Seed and Fertilizer Rate Charts for
the YP2425A Yield-Pro® Planter
with Air-Pro® seed meters
The following pages are to assist in the proper setting of seeding and
fertilizer rates for the 60-foot (18m) two-section Yield-Pro® Planter with
Air-Pro
Plains recommends checking singulated rates.
®
meters. To assure the most accurate seeding rates, Great
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has
been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability
assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the
future.
2012-02-29Cover401-626B
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
Page 3
Great Plains Manufacturing, Inc.Table of Contents Metric Charts1
Introduction
This manual covers the following tasks for 60-foot
three-section Yield-Pro®Planters equipped with Air-Pro
seed meters:
• setting and checking seed rate for singulated crops
• applying liquid fertilizer from optional tanks on-board
the planter, or from a trailing cart.
This manual is your guide to planter adjustments for
achieving specific seed population targets. It also
includes information you may need to properly setup and
adjust a separately provisioned fertilizer tank and pump
system.
Although some setup/adjustment material herein is
repeated from the Operator’s Manual, you need to be
thoroughly familiar with planter operations and
adjustments before applying this Seed Rate manual and
its table data.
Models Covered
YP2425A-2430 24 Row, 30 inch Spacing
YP2425A-2470 24 Row, 70 cm Spacing
YP2425A-3620 36 Row, 20 inch Spacing
YP2425A-4715 47 Row, 15 inch Spacing
YP2425A-48TR 48 Row (24 Twin), 30 inch Spacing
®
Figure 1
Air-Pro® Seed Meter
29626
R
Document Family
401-626MOwner’s Manual (this document)
401-626BSeed Rate Charts
401-626PParts Manual
DICKEY-john®IntelliAg® manuals:
110011508Planter/Drill Control, User Level 1
110011501Planter/Drill Control, User Level 2&3
110011518YP2425A-48TR Quick-Start Guide
110011519YP2425A-4715 Quick-Start Guide
110011520YP2425A-2430 Quick-Start Guide
110011521YP2425A-3620 Quick-Start Guide
110011522YP2425A/AF-2470 QSG
Figure 2
Yield-Pro® Planter
L
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2YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Rate Setting Overview
Setting Planting Rate
There are five or six steps to obtaining the desired
number of seeds per acre, depending on row
configuration. This data applies to the Air-Pro
when planting at one
1. For your crop, determine your intended population, in
seeds/acre or seeds/hectare. If you know only the
seed spacing or pounds/acre (kg/hectare), consult
the charts on page 2 through page 4.
2. For your crop, population and desired field speed,
verify the suitability and setup of your seed disk:
See “Air-Pro® Meter Disk Selection” on page 5.
3. Set initial seed inlet shutter per seed rate chart.
Set initial meter pressurization per page 8, 9.
4. Sprocket index for staggered twin-row
Twin-row planters, with certain crops, get maximum
benefit with precise seed spacing between adjacent
rows. See “Indexing Fine Adjustment” on page 25.
5. Set meter rate
This is done via the seed monitor. Once data about
your planter is entered, you select the seed rate
directly. Consult the manual for the seed monitor.
6. Check planting rate
See “Checking Planting Rate” on page 10.
a. Volumetric planting (more than one seed per cell), is not
covered by this manual.
a
seed per disc cell.
®
meter
Setting Fertilizer Rate
If your planter is equipped with one or both optional
fertilizer manifold systems, it does not include the tank.
If the planter has a Type 2b (formerly referred to as a
“starter”) manifold, it may rely on an off-planter pump, or
may use one or two ground drive pumps on the planter.
See “Ground Drive Fertilizer Rate” on page 42 for
ground drive pump configuration.
If the planter has a Type 3
“hi rate”) manifold, it relies on an off-planter pump,
typically the pump on a Great Plains PFC1600 or
PFC2000 tank cart.
Rate setting for the cart pump is found in the cart’s
Operator manual.
Rate is controlled by the pump. Consistent distribution
requires using the correct size orifices in the manifolds. If
the orifice size is too large, flow may not be even across
all rows. If the orifice size is too small, material may be
dumped at the relief valve.
See “Fertilizer Rate” on page 39 for orifice information.
b. Type 2 and Type 3 are described in the YP2425A
Operator manual, under Setup topic “FertilizerConnections”.
b
(formerly referred to as a
Population Reference Information
Seeds Per Unit
If only pounds/acre (kilograms/hectare) is known, obtain
the population count by multiplying the weight by the
“Kernels per pound” value from the seed container.
Example: Milo
Target rate:4.5 pounds/acre
Seed density:14500 seeds/pound
Population:= Rate × Density
= 4.5 × 14500, or:
65250 seeds/acre
Seed Spacing
If only seed spacing is known, use the tables on the next
five pages to determine population.
401-626BTable of Contents Metric Charts2012-02-29
Kernels Per Pound
80,000 SeedKernels80,000 SeedKernels
Bag Weight per PoundBag Weight per Pound
67.5 lbs1,18545.0 lbs1,778
65.0 lbs1,23142.5 lbs1,882
62.5 lbs1,28040.0 lbs2,000
60.0 lbs1,33337.5 lbs2,133
57.5 lbs1,39135.0 lbs2,286
55.0 lbs1,45532.5 lbs2,462
52.5 lbs1,52430.0 lbs2,667
50.0 lbs1,60027.5 lbs2,909
47.5 lbs1,68425.0 lbs3,200
29649
Page 5
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsRate Setting Overview3
Spacing (U.S. Customary units, page 1 of 2)
Row Spacings
Twin Row Twin Row Twin Row Twin Row
30in36in38in40in
Plant10in15in20in22in30in36in38in40in
Population RowsRowsRowsRowsRows RowsRowsRows
(seeds/acre)
14 000
15 000
16 000
17 000
18 000
19 000
20 000
21 000
22 000
23 000
24 000
25 000
26 000
27 000
28 000
29 000
30 000
31 000
32 000
33 000
34 000
35 000
36 000
37 000
38 000
39 000
40 000
41 000
42 000
43 000
44 000
45 000
46 000
47 000
48 000
49 000
50 000
44.829.924.923.622.420.414.912.411.811.2
41.827.923.222.020.919.013.911.611.010.5
39.226.121.820.619.617.813.110.910.39.8
36.924.620.519.418.416.812.310.29.79.2
34.823.219.418.317.415.811.69.79.28.7
33.022.018.317.416.515.011.09.28.78.3
31.420.917.416.515.714.310.58.78.37.8
29.919.916.615.714.913.610.08.37.97.5
28.519.015.815.014.313.09.57.97.57.1
27.318.215.214.413.612.49.17.67.26.8
26.117.414.513.813.111.98.77.36.96.5
25.116.713.913.212.511.48.47.06.66.3
24.116.113.412.712.111.08.06.76.36.0
23.215.512.912.211.610.67.76.56.15.8
22.414.912.411.811.210.27.56.25.95.6
21.614.412.011.410.89.87.26.05.75.4
20.913.911.611.010.59.57.05.85.55.2
20.213.511.210.610.19.26.75.65.35.1
19.613.110.910.39.88.96.55.45.24.9
19.012.710.610.09.58.66.35.35.04.8
18.412.310.29.79.28.46.15.14.94.6
17.911.910.09.49.08.16.05.04.74.5
17.411.69.79.28.77.95.84.84.64.4
17.011.39.48.98.57.75.74.74.54.2
16.511.09.28.78.37.55.54.64.34.1
