Great Plains YP1630F-1670 Operator Manual

Table of Contents Index

Operator

YP1630F-1630 and YP1630F-1670
12 m 2-Section Yield-Pro® Dry Fertilizer Planters
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
34460
Illustrations may show optional equipment not supplied with standard unit or may depict similar YP1625/A or PD8070 models where a topic is identical.
ORIGINAL INSTRUCTIONS
© Copyright 2012 Printed 2012-12-27 401-832M
Table of Contents Index
EN
Table of Contents Index
Table of Contents Index
Great Plains Manufacturing, Inc. Cover Index iii

Table of Contents

Important Safety Information ......................................1
Safety Decals .................................................................6
Introduction ................................................................15
Description of Unit ........................................................15
Document Family .........................................................15
Covered Models ...........................................................15
Intended Usage ........................................................15
Using This Manual........................................................15
Definitions................................................................. 15
Owner Assistance ........................................................16
Preparation and Setup ...............................................17
Initial Setup...................................................................17
Pre-Planting Setup .......................................................17
Hitching Tractor to Planter............................................18
Hydraulic Hookup .....................................................18
3-Point Hitch.............................................................18
Hydraulic Hose Hookup............................................ 19
Raising/Lowering Tongue....................................19
Electrical Hookup......................................................20
Store Main Parking Stand.........................................20
Monitor Setup ...............................................................21
Marker Setup (Option)..................................................21
Operating Instructions...............................................22
Pre-Start Checklist .......................................................22
Wing Lock Overview.....................................................22
Unfolding the Planter....................................................23
Prepare Hitched Tractor and Planter........................ 23
Prepare Transport Hooks ......................................... 23
Release Wing Locks................................................. 24
Re-Phase Fold Cylinders..........................................24
Partially Unfold .........................................................24
Lower Tongue ..........................................................24
Fully Unfold ..............................................................24
Remove and Store Transport Locks......................... 25
Unfold Closeout........................................................26
Raising/Lowering Planter .............................................27
Raising Planter .........................................................27
Lowering Planter ......................................................27
Re-phasing Lift System ............................................27
Folding the Planter .......................................................28
Shut off Fan..............................................................28
Set Tractor and Tongue ...........................................28
Raise Planter............................................................28
Install Lock Channels ...............................................29
Activate Fold Solenoid Valves.................................. 29
Begin Folding ........................................................... 29
Raise Tongue...........................................................30
Complete Fold..........................................................30
Lower Tongue .......................................................... 30
Re-phasing Fold System.......................................... 30
Lock Up Dry Fertilizer Drive ..................................... 30
Transporting................................................................. 31
Transport Weights....................................................31
Loading Materials......................................................... 32
For Loading All Materials ......................................... 32
Loading Seed ........................................................... 33
Seed Drive Clutch .................................................... 34
Meter Clutch Disengagement............................... 34
Meter Shaft Alignment.......................................... 34
Loading Fertilizer...................................................... 35
Hopper Safety Information ...................................35
Swing-Down Railing Section ................................ 36
Load Fertilizer ...................................................... 37
Loading Treatments (Option) ................................... 38
Treatment Compatibility .......................................38
Inspect Hoppers ................................................... 38
Set Meters to Zero ............................................... 38
Load Treatment.................................................... 38
Treatment Drive Clutch ............................................ 39
Disabling Unused Drives.............................................. 40
Wing Drive Lockup ................................................... 40
Fertilizer Drive Lockup ............................................. 40
Field Setup Checklist ................................................... 41
Monitor Operation ........................................................ 42
Fan General Operating Information ............................. 42
Starting Fan.............................................................. 42
Stopping Fan............................................................42
Marker Operation ......................................................... 43
Field Operation ............................................................ 44
Parking......................................................................... 45
Storage ........................................................................ 46
Adjustments ............................................................... 47
Setting Material Rates.................................................. 48
Planting (Seed) Rate................................................48
Dry Fertilizer Rate .................................................... 48
Treatment Rate (Option) .......................................... 48
Marker Adjustments ..................................................... 49
Dual Marker Speed Adjustment ............................... 49
Marker Disk Adjustment ........................................... 49
Row Implement Adjustments ....................................... 50
© Copyright 2012 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
