLY-GLASS
140
34. Partially disassemble the mounting hardware by
removing the four
clamp plate . Do not remove the bolts securing
the valve body to the mount.
118
1
⁄
in nuts and the mount
2
127
F
R
F
D
U
D
L
Tank Interconnect Assembly
135
Figure 11
148
Figure 12
Tank Interconnect Mounted
127
118
132
138
B
L
129
Figure 13
Quick-Fill Inlet Assembly
138
27105
120
27092
103
130
119
140
124
22821
02/29/2008 407-197M
8 Fertilizer System
Refer to Figure 14
35. Position the mount plate with valve assembly
under the rear tool bar directly aft of the intercon-
nect tee assembly. Orient so that the quick-disconnect plug end of the assembly faces to the rear.
Place the clamp plate on the tool bar top and
secure with
140
1
⁄
in nuts .
2
103
1
118
127
Great Plains Mfg., Inc.
Install Inter-Tank Hoses
These hoses are cut-to-length from a coil supplied.
Excess material is supplied, so there will be some hose
left over.
Install Left Tank Hose
Refer to Figure 15
36. Select:
Qty Call Part Description
2 800-125C CLAMP WRM DRV#28 SS(1.31-2.25)
122
37. Select the coil of:
Qty Call Part Description
- 990-181R HOSE 1 1/2 ID 150PSI EPDM
151
38. From the adaptor at the tee on the left tank bottom fittings assembly, route the hose to the
adaptor at the left end of the inter-tank fitting
assembly. Route clear of planter moving parts.
39. Slide the end of the hose, and a clamp onto the
left end adaptor of the inter-tank fitting assem-
bly. Secure clamp.
40. Leaving some slack in the hose, cut it to length back
at the left tank tee. Place a clamp over the hose
end and secure to the tank tee.
148
138
151
122
148
122
148
R
F
U
D
1
127
140
Figure 14
Quick-Fill Mount Point
B
L
Figure 15
Left Inter-Tank Hose
118
103
27091
122
138
122
151
22821
407-197M 02/29/2008
Great Plains Mfg., Inc.
Install Right Tank Hose
Refer to Figure 16
41. Select:
Qty Call Part Description
2 800-125C CLAMP WRM DRV#28 SS(1.31-2.25)
122
42. Select the coil of:
Installation Instructions 9
138
Qty Call Part Description
- 990-181R HOSE 1 1/2 ID 150PSI EPDM
151
43. From the adaptor at the right tank fitting assembly tee, route the hose through the right bracket/
clamp ( , ) to the adaptor at the right end
120 148 148
138
151
of the inter-tank fitting assembly.
44. Slide the end of the hose, and a clamp onto the
right end adaptor of the inter-tank fitting assem-
138
122
bly. Secure clamp.
45. Leaving some slack in the hose, cut it to length back
at the right tank tee. Place a clamp over the
122
hose end and secure to the tank tee.
46. Tighten the nuts on the right bracket/clamp ( ,
148
).
120
Install Quick-Fill Hose
47. Select:
Qty Call Part Description
2 800-125C CLAMP WRM DRV#28 SS(1.31-2.25)
122
48. Select the coil of:
Qty Call Part Description
- 990-181R HOSE 1 1/2 ID 150PSI EPDM
151
R
F
122
151
U
D
B
148
L
Figure 16
Right Inter-Tank Hose
122
151
120
22821
122
Refer to Figure 17
49. From the (front) hose-barb adaptor end of the quickfill fitting assembly, route the hose to the left tee of
the inter-tank fitting assembly.
50. Slide the end of the hose, and a clamp onto the
left tee of the inter-tank fitting assembly. Secure
138
122
Figure 17
Quick-Fill Hose
27092
with clamp.
51. Leaving some slack in the hose, cut it to length back
at the quick-fill inlet. Place a clamp over the
122
hose end and secure to the inlet.
Deferred Tank Items
The tank kit includes hose used at the pump. It is deferred
until after pump installation, under the topic “Install
Pump-Strainer Hose” on page 12.
The supply hose from the inter-tank fittings to the manifold(s) is not yet installed. It is deferred until after pump
installation, under the topic “Install Supply Line from
Tanks” on page 12.
02/29/2008 407-197M
10 Fertilizer System
Install Ground Drive with Pump
This section installs most of the components of the 407134A kit.
Refer to Figure 18,
which depicts the planter with row units removed for clarity.
The ground drive pump is installed on the left wing, at or
near the plates supporting the drive-line clutch.
If you are replacing a hydraulic fertilizer pump as part of
this installation, perform the installation per the instructions for that update kit (407-149M).
Determine Ground Drive Location
These instructions do not specify a precise location for
mounting the new ground drive, due to the wide variety of
factory configurations and end user modifications.
The hose connections to the fertilizer feed line, strainerto-pump line and pump-to-distribution manifold permit
considerable flexibility in placement of strainer and pump.
The strainer requires a vertical surface with mounting
holes, typically the inside or outside of either plate of the
wing drive shaft bracket.
The optimal placement for the drive unit itself is halfway
between rows (row units or row unit pairs in twin-row).
These instructions assume that the strainer is to be
mounted inside the wing drive shaft brackets, on the
inboard plate, and the ground drive assembly is mounted
about a foot outboard of the wing drive shaft brackets.
R
F
U
D
B
L
Figure 18
Location of Components
Great Plains Mfg., Inc.
25303
Install Strainer
Refer to Figure 20
52. Select the strainer assembly , which does not have
a specific part number as an assembly.
53. If necessary, adjust inlet elbow so that it points
up (or down) so that the hose can exit the mount
area.
54. If the mount plate is pre-assembled to the valve,
remove the three sets of bolts , nuts , wash-
293 292
ers and lock washers .
1
300
289 290
292
293
289
290
1
293
300
Figure 19
Strainer Components
R
F
U
B
L
D
27117
407-197M 02/29/2008
Great Plains Mfg., Inc.
Install Strainer Mount
Refer to Figure 20 (shown without strainer for clarity)
55. Make sure that at least two of the four slotted holes
in the mount can be aligned with holes at your
intended mounting point (in this illustration, the left
side of the inboard plate of the left wing drive shaft
bracket).
288
1
290
292
Installation Instructions 11
1
293
293
R
F
U
B
L
D
Mount is intended to place with the short bent
end to planter rear and facing away from the mounting surface.
56. Insert each bolt end through at least two of the
four holes in the mount and the frame plate .
57. Add the removed flat washer , lock washer
and nut to each bolt and finger tighten.
58. Hand-position valve/strainer assembly to determine:
• mounting clearance,
• hose clearance,
• operator access,
• clearance for valve operation,
• preferred inlet elbow orientation, and
• clearance for strainer maintenance.
59. Adjust mount to provide suitable final position
and tighten bolts/nuts.
288
290
288
289
289
293 292
1
Install Ground Drive Assembly
Refer to Figure 21, which depicts the ground drive with guards
removed. Guards may be left in place until final sprocket mounting.