16.110.78.98.58.07.35.44.54.24.0
15.710.58.78.37.87.15.24.44.13.9
15.310.28.58.17.67.05.14.24.03.8
14.910.08.37.97.56.85.04.13.93.7
14.69.78.17.77.36.64.94.13.83.6
14.39.57.97.57.16.54.84.03.83.6
13.99.37.77.37.06.34.63.93.73.5
13.69.17.67.26.86.24.53.83.63.4
13.38.97.47.06.76.14.43.73.53.3
13.18.77.36.96.55.94.43.63.43.3
12.88.57.16.76.45.84.33.63.43.2
12.58.47.06.66.35.74.23.53.33.1
Seed Spacing (inches)
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4YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Spacing (U.S. Customary units, page 2 of 2)
Row Spacings
Twin Row Twin Row Twin Row Twin Row
30in36in38in40in
Plant10in15in20in22in30in36in38in40in
Population RowsRowsRowsRowsRowsRowsRowsRows
(seeds/acre)Seed Spacing (inches)
50 00012.58.47.06.66.35.74.23.53.33.1
55 00011.47.66.36.05.75.23.83.23.02.9
60 00010.57.05.85.55.24.83.52.92.82.6
65 0009.76.45.45.14.84.43.22.72.52.4
70 0009.06.05.04.74.54.13.02.52.42.2
75 0008.45.64.64.44.23.82.82.32.22.1
80 0007.85.24.44.13.93.62.62.22.12.0
85 0007.44.94.13.93.73.42.52.01.91.8
90 0007.04.63.93.73.53.22.31.91.81.7
95 0006.64.43.73.53.33.02.21.81.71.7
100 0006.34.23.53.33.12.92.11.71.71.6
105 0006.04.03.33.13.02.72.01.71.61.5
110 0005.73.83.23.02.92.61.91.61.51.4
115 0005.53.63.02.92.72.51.81.51.41.4
120 0005.23.52.92.82.62.41.71.51.41.3
125 0005.03.32.82.62.52.31.71.41.31.3
130 0004.83.22.72.52.42.21.61.31.31.2
135 0004.63.12.62.42.32.11.51.31.21.2
140 0004.53.02.52.42.22.01.51.21.21.1
145 0004.32.92.42.32.22.01.41.21.11.1
150 0004.22.82.32.22.11.91.41.21.11.0
155 0004.02.72.22.12.01.81.31.11.11.0
160 0003.92.62.22.12.01.81.31.11.01.0
165 0003.82.52.12.01.91.71.31.11.01.0
170 0003.72.52.01.91.81.71.21.01.00.9
175 0003.62.42.01.91.81.61.21.00.90.9
180 0003.52.31.91.81.71.61.21.00.90.9
185 0003.42.31.91.81.71.51.10.90.90.8
190 0003.32.21.81.71.71.51.10.90.90.8
195 0003.22.11.81.71.61.51.10.90.80.8
200 0003.12.11.71.71.61.41.00.90.80.8
225 0002.81.91.51.51.41.30.90.80.70.7
250 0002.51.71.41.31.31.10.80.70.70.6
275 0002.31.51.31.21.11.00.80.60.60.6
300 0002.11.41.21.11.01.00.70.60.60.5
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Page 7
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsRate Setting Overview5
Air-Pro® Meter Disk Selection
CORNCORN
24 Cell Disk40 Cell Disk
817-794C Corn Round Large 817-796C Corn Round Large
817-795C Corn Round Small 817-797C Corn Round Small
817-836C Corn Flat Large 817-838C Corn Flat Large
( Sweet Corn plants in Round Corn disks )
Seed Size Recommendations.
Corn Round LargeSeeds per Pound
1700 (or fewer)
Unit Weight (or heavier)
47 pounds
Corn Round SmallSeeds per Pound
1650 (or more)
Corn Flat LargeSeeds per Pound
1650 (or fewer)
Corn Flat SmallSeeds per Pound
1650 (or more)
ATTENTION: This Corn is planted with the Corn Round Small Disks!!!!!!
40in Rows
38in Rows
36in Rows
30in Rows
22in Rows
Twin Row 40in
20in Rows
Twin Row 38in
Twin Row 36in
Twin Row 30in
15in Rows
Below 19 400 Population @ 5.5 MPH24 Cell Disk
Above 19 400 Population @ 5.5 MPH40 Cell Disk
Below 20 500 Population @ 5.5 MPH24 Cell Disk
Above 20 500 Population @ 5.5 MPH40 Cell Disk
Below 21 600 Population @ 5.5 MPH24 Cell Disk
Above 21 600 Population @ 5.5 MPH40 Cell Disk
Below 25 900 Population @ 5.5 MPH24 Cell Disk
Above 25 900 Population @ 5.5 MPH40 Cell Disk
Below 35 300 Population @ 5.5 MPH24 Cell Disk
Above 35 300 Population @ 5.5 MPH40 Cell Disk
Below 38 900 Population @ 5.5 MPH24 Cell Disk
Above 38 900 Population @ 5.5 MPH40 Cell Disk
Below 40 900 Population @ 5.5 MPH24 Cell Disk
Above 40 900 Population @ 5.5 MPH40 Cell Disk
Below 43 200 Population @ 5.5 MPH24 Cell Disk
Above 43 200 Population @ 5.5 MPH40 Cell Disk
Below 51 800 Population @ 5.5 MPH24 Cell Disk
Above 51 800 Population @ 5.5 MPH40 Cell Disk
Unit Weight (or lighter)
48.5 pounds
Unit Weight (or lighter)
48.5 pounds
Unit Weight (or lighter)
48.5 pounds
(Recommended)
COTTON
60 Cell Disk
817-857C
Seed Size Recommendations.
This disk should plant all seed sizes and row spacings for Cotton.
32228A
2012-02-29Table of Contents Metric Charts401-626B
Page 8
6YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
These disks should plant all seed sizes of Milo and Pelletized Sugar Beets.
(Recommended)
40in RowsBelow 48 300 Population @ 6 MPH65 Cell Disk
Above 48 300 Population @ 6 MPH130 Cell Disk
38in RowsBelow 50 800 Population @ 6 MPH65 Cell Disk
Above 50 800 Population @ 6 MPH130 Cell Disk
36in RowsBelow 53 600 Population @ 6 MPH65 Cell Disk
Above 53 600 Population @ 6 MPH130 Cell Disk
30in RowsBelow 64 300 Population @ 6 MPH65 Cell Disk
Above 64 300 Population @ 6 MPH130 Cell Disk
22in RowsBelow 87 700 Population @ 6 MPH65 Cell Disk
Above 87 700 Population @ 6 MPH130 Cell Disk
Twin Row 40inBelow 96 500 Population @ 6 MPH65 Cell Disk
20in RowsAbove 96 500 Population @ 6 MPH130 Cell Disk
Twin Row 38inBelow 101 600 Population @ 6 MPH65 Cell Disk
Above 101 600 Population @ 6 MPH130 Cell Disk
Twin Row 36inBelow 107 200 Population @ 6 MPH65 Cell Disk
Above 107 200 Population @ 6 MPH130 Cell Disk
Twin Row 30inBelow 128 700 Population @ 6 MPH65 Cell Disk
15in RowsAbove 128 700 Population @ 6 MPH130 Cell Disk
10in RowsBelow 193 000 Population @ 6 MPH65 Cell Disk
Above 193 000 Population @ 6 MPH130 Cell Disk
SOYBEANSOYBEAN
84 Cell Disk168 Cell Disk
817-798C403-551D
Seed Size Recommendations.
Small edible beans (navy, black jack, black eye peas, etc) will plant with this disk also.
40in RowsBelow 76 900 Population @ 6 MPH84 Cell Disk
38in RowsBelow 81 000 Population @ 6 MPH84 Cell Disk
36in RowsBelow 85 500 Population @ 6 MPH84 Cell Disk
30in RowsBelow 102 500 Population @ 6 MPH84 Cell Disk
22in RowsBelow 139 800 Population @ 6 MPH84 Cell Disk
Twin Row 40inBelow 153 800 Population @ 6 MPH84 Cell Disk
20in RowsAbove 153 800 Population @ 6 MPH168 Cell Disk
Twin Row 38inBelow 161 900 Population @ 6 MPH84 Cell Disk
Twin Row 36inBelow 170 900 Population @ 6 MPH84 Cell Disk
Twin Row 30inBelow 205 100 Population @ 6 MPH84 Cell Disk
15in RowsAbove 205 100 Population @ 6 MPH168 Cell Disk
10in RowsBelow 307 700 Population @ 6 MPH84 Cell Disk
These disks should plant all seed sizes of Soybeans.
(Recommended)
Above 76 900 Population @ 6 MPH168 Cell Disk
Above 81 000 Population @ 6 MPH168 Cell Disk
Above 85 500 Population @ 6 MPH168 Cell Disk
Above 102 500 Population @ 6 MPH168 Cell Disk
Above 139 800 Population @ 6 MPH168 Cell Disk
Above 161 900 Population @ 6 MPH168 Cell Disk
Above 170 900 Population @ 6 MPH168 Cell Disk
Above 307 700 Population @ 6 MPH168 Cell Disk
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Page 9
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsRate Setting Overview7
817-851C SUNFLOWER OIL LARGE
Volumetric No.1 84 Cell Disk
817-867C
Air Meter Blank Disk
817-841C
AIR-PRO
SUNFLOWER
24 Cell Disk
This disk should plant all seed sizes of popcorn.