2012-12-27 Cover Index 401-832M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Ver ti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
iv YP1630F Table of Contents Index Great Plains Manufacturing, Inc.
Frame-Mounted Row Accessories........................... 50
Frame-Mounted Coulters ..................................... 50
Dry Fertilizer Applicator Adjustments....................... 50
Applicator Release Height.................................... 50
30 Series Row-Unit Adjustments ................................. 51
Row Unit Down Pressure......................................... 52
Unit-Mounted Coulter Adjustments .......................... 53
Row-Unit Opener Disc Adjustments......................... 53
Setting Planting Depth ......................................... 53
Side Gauge Wheel Adjustments .............................. 54
Adjusting Gauge Wheel Scrapers............................ 55
Seed Meter Setup and Adjustment .......................... 56
Exchanging Meters .................................................. 57
Seed Meter Adjustments.......................................... 58
Finger Meter Adjustments .................................... 58
Finger Meter Brush Adjustment ........................... 58
Finger Meter Inserts ............................................. 59
Sunflower Meter Configurations........................... 59
Brush Meter Adjustments..................................... 60
Installing Brush Meter Plates ............................... 60
Seed Firmer Adjustments ........................................ 61
Keeton® Seed Firmer Adjustment........................ 61
Seed-Lok® Seed Firmer Lock-Up ........................ 61
Press Wheel Adjustments........................................ 62
Press Wheel Down Pressure ............................... 62
Press Wheel Centering ........................................ 62
Press Wheel Stagger ........................................... 63
Press Wheel Angle............................................... 63
Troubleshooting......................................................... 64
Planting Rate Problems ............................................... 64
Suggested Furrow Check:.................................... 64
Seed Population Troubleshooting Charts .................... 65
Maintenance and Lubrication ................................... 72
Maintenance ................................................................ 72
Frame Lift Cylinder Locks ........................................ 73
Ground Drive Springs .............................................. 73
Material Unloading and Clean-Out............................... 74
Seed Unloading and Clean-Out ............................... 74
Seed Hopper Clean-Out....................................... 74
Finger Meter Clean-Out ....................................... 75
Brush Meter Clean-Out ........................................ 75
Seed Tube Clean-Out .......................................... 75
Fertilizer Unloading and Clean-Out.......................... 76
Fertilizer Unloading .............................................. 76
Fertilizer Clean-Out.................................................. 77
Problem Clean-Out .............................................. 78
Removing Meter Box............................................ 78
Hopper Entry ........................................................ 79
Treatment Unloading and Clean-Out (Option) ......... 81
Treatment Meter Gate Calibration (Option) ................. 82
Meter Maintenance ...................................................... 83
Finger Pickup Meter Maintenance ........................... 83
Finger Set Inspection ........................................... 83
Finger Meter Re-Assembly Steps.........................83
Precautions...........................................................83
Population Max™ Annual Maintenance................84
Population Max™ Installation ...............................84
Skip Stop™ Annual Maintenance .........................85
Skip Stop™ Installation.........................................85
Exchanging Finger Sets ...............................................86
Install Corn Finger Set ..........................................89
Meter Drive Adjustments ..........................................90
Brush Meter Maintenance.........................................91
Seed Plate Maintenance...........................................92
Cleaning and Storing Seed Disks .........................92
Bleeding Hydraulics ..................................................93
Bleeding Lift Hydraulics ........................................93
Bleeding Fold Cylinder Hydraulics........................93
Bleeding Marker Hydraulics..................................94
Marker Maintenance.....................................................94
Chain Maintenance.......................................................95
30 Series Opener Disks and Scrapers .....................96
30 Series Row-Unit Side Wheels..............................97
Lubrication ....................................................................98
Seed Lubricants..........................................................104
Options and Accessories ........................................105
Appendix A - Reference Information ......................110
Specifications and Capacities.....................................110
YP1630F-1630 30 inch Models ..............................110
YP1630F-1670 70 cm Models ................................111
Tire Inflation Chart ......................................................111
Hydraulic Diagrams ....................................................112
Chain Routing.............................................................115
Torque Values Chart ..................................................119
Appendix C - Initial Setup ........................................120
Hydraulic Charge and Bleed.......................................120
Seed Monitor Console Installation..............................120
Seed Monitor Console Quick-Start .............................120
Power-Up The Console ..........................................121
Set Metric Mode......................................................121
About Row Count and Spacing...............................121
Set Planter Row Count ...........................................122
Set Planter Row Spacing........................................122
Row Setup ..............................................................122
Level Planter...............................................................123
Wing Alignment ..........................................................124
Speed Calibration .......................................................125
Speed Sensor Operation ........................................125
Marker Extension........................................................125
Appendix D - Option Installation.............................126
122-278S Scraper Installation ....................................126
Warranty .....................................................................127
Index ..........................................................................129
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Important Safety Information