60. Select:
Qty Call Part Description
1 407-146K FERTILIZER PUMP DRIVE
199
4 806-102C U-BOLT 3/4-10 CORNER 7 SQ
296
4 804-025C WASHER FLAT 3/4 SAE PLT
295
4 804-023C WASHER LOCK SPRING 3/4 PLT
294
4 803-027C NUT HEX 3/4-10 PLT
291
288
296
Figure 20
Install Strainer Mount
289
F
L
25305
U
R
B
D
199
1
291
199
1
Figure 21
Install Ground Drive
25307
61. Position the two U-bolts over the tool bar at
the mount location.
62. Use a hoist or lift to hold the drive assembly at
the mount point. Insert the U-bolts . Temporarily hold the assembly in place with four nuts
(not shown in figure).
63. Remove one nut at a time. Place a flat washer
295 294
(not shown), lock washer (not shown) and
291
nut on the U-bolt. Tighten each until the drive
assembly’s mount is flat against the tool bar.
Tighten to torque spec.
02/29/2008 407-197M
291
296
296
12 Fertilizer System
Install Pump-Strainer Hose
64. Select (from the 407-122A tank parts):
Qty Call Part Description
- 990-082R HOSE 1 ID 200PSI EPDM
150
1 800-123C CLAMP WRM DRV #16 SS (.68-1.5)
121
1 800-125C CLAMP WRM DRV#28 SS(1.31-2.25)
122
65. Route hose from strainer outlet to pump inlet .
66. Connect hose at inlet and secure with clamp
121
.
150
67. Allowing some slack in hose, back at pump inlet ,
cut hose to length.
68. Secure hose to pump inlet with clamp .
1 2
2
2
122
R
F
U
D
Great Plains Mfg., Inc.
121
2
150
122
B
1
L
Install Supply Line from Tanks
This section connects the tanks to the ground drive pump
system.
69. Select (from the 407-122A tank parts):
Qty Call Part Description
- 990-082R HOSE 1 ID 200PSI EPDM
150
2 800-125C CLAMP WRM DRV#28 SS(1.31-2.25)
122
12 - - cable ties
Refer to Figure 23
70. Route the hose from the inter-tank tee assembly…
Figure 22
Install Strainer Mount
Figure 23
Supply Hose at Inter-Tank
27113
27092
407-197M 02/29/2008
Great Plains Mfg., Inc.
Refer to Figure 24
71. …up the seed tube bundle…
Installation Instructions 13
Refer to Figure 25
72. …under the hose restraint straps at the left wing
1
pivot and along the top of the air system support
frame…
Figure 24
Supply Hose At Seed Rack
1
1
27095
Figure 25
27096
Supply Hose At Pivot
02/29/2008 407-197M
14 Fertilizer System
Refer to Figure 26
73. Slip the end of the hose onto the inlet elbow (not
visible in photograph) and secure with clamp .
74. Working back toward the tanks, use cable ties to
secure hose every two feet or so leave ample slack
for folding an unfolding. Do not tie the last four feet of
hose.
75. Leaving ample slack (but no so much that hose
droops below inter-tank tees), cut hose to length and
secure to tee with clamp .
122
300
122
Ground Drive Deferred Item
The hose to the relief valve is installed after the starter
boom system, at “Pump to Starter Relief Valve Hose”
on page 17.
Great Plains Mfg., Inc.
2
Install High Rate Boom
This section installs most of the components of the 407137A kit.
Install the high rate boom first, as it contains components
necessary for installing dual booms.
These instructions presume that the high rate (H.R.)
boom is to be connected to a customer-supplied fertilizer
source, typically a tractor-mounted tank. Tank, strainer,
pump, power source and supply line to the planter are
customer-provisioned and installed.
The high rate boom is presumed to be concentrated fertilizer that cannot be applied directly to the seed furrow. The
most likely delivery method is via tubes to zone coulters
at the front of the rows.
Figure 26
Supply Hose At Strainer
27098
407-197M 02/29/2008
Great Plains Mfg., Inc.
Install Boom Mounts
76. Select:
Qty Call Part Description
12 407-253D FERT BOOM MOUNTING BRACKET
311
24 802-159C HHCS 5/16-18X1 GR5
322
24 803-177C NUT HEX FLG TP LK 5/16-18ZNYCR
324
77. If also installing the starter boom, select:
Installation Instructions 15
U
3
2
R
B
323
6
F
L
D
1
310
Qty Call Part Description
12 407-252D HI-RATE CENTER BOOM SUPPORT
310
12 806-152C U-BOLT 1/4-20 X 1.125 X 2 RND
325
24 803-088C NUT HEX LOCK 1/4-20 FLG
323
Refer to Figure 27
78. Install the fertilizer boom mounting brackets 12
of the 14 air pipe rest support brackets . Skip the
positions closest to planter center.
At the outside positions, a full pair of bolts and
lock nuts are used to secure the bracket
under the rest supports .
At inner positions, only one bolt and lock nut
is used (at the rear hole). The forward hole is occu-
pied by the existing long bolt and nut holding
the clamp plate .
79. Loosely attach a center boom support to each
boom mounting bracket using a U-bolt (loop
forward) and two lock nuts . Install the U-bolts at
the lower position , and not the upper .
Refer to Figure 28
80. Select the four boom assemblies , which do not
have a specific assembly part number.
324 311
1
322 324
3 4
2
311 325
323
5 6
1
311
1
322
310
5
4
324
Figure 27
High Rate Boom Mount
333
322
325
311
27100
81. If the booms do not have end caps , also select:
Qty Call Part Description
4 830-061C CA 3/4FNPT POLYPROP
333
333
2
1
3
Figure 28
High Rate Boom Assembly
02/29/2008 407-197M
27099
16 Fertilizer System
Refer to Figure 28 on page 15
H.R. Boom Identification and Orientation
• The high rate boom sections have nozzles
without 800-367C AD PUSH 1/4TUBEX1/4MNPT.
They may have pre-installed:
830-071C AD 1/4MNPT X 3/8HB POLYPROP.
• Each wing has two boom sections. The open
thread ends are adjacent, and are to be mated by
a tee in a later step.
• The end of the boom with the four closely-spaced
nozzles is the outside end (wing tip or planter
2
center). The ends with the sparsely-spaced noz-
3
zles are where the tee connection will be made.
• The cap is on the outside end.
333
• The nozzles face to planter front. If the sections
are not so pre-assembled, adjust the nozzles.
82. Lay the four booms, oriented as above along the
tops of the wing seed tube supports.
Join H.R. Booms Sections with Tees
83. Select:
Great Plains Mfg., Inc.
338
Qty Call Part Description
2 830-028C TEE 3/4FNPT POLYPROP
330
2 830-123C EL 3/4MNPT X 3/4HB POLYPROP
338
Refer to Figure 29
84. Apply thread sealant, and join each pair of boom
sections with a tee .
85. Apply thread sealant, and screw in the elbow .
330
330
Set its final orientation facing forward.
Mount H.R. Booms
Refer to Figure 30
86. Loosely mount each boom in the lower position
311 310
of + using the U-bolts and lock nuts loosely
installed at Step 79.