Seed Size Recommendations.
Sunflower Oil LargeSeeds per Pound
2's - most 3's8500 (or fewer)
And a few of the larger 4's(or fewer)
Available for:
Wheat
These disks are used in (Off Row Meters) when changing from 15" to 30" Rows.
Twin Row 30" to 30" Rows. Twin Row 40" to 40" Rows. (etc)
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Page 10
8YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
(y)
Meter Pressurization
Refer to the Operator Manual for the procedure for fine
tuning meter pressurization.
Start with pressures from below and on page 9, which
are based on crop, and for corn, seed shape and density.
Note: These are suggested initial (starting) pressures.
Use the seed monitor console to adjust them up or
down per the procedure in the YP2425A Operator
Manual.
Corn: Reading a Pressure Chart (below, next page)
1. Pick the chart based on seed shape (flat, round).
Example: large round corn
2. Pick a line based on seed size (large, small).
Example: the right line below
3. Find the seed density on the bottom scale.
Example: 1260 seeds/pound
4. Read the suggested starting pressure on the left
scale, where the line (example shown as dotted
gray) intersects the density.
Example: 3.4 inches of water
Initial seed inlet Shutter for corn is: 3
Initial Meter Pressurization: Cotton
1.5 inches of water (any seed density)
Initial seed inlet Shutter: 2
Initial Meter Pressurization: Milo
1.5 inches of water (all disk, any seed density)
Initial seed inlet Shutter: 1
Initial Meter Pressurization: Soybeans
2.0 inches of water (84 cell disk, any seed density)
3.0 inches of water (168 cell disk, any seed density)
Initial seed inlet Shutter: 2
Initial Meter Pressurization: Sunflower
Disk: 817-851C SUNFLOWER OIL LARGE
8500 seeds/pound (or fewer):
8500 - 7000 s/lb1.25 inches of water
7000 - 5500 s/lb1.75 inches of water
5500 s/lb and fewer2.25 inches of water
Adjust pressure as needed for desired population.
Initial seed inlet Shutter: 2
Meter Pressure (in/water)
Meter Pressurization in inches of Water
4.5
3.5
2.5
1.5
0.5
5
4
3
2
1
0
3100
25.8
Initial Meter Pressurization: Round Corn
Linear (Round Corn Large)
Linear (Round Corn Small)
Example
817-795C & 817-797C
Round Corn-Small
27002900
29.627.6
Pressure/Seed Comparison
Disks
23002500
2100
150017001900
Disks
817-794C & 817-796C
Round Corn-Large
53.347.142.138.134.832.0
Example
11001300
72.761.5
900
88.9
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
Meter Pressurization in inches of Water
Meter Pressure (in/water)
Seeds Per Pound
Unit Weight (80K)
401-626BTable of Contents Metric Charts2012-02-29
29725
Page 11
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsRate Setting Overview9
(y)
Initial Meter Pressurization: Flat Corn
Pressure/Seed Comparison
4.5
3.5
5
Linear (Flat Corn Large)
Linear (Flat Corn Small)
Disks
4
817-836C & 817-838C
Flat Corn-Large
5
4.5
4
3.5
Meter Pressurization in inches of Water
Meter Pressure (in/water)
Meter Pressure (in/water)
3
2.5
2
1.5
1
Disks
817-795C & 817-797C
Flat Corn-Small
Meter Pressurization in inches of Water
0.5
0
3100
2900
230025002700
2100
38.134.832.029.627.625.8
Seeds Per Pound
Unit Weight (80K)
42.1
47.1
53.3
Factory Default Air Control Channel Screens
Material 16 SetupControl Channel 2 Setup
61.5
3
2.5
2
1.5
1
0.5
0
90011001300150017001900
88.972.7
29726
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10YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Checking Planting Rate
Singulated seed charts are based on cleaned and sized
seed singulated with the recommended disk. Extreme
seed size variations and foreign material can affect the
planting rate.
Any material difference between chart and field rates
implies a mechanical malfunction, a planter setup error
or extremely worn planter components. You can verify
your setup and planter performance by measuring seed
placement and spacing over a relatively short distance.
The columns to the right provide example data for a rate
check, in U.S. customary units and a similar example
metric units.
Checking Singulated Rates
1. Determine the sample distance to check. Find your
row spacing in the table at right.
2. Note the number of rows to sample. Adjust the
planting depth to a shallow setting on one or two
outside rows (per table). Tie up the press wheel
arms with wire or bungee to prevent furrow closure.
3. For populations above 100 000 seeds/acre, use a
sample size of 1/1000th acre.
For populations below 100 000 seeds/acre, use a
sample size of 1/200th acre.
4. Configure the planter for the chart rate, either using
the chart settings for sprockets, or, with hydraulic
drive, selecting the rate on the seed monitor.
* Not all spacings may be offered on implements
covered by this manual.
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Great Plains Manufacturing, Inc.Table of Contents Metric ChartsRate Setting Overview11
5. Plant at the desired planting speed for slightly more
than the computed sample run length.
6. Measure off the sample distance, balanced in
between where seeding started and stopped.
7. Count the number of seeds over the distance
measured. Also note the consistency of the seed
spacing.
8. Compute the rate for a full acre or hectare.
For a 1/1000th sample, multiply the counted seeds
by 1000.
For a 1/200th sample, multiply the counted seeds by
200.
9. If the field and chart rates vary by more than a few
percent, re-check planter setup, including meter disk
or cell count, air system, hydraulic drive setup, chain
slack, etc. If seed spacing is irregular, this suggests
a seed delivery problem, and not a rate setup
problem.
10. While planting, pay attention to the seed monitor. In
addition to confirming the single-row furrow check, it
will also provide field rate data on all the other rows,
and alert you to any irregularities or stoppages.
USc Example:
Sample size:
1/1000th ac
Plant for approximately:
25 feet
Measure the central:
17 feet 5 inches
USc Example:
Seeds counted:
121
Computed for full acre:
121 × 1000 = 121,000
This differs from chart by:
1.8%
Metric Example:
Sample size:
1/200th ha
Plant for approximately:
20 meters
Measure the central:
14.29 meters
Metric Example:
Seeds counted:
300
Computed for full hectare:
300 × 1000 = 300,000
This differs from chart by:
0.6%
2012-02-29Table of Contents Metric Charts401-626B
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12YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Planting Rate
Singulated planting employs the seed monitor in
“PLANTER CONTROL” mode.
Hydraulic Drive Meter Rate
Hydraulic drive meter rate is set directly on the seed
monitor in the tractor. Consult the monitor manual for
detailed instructions, which may vary slightly over time
with firmware updates to the monitor system.
Enter/update your planter configuration (width/row-count,
single-row/twin, disk cell count, etc.). Once entered,
specify the population directly in seeds/acre or seeds/ha.
Enter meter RPM limits for your disk (pages 13-20).
Note: For consistent results, and least meter wear, do not
exceed the recommended ground speed.
For step 1 through step 4, any needed data not provided
in this manual can be found in one or more of:
DICKEY-john
®
Quick Start Guide
Planter Operator Manual
Refer to the DICKEY-john®IntelliAg® Planter/Drill
Control Operator’s Manual for details on setup item.
Note: The monitor must be in User Level 2 to change
some of these parameters.
1. For a crop not previously planted with this planter,
create a “Material Name” for the crop. Selecting a
named material is a required step in later screens.
2. Verify, and as needed setup or update the “Material”
record for the singulated seed to be planted.
The table at right lists the parameters that need to be
reviewed or set. <angle bracket> values are your
choice/preference when not from meter rpm chart.
3. Verify, and as necessary setup or update the
“Channel” assigned to the planter’s hydraulic drive.
If the monitor resets to defaults, Gear Ratio may be
incorrect.
Count rows individually for “# Seed Rows”. A twin
pair (if both openers are in use) counts as 2 rows.
“Channel Width” is swath.
4. In the Material Library screen, makes sure that the
Material (SOYBEANS in our example) is assigned to
the Channel (CH 1 in our example) which controls
the planter’s hydraulic drive.
5. Perform a Valve Calibration for the control channel.
6. Switch the seed monitor from Setup/Configuration
mode to Operate mode. Load seed. Move the planter
to the field.