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Prepare for Emergencies

Be prepared if a fire starts
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.

Be Familiar with Safety Decals

Read and understand “Safety Decals” on page 6,
thoroughly.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
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Wear Protective Equipment

Great Plains advises all users of chemical pesticides or herbicides to use the following personal safety equipment.
Waterproof, wide-brimmed hat
Waterproof apron.
Face shield, goggles or full face respirator.
Goggles with side shields or a full face respirator is
required if handling or applying dusts, wettable powders, or granules or if being exposed to spray mist.
Cartridge-type respirator approved for pesticide vapors
unless label specifies another type of respirator.
Waterproof, unlined gloves. Neoprene gloves are
recommended.
Cloth coveralls/outer clothing changed daily; waterproof
items if there is a chance of becoming wet with spray
Waterproof boots or foot coverings
Do not wear contaminated clothing. Wash protective
clothing and equipment with soap and water after each use. Personal clothing must be laundered separately from household articles.
Clothing contaminated with certain pesticides must be
destroyed according to state and local regulations. Read chemical label for specific instructions.
Wear clothing and equipment appropriate for the job. Avoid
loose-fitting clothing.
Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection such as earmuffs or earplugs.
Avoid wearing entertainment headphones while operating
machinery. Operating equipment safely requires the full attention of the operator.

Avoid High Pressure Fluids

Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3

Handle Chemicals Properly

Read and follow chemical manufacturer’s instructions.
Wear protective clothing.
Handle all chemicals with care.
Agricultural chemicals can be dangerous. Improper use can
seriously injure persons, animals, plants, soil and property.
Inhaling smoke from any type of chemical fire is a serious
health hazard.
Store or dispose of unused chemicals as specified by the
chemical manufacturer.
Immediately and thoroughly flush any area of the body that
is contaminated by chemicals.
If chemical is swallowed, carefully follow the chemical
manufacturer’s recommendations and consult with a doctor.
If persons are exposed to a chemical in a way that could
affect their health, consult a doctor immediately with the chemical label or container in hand. Any delay could cause serious illness or death.
Dispose of empty chemical containers properly. By law
rinsing of the used chemical container must be repeated three times. Puncture the container to prevent future use. An alternative is to jet-rinse or pressure rinse the container.
After working with chemicals, wash hands and face before
eating. Shower when application is completed for the day.
Never wash out the tanks within 100 feet (30m) of any
freshwater source or in a car wash.
Rinse out the tank. Apply rinse water on last field treated.

Keep Riders Off Machinery

Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.

Use Safety Lights and Devices

Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use lights and devices provided with implement
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Transport Machinery Safely

Maximum transport speed for implement is 32 km/h (20 mph). Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 32 km/h (20 mph). Never travel speeds which
do not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.
Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of towing vehicle.
Carry reflectors or flags to mark planter in case of
breakdown on the road.
Keep clear of overhead power lines and other obstructions
when transporting. Refer to transport dimensions under “Specifications and Capacities” on page 110.
Do not fold or unfold the planter while the tractor is
moving.

Shutdown and Storage

Lower planter, put tractor in park, turn off engine, and
remove the key.
Block tires with wheel chocks provided.
Secure planter using blocks and supports provided.
Detach and store planter in an area where children
normally do not play.