87. Adjust the boom to roughly align its ends with the
ends of the tube of the air system support frame.
Tighten the lock nuts.
325
323
330
Figure 29
High Rate Boom Tee
310
325
311
Figure 30
Boom Mount and Extension
27113
27100
407-197M 02/29/2008
Great Plains Mfg., Inc.
Install H.R. Relief Valve
When used with a customer-provisioned material source,
Great Plains does not specify the precise location of the
high rate relief valve. For minimum hose length, it needs
to be close to one of the center elbow/tees of a starter
wing boom. You may wish to locate it on the right wing so
that there is no confusion about which gauge is which
when viewed from the tractor.
Refer to Figure 31
88. Select the relief valve assembly , which does not
have a specific part number.
89. Select (or remove from assembly above):
Qty Call Part Description
1 401-528D AIR TUBE SUPPORT CLAMP
307
2 890-521C MUFFLER CLAMP 1.63 SIZE
349
90. Install the relief valve on the air system support
frame tube, with the valve toward planter center, and
the gauge face facing planter center (facing forward
during field operations).
1
Installation Instructions 17
349
1
349
307
Figure 31
H.R. Relief Valve Assembly
27094
Pump to Starter Relief Valve Hose
Specific instructions are not provided, as Great Plains
cannot know where your pump is located, nor what supply
line it brings to the planter.
91. These parts are provided:
Qty Call Part Description
- 990-082R HOSE 1 ID 200PSI EPDM
353
2 800-257C CLAMP WRM DRV #20SS (.81-1.75)
320
H.R. Hose to Right Wing Boom
92. Select:
Qty Call Part Description
- 990-081R HOSE 3/4 ID 200PSI EPDM
352
2 800-123C CLAMP WRM DRV #16 SS (.68-1.5)
318
Refer to Figure 32
93. Connect the hose to the adaptor at the outlet tee
of the relief valve assembly. Secure with clamp .
94. Route the hose to the elbow and tee at the center of the right wing boom.
95. Allowing a small amount of slack, cut hose to length
and secure with clamp .
318
4
318
338
353
318
4
318
352
338
Figure 32
27113
H.R. Relief Valve to Right Boom
02/29/2008 407-197M
18 Fertilizer System
H.R. Hose to Left Wing Boom
96. Fold the planter to ensure that an adequate length of
hose is installed between the wings.
97. Select:
Qty Call Part Description
- 990-081R HOSE 3/4 ID 200PSI EPDM
352
2 800-123C CLAMP WRM DRV #16 SS (.68-1.5)
318
Great Plains Mfg., Inc.
352
5
318
Refer to Figure 33 and Figure 34
98. Route the hose:
• from the H.R. relief valve
• to the left wing hydraulic hose bundle (under the
seed meter conduit, above the row unit tool bar)
• along the hydraulic bundle to the left wing
• to the elbow/tee at the center of the right boom.
99. Connect the hose to the adaptor at the outlet tee
of the relief valve assembly. Secure with clamp .
5
318
100. Allowing some slack, use cable ties every 16in or so
to secure the hose to the hydraulic bundle.
Refer to Figure 35 (which depicts a low rate boom on older
mount brackets)
101. At the left wing cut the hose to length at the elbow/
tee at the center of the boom and secure with clamp
318
.
Figure 33
H.R. Relief Valve to Left Boom
Figure 34
Wing-to-Wing Hose at Center
27113
27101
318
Figure 35
Wing-to-Wing Hose at Left Wing
407-197M 02/29/2008
27102
Great Plains Mfg., Inc.
Install H.R. Orifices
Refer to Figure 36
The nozzles do not have orifice plates pre-installed, as
there is a choice of 3 sizes included. Consult the planter
Operator and Seed Rate manuals and determine which
plate size is the most likely for your next application.
102. Select one of the following sets:
Qty Call Part Description
32 832-053C ORIFICE SPR SYS CP4916-34 SS
346
32 832-054C ORIFICE SPR SYS CP4916-48 SS
347
32 832-056C ORIFICE SPR SYS CP4916-28 SS
348
103. Twist to unlock each nozzle, insert a plate,. and relock.
Note: You can skip any positions that are to be capped at
Step 108.
Note: No special precautions are necessary at this time,
but after using the system, always wear protective
gloves when changing orifice plates.
4
Installation Instructions 19
4
Figure 36
H.R. Orifice Installation
21983
Install H.R. Drop Lines
If your planter has fewer than 32 high rate zones, some
positions get caps instead of drop lines.
104. Raise the planter and install transport locks.
105. Lower the row units.
106. Select:
Qty Call Part Description
- 990-080R HOSE 3/8 ID 150PSI EPDM
350
64 800-126C CLAMP WRM DRV #5 SS (.44-.70)
319
16 832-042C NOZZLE SHUT OFF CAP W/ GASKET
344
32 800-303C CABLE TIE 2 DIA MIN - BLK
321
107. If not already installed on the nozzles, select:
Qty Call Part Description
32 830-071C AD 1/4MNPT X 3/8HB POLYPROP
334
Not all of the caps may be used.
02/29/2008 407-197M
20 Fertilizer System
Refer to Figure 37 (which does not depict clamps or adaptors,
and does depict an older mount no longer used).
108. If the nozzle has no associated applicator, install a
344
cap .
109. At each nozzle connected to a zone, route the hose
from the nozzle down to the row unit applicator (typically a tube on a zone coulter).
Great Plains Mfg., Inc.
1
334
110. Connect the hose end to the tube (not shown),
and secure with a clamp (not shown).
111. Use a cable tie (not shown) to secure the hose
350
319
321
as needed to the applicator structure.
112. Allowing a small amount of slack, cut the hose to
length at the nozzle. The Figure notwithstanding, do
not loop the line or allow it to sag.
113. Connect the hose end to the nozzle with an
adaptor and a clamp .
334 319
350
Install Starter Boom
This section installs the 407-133A kit, and all remaining
components that are to be used.
This boom/manifold system is presumed to be used with
low rate “starter” fertilizers safe to apply directly to the
seed furrow. The drop-lines from the nozzles are typically
connected to a delivery system on the seed tube. The
present kit only includes the components to deliver fertilizer to the vicinity of the row unit seed meter. The final
tubing is separately ordered or supplied (such as that
included with Keeton seed firmers).
The boom manifold is supplied as four partially preassembled segments, which mount on the air system
support frame.
350
Figure 37
H.R. Drop Line
22820
407-197M 02/29/2008
Great Plains Mfg., Inc.
Installation Instructions 21
Prepare Starter Booms
Refer to Figure 38
114. Select the four boom assemblies , which do not
have a specific assembly part number.
115. If the booms do not have end caps , also select:
Qty Call Part Description
4 830-061C CA 3/4FNPT POLYPROP
176
Boom Identification and Orientation
• The low rate starter boom sections have nozzles
with 800-367C AD PUSH 1/4TUBEX1/4MNPT and
without 830-071C AD 1/4MNPT X 3/8HB POLYPROP.
• Each wing has two boom sections. The open
thread ends are adjacent, and are to be mated by
a tee in a later step.