Figure 4
Typical Control Setup Screen
MaterialData Required
Material Name<crop name, such as “SOYBEANS”>
Channel“CH 1”
Type“PLANTER CONTROL”
Preset Method“Disabled” unless populations vary
Target Rate<your election>
Max Rate<110% of Target> is suggested
Min Rate<90% of Target> is suggested
Inc/Dec“1.0%” is suggested
Seeds Per Rev<seed disk cell count>
Disc Low Limit<rpm from seed rate chart>
Disc High Limit<rpm from seed rate chart>
High Pop Alarm<“20%”> is suggested
Low Pop Alarm<“20%”> is suggested
Prod Level Alarm 0
ChannelData Required
CHANNEL 1(must be channel specified above)
Type“PLANTER CONTROL”
Material Name(must be material name specified above)
Control ModeAuto
Drive TypePWM 1
Drive Freq.100 Hz
Input Filter50%
Gear Ratio1.900
Sensor Constant360
# Seed Rows<based on planter model/row setup>
Channel Width<based on planter model/row setup>
Precharge Time0
Delay Time0
Flush EnableDisabled
29750
401-626BTable of Contents Metric Charts2012-02-29
Page 15
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsPlanting Rate13
Air-Pro
Meter RPM Limit Charts
Initial Seed Inlet Shutter Setting:3
CORN
24 Cell Disk
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsPlanting Rate21
2012-02-29Table of Contents Metric Charts401-626B
Page 24
22YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Air-Pro® Meter Stagger Timing Chart
Sprocket Indexing (Stagger)
28420
If you are planting:
• with a seed disc having 24 cells or less,
• twin-row crops,
• at seed populations below 45,000 seeds/ac
(111 000 seeds/ha),
you can synchronize each pair of adjacent meters in a
twin row so that you achieve the maximum seed-to-seed
spacing between the units of the pair.
If the initial indexing does not provide equal spacing, see
“Indexing Fine Adjustment” on page 25.
If you are planting:
- single-row,
- or with seed discs or 25 cells or more,
- or a volumetric crop,
- or twin row with seed spacings below
91⁄4inch (23.5 cm),
this section of the manual, and the sprocket indexing
charts, do not apply to your operations.
Due to limitations on the number of sprocket teeth and
Source:Dated:
wheel cell count, it may not be possible to obtain perfect
Provider
stagger. Charts and fine adjustment provide the optimal
File:Sheet:
available stagger.
Rendered:Export As:Import As:
Set front meter to tooth “1”.Page 1 of 2
Set rear meter to indicated Initial tooth number.
Advance or Retard to adjust - see instructions in Seed Rate Manual.
PopulationInitial Rear20% Rear Seed Drop Adjust40% Rear Seed Drop Adjust
Seeds/AcreTooth NumberRetardAdvanceRetardAdvance
Install transport locks. Do not rely on hydraulics to hold the
planter at raised. This adjustment takes some time.
Page 25
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsSprocket Indexing (Stagger)23
/
Indexing Preparation
Tools required:
•7⁄8inch (23 mm) open end wrench
•3⁄8inch socket wrench, or
any socket wrench with3⁄8in. (9.5 mm) square
drive
• 812-391C timing tool (located under walkboard)
1. Find (in page 26-27) the sprocket indexing chart for
your row spacing, cell count and desired seed
population. Note the “Initial Rear Tooth Number”
value in the second column.
2. Raise the planter.
Chain geometry changes slightly when lowered. The
indexing charts account for this change, and assume
the planter is raised. Also, raising the planter
disengages the drive clutches, allowing you to turn
the drive shaft with a hand tool.
3. Clean out meters. Leave seed discs out.
See Operator Manual for procedure.
°
Note: The 812-391C tool was introduced in late 2010.
Check latest Parts manual for storage mount
hardware part numbers.
Note: Sprocket indexing is possible with seed present
and discs installed, but if so, you must perform
step 9 (chain taut check) by rotating the drive shaft
forward to remove slack. Reverse meter rotation,
with seed present, is not recommended.
812-391C Timing Tool
Figure 5
31445
Basic Indexing
Refer to Figure 6 (which depicts tooth 1 slightly ahead of the
index rib at 2:00)
4. Use drive shaft to set front row unit to index 1.
Observe the meter drive sprocket at a front (short
mount) row unit on each wing. Use the wrench, from
the rear of the shaft, to rotate the shaft forward
(wrench up and forward).
Stop rotation when the tip of the tooth stamped “1”
is aligned with a ribcast into the meter housing. In
general, the 2:00 rib is the easiest to use, as it is
visible from the side and from behind the meter.
5. Check front sprocket synchronization.
Inspect all meter drive sprockets on front row units.
Check that all springs are taut, and no chains have
slack. All sprockets should be at “1”. If not, use
step 6 through step 10 to set them to 1. Although
front sprockets machine-wide may be at 1 after this
check, sprockets do not remain in sync wing-to-wing,
due to clutch operation.
With Swath Command™, front sprockets are not
synchronized planter-wide. With row clutches, each
front sprocket must be checked when timing the
mating rear sprocket of the row pair. The front row
can be advanced by manually turning the tandem
sprocket forward until the front sprocket is at 1. Then
set the rear sprocket. Check that the front sprocket
has not moved.
2
1
1
Figure 6
Sprocket Indexing Reference
Equipment Damage Risk:
Do not apply significant force to meter disk, or drive hub may
be damaged.
Note: Without Swath Command™: In the future, finding
front sprockets out of sync on a wing suggests idler
spring problems, and/or worn chain. Row drive
systems must be in reliable working order for
effective sprocket indexing.
2
29630
2012-02-29Table of Contents Metric Charts401-626B
Page 26
24YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Refer to Figure 7
6. At the rear (long mount) row unit of each pair, note
which sprocket tooth is at the index mark. If the
2
sprocket is already at the chart value, skip to
step 12. Otherwise, complete step 7 through step 10
for that row.
2
Refer to Figure 8
7. Place the timing tool over the meter shaft. Attach
3
a3⁄8inch (10 mm) socket wrench to aid in rotation.
Sweep the toolatooth under the chain, rotating in the
direction opposite of that desired for sprocket
adjustment.
Each clockwise rotation of the timing tool advances
the sprocket by one tooth.
Figure 7
29628
Sprocket Index Check
Each counter-clockwise rotation of the timing tool
retards the sprocket by one tooth.
8. Advance or retard the sprocket until the desired tooth
number is at the index mark. Hold the sprocket
stationary, and re-mount the chain, making sure the
chain is taut in the top loop.
9. Rotate meter shaft backward, or rotate wing drive
shaft forward to tension chain. Re-check that front
3
row sprocket is still at “1”.
10. Check the position of the rear row sprocket. The
tooth tip at, or just ahead of the index mark must be
the tooth called for by the chart. If not, release spring
and re-mount chain.
11. Repeat step 4 through step 10 for each row pair.
12. Re-install seed discs and meter covers. No particular
disc orientation is required during seed disc
installation. The disc is symmetrical about all four
seat lobes.
Figure 8
Adjusting Sprocket Index
31444
a. If the timing tool is not available, remove the idler tensioning spring to adjust the sprocket position. Rotate meter shaft backward (if
meter empty, otherwise forward one full rotation), and re-check indexing with normal tension on chain.
401-626BTable of Contents Metric Charts2012-02-29
Page 27
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsSprocket Indexing (Stagger)25
Ad
Indexing Fine Adjustment
If, after indexing, the twin-row side-to-side seed stagger
is substantially imbalanced, it is possible to make small
adjustments that may correct it. Imbalance can occur
over time as row unit chains wear and stretch.
The Indexing charts on page 26 and 27 provide columns
for alternate rear row sprocket alignments. These
settings move the placement of the rear seed drop. The
amount of movement is given as a percentage (±20% or
±40%) of the in-row seed spacing.
Refer to Figure 9
Adjustments are made only to the rear row timing.
• Advancing the timing (dropping the seed sooner,
moves the seed position back).
• Retarding the timing moves the seed position forward.
40% Rear Timing Adjustments
Figure 9
If an adjustment is made, test it on one row pair before
adjusting the entire planter.
Indexing Adjustment Steps
1. Make sure the current front sprocket index is 1, and
the current rear sprocket index number matches the
“Initial” number in the indexing chart for the
population being planted.
2. Measure the actual stagger at the rear row seeds.
3. Determine by how many inches (or cm) the rear
seed placement needs to move in order to be
centered between the front seed placements.