Tire Safety

Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment.
When inflating tires, use a clip-on chuck and extension hose
long enough for you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing wheels, use wheel-handling
equipment adequate for weight involved.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5

Practice Safe Maintenance

Understand procedure before doing work. Use proper tools
and equipment. Refer to this manual for additional information.
Work in a clean, dry area.
Lower the planter, put tractor in park, turn off engine, and
remove key before performing maintenance.
Make sure all moving parts have stopped and all system
pressure is relieved.
Allow planter to cool completely.
Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on planter.
Inspect all parts. Make sure parts are in good condition and
installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from planter before
operation.

Safety At All Times

Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.
Be familiar with all planter functions.
Operate machinery from the driver’s seat only.
Do not leave planter unattended with tractor engine
running.
Do not dismount a moving tractor. Dismounting a moving
tractor could cause serious injury or death.
Do not stand between the tractor and planter during
hitching.
Keep hands, feet and clothing away from power-driven
parts.
Wear snug-fitting clothing to avoid entanglement with
moving parts.
Watch out for wires, trees, etc., when folding and raising
planter. Make sure all persons are clear of working area.
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Safety Decals

Safety Reflectors and Decals
Your implement comes equipped with all lights, safety reflectors and decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep lights in operating condition.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for proper decal placement.
When ordering new parts or components, also request
corresponding safety decals.
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal.
818-055C
Slow Moving Vehicle Reflector
On the back of the planter, walkboard center; 1 total
See “Transporting” on page 31.
838-266C
Red Reflectors
On the back of fertilizer hopper frame each end, and on the inside rear face of each light mounting bar; 4 total
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 7
838-265C
Amber Reflectors
One each on rear face of wing tool bar at wing lock, one each rear outside corner face of fertilizer frame; 4 total
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838-267C
Daytime Reflectors
On the back of seed frame, outside red reflectors, on the rear face of the light bar; 2 total
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818-323C (Option)
Danger: Chemical Hazard
On the rear walkboard face of the central dry fertilizer hopper, and on the underside of treatment hopper (option) lids; 1 or 17 total
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818-590C

Danger: Crushing Hazard

On the left side of the 3-point hitch: 1 total.
See “Hitching Tractor to Planter” on page 18.
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838-599C
34542

Danger: Electrocution Hazard

On front face of marker mount, near gauge wheel pivot; 2 total
See “Marker Operation” on page 43.
848-583C

Danger: Do Not Ride

On the left and right ends of the walkboard frame; 2 total
818-045C

Warning: Pinch-Crush

On both sides of wing gauge wheel caster weldments; 4 total
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818-188C
WARNING
EXCESSIVE SPEED HAZARD
To Prevent Serious Injury or Death:
Do Not exceed 20 mph maximum transport speed. Loss of vehicle control and/or machine can result.

Warning: Excessive Speed

On left side of tongue near hitch; 1 total
See “Transporting” on page 31.
818-339C
818-188C Rev. C
34541

Warning: High Pressure Fluid Hazard

On left side of tongue near hitch; 1 total
See “Hydraulic Hose Hookup” on page 19.
818-579C

Warning: Pinch-Shear Hazard

On marker section each end, two total
See “Marker Operation” on page 43.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 11
818-580C

Warning: Overhead Hazard

On marker section each end, two total
See “Marker Operation” on page 43.
34543
818-628C
Warning: Confined Space
On the rear walkboard face of the central dry fertilizer hopper; 1 total
818-632C

Warning: Fan Hazard

On center rear face of walkboard frame; 1 total
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818-860C

Warning: Moving Parts

On outer face of central hopper lower support tubes, on variable rate gearbox input chain guards, on all ground drive arm guards on all removable ground drive guards; 14 total
34536
34546
848-392C

Warning: Eye and Dust Hazards

On the rear walkboard face of the central dry fertilizer hopper; 1 total
848-575C
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34544

Warning: Falling Hazard

On the left and right ends of the walkboard frame; 2 total
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 13
848-576C

Warning: Moving Parts

On inlet of fertilizer meter, above final range gears; 1 total
34410
818-398C

Caution: Tires Not A Step

On both sides of wing gauge wheel caster weldments, and on rear outer corners of central hopper frame; 4 total
In transport configuration, wing gauge wheels are off the ground and free to spin. In field configuration, at higher row unit down-forces, wing gauge wheels may have little or no ground traction.
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818-578C
CAUTION
To Avoid Injury or Machine Damage from improper Tire
Inflation or Torquing of Wheel Bolts:
Maximum inflation pressure of tires is 65 psi.
Torque wheel bolts to 240 lb-ft.