• The end of the boom with the four closely-spaced
nozzles is the outside end (wing tip or planter
center). The ends with the sparsely-spaced noz-
zles are where the tee connection will be made.
• The cap is on the outside end.
• The nozzles face to planter rear. If the sections
are not pre-assembled this way, adjust the nozzles.
116. Lay the four booms, oriented as above along the
tops of the wing seed tube supports.
2
3
176
1
176
176
2
Figure 38
High Rate Boom Assembly
1
3
99999
Join Starter Booms Sections with Tees
117. Select:
Qty Call Part Description
2 830-028C TEE 3/4FNPT POLYPROP
173
2 830-123C EL 3/4MNPT X 3/4HB POLYPROP
180
Refer to Figure 39
118. Apply thread sealant, and join each pair of boom
sections with a tee .
119. Apply thread sealant, and screw in the elbow .
Set its final orientation facing forward.
173
180
173
Figure 39
Starter Boom Tee
180
27113
02/29/2008 407-197M
22 Fertilizer System
Mount Starter Booms
The starter boom mounts to components installed for the
high rate boom.
Refer to Figure 40
120. Select:
Qty Call Part Description
12 806-152C U-BOLT 1/4-20 X 1.125 X 2 RND
168
24 803-088C NUT HEX LOCK 1/4-20 FLG
166
121. Loosely mount each boom in the wing’s the boom
mounting brackets (or the upper position of
311 310
+ ) using the U-bolts and lock nuts.
311
122. Adjust the boom to roughly align its ends with the
ends of the tube of the air system support frame.
Tighten the lock nuts.
Install Starter Relief Valve
Refer to Figure 41
123. Select the relief valve assembly , which does not
have a specific part number.
124. Select (or remove from assembly above):
1
Great Plains Mfg., Inc.
310
166
168
311
Figure 40
Starter Boom Tee
27100
192
1
Qty Call Part Description
1 401-528D AIR TUBE SUPPORT CLAMP
153
2 890-521C MUFFLER CLAMP 1.63 SIZE
192
125. Install the relief valve:
• near the ground drive pump (on the left wing),
• on the air system support frame tube,
• with the valve toward planter center, and
• the gauge face facing planter center (facing for-
ward during field operations).
153
Figure 41
Starter Relief Valve Assembly
192
27094
407-197M 02/29/2008
Great Plains Mfg., Inc.
Pump to Starter Relief Valve Hose
126. Select:
Qty Call Part Description
- 990-082R HOSE 1 ID 200PSI EPDM
195
2 800-257C CLAMP WRM DRV #20SS (.81-1.75)
163
Refer to Figure 42
127. Route the hose from the outlet elbow of the pump
to the inlet adaptor of the relief valve.
3
Installation Instructions 23
163
2
2
195
163
3
128. Secure the hose to the relief valve with a clamp
163
.
195
129. At the pump end, allowing some slack, cut the hose
to length and secure it to the outlet elbow with a
clamp .
163
2
Starter Hose to Left Wing Boom
130. Select:
Qty Call Part Description
- 990-081R HOSE 3/4 ID 200PSI EPDM
194
2 800-257C CLAMP WRM DRV #20SS (.81-1.75)
163
Refer to Figure 43
131. Connect the hose to the adaptor at the outlet
194
tee of the relief valve assembly. Secure with clamp
163
.
132. Route the hose to the elbow and tee at the
194 180
center of the left wing boom.
133. Allowing a small amount of slack, cut hose to length
and secure with clamp .
163
4
Figure 42
Pump to Starter Relief Valve
4
194
27113
163
180
163
Figure 43
Starter Relief Valve to Left Boom
02/29/2008 407-197M
27113
24 Fertilizer System
Starter Hose to Right Wing Boom
134. Fold the planter to ensure that an adequate length of
hose is installed between the wings.
135. Select:
Qty Call Part Description
- 990-081R HOSE 3/4 ID 200PSI EPDM
194
2 800-257C CLAMP WRM DRV #20SS (.81-1.75)
163
Great Plains Mfg., Inc.
194
5
163
Refer to Figure 44 and Figure 45
136. Route the hose :
194
• from the starter relief valve
• to the left wing hydraulic hose bundle or the high
rate hose (under the seed meter conduit, above
the row unit tool bar)
• along the hydraulic/high rate hose bundle to the
right wing
• to the elbow/tee at the center of the right boom.
137. Connect the hose to the adaptor at the outlet tee
of the relief valve assembly. Secure with clamp .
5
163
138. Allowing some slack, use cable ties every 16in or so
to secure the hose to the hydraulic/high rate bundle.
Refer to Figure 46 (which depicts older mount brackets)
139. At the right wing cut the hose to length at the elbow/
tee at the center of the boom and secure with clamp
163
.
Figure 44
Starter Relief Valve to Right Boom
Figure 45
Wing-to-Wing Hose at Center
27113
27101
163
Figure 46
Wing-to-Wing Hose at Right Wing
407-197M 02/29/2008
27102
Great Plains Mfg., Inc.
Install Starter Orifices
Refer to Figure 47
The nozzles do not have orifice plates pre-installed, as
there is a choice of 3 sizes included. Consult the planter
Operator and Seed Rate manuals and determine which
plate size is the most likely for your next application.
140. Select one of the following sets:
Qty Call Part Description
32 832-053C ORIFICE SPR SYS CP4916-34 SS
189
32 832-054C ORIFICE SPR SYS CP4916-48 SS
190
32 832-056C ORIFICE SPR SYS CP4916-28 SS
191
141. Twist to unlock each nozzle, insert a plate, and relock.
Note: You can skip any positions that are to be capped at
Step 146.
Note: No special precautions are necessary at this time,
but after using the system, always wear protective
gloves when changing orifice plates.
4
Installation Instructions 25
4
Figure 47
Starter Orifice Installation
21983
02/29/2008 407-197M
26 Fertilizer System
Install Starter Drop Lines
If your planter has fewer than 32 row units, some positions get caps instead of drop lines.
142. Raise the planter and install transport locks.
143. Lower the row units.
144. Select:
Qty Call Part Description
- 990-109R TUBE NYLON 1/4OD X 062WL
196
16 832-042C NOZZLE SHUT OFF CAP W/ GASKET
187
32 830-383C CP 1/4 PUSH LOK POLY
186
32 800-303C CABLE TIE 2 DIA MIN - BLK
164
145. If not already installed on the nozzles, select:
Qty Call Part Description
32 800-367C AD PUSH 1/4TUBEX1/4MNPT
165
Not all of the caps may be used.
Refer to Figure 48.
146. If the nozzle has no associated row unit, install a cap
186
.
147. At each nozzle connected to a row, route the hose
from the nozzle down to the row unit applicator (typically a tube on a seed firmer).
196
186
1
Figure 48
Starter Drop Line
Great Plains Mfg., Inc.
165
22820
148. Connect the hose end to the tube (not shown),
using a push-lok adaptor .
149. Use a cable tie (not shown) to secure the hose
196
186
164
as needed to the applicator structure. Allow slack for
row unit motion.