4. Determine the percent of seed spacing, and whether
advance or retard, required to adjust the rear seed
drop to the desired spot.
5. In the tables (thumbnail view of one shown at right),
find the new rear sprocket tooth setting for the
percent retard or advance desired.
Example:
The front sprocket is “1”. At a target population of
31,500 seeds/ac, the rear sprocket is at tooth “17”.
At this population, spacing in a single row is:
13.3 inches
The rear row seeds would be ideally at:
6.6 inches
ahead or behind the front row seeds.
We find that the rear seeds are being placed:
1.5 inches behind the front seeds.
We need to move the rear seeds back another 5.1 in.
A 40% advance is 5.3 inches at this seed spacing.
vance or Retard to adjust - see instructions in Seed Rate Manual.
PopulationInitial Rear20% Rear Seed Drop Adjust40% Rear Seed Drop Adjust
26YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Air-Pro® Meter Stagger Timing Chart
Sprocket Indexing Charts
30 inch Twin Row Sprocket Indexing
Note: This is NOT a seed rate chart.
This is a chart for staggering seed spacing
between rows of a twin-row planter.
Set front meter to tooth “1”.Page 1 of 2
Set rear meter to indicated Initial tooth number.
Advance or Retard to adjust - see instructions in Seed Rate Manual.
PopulationInitial Rear20% Rear Seed Drop Adjust40% Rear Seed Drop Adjust
Verify sprocket tooth position with the top length of chain taut.
Twin Row 30in
These Columns are for Fine Adjustment Only
29715A
401-626BTable of Contents Metric Charts2012-02-29
Page 29
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsSprocket Indexing (Stagger)27
Air-Pro® Meter Stagger Timing Chart
30 inch Twin Row Sprocket Indexing
Note: This is NOT a seed rate chart.
This is a chart for staggering seed spacing
between rows of a twin-row planter.
Verify sprocket tooth position with the top length of chain taut.
Twin Row 30in
Set front meter to tooth “1”.Page 2 of 2
Set rear meter to indicated Initial tooth number.
Advance or Retard to adjust - see instructions in Seed Rate Manual.
These Columns are for Fine Adjustment Only
PopulationInitial Rear20% Rear Seed Drop Adjust40% Rear Seed Drop Adjust
28YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Volumetric Seeding
General Information
Refer to Figure 10
These instructions explain how to operate and calibrate
the Air-Pro® No. 1 84 cell volumetric seed disc.
Related Documents
These are the current seed monitor manuals relied upon
for the user interface instructions in this document:
DICKEY-john®IntelliAg
110011508PDC User Level 1 (ver. 2.4)
110011501PDC User Levels 2&3 (ver. 2.4)
®
1
Clean-Out Meters
Possible Chemical Hazard:
Avoid contact with seed treatment residues inside meters and
on removed meter discs. Wear gloves unless all recent planting
involved untreated seeds. Consult the MSDSa for any treated
seeds recently planted. See planter Operator manual for brush
cleaning instructions.
1. Perform a meter clean-out per the instructions in
your planter Operator manual.
2. Remove and store the current seed discs. Perform a
brush inspection and cleaning as necessary.
3. Continue at “Install Discs / Set Shutters” on
page 29.
1
Figure 10
Volumetric Seed Disc
Figure 11
Engage Clean-Out Funnel
31551
29612
a. Material Safety Data Sheet
401-626BTable of Contents Metric Charts2012-02-29
Page 31
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsVolumetric Seeding29
Grain Shield
To order the grain shield use the following Great Plains
part number:
403-596A VOLUMETRIC METER GRAIN SHIELD
When planting with the volumetric disk, a very small
percentage of grain may be lost out the opening at the
back of the seed tube. If the amount of loss is more than
you desire the grain shield can be installed to stop this.
Note: It is highly recommended that the grain shield be
removed from the meter when going back to larger
singulated seed.
Refer to Figure 12
To install:
4. Remove the strip and block brush assembly. Save
the washer for reuse in step 6.
5. Remove the
5
⁄16inch hex-headed bolt and discard, it
is replaced with the5⁄16inch button head cap screw.
6. Position the grain shield and reinstall with the
5
⁄16inch button head cap screw and saved
2
3
washer.
7. Re-install the strip and block brush assembly.
3
Figure 12
Grain Shield Installed
2
31552B
Install Discs / Set Shutters
8. Install the 817-867C volumetric discs as you would
any other seed disc. See Operator manual for
details.
Refer to Figure 13
9. Set the seed inlet shutter on each meter. See the
rate charts for your crop for suggested initial values.
See the planter Operator manual for instructions on
setting the inlet shutter.
4
4
Figure 13
Grain Shield, Brushes, Installed
31555B
2012-02-29Table of Contents Metric Charts401-626B
Page 32
30YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Take Note of Meter Pressure
Due to delivery of multiple seeds per disc cell, a
volumetric crop requires a specific value of disc
pressurization.
Initial Meter Pressurization: Wheat
2.0 inches of water Hard Red Winter (HRW)
2.5 inches of water Soft Red Winter (SRW)
Note: Do not operate below 2.0 inches of water
10. Note the suggested initial meter pressure. Have this
value at hand in the tractor cab.
Calibrate
Calibration is essential for accurate populations:
seeds in volumetric planting, both due to the small
seed size, and due to multiple seeds per cell being
often detected as one seed.
• Ground drive charts are only approximate, and only for
the seed variety and conditions used to develop the
chart.
• Your own rate records may also be approximate. The
same seed variety planted at a different date can
require a rate adjustment due to different seed density,
different weather, different field speed, etc.
11. Calibrate your seed rate.
Population Risk:
Volumetric planting based strictly on ground drive charts is
likely to be inaccurate. Volumetric planting based on seed
monitor seed counts is certain to be inaccurate.
Calibrate. Check your actual rate by weight or by furrow
count. Check your seed consumption when refilling.
For hydraulic drive planters, use the “Spreader
Calibration” feature of the seed monitor.
For ground drive (or hydraulic drive) planters, rely on
a “seeds per row foot” furrow check, the next topic.
401-626BTable of Contents Metric Charts2012-02-29
Page 33
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsVolumetric Seeding31
Furrow Checking Rate
a. Configure the planter for the approximate rate, based
on the charts.
b. Set the meter pressure to the chart value.
c. Prime the meters. See your planter Operator manual
for the steps.
d. Plant for a short distance, just until the air delivery
system is stabilized, and the meters are all delivering
seed.
e. Select one or more rows to sample.
Row SpacingSeeds perPopulationPounds per acre
InchesRow FootSeeds/Acre
f. Set the planting depth to shallow for the sample
row(s). Set the press wheels to minimum force. Use a
wire to tie up the press wheel assembly.
g. Resume planting for a short distance.
h. Use a sampled row lengtha of one foot.
Count the seeds.
i. Find the nearest “Seeds per Row Foot” in the table for
a. You can interpolate rows for more precise rate results. Doubling or tripling the sample length improves accuracy.
2012-02-29Table of Contents Metric Charts401-626B
Page 34
32YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Volumetric Monitor Setup
In volumetric planting, the seed monitor operates
basically as a blockage detector. Any seed drop rate
information is only approximate.
DICKEY-john®IntelliAg® Volumetric
In volumetric planting, the seed monitor is operated in:
“GRAN SEED CONTROL” (hydraulic drive) or
“GRAN SEED MONITOR” (ground drive).
This is a change from the:
“PLANTER CONTROL” (hydraulic drive) and
“MONITOR ONLY” (ground drive)
modes used for singulated crops.
IntelliAg® Hydraulic Drive
The planter needs to be hitched to the tractor in which
the DICKEY-john® virtual terminal (VT) is installed.
1. Power up the seed monitor (usually via tractor
ignition). Clear or resolve any alarms. The system is
in User Level 1.
2. Change monitor to User Level 2. See PDC manual,
or consult with dealer for procedure.
29500
Figure 14
Typical Control Setup Screen
3. At the monitor main menu, press the
Row Monitor softkey, then push the Row I/O
soft key. Change the POP/Block pattern to “Every
Row Blockage.”
Figure 15
Every Row Blockage Screen
401-626BTable of Contents Metric Charts2012-02-29
31649a
31649b
Page 35
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsVolumetric Seeding33
Set Up A Material
Add at least one volumetric seed to the monitor’s
Material Library. Settings for volumetric have crucial
differences from settings for singulated seeds (and are
also different from ground drive volumetric).