Caution: Tire Pressure

On hubcap side rim of each gauge wheel; 2 total
838-995C
818-578C
34547

Caution: General

On right side of tongue near hitch; 1 total
858-011C
CAUTION
To Avoid Injur y or Machine Damage from Improper Tire
Inflation or Torquing of Wheel Bolts:
Maximum inflation pressure of tires is 49 psi (338 kPa).
Torque wheel bolts to 315 ft-lb (427 N-m).

Warning: Tire Pressure

On outside rim of each main transport wheel; 2 total
858-011C
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Great Plains Manufacturing, Inc. Table of Contents Index 15

Introduction

Great Plains welcomes you to its growing family of new product owners. This planter has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help you get years of satisfactory use.

Description of Unit

The YP1630F 12 m 2-Section Yield-Pro Dry Fertilizer Planters are pull-type planting implements for use in conventional till, minimum-till, or light no-till conditions.
®
Yield-Pro row-units, finger pickup or brush seed meters and row seed hoppers. Dry fertilizer is air-delivered from a central bulk hopper. Optional treatment hoppers are available for rows. Optional unit-mounted coulters are suitable for light to moderate no-till conditions only. The planter folds for
4.0 m (Narrow) or 4.2 m (Wide) transport.
Planters have 30 Series, side-depth-control
®

Document Family

401-832M Operator Manual (this manual)
401-832B Seed Rate Manual
401-832P Parts Manual
11001-1372
Bulletin A-27aDwyer Magnehelic® instructions
a. These are supplier part numbers.
a
DICKEY-john® PM400 Console Manual

Covered Models

All Models are 16 Row
YP1630F-1630ND 30 inch, Narrow, Dual row hoppers
YP1630F-1630NS 30 inch, Narrow, Single row hopper
YP1630F-1630WD30 inch, Wide, Dual row hopper
YP1630F-1630WS 30 inch, Wide, Single row hopper
YP1630F-1670ND 70 cm, Narrow, Dual row hopper
YP1630F-1670NS 70 cm, Narrow, Single row hopper
YP1630F-1670WD70 cm, Wide, Dual row hopper
YP1630F-1670WS 70 cm, Wide, Single row hopper

Intended Usage

Use the planter to seed production-agriculture crops only. Do not modify the planter for use with attachments other than Great Plains options and accessories specified for use with the planter.
R
L
Figure 1
Left/Right Convention
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Using This Manual

This manual familiarizes you with safety, assembly, operation, adjustments, troubleshooting and maintenance. Read it and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated. An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right.
Economic and/or Liability Risks:
A crucial point of information related to the preceding topic. Read and follow the directions provided before continuing, to ensure safety, avoidance of machine damage, and to achieve desired field results.
Note: This format indicates a useful point of information
related to the preceding topic.
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F
U
B
L
D
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Owner Assistance

If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts, and equipment specially designed for Great Plains products.
Refer to Figure 2
Your planter’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located near the right main transport tire, on the rear face of the right riser of the front frame weldment.
Record your Planter model and serial number here for quick reference:
Model Number:__________________________
Serial Number: __________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
Figure 2
Serial Number Plate
For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Preparation and Setup

This section helps you prepare your tractor and planter for use. Before using the YP1630F in the field, you must hitch the planter to a suitable tractor and level the planter.

