Great Plains Yield-Pro Planters User Manual

Part Lists Great Plains Manufacturing, Inc. 1

Yield-Pro®Planters Refuge Hopper Kit

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Used with any YP Planter with 82 bushel hopper:
• YP1225/1625
• YP1225A/1625A
• YP2425
• YP2425A
• YP4025
• YP4025A
• YP4010HDP
• YP4020P
• 3PYP
• 3PYPA

General Information

These instructions explain how to install a Yield-Pro Refuge Hopper Kit. One kit updates one planter hopper:
Kit Kit Description
403-287A
Yield-Pro® Refuge Hopper Kit
Tools Required
• silicone
• basic hand tools
• acetylene torch
• grinder
• tape measure
®
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
U
F
L
R
B
D
Work Location
Move the implement to a flat location for installation.
Equipment Damage Risk:
Do not get close to plastic hopper or hoses when using a torch, plastic will melt and create holes.

Notations and Conventions

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U
F
L
D
“Left” and “Right” are facing in the direction of machine travel. An orienta-
R
tion rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down.
B
Call-Outs
1 9
to
19
11
to
Figure 1
Yield-Pro® Refuge Hopper Kit
Single-digit callouts identify components in the currently referenced Figure. These num­bers may be reused for different items from page to page.
Two-digit callouts in the range 11 to 19 refer­ence new parts from the list on page 6.
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2 Great Plains Manufacturing, Inc. Front Page Part Lists YP Refuge Hopper Kit

Replace Existing Airbox Cover

Heavy Load Hazard:
The airbox weighs approximately 315 pounds. It will require more than one person to lift and install.
Remove Old Airbox Cover
Refer to Figure 2
1. Remove airbox from machine.
2. Remove old airbox top by unbolting and pull off (save all fasteners).
3. Remove all parts and hardware from old top and install them on new top .
1
1
2
Install New Airbox Cover
4. Clean off all old silicone on airbox.
5. Apply new silicone to airbox.
6. Install new top with 2 small inlets (facing back) to airbox using fasteners saved from step 2.
3
2
3
1
Figure 2
Airbox Cover
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Install Refuge Hopper

Heavy Load Hazard:
The refuge hopper weighs approximately 170 pounds. It will require more than one person to lift and install.
Refer to Figure 3
7. Reinstall airbox to frame with existing hardware from step 1.
8. Swing walkboard out for easier access to install refuge hopper.
9. Remove hardware from hopper mount straps on back of 82 bushel hopper.
10. Place bottom refuge hopper brackets over planter frame.
11. Secure refuge hopper with longer hardware sup­plied with kit on both sides of 82 bushel hopper mount straps .
4
6
5
4
4
16
6
15
18
Select 6 ea. bolts, nuts, flat washers, lock washers:
15
802-057C HHCS 5/8-11X2 1/4 GR5
16
803-021C NUT HEX 5/8-11 PLT
17
804-021C WASHER FLAT 5/8 SAE PLT
18
804-022C WASHER LOCK SPRING 5/8 PLT
12. Attach two seed hoses (with clamps) to airbox inlets and refuge hopper outlets.
Note: For seed flow the gates have only two options,
either open all the way or closed.
7
7
Figure 3
Hopper Mounting
17
5
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Adjust Walkboard

Remove Walkboard Extension
Note: This applies to all planters except the YP2425
and YP2425A which have dual hoppers and the walkboard is not located at the rear.
Refer to Figure 4
13. Walkboard should still be swung out to side.
14. It is necessary to make room to fit the refuge hop­per on the planter.
Using a torch cut off the smaller walkboard exten­sion piece. (You will be cutting through the bracket that is welded to the bottom of both walkboard sec­tions).
15. It is recommended to use a grinder to smooth the edges. Spray with aerosol spray paint to prevent rusting.
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Move Walkboard Back 43⁄4inches
Refer to Figure 5
16. To allow room for the refuge hopper, move the walk­board mount back 43⁄4 inches to back set of prepunched holes on the frame. Attach with existing hardware.
Figure 4
Walkboard Extension
13128
Figure 5
Walkboard Set Back
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Refuge Hopper Parts List
F
UD
LRB
Figure 6
Refuge Hopper
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Callout Quantity Part Number Part Description
1 2 123-356D 10’ EWNT SGS LID LATCH 2 1 403-288H REFUGE HOPPER LID WELD 3 1 403-292H YP REFUGE TANK WELDMENT 4 2 403-513D REFUGE HOPPER GATE 5 2 502-060D DUST PLUG CHAIN 10. 6 2 800-051C RING, SPLIT 1-1/4 I.D 7 6 800-101C RIVET POP 1/8X.265LG FLG 8 6 801-003C SCREW RD HD SLT 10-24X1/2 P
9 3 802-078C HHCS 1/4-20X5/8 GR5 10 2 802-283C HHCS 1/4-20X1/2 GR2 11 6 803-001C NUT HEX 10-24 PLT 12 2 803-006C NUT-HEX 1/4-20 PL 13 3 803-007C NUT-LOCK 1/4-20 PLT 14 6 804-004C WASHER INTERNAL STAR #10 PL 15 10 804-046C WASHER FLAT #10 SAE PLT + 16 1 816-004C VINYL SEAL 3/8 X 1/2 (PER FT) 17 2 816-112C RUBBER LATCH 37-11-065-10 18 2 816-113C LATCH KEEPER 37-15-061-1
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Appendix

Part Lists
New Parts
The part call-out numbers in this list match all Figures in these installation instructions. Part descriptions match those in your updated Parts Manual.
Quantities are units (“ea”).
Kit Contents
403-287A
Yield-Pro® Refuge Hopper Kit
Callout Quantity Part Number Part Description
11 1 403-287M YP REFUGE HOPPER KIT MANUAL 12 1 403-294L YP REFUGE HOPPER ASSEMBLY 13 1 403-295H YP REFUGE FILL TOP WELDMENT 14 4 800-399C CLAMP WRM DRV (2.5-4.5) 15 6 802-057C HHCS 5/8-11X2 1/4 GR5 16 6 803-021C NUT HEX 5/8-11 PLT 17 6 804-021C WASHER FLAT 5/8 SAE PLT 18 6 804-022C WASHER LOCK SPRING 5/8 PLT 19 2 990-266R HOSE 3 ID RF
Abbreviations
FLG Flange PL/PLT Plated GR2 Grade 2 RD Round GR5 Grade 5 RFH Rubber Flexible Hose
HD Head SAE Society of Automotive Engineers (standards)
HEX Hexagonal (6 sided) SGS Small Grass Seeds
HHCS Hex Head Cap Screw (Bolt) SLT Slotted
ID Inside Diameter W/ With LG Long X by OD Outside Diameter YP Yield-Pro®
Great Plains Manufacturing, Inc.
Corporate Office P.O. Box 5060
Salina, Kansas 67402-5060 USA
403-287M Front Page Part Lists 05/11/2011
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