15 different materials can be configured for use as
planter controls, or granular seed controls. Reference the
System Configuration section in the PDC manual for
additional information.
Material Setup
Setup
Item
Matrl
Label
Type
UnitsLb/ac with lb/hr
Preset
Method
Density60.0 lb/bu
Spreader
Constant
Low Shaft
RPM
High Shaft
RPM
Prod Level
Alarm
Seeds per
Pound
High Pop
Alarm
Low Pop
Alarm
Pattern
Row Fail
Rate
Value or
Default
<your choice>
GRAN SEED
CONTROL
Disabled
<ignore>
15,000
20%
20%
EVERY ROWONUnless planting split rows
2/1 (2 seeds
every 1 sec.)
12
45
Comments
Material Name can be
customized to accurately
define the material’s type.
Creating a name allows for
quick identification at the
Control Setup screen.
Material Type must match
Control Type. This means not
singulated.
Displays pounds per acre with
pounds per hour
Use incremental rate changes.
If enabled, you need to define
up to 10 preset target rates.
Enter this value provided by
the seed supplier.
This number is developed
automatically during
calibration.
From hydraulic rate chart
From hydraulic rate chart
0
Computed level at which
monitor thinks seed has run
out
Enter this value provided by
the seed supplier.
Rate above target population
that triggers an alarm
Rate below target population
that triggers an alarm
Blockage detection threshold
2012-02-29Table of Contents Metric Charts401-626B
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34YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
4. At the monitor main menu, press the
Control Setup softkey.
5. Select and press a button associated with an
undefined or unused material. For example,
“MATRL 7” could be renamed to “Wheat SRW”.
6. Enter the desired or specified values from the table
on page 33.
7. Press thesoftkey to return to the Control Setup
menu. Set up any additional seeds as desired.
Figure 16
Material Setup Screen #1
Figure 17
Material Setup Screen #2
31649c
31649d
401-626BTable of Contents Metric Charts2012-02-29
Page 37
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsVolumetric Seeding35
8. Press the Channel Setup softkey.
9. Select Channel 1.
10. Change the channel to “GRAN SEED CONTROL”
11. When switching from planter control to granular seed
control, the Gear Ratio will default to 1. Reset this
value to 1.9. # Seed Rows will default to 0. Reset to
number of active rows.
12. At the Channel Setup screen, press the
Valve Calibration softkey.
Follow the on-screen instructions to run a valve
calibration.
Note: This is not the same as Spreader Constant
calibration (step 25). Valve Cal MUST BE done
any time the monitor is switched into Granular
Seed Control mode.
13. When the calibration is complete, press the
Figure 18
Channel Setup Screen
31649e
Channel Setup softkey to return to the
Channel Setup screen.
14. Press the Control Setup softkey.
15. Press the material labelled “SPLIT AIR”.
16. Reset the target rate to the meter pressure
Channel Setup
suggested by the Hydraulic Rate Charts on page 38
(typically 2.0 or 2.5 inches of water pressure).
17. Press the Work Screen softkey to return to the
main work menu.
Setup
Item
Type
Material
Name
Control
Mode
Drive TypePWM 1
Drive
Frequency
Input Filter50%
Gear Ratio
Sensor
Constant
# Seed
Rows
Channel
Width
Precharge0
Value or
Default
GRAN SEED
CONTROL
<list>
Auto
100 Hz
1.9
360
<planter
specific>
<planter swath>
Comments
This means not singulated,
and monitor controls rate. This
Type must match the Type of
any material metered this way.
Displays a choice of GRAN
SEED CONTROL materials
from Material Library
See the DICKEY-john® Quick
Start Guide for your planter
model and row spacing.
Use the number of active
rows.
Active row spacing times
active row count
2012-02-29Table of Contents Metric Charts401-626B
Page 38
36YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
You need a light weight container for each row sampled,
and a scale that is accurate at the expected sample
weight. Great Plains recommends using enough rows
and/or revolutions to generate a sample of about
10 pounds (4.5 kg), ideally:
• Use at least two rows.
• Use no fewer than 5 meter revolutions.
For Example
4 containers each weighing:8 oz.
8 oz x 4 = 32 oz
ContainerWeight at step 33 on
2 lbs
page 37 is:
18. Set the seed inlet shutters to 2 (see planter Operator
manual for details).
19. Select the section and rows to be sampled.
20. Use the clutchesato disconnect the other sections of
the planter.
21. Raise the planter, and install the lift cylinder
Moving Chain Hazard:
Shafts turn and chains move as soon as the [Start] softkey is
pressed on the seed monitor. Set up collection containers so
that they may be unattended. Keep all persons clear of the
planter while calibrating.
transport locks. Leave tractor hydraulic system
active.
22. Bring the hydraulic fan up to planting speed (see
planter Operator manual for details).
23. Press the Fill Disk softkey and then the
Row Fillsoftkey. This diverts all split air to seed
delivery. Remain in this mode until no more seed is
flowing to meters. Press the Work Screen
softkey to return to the main Work menu.
24. Press the Control Setup softkey and then the
Channel Setup softkey.
25. Press the Spreader Calibration softkey.
26. Engage the hydraulic drive circuit.
27. Press the Fill Disk softkey. This turns the
meters one revolution to fill the disc cells.
28. Determine the meter revolutions needed. The
following equation gives the number of meter
revolutions needed to meter 10 pounds. The tables
on page 38 provides approximate pounds (and kg)
per revolution of each wheel and seed.
The seed monitor computes a new Spreader
Constant.
Note: If the net weight of the metered sampled was
dramatically different than expected, run another
calibration to validate or revise the new spreader
constant.
Calibrate Speed Sensor
36. Perform a Ground Speed Calibration procedure.
37. Refer to “Furrow Checking Rate” on page 31 to
verify seed rates.
2012-02-29Table of Contents Metric Charts401-626B
Page 40
38YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
(Hard Red Winter)
(Soft Red Winter)
Meter RPM Limits: Volumetric
Air-Pro® Meter RPM Limits
Seed Inlet Shutter Setting:
WHEAT
84 Cell Disk
817-867C VOLUMETRIC No.1
seeds/lb:14347MaximumMinimum
lb/bu:61.3PlantingPoundsPounds
Speedperper
(mph)AcreAcre
Max.MinPounds10in Rows429980
rpmrpmper rev.523964
45120.045619953
717146
814940
Max.MinPoundsTwin Row 30in419953
rpmrpmper rev.15in Rows515943
45120.045613335
711430
810027
2
Meter Pressure:
2 inches of water
Meter Pressure:
seeds/lb:14192MaximumMinimum
lb/bu:56.3PlantingPoundsPounds
Speedperper
(mph)AcreAcre
Max.MinPounds10in Rows433289
rpmrpmper rev.526671
45120.050622159
719051
816644
Max.MinPoundsTwin Row 30in422159
rpmrpmper rev.15in Rows517747
45120.050614839
712734
811130
401-626BTable of Contents Metric Charts2012-02-29
2.5 inches of water
32326A
Page 41
Great Plains Manufacturing, Inc.Table of Contents Metric Charts39
Fertilizer Rate
The YP2425A planter optionally includes one or two
fertilizer manifolds, and may include one or two
ground-driven pumps for the Type 2 manifold. Tank(s)
and any off-planter pump(s) are usually located on a
trailing tank cart.
The Great Plains PFC1600 (single tank) and PFC2000
(dual tank) tanks include a single pump. Refer to the tank
Operator’s Manual for pump settings at the tank.
Note: Great Plains recommends checking with your local
Agronomist as soil conditions vary. Soil conditions
in your area may need lesser or more amounts of
fertilizer than represented in these charts. Do not
exceed 12 gallons/ac (112 liters/Ha) in any case.
Fertilizer rate is independent of seed rate. Fertilizer rates
are set by the pump systems. On-planter ground drive
pump operations are described on page 42 and in the
YP2425A Operator’s Manual. Off-planter pump
operations are described in the tank manual.
Manifold systems include orifice plates at each row unit
drop line. Each fertilizer system normally includes a
pressure relief valve and strainer. These components
affect consistency of flow across all rows.
Adjust the relief valve(s) per the YP2425A Operator’s
Manual and/or tank Operator’s Manual.