Initial Setup

If the planter has just been delivered, or broken down for re-shipment, these items need to be completed prior to first field use:
Appendix C - Initial Setup” on page 120, which includes: “Hydraulic Charge and Bleed” page 120, “Seed Monitor Console Installation” page 120, “Seed Monitor Console Quick-Start” page 120, “Level Planter” page 123, “Wing Alignment” page 124, “Speed Calibration” page 125, and “Marker Extension” on page 125.
You may also need to install features, options and accessories that were not factory- or dealer-installed.

Pre-Planting Setup

The balance of this section covers items that need to be completed or checked prior to each field use of the planter.
1. Read and understand “Important Safety Information” on page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricated. See “Lubrication” on page 98.
4. Check that all safety decals and reflectors are correctly located and legible. Replace if damaged. See “Safety Decals” on page 6.
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Tire Inflation Chart” on page 111.
6. If returning the planter to service from storage, remove any grease used to protect cylinder rods.
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Hitching Tractor to Planter

Crushing Hazard:
Do not stand or place any part of your body between planter and moving tractor. You may be severely injured or killed by being crushed between the tractor and planter. Stop tractor engine and set park brake before attaching cables and hoses.

Hydraulic Hookup

High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, seek immediate medical attention from a physician familiar with this type of injury.

3-Point Hitch

Refer to Figure 3
7. Connect your tractor 3-point to the planter 3-point hitch. If using quick hitch be sure planter locks into hitch securely.
8. Set tractor brakes and/or put tractor in Park.
9. Raise tractor 3-point just enough to relieve pressure off of the parking stand.
10. Store 3-point stands . There are two methods:
a. Remove lower pins . Swing stand under hitch.
Reinsert pin beneath stand at inner hole.
b. Remove both pins. Invert stand. Re-pin.
Load Sway Hazard:
Adjust 3-point hitch arms and sway blocks to minimize any side-to-side sway to assure proper tracking in the field, and safe road travel.
1
2
2
Figure 3
3-Point Hitch Stands Stored
1
29732
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 19

Hydraulic Hose Hookup

Refer to Figure 4
Great Plains hydraulic hoses have color coded handle grips to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
To distinguish hoses on the same hydraulic circuit, refer to the symbol molded into the handle grip. Hoses with an extended-cylinder symbol feed cylinder base ends. Hoses with a retracted-cylinder symbol feed cylinder rod ends.
For hydraulic fan and drive motors, connect the hose under the retracted cylinder symbol to the pressure side of the motor. Connect the hose under the extended cylinder symbol to the return side of the motor.
If the tractor has a limited number of remotes capable of continuous flow, use one for the hydraulic fan. (See “Specifications and Capacities” on page 110 for tractor requirements.)
Figure 4
Color Coded Hose Handles
Color Coded Hose Handles
Color Hydraulic Function
Gray Fold/Marker
Blue Lift
Black Fan
31733
Raising/Lowering Tongue
In addition to hitching, tongue raising and lowering is required during fold and unfold to engage and disengage the wing locks. The planter tongue is raised and lowered by raising and lowering the 3-point.
11. Set the initial tongue height. Distance , measured
h
at top of tongue tube is:
42 inches (107 cm) above ground level Additional planter leveling information is found on page 123.
12. Connect other hydraulic hoses to tractor remotes. See “Hydraulic Hose Hookup” on page 19.
h
Figure 5
Tongue Height
25316
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Electrical Hookup

Refer to Figure 6 (depicting an SAE J560b lighting connector; your connector may vary if it has been replaced due to different electrical conventions)
Your planter is equipped with systems that require separate electrical connections. For future reference, note any optional connectors on this checklist.
a
Lighting connector (standard)
b
Monitor connector (standard, See page 120 for
console installation.)
c
Speed Sensor connector (standard)
__________________________
Make sure tractor is shut down with accessory power off before making connections.
a
b
c
Figure 6
Connector Identification
25236 31033 31950