150. Allowing a small amount of slack, cut the hose to
length at the boom nozzle. The Figure notwithstanding, do not loop the line or allow it to sag.
151. Connect the hose end to the nozzle with an
adaptor .
165
196
407-197M 02/29/2008
Great Plains Mfg., Inc.
Closeout
Installation Instructions 27
Set Drive Type
Refer to Figure 49
To complete the installation the Driving and Driven
sprockets need to be mounted on the ground drive. If
you do not know the next fertilizer rate desired, pick a
suitable rate to use for a water test.
Setup and use of the Fertilizer System is described in
the planter Operator Manual.
To change sprockets, remove the knob securing the
drive guard , and remove the guard. Remove the linch
pins securing the sprockets on drive shafts and storage shafts . Exchange sprockets per the Drive Type
table of the Fertilizer Rate chart, and re-pin.
2
4
1
3
Water Test the Systems
152. Using the instructions in the Operator Manual for
fertilizer fill, load the tanks with an amount of water
equal to one acre’s application, plus 50 gallons.
153. Lock-up all row units with lock-up pins.
154. Set down-force cams to “0” (out of detent) on other
rows, to reduce wear.
155. On suitable flat ground, lower row units to field
position and operate the planter to fully charge the
boom systems with water.
156. Stop the planter. Raise it and install transport
locks. Put tractor in Park with brake set.
157. Manually operate the ground drive wheel, while an
assistant checks each row unit for water flow.
158. Once it is determined that all drop lines are working:
• Note the scale readings on the tanks.
• Lower the row units and operate the planter for
one acre.
• Compare the water consumption to the rate
selected by the Drive Type.
159. Drain any residual water from the system.
U
D
R
B
4
F
L
4
3
2
1
3
Figure 49
Ground Drive Type
25319
02/29/2008 407-197M
28 Fertilizer System
Parts Lists
New Parts
This manual covers the installation of four different fertilizer kits. Parts are listed for each kit separately.
The part call-out numbers in this list match all Figures in
these installation instructions. Parts used in multiple kits,
or multiple sub-assemblies, have multiple call-out numbers for the same part number and description.
Quantities are units (“ea”) unless otherwise noted.
Callout Range Page Kit Kit Description
Part descriptions match those in your updated Parts
Manual.
Your kit(s) includes the parts in the lists. Many are provided as pre-assembled sub-assemblies that do not have
specific Great Plains part numbers.
Indented quantities are per parent sub-assembly.
Great Plains Mfg., Inc.
101 151
through
152 197
through
198 305
through
306 354
through
28 407-122A YP FERTILIZER TANK KIT
30 407-133A YP 1625 FERT BOOM ONLY ASSY
31 407-134A YP1225 & Y1625 FERT PUMP ONLY
34 407-137A YP16 HI-RATE FERT MANIFOLD KIT
List: Kit 407-122A YP FERTILIZER TANK KIT
Callout Quantity Part Number
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
1 407-122A YP FERTILIZER TANK KIT
1 407-197M YP1625 FERT KITS INSTALL MANUAL
1 148-410D VALVE MOUNT PLATE
1 407-124S FERT TANK AND CRADLE ASSY
4 407-116D TANK CRADLE SIDE BAR
1 407-118H 200 GAL TANK SUPPORT FRAME
1 407-121H 200 GAL TANK SUPPORT FRAME RH
24 802-055C HHCS 5/8-11X2 GR5
24 803-021C NUT HEX 5/8-11 PLT
8 803-027C NUT HEX 3/4-10 PLT
40 804-015C WASHER LOCK SPRING 1/2 PLT
24 804-021C WASHER FLAT 5/8 SAE PLT
24 804-022C WASHER LOCK SPRING 5/8 PLT
8 804-023C WASHER LOCK SPRING 3/4 PLT
4 806-050C U-BOLT 3/4-10 X 7 X 8 1/2
16 816-170C RD BUMP STOP 2 X 1 X 1/2-13
2 817-555C BULK PLANTER 200 GAL FERT TANK
1 411-273D VALVE MNT CLAMP PLT
1 502-060D DUST PLUG CHAIN 10
2 506-365D WET BOOM FLAT HOSE BRACKET
6 800-123C CLAMP WRM DRV #16 SS (.68-1.5)
Part Description
(407-122A YP FERTILIZER TANK KIT)
407-197M 02/29/2008
Great Plains Mfg., Inc.
Installation Instructions 29
Callout Quantity Part Number
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
8 800-125C CLAMP WRM DRV#28 SS(1.31-2.25)
2 802-034C HHCS 1/2-13X1 1/4 GR5
4 802-047C HHCS 1/2-13X6 GR5
16 802-258C HHCS 1/2-13X1 GR5
4 803-020C NUT HEX 1/2-13 PLT
4 803-147C NUT HEX NYLOCK 1/2-13
4 804-015C WASHER LOCK SPRING 1/2 PLT
4 804-016C WASHER FLAT 1/2 SAE PLT
1 805-010C PIN HAIR COTTER .094
2 829-013C VALVE 1 1/2FNPT BALL POLYPROP
1 829-048C VALVE - 1 1/2FNPT X 2FCL POLYP
4 830-021C PL 3/4MNPT POLYPROP
2 830-024C PL 1 1/2MNPT POLYPROP
4 830-031C TEE 1 1/2FNPT POLYPROP
5 830-045C AD 1 1/2MNPT POLYPROP
2 830-052C EL 1 1/2MNPT X 1 1/2FNPT POLYP
6 830-094C AD 1 1/2MNPT X 1 1/2HB POLYP
2 830-123C EL 3/4MNPT X 3/4HB POLYPROP
1 830-186C PL 2MCL POLY-GLASS
1 830-254C AD 1 1/2MNPT X 1HB POLYPROP
4 830-295C SP 3/4FNPT DBL THD BH PO BANJO
2 830-380C EL 3/4MNPT X 3/4FNPT SS
2 830-381C AD 3/4MNPT X 3/4HB SS
2 838-228C DECAL GREAT PLAINS ON LOGO SML
2 838-823C DECAL YP FERTILIZER LEVEL
1 can 890-310C RECTORSEAL 21 BLK THD SEALANT
2 890-522C MUFFLER CLAMP 2.50 SIZE
14 ft 990-078R HOSE 3/4ID X 1/8 WL CLEAR PVC
25 ft 990-082R HOSE 1 ID 200PSI EPDM
11 ft 990-181R HOSE 1 1/2 ID 150PSI EPDM
Part Description
(407-122A YP FERTILIZER TANK KIT)
02/29/2008 407-197M
30 Fertilizer System
List: Kit 407-133A YP 1625 FERT BOOM ONLY ASSY
Great Plains Mfg., Inc.