Installed
Manifold(s)
Type 3 and Type 2
(both systems in
use at same time)
Type 3 only
Type 2
(Starter)
Pump(s)
1
Type 3
(Hi-Rate)
Pump
Orifice Plate Selection
Refer to Figure 19
Orifice plates at each drop line nozzle provide
back-pressure that balances flow in the manifolds,
assuring that each row obtains the same flow rate. Plates
are provided with the system(s) in three sizes. Additional
sizes are available.
In general, the orifice needs to be small enough to
create a minimum pressure in the manifold but large
enough to prevent the manifold pressure from exceeding
the maximum:
15 psi min., 15-40 optimal, 65 psi max.
Using an orifice size too large can result in unequal flow
at rows. Using a size too small can cause excess
back-pressure resulting in material dumping at the relief
valve.
Agricultural Chemical Hazard:
Wear protective gloves when changing orifice plates. Consult
material manufacturer or supplier documents for proper
handling and steps to take if skin contact occurs.
40YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Determine Orifice Size
The chart below shows rate ranges for each Great Plains
orifice size and row spacing. You may need to change to
the next higher or lower orifice for a different fertilizer
solution density and/or a different ground speed.
To reduce orifice plugging and pump wear, use the
largest orifice practical for your fertilizer application rate.
Orifice Plate Size2028*34*48*598098
Recommended Rate Range in Gallons per Acre. Range is 15 - 40 PSI
Nozzle Spacing
6 inch single
7.5 inch single
8 inch single
9.5 inch single
10 inch single
13.8in (35cm, 70TR)
15in single (30TR)
18in (36in Twin Row)
19in (38in Twin Row)
20 inch single
27.6in (70cm single)
30 inch single
36 inch single
38 inch single
40 inch single
* These sizes standard in most Great Plains fertilizer systems.
(Values based on: 5.0 mph, 10.7 lbs/gallon Fertilizer solution density)
Material Loss/Equipment Damage Risk:
Set application rate at pump using pump drive chart., not by
orifice size. Orifice size is only used to create 15-65 PSI back
pressure to provide even flow between rows. An orifice size too
small causes material loss at relief valve. A size too large can
cause application imbalance across the planter.
31014
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Great Plains Manufacturing, Inc.Table of Contents Metric ChartsFertilizer Rate41
Strainer
Refer to Figure 20
A Banjo brand strainer is supplied with the ground drive
fertilizer pump. It is plumbed before the Hypro pump. The
standard 80 mesh screen should be suitable for most
1
applications. Other screen sizes are available from Banjo
Corporation.
1
Agricultural Chemical Hazard:
Wear protective gloves when changing screens. Consult
material manufacturer or supplier documents for proper
handling and steps to take if skin contact occurs.
If changing screen sizes, keep in mind the following.
• A smaller mesh (100) will keep very small manifold
orifice plates from plugging so often. However, the
screen will have to be cleaned more often.
• A larger mesh (50) or (30) will pass more material but
should only be considered when using large manifold
orifice plates.
• A plugged or partially plugged screen will starve the
pump resulting in a reduced application rate.
42YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Ground Drive Fertilizer Rate
One or two JohnBlue ground drive pumps customarily
supply a Type 2 boom on the planter.
JohnBlue Pump Rate
Refer to Figure 21 and Figure 22
One piston pump generally suffices for “starter”
application rates. Two piston pumps may be required for
higher rates.
Coarse rate is set by a single “driving” sprocketon the
ground drive assembly. Fine rate is set on a dial (setting
3
hub)at the pump, using a tool supplied with the pump.
Rate settings may be established in any of three ways:
• the table on the next page,
• the slide chart provided with the pump, or;
• a calculator on the JohnBlue internet web site
(www.cds-johnblue.com)
1. Check plumbing setup. See “Setting Relief Valve”
and “Strainer” in the Operator Manual.
2. Determine Driving sprocket (15T or 47T) required
from table, slide chart or web calculator. If this
sprocket is already installed on driven shaft, skip to
step 7. Otherwise, to change sprocket, continue with
step 3.
3. Remove knob and guard. Loosen idler, and
remove chain from lower jackshaft.
4. Select the new sprocket from the storage shaft.
Remove the pins, and exchange sprockets. Store the
previous sprocket on the storage shaft.
5. Remount the chain. Re-engage idler, tightening
so that the longest span of the chain has
1
⁄4inch (6 mm) slack.
6. Remount guard and secure with knob.
Refer to Figure 22
7. Using the box-wrench end of the JohnBlue
115681-01 tool, loosen the setting pointer nut.
8. Use the other end of the tool to rotate the dial to
the setting determined by table, slide chart or web.
9. Re-tighten pointer nut.
1
2
456
72
8
76
54
9
3
Material Loss/Equipment Damage Risks:
Operate only with material loaded, or disconnect chain or
remove sprocket if not intending to apply material. Contact
wheel and chain system operate whenever the planter is
lowered and in motion. If planting without fertilizing, the pump
must not be allowed to run dry.
3
8
7
1
6
4
2
5
Figure 21
John Blue Pump
28416
3
9
Figure 22
Pump Dial
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Page 45
Great Plains Manufacturing, Inc.Table of Contents Metric ChartsFertilizer Rate43
JohnBlue Fertilizer Rates
This table is in U.S. customary units, and is based on a
720 inch swath, covering most YP2425A models. For
metric, use the internet calculator.
For model YP2425A-4715, which has a 705 inch swath,
use the slide chart or internet calculator for more precise
Equipment Damage Risk:
Plant at or below 8 mph with the 47T Driving sprocket
installed. The pump is rated for 450 rpm maximum, which is
exceeded at and above 9 mph.
rate setting.
JohnBlue Reference Data
Single PumpDual Pump
Gallons
per
Acre
Driving SprocketDriving Sprocket
15471547
Dial SettingDial Setting
23.2
34.82.4
46.52.13.2
58.12.64.0
69.73.14.8
73.65.7
84.16.52.1
94.67.32.3
105.28.12.6
Use the data below with the JohnBlue 115797-01 slide
chart or with the JohnBlue internet calculator.
(When ordering this slide chart use the envelope number
115698-91).
a Gallons per acre is independent of speed between
2 mph and 8 mph. See advisory below.
2012-02-29Table of Contents Metric Charts401-626B
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44YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Setting Relief Valve
A relief valve is plumbed after the pump outlet to protect
the manifold and pump from excessive pressure. Any
product that dumps over the relief valve will discharge
from the dump line.
To set relief valve:
Refer to Figure 24
1. Unlock plastic jam nut from relief valve knob.
2. Unscrew knob clockwise until it loses contact with
internal spring.
3. Screw knob counterclockwise two turns. Start at this
setting.
4. Observe manifold gauge. Watch for relief valve
discharge while operating in the field.
5. If valve is dumping product and gauge reads under
65 psi, stop tractor and, looking down, turn knob
clockwise1⁄4turn. Continue operating at normal field
speed. Repeat this step as needed until no product
is discharged from relief valve.
6. If pressure gauge reads above 65 psi, change to a
larger orifice. Go to step 2. Repeat steps.
1
4
23
4
1
2
3
1
Figure 24
Pressure Relief Valve
28029
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Great Plains Manufacturing, Inc.Table of Contents Metric Charts45
Appendix A
Seed Lubricants
Air-Pro® Meters (all seeds)
Ezee Glide Plus Talc+Graphite Mix
821-069Cbucket, 5 gallon (19 liter)
Ezee Glide Plus Lubricant
To maximize performance of Great Plains metering
systems, it is imperative to use only “Ezee Glide Plus”
lubricant. “Ezee Glide Plus” Talc-Graphite lubricant is
mandatory for all seeds, especially treated or inoculated
seed. Thorough mixing of seed and added lubricant
is required.
Recommended Usage:
For clean seeds other than milo, cotton, and sunflowers
sprinkle one cup of Ezee Glide Plus Talc per 4 bushels or
units (170 ml per 100 liters) of seed.
For milo, cotton, and sunflowers double the application to
one cup (or more) per 2 bu or units
(335 ml per 100 liters) of seed.
Adjust this rate as necessary so all seeds become
coated while avoiding an accumulation of lubricant in the
bottom of the hopper.
For seed with excessive treatment, or for humid planting
environments, increase the rate as needed for smooth
meter operation.
29248
Irritation and Chronic Exposure Hazard:
Wear gloves. DO NOT use hands or any part of your body to
mix seed lubricant. Wear a respirator when transferring and
mixing. Avoid breathing lubricant dust. Not an acute hazard.