Store Main Parking Stand

Refer to Figure 7
13. Raise the 3-point hitch slightly.
14. Remove the lower pin holding the parking stand . Swing the parking stand back and up until it is above the rear hole . Place the holding pin in the rear hole and allow the parking stand to rest on it. This is the transport position for the parking stand.
15. Adjust the top link of a 3-point long enough so the ball swivel does not bottom out when fully raised.
16. Secure hoses using hose post loops (not shown) so that hoses have ample slack for lifts and turns, but cannot get caught in tongue lock or ball swivel. Failure to do so could cause hose to be crushed requiring hose replacement.
7
5
6
6
7
Storing Parking Stand
5
Figure 7
22813
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 21

Monitor Setup

Refer to Figure 8
The standard DICKEY-john® PM400 system monitors the following elements of a YP1630F planter:
• seeds at each row unit seed tube;
• dry fertilizer at each tower outlet;
• ground speed; and,
• fertilizer meter shaft speed.
See “Seed Monitor Console Installation” on page 120.
Refer to the DICKEY-john® PM400 Console Manual (11001-1372) for monitor operations.
After installation, and prior to first field use, the monitor must be setup with the row spacing and speed sensor constant, as well as your preferences for information display. Row count is auto-assigned, but any other DICKEY-john your planter.
Row spacing data may be found in the Appendix.
For speed setup, Great Plains recommends using the 122 m (400-foot) speed calibration described in the DICKEY-john® manual. Perform the calibration run in representative field conditions, as soil conditions, surface looseness and other tillage practices can cause variations in the effective rolling radius of the ground drive wheel.
Prior to each planting session, set any desired limits for speed and population for the current crop.
®
defaults are not likely to be correct for
Figure 8
Monitor Primary Screen
31807

Marker Setup (Option)

Prior to first use, check and adjust:
•“Dual Marker Speed Adjustment” on page 49.
Prior to first use, and whenever changing row spacings, set or reset:
•“Marker Extension” on page 125.
Prior to each planting session, check and adjust:
•“Marker Disk Adjustment” on page 49.
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Operating Instructions

This section covers general operating procedures. Experience, machine familiarity and the following information will lead to efficient operation and good working habits. Always operate farm machinery with safety in mind.

Pre-Start Checklist

1. Carefully read “Important Safety Information” on page 1.
2. Lubricate planter as indicated under “Lubrication” on page 98.
3. Check all tires for proper inflation. See “Tire Inflation Chart” on page 111.
4. Check all bolts, pins and fasteners. Torque as shown in “Torque Values Chart” on page 119.
5. Check planter for worn or damaged parts. Repair or replace parts before going to the field.
6. Check hydraulic hoses, fittings and cylinders for leaks. Repair or replace before going to the field.
7. Be sure hydraulic hoses are securely held out of the ball swivel area at hitch. Failure to do so could cause hoses to pinch requiring hose replacement.
High Pressure Fluid Hazard:
Check all hydraulic lines and fittings before applying pressure. Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If an accident occurs, seek immediate medical attention from a physician familiar with this type of injury.
1
4
2
2

Wing Lock Overview

Refer to Figure 9 and Figure 10
The YP1630F planters include four sets of locks for the frame and wings:
1. Transport hooks behind the wing pivots: These prevent the planter frame from fully lowering when folded. The planter frame is raised to allow the wings to clear the hooks. See page 23 and 28.
2. Wing locks at mid-tongue and inside wing casters: These prevent the planter from unfolding while in transport. The tongue (hitch) is raised to allow the hooks to clear the locks. See page 24 and 28.
3. Transport lock channels at wing caster cylinders: These lock channels prevent the frame from fully lowering during transport and maintenance. They are installed prior to folding, and removed after unfolding. See page 25 and 29.
4. Lift cylinder lock channels above frame pivots: These lock channels are only required during maintenance. However, if installed, they must be removed after unfolding. See page 25 and 73.
Figure 9
Lift Locks and Transport Hook
2
3
Figure 10
Wing Lock and Transport Locks
2
3
34571
34550
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Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 23

Unfolding the Planter

The distance between the tractor and the central cart decreases by about 10 feet (3 m) during unfolding. Planter, tractor, or both will move during this operation.
Crushing, Pinch-Point and Overhead Hazards:
To prevent serious injury or death:
Unfold only on hard level ground. Allow ample room.
Allow no one on or near the planter during unfolding.
Stay clear of the wing sweep arcs. The sweep arcs of the
wings have numerous pinch and crush points in the mechanism. Coulters and row openers are sharp.
Allow no one near planter during unfold. The fertilizer cart
usually moves forward during unfolding.
Do not unfold with planter lowered.
Unfold only with markers resting in transport cradles.
Unfold only if hydraulics are bled free of air and fully
charged with hydraulic oil.
F

Prepare Hitched Tractor and Planter

1. Move planter to level ground.
2. If tractor movement is not desired, put tractor in Park and/or set parking brakes, or telescoping movement of planter may cause tractor to move backward.