Callout Quantity Part Number
152
153
154
155
156
157
158
159
160
161
162
163
164
165
166
167
168
169
170
171
172
173
174
175
176
177
178
179
180
181
182
183
184
185
186
187
188
1 407-133A YP 1625 FERT BOOM ONLY ASSY
1 401-528D AIR TUBE SUPPORT CLAMP
4 407-134D MANIFOLD 40 FT TWIN ROW
12 407-137D FERTILIZER BOOM MOUNT
1 507-034V GAUGE PROTECTOR ASSY
3 801-071C SRHMS 5-40X5/8 SS
1 507-039D GAUGE PROTECTOR BOTTOM
1 507-040D GAUGE PROTECTOR TOP
1 816-144C DIAPHRAGM - GAUGE PROTECTOR
1 818-344C DECAL NOTICE GAUGE PROTECTOR
4 800-123C CLAMP WRM DRV #16 SS (.68-1.5)
4 800-257C CLAMP WRM DRV #20SS (.81-1.75)
32 800-303C CABLE TIE 2 DIA MIN - BLK
32 800-367C AD PUSH 1/4TUBEX1/4MNPT
26 803-088C NUT HEX LOCK 1/4-20 FLG
24 803-177C NUT HEX FLG TP LK 5/16-18ZNYCR
12 806-152C U-BOLT 1/4-20 X 1.125 X 2 RND
13 806-192C U-BOLT 5/16-18X1 1/2X2 1/2 RND
32 829-089C NOZZLE BODY 3/4 WET BOOM CLAMP
1 829-104C GAUGE 160 PSI 4IN STAINLESS ST
1 829-105C VALVE RELIEF 0-150 PSI POLYP
2 830-028C TEE 3/4FNPT POLYPROP
1 830-029C TEE 1FNPT POLYPROP
1 830-043C AD 1MNPT POLYPROP
4 830-061C CA 3/4FNPT POLYPROP
1 830-086C AD 1MNPT X 3/4HB POLYPROP
1 830-087C AD 1MNPT X 1HB POLYPROP
1 830-121C EL 3/4MNPT X 3/8HB POLYPROP
2 830-123C EL 3/4MNPT X 3/4HB POLYPROP
1 830-126C EL 1MNPT X 3/4HB POLYPROP
1 830-142C AD 1MNPT X 3/4FNPT POLYPROP
1 830-192C AD 1/4MNPT CLOSE X 7/8 SS
1 830-237C CR 1FNPT
1 830-258C AD 1MNPT X 1/4FNPT POLYPROP
32 830-383C CP 1/4 PUSH LOK POLY
16 832-042C NOZZLE SHUT OFF CAP W/ GASKET
32 832-051C NOZZLE CAP QUICK X 90X1/4 FNPT
Part Description
(407-133A YP 1625 FERT BOOM ONLY ASSY)
407-197M 02/29/2008
Great Plains Mfg., Inc.
Installation Instructions 31
Callout Quantity Part Number
189
190
191
192
193
194
195
196
197
32 832-053C ORIFICE SPR SYS CP4916-34 SS
32 832-054C ORIFICE SPR SYS CP4916-48 SS
32 832-056C ORIFICE SPR SYS CP4916-28 SS
1 890-521C MUFFLER CLAMP 1.63 SIZE
3 ft 990-080R HOSE 3/8 ID 150PSI EPDM
27 ft 990-081R HOSE 3/4 ID 200PSI EPDM
25 ft 990-082R HOSE 1 ID 200PSI EPDM
96 ft 990-109R TUBE NYLON 1/4OD X 062WL
9 ft 990-181R HOSE 1 1/2 ID 150PSI EPDM
Part Description
(407-133A YP 1625 FERT BOOM ONLY ASSY)
List: Kit 407-134A YP1225 & Y1625 FERT PUMP ONLY
Callout Quantity Part Number
198
199
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
1 407-134A YP1225 & Y1625 FERT PUMP ONLY
1 407-146K FERTILIZER PUMP DRIVE
1 117-099H SPKT 40C38 X 7/8 HEX BORE
1 120-339H SPKT 40C14 X 7/8 HEX BORE
1 121-763S OPENER SPRING ROD ASSY. SHRT.
1 121-154D SPRING STOP STAMPING
1 121-166D ADJ. YOKE END
1 802-550C HHCS 1/2-13X10 SPTHD GR8
1 803-036C NUT HEX JAM 1/2-13 PLT
1 803-193C NUT HEX FLANGE 1/2-13 GR G PLT
1 807-159C SPRING COMP 2 1/2ODX3/8X12 7/8
1 812-236C OPNR SPRING RD TRUNION CASTING
1 816-306C PLUG, SPRING ROD CASTING
1 136-108D CHAIN RL #40 137 PITCHES
1 136-155D CHAIN RL #40 120 PITCHES
1 168-127D 3/16 X 1 KEY
1 188-006V BRG .880 HEX BORE 205DD
1 188-002D 205 BRG OUTER RACE
1 188-009D .880 HEX BORE INNER RACE
2 816-087C SEAL TRIPLE LIP 205
1 817-054C 205 NYLON BALL RETAINER
9 827-008C 5/16 CHROME STEEL BALL-GR 100
2 204-084SU GP25S NARROW HUB ASM
1 800-005C RING FC HOUSING
1 204-328D NARROW COULTER HUB
1 822-215C BRG BALL 1.18IDX2.44OD 5206KPP
Part Description
(407-134A YP1225 & Y1625 FERT PUMP ONLY)
02/29/2008 407-197M
32 Fertilizer System
Great Plains Mfg., Inc.
Callout Quantity Part Number
224
225
226
227
228
229
230
231
232
233
234
235
236
237
238
239
240
241
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
1 402-025S LOCK COLLAR, 7/8 HEX W/ SET SC
1 402-058D COLLAR LOCK 7/8 HEX
2 801-035C SCREW SET 5/16-18 SKT KP X 3/8
1 402-058D COLLAR LOCK 7/8 HEX
2 801-035C SCREW SET 5/16-18 SKT KP X 3/8
1 407-139D DRIVE ADAPTER 7/8 HEX 3/4 RND
2 407-141H SPKT STORAGE MNT
1 407-142H FERT DRIVE CONT WHL SPKT WLMT
1 407-143H FERT CONT WHL ARM WLMT
1 407-144H FERTILIZER CONTACT WHEEL WLMT
1 407-145H FERT DRIVE SPKT WLMT
1 407-150H SPKT 40C13 X 7/8 HEX BORE
1 407-151H SPKT 40C39 X 7/8 HEX BORE
1 407-152H SPKT 40C40 X 7/8 HEX BORE
1 407-167D BRG SPACER
1 407-168D FERT DRIVE CONT WHL JACK SHAFT
2 407-169D IDLER PIVOT TUBE
2 407-170D TUBE RND 1 OD X 7/32WL X 2.25
1 407-172D 7/8 HEX X 3/4 LNG SPKT SPACER
1 407-187H MOUNT
1 407-190S PUMP HYPRO D30AP SUB-ASY
1 407-173D STAINLESS FITTING
1 816-045C O-RING 15/16 I.D. X 1-1/8 O.D.