May cause mechanical eye or skin irritation in high
concentrations. As with all mineral spills, minimize dusting
during clean-up. Prolonged inhalation may cause lung injury.
Product can become slippery when wet.
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46YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
401-626BTable of Contents Metric Charts2012-02-29
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Great Plains Manufacturing, Inc.Table of Contents Metric Charts47
Appendix B - Metric Charts
Disk Selection - Corn (metric)
METRIC
AIR-PRO
CORNCORN
24 Cell Disk40 Cell Disk
817-794C Corn Round Large 817-796C Corn Round Large
817-795C Corn Round Small 817-797C Corn Round Small
817-836C Corn Flat Large 817-838C Corn Flat Large
Seed Size Recommendations.
Corn Round LargeSeeds per Kilogram
( Sweet Corn plants in Round Corn disks )
3750 (or fewer)
Corn Round SmallSeeds per Kilogram
Corn Flat LargeSeeds per Kilogram
Corn Flat SmallSeeds per Kilogram
ATTENTION: This Corn is planted with the Corn Round Small Disks!!!!!!
101.6cm RowsBelow 48 000 seeds/ha @ 8.9kph24 Cell Disk
Above 48 000 seeds/ha @ 8.9kph40 Cell Disk
96.5cm RowsBelow 50 600 seeds/ha @ 8.9kph24 Cell Disk
Above 50 600 seeds/ha @ 8.9kph40 Cell Disk
91.4cm RowsBelow 53 400 seeds/ha @ 8.9kph24 Cell Disk
Above 53 400 seeds/ha @ 8.9kph40 Cell Disk
76.2cm RowsBelow 64 000 seeds/ha @ 8.9kph24 Cell Disk
Above 64 000 seeds/ha @ 8.9kph40 Cell Disk
70cm RowsBelow 69 700 seeds/ha @ 8.9kph24 Cell Disk
Above 69 700 seeds/ha @ 8.9kph40 Cell Disk
55.9cm RowsBelow 87 300 seeds/ha @ 8.9kph24 Cell Disk
Above 87 300 seeds/ha @ 8.9kph40 Cell Disk
Twin Row 101.6cmBelow 96 100 seeds/ha @ 8.9kph24 Cell Disk
50.8cm RowsAbove 96 100 seeds/ha @ 8.9kph40 Cell Disk
Twin Row 96.5cmBelow 101 100 seeds/ha @ 8.9kph24 Cell Disk
Above 101 100 seeds/ha @ 8.9kph40 Cell Disk
Twin Row 91.4cmBelow 106 700 seeds/ha @ 8.9kph24 Cell Disk
Above 106 700 seeds/ha @ 8.9kph40 Cell Disk
Twin Row 76.2cmBelow 129 000 seeds/ha @ 8.9kph24 Cell Disk
38.1cm RowsAbove 129 000 seeds/ha @ 8.9kph40 Cell Disk
Twin Row 70cmBelow 139 400 seeds/ha @ 8.9kph24 Cell Disk
35cm RowsAbove 139 400 seeds/ha @ 8.9kph40 Cell Disk
3640 (or more)
3640 (or fewer)
3640 (or more)
(Recommended)
COTTON
60 Cell Disk
817-857C
Seed Size Recommendations.
This disk should plant all seed sizes and row spacings for Cotton.
32200A
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48YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
These disks should plant all seed sizes of Soybeans.
Small edible beans (navy, black jack, black eye peas, etc) will plant with this disk also.
52YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
(y)
g
)
Meter Pressurization - Metric
Meter pressurization in U.S. customary units begins on
page 8. Refer to the Operator Manual for the procedure
for fine tuning meter pressurization.
Start with pressures from below and on page 9, which
are based on crop, and for corn, seed shape and density.
Note: These are suggested initial (starting) pressures.
Use the seed monitor console to adjust them up or
down per the procedure in the YP2425A Operator
Manuals.
Corn: Reading a Pressure Chart (below, next page)
1. Pick the chart based on seed shape (flat, round).
Example: large round corn
2. Pick a line based on seed size (large, small).
Example: the right line below
3. Find the seed density on the bottom scale.
Example: 2800 seeds/kg
4. Read the suggested starting pressure on the left
scale, where the line (example shown as dotted
gray) intersects the density.
Example: 3.4 inches of water
Initial seed inlet Shutter for corn is: 3
Initial Meter Pressurization: Cotton
1.5 inches of water (any seed density)
Initial seed inlet Shutter: 2
Initial Meter Pressurization: Milo
1.5 inches of water (all disk, any seed density)
Initial seed inlet Shutter: 1
Initial Meter Pressurization: Soybeans
2.0 inches of water (84 cell disk, any seed density)
3.0 inches of water (168 cell disk, any seed density)
Initial seed inlet Shutter: 2
Initial Meter Pressurization: Sunflower
Disk: 817-851C SUNFLOWER OIL LARGE
18700 seeds/kg (or fewer):
18700 - 15400 s/kg1.25 inches of water
15400 - 12100 s/kg1.75 inches of water
12100 s/kg and fewer2.25 inches of water
Adjust pressure as needed for desired population.
Initial seed inlet Shutter: 2
Initial Meter Pressurization: Round Corn
5
Linear (Round Corn Large)
Meter Pressure (in/water)
4.5
4
3.5
3
2.5
2
1.5
1
Linear (Round Corn Small)
Example
Disks
817-795C & 817-797C
Round Corn-Small
Meter Pressurization in inches of Water
0.5
0
3100
680064006000550051004600420037003300290024002000
25.8
27002900
29.627.6
31441Seeds Per Kilogram29725
Pressure/Seed Comparison
23002500
2100
Seeds Per Pound
Unit Wei
ht (80K
Disks
817-794C & 817-796C
Round Corn-Large
Example
150017001900
53.347.142.138.134.832.0
11001300
72.761.5
900
88.9
Overlay for
5
4.5
4
3.5
3
2.5
2
1.5
1
0.5
0
Meter Pressurization in inches of Water
Meter Pressure (in/water)
401-626BTable of Contents Metric Charts2012-02-29
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Great Plains Manufacturing, Inc.Table of Contents Metric ChartsAppendix B - Metric Charts53
(y)
Initial Meter Pressurization: Flat Corn
Pressure/Seed Comparison
4.5
3.5
5
Linear (Flat Corn Large)
Linear (Flat Corn Small)
Disks
4
817-836C & 817-838C
Flat Corn-Large
5
4.5
4
3.5
Meter Pressurization in inches of Water
Meter Pressure (in/water)
Meter Pressure (in/water)
3
2.5
2
1.5
1
Disks
817-795C & 817-797C
Flat Corn-Small
Meter Pressurization in inches of Water
0.5
0
3100
680064006000550051004600420037003300290024002000
2900
230025002700
2100
38.134.832.029.627.625.8
42.1
47.1
53.3
61.5
31441Seeds Per Kilogram29725
Seeds Per Pound
Unit Weight (80K)
90011001300150017001900
88.972.7
Overlay for
3
2.5
2
1.5
1
0.5
0
29726
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54YP2425ATable of Contents Metric ChartsGreat Plains Manufacturing, Inc.
Air-Pro® Meter Stagger Timing Chart
Sprocket Indexing Charts - Metric
Metric Twin Row Sprocket Indexing
Note: This is NOT a seed rate chart.
This is a chart for staggering seed spacing
between rows of a twin-row planter.
Set front meter to tooth “1”.Page 1 of 2
Set rear meter to indicated Initial tooth number.
Advance or Retard to adjust - see instructions in Seed Rate Manual.
Population Seeds/ha
76.2cm91.4cm96.5cm101.6cm
Initial Rear20% Rear Seed Drop Adjust40% Rear Seed Drop Adjust
Verify sprocket tooth position with the top length of chain taut.
Metric Twin Row
These Columns are for Fine Adjustment Only
29846C
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Great Plains Manufacturing, Inc.Table of Contents Metric ChartsAppendix B - Metric Charts55
Air-Pro® Meter Stagger Timing Chart
Metric Twin Row Sprocket Indexing (cont.)
Note: This is NOT a seed rate chart.
This is a chart for staggering seed spacing
between rows of a twin-row planter.
Verify sprocket tooth position with the top length of chain taut.
Metric Twin Row
Set front meter to tooth “1”.Page 2 of 2
Set rear meter to indicated Initial tooth number.
Advance or Retard to adjust - see instructions in Seed Rate Manual.