Prepare Transport Hooks

Refer to Figure 12
The transport hooks , behind/above wing pivots, prevent the frame from fully lowering when the planter is fully folded. To clear the hooks, the frame is fully raised.
Refer to Figure 11
3. Set Hydraulic Selector Marker/Fold switch to “FOLD” to enable fold cylinder hydraulics.
4. Activate lift hydraulics. Raise planter until lift hydraulics are fully raised. This raises the wing frames above the hooks .
Planter Damage Risk:
Be sure planter’s lift hydraulics are fully raised before unfolding or frame and/or hook damage WILL occur.
F
6 5
5
Figure 11
Hydraulic Selector Switch
34552
5
6
Figure 12
Transport Hook
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24 YP1630F Table of Contents Index Great Plains Manufacturing, Inc.

Release Wing Locks

Refer to Figure 13
A pair of inverted hooks on the tongue tube engage
8
locks on each wing when the planter is folded.
Prior to unfolding, this lock system must be released by raising the tongue. Raise the 3-point hitch to disengage the wing lock.
7
7

Re-Phase Fold Cylinders

5. The fold system uses re-phasing cylinders. It is necessary to re-phase cylinders so wing gauge wheels run in their fully rotated positions in front of planter. To re-phase fold cylinders: Move and hold lever for Marker/Fold in Fold direction (typically Extend) for 30 seconds. This causes wings to push against the tongue transport hooks .
7

Partially Unfold

Refer to Figure 13
6. Reverse fold circuit lever until wings clear transport hooks by a few feet.
7

Lower Tongue

7. Lower 3-point hitch or hydraulic tongue to planting position. See page 19 and page 123 for correct hitch height and depth control settings.

Fully Unfold

Refer to Figure 14
8. Unfold the planter fully to planting position. Unfolding is complete when the large roller bushing on top of the tongue is engaged by the tongue safety latch .
9
8
Figure 13
Wing Hook & Wing Lock
9
22815 27288
Planter Damage Risk:
Do not plant if the tongue latch is not fully down over the roller. Frame and opener damage is likely if the planter is operated with the latch open.
401-832M Table of Contents Index 2012-12-27
Figure 14
Tongue Latch Engaged
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Great Plains Manufacturing, Inc. Table of Contents Index Operating Instructions 25

Remove and Store Transport Locks

The planter needs to still be in full lift to remove these locks.
Remove/Store Center Lift Locks
Refer to Figure 15
9. Remove lock channels from vertical cylinders above pivots.
1
2
2
1
Refer to Figure 15 and Figure 16
10. Store lock channels horizontally on tubes at sides of lift cylinder weldment.
2
Figure 15
Frame Lift Locks Installed
2
Figure 16
Lift Cylinder Lock Stored
34550
34549
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Remove/Store Caster Lift Locks
Refer to Figure 17
11. Remove transport lock channels from lift cylinders located on gauge wheels.
Refer to Figure 17 and Figure 18
12. Transfer lift cylinder transport lock channels to their storage positions .
4
3
3
3

Unfold Closeout

13. As appropriate for the next planned activity, activate lift hydraulics and lower planter.
14. To disable fold hydraulics, and lock caster arms in field position, set Hydraulic Selector Marker/Fold switch ( or in Figure 19 on page 27) to center/off or Marker.
Note: The center/off switch position disables all
M O
Fold/Marker solenoid valves.
4
Figure 17
Caster Lift Cylinder Lock
34550
3
4
Figure 18
Transport Cylinder Lock Storage
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