1 830-041C AD 1/2MNPT POLYPROP
1 830-048C EL 1/2MNPT X 1/2FNPT POLYP
1 831-061C PUMP HYPRO D30AP-A DIAPHRAM
1 407-192H CONTACT WHL DR SHLD UPPER
1 407-193H CONTACT WHL DR SHLD LWR
1 407-195H FERT PUMP UPPER SHLD MNT WLMT
1 407-289D FERT PUMP MNT STALK SHIELD
2 802-032C HHCS 1/2-13X3/4 GR5
2 802-041C HHCS 1/2-13X3 1/2 GR5
2 802-128C HHCS 1/2-13X2 GR5
3 802-155C RHSNB 3/8-16X1 1/4 GR5
8 802-331C RHSNB 1/2-13X1 3/4 GR5
3 802-714C HHCS M8X1.25X25 GR8.8 ZNYCR
3 803-014C NUT HEX 3/8-16 PLT
8 803-020C NUT HEX 1/2-13 PLT
Part Description
(407-134A YP1225 & Y1625 FERT PUMP ONLY)
407-197M 02/29/2008
Great Plains Mfg., Inc.
Installation Instructions 33
Callout Quantity Part Number
262
263
264
265
266
267
268
269
270
271
272
273
274
275
276
277
278
279
280
281
282
283
284
285
286
287
288
289
290
291
292
293
294
295
296
297
298
299
300
1 407-171D FERT VALVE MNT
3 802-034C HHCS 1/2-13X1 1/4 GR5
3 803-020C NUT HEX 1/2-13 PLT
4 803-027C NUT HEX 3/4-10 PLT
3 804-015C WASHER LOCK SPRING 1/2 PLT
6 804-016C WASHER FLAT 1/2 SAE PLT
4 804-023C WASHER LOCK SPRING 3/4 PLT
4 804-025C WASHER FLAT 3/4 SAE PLT
2 806-102C U-BOLT 3/4-10 CORNER 7 SQ
1 829-013C VALVE 1 1/2FNPT BALL POLYPROP
1 830-045C AD 1 1/2MNPT POLYPROP
1 830-052C EL 1 1/2MNPT X 1 1/2FNPT POLYP
2 830-127C EL 1MNPT X 1HB POLYPROP
2 803-053C NUT HEX SLOTTED 3/4-16
2 803-147C NUT HEX NYLOCK 1/2-13
2 804-013C WASHER LOCK SPRING 3/8 PLT
12 804-015C WASHER LOCK SPRING 1/2 PLT
1 804-017C WASHER FLAT 1/2 USS PLT
2 804-061C WASHER MACH 1.50 X 1.00 X 18GA
1 804-093C WASHER FLAT 3/4 HARD ASTMF436
6 804-113C WASHER FLAT 1/2 USS HARD PLT
3 804-157C WASHER SPRING LOCK M8 PLT
2 805-064C PIN COTTER 7/64 X 1 LONG
2 805-104C PIN COTTER 3/16 X 1 1/2 PLT
1 805-127C PIN CLEVIS 1/2 X 1 3/4
1 805-180C PIN ROLL 1/4 X 1 1/2 LG PLT
1 805-234C PIN CLEVIS 1/2 X 4 PLATED
4 805-240C PIN LINCH 3/16 X 1 9/16 LONG
2 808-147C SPKT 40C15 X 7/8 HEX BORE
1 808-149C SPKT 40C19 X 7/8 HEX BORE
1 808-156C SPKT 40C30 X 7/8 HEX BORE
1 808-219C SPKT 40C12 X 7/8 HEX BORE
1 808-249C SPKT 40C18 X 7/8 HEX BORE
1 808-251C SPKT 40C36 X 7/8 HEX BORE
1 808-276C SPKT 40C20 X 7/8 HEX BORE
1 808-338C SPKT 40C16 X 7/8 HEX BORE
1 817-358C KNOB 3/8-16 MALE THD 2 3/8OD
4 817-406C IDLER 1 PC 2.38X1.01X1.062
1 848-095C DECAL FERT DRIVE
Part Description
(407-134A YP1225 & Y1625 FERT PUMP ONLY)
02/29/2008 407-197M
34 Fertilizer System
Great Plains Mfg., Inc.
Callout Quantity Part Number
301
302
303
304
305
1 830-141C AD 1MNPT X 1/2FNPT POLYPROP
1 830-145C AD 1 1/2MNPT X 1FNPT POLYPROP
1 830-254C AD 1 1/2MNPT X 1HB POLYPROP
1 830-300C AD 1FNPT POLYPROP
1 831-029C STRAINER BANJO LST150-80 MESH
Part Description
(407-134A YP1225 & Y1625 FERT PUMP ONLY)
List: Kit 407-137A YP16 HI-RATE FERT MANIFOLD KIT
Callout Quantity Part Number
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
323
324
325
326
327
328
329
330
331
332
333
334
1 407-137A YP16 HI-RATE FERT MANIFOLD KIT
1 401-528D AIR TUBE SUPPORT CLAMP
4 407-134D MANIFOLD 40 FT TWIN ROW
12 407-137D FERTILIZER BOOM MOUNT
12 407-252D HI-RATE CENTER BOOM SUPPORT
12 407-253D FERT BOOM MOUNTING BRACKET
1 507-034V GAUGE PROTECTOR ASSY
3 801-071C SRHMS 5-40X5/8 SS
1 507-039D GAUGE PROTECTOR BOTTOM
1 507-040D GAUGE PROTECTOR TOP
1 816-144C DIAPHRAGM - GAUGE PROTECTOR
1 818-344C DECAL NOTICE GAUGE PROTECTOR
4 800-123C CLAMP WRM DRV #16 SS (.68-1.5)
64 800-126C CLAMP WRM DRV #5 SS (.44-.70)
4 800-257C CLAMP WRM DRV #20SS (.81-1.75)
32 800-303C CABLE TIE 2 DIA MIN - BLK
24 802-159C HHCS 5/16-18X1 GR5
26 803-088C NUT HEX LOCK 1/4-20 FLG
48 803-177C NUT HEX FLG TP LK 5/16-18ZNYCR
24 806-152C U-BOLT 1/4-20 X 1.125 X 2 RND
13 806-192C U-BOLT 5/16-18X1 1/2X2 1/2 RND
32 829-089C NOZZLE BODY 3/4 WET BOOM CLAMP
1 829-104C GAUGE 160 PSI 4IN STAINLESS ST
1 829-105C VALVE RELIEF 0-150 PSI POLYP
2 830-028C TEE 3/4FNPT POLYPROP
1 830-029C TEE 1FNPT POLYPROP
1 830-043C AD 1MNPT POLYPROP
4 830-061C CA 3/4FNPT POLYPROP
32 830-071C AD 1/4MNPT X 3/8HB POLYPROP
Part Description
(407-137A YP16 HI-RATE FERT MANIFOLD KIT)
407-197M 02/29/2008
Great Plains Mfg., Inc.
Installation Instructions 35
Callout Quantity Part Number
335
336
337
338
339
340
341
342
343
344
345
346
347
348
349
350
352
353
354
1 830-086C AD 1MNPT X 3/4HB POLYPROP
1 830-087C AD 1MNPT X 1HB POLYPROP
1 830-121C EL 3/4MNPT X 3/8HB POLYPROP
2 830-123C EL 3/4MNPT X 3/4HB POLYPROP
1 830-126C EL 1MNPT X 3/4HB POLYPROP
1 830-142C AD 1MNPT X 3/4FNPT POLYPROP
1 830-192C AD 1/4MNPT CLOSE X 7/8 SS
1 830-237C CR 1FNPT
1 830-258C AD 1MNPT X 1/4FNPT POLYPROP
16 832-042C NOZZLE SHUT OFF CAP W/ GASKET
32 832-051C NOZZLE CAP QUICK X 90X1/4 FNPT
32 832-053C ORIFICE SPR SYS CP4916-34 SS
32 832-054C ORIFICE SPR SYS CP4916-48 SS
32 832-056C ORIFICE SPR SYS CP4916-28 SS
1 890-521C MUFFLER CLAMP 1.63 SIZE
99 ft 990-080R HOSE 3/8 ID 150PSI EPDM
27 ft 990-081R HOSE 3/4 ID 200PSI EPDM
25 ft 990-082R HOSE 1 ID 200PSI EPDM
9 ft 990-181R HOSE 1 1/2 ID 150PSI EPDM
Part Description
(407-137A YP16 HI-RATE FERT MANIFOLD KIT)
Existing Parts Affected
The following existing parts may be involved in the kit
installation. The Disposition column indicates whether
parts are left in place, moved or not re-used.
Callout Part No. Part Description Part Disposition
11
802-078C HHCS 1/4-20X5/8 GR5 Removed and re-installed.
12
803-006C NUT HEX 1/4-20 PLT Removed and re-installed.
13
804-006C WASHER LOCK SPRING 1/4 PLT Removed and re-installed.
The part call-out numbers in the list match all Figures in
the installation instructions. Descriptions match those in
your drill Parts manual.
02/29/2008 407-197M
36 Fertilizer System
Reference Information
Torque Values
Great Plains Mfg., Inc.
Bolt
Size
in-tpi
1
⁄4-20
1
⁄4-28
5
⁄16-18
5
⁄16-24
3
⁄8-16
3
⁄8-24
7
⁄16-14
7
⁄16-20
1
⁄2-13
1
⁄2-20
9
⁄16-12
9
⁄16-18
5
⁄8-11
5
⁄8-18
3
⁄4-10
3
⁄4-16
7
⁄8-9
7
⁄8-14
1-8
1-12
11⁄8-7
11⁄8-12
11⁄4-7
11⁄4-12
13⁄8-6
13⁄8-12
11⁄2-6
11⁄2-12
Bolt Head Identification
Bolt Head Identification
Bolt
Size
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9
1
N-m2ft-lb
7.4 5.6 11 8 16 12
8.5 6 13 10 18 14
15 11 24 17 33 25
17 13 26 19 37 27
27 20 42 31 59 44
31 22 47 35 67 49
43 32 67 49 95 70
49 36 75 55 105 78
66 49 105 76 145 105
75 55 115 85 165 120
95 70 150 110 210 155
105 79 165 120 235 170
130 97 205 150 285 210
150 110 230 170 325 240
235 170 360 265 510 375
260 190 405 295 570 420
225 165 585 430 820 605
250 185 640 475 905 670
340 250 875 645 1230 910
370 275 955 705 1350 995
480 355 1080 795 1750 1290
540 395 1210 890 1960 1440
680 500 1520 1120 2460 1820
750 555 1680 1240 2730 2010
890 655 1990 1470 3230 2380
1010 745 2270 1670 3680 2710
1180 870 2640 1950 4290 3160
1330 980 2970 2190 4820 3560
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
3
N-m ft-lb N-m ft-lb
mm x pitch
M 5 X 0.8
M 6 X 1
M 8 X 1.25
M 8 X 1
M10 X 1.5
M10 X 0.75
M12 X 1.75
M12 X 1.5
M12 X 1
M14 X 2
M14 X 1.5
M16 X 2
M16 X 1.5
M18 X 2.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
M24 X 3
M24 X 2
M30 X 3.5
M30 X 2
M36 X 3.5
M36 X 2
1. in-tpi = nominal thread diameter in inches-threads per inch
2. N· m = newton-meters
3. ft-lb = foot pounds
4. mm x pitch = nominal thread diameter in millimeters x thread
pitch
4
5.8 8.8 10.9
N-m ft-lb N-m ft-lb N-m ft-lb
43659 7
7 5 11 8 15 11
17 12 26 19 36 27
18 13 28 21 39 29
33 24 52 39 72 53
39 29 61 45 85 62
58 42 91 67 125 93
60 44 95 70 130 97
90 66 105 77 145 105
92 68 145 105 200 150
99 73 155 115 215 160
145 105 225 165 315 230
155 115 240 180 335 245
195 145 310 230 405 300
220 165 350 260 485 355
280 205 440 325 610 450
310 230 650 480 900 665
480 355 760 560 1050 780
525 390 830 610 1150 845
960 705 1510 1120 2100 1550
1060 785 1680 1240 2320 1710
1730 1270 2650 1950 3660 2700
1880 1380 2960 2190 4100 3220
407-197M 02/29/2008
Great Plains Mfg., Inc.
Installation Instructions 37
Abbreviations
AD Adaptor NPT (Female/Male) National Pipe Thread
ADJ. Adjustable OD Outside Diameter
ASM Assembly OPNR Opener
ASSY Assembly PL Plug
ASTM American Society for Testing and Materials PLT Plated
ASY Assembly PO Polymer
BH BulkHead POLYP Polypropylene
BRG Bearing PSI Pounds per Square Inch
CA Cap PVC PolyVinyl Chloride
CP Coupler RD Rod, Round or Rubber Duro
CR Cross RH Right Hand
DBL Double RHSNB Round Head Shank Neck Bolt
DIA Diameter RL Roller
DR Drive SC Screw
DRV Drive SHLD Shield
EL Elbow SHRT Short
EPDM Ethylene Propylene Diene Monomer rubber SKT Socket
FC Feeder Cup SML Small
FCL Female Cam Lock SP Special
FERT Fertilizer SPKT Sprocket
FLG Flanged SPR Spray or Spring
GAL Gallon SPTHD Special Thread
GR Grade SQ Square
HB Hose Barb SRHMS Slotted Round Head Machine Screw
HEX Hexagonal (6-sided) SS Stainless Steel
HH Hydraulic Hose SYS System
HHCS Hex Head Cap Screw (Bolt) THD Thread
HI High TP LK Top Lock
HYD Hydraulic USS U.S. Standard
ID Inside Diameter WHL Wheel
KP Knurled cup Point WL Wall
LH Left Hand WLMT Weldment
LNG Long WRM Worm
MCL Male Cam Lock ZNYCR Zinc Chromate
MNT Mount
02/29/2008 407-197M
38 Fertilizer System
Great Plains Mfg., Inc.
Great Plains Manufacturing, Inc.
Corporate Office P.O. Box 5060
Salina, Kansas 67402-5060 USA
407-197M 02/29/2008
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