Great Plains X-Press User Manual

Parts Manual
Simba X-Press
Great Plains
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operators manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
© Copyright 2014 Printed 2014-01-22 601-339P
EN
Parts
Contents
General Assembly
Drawbar Assembly............................................................................................................6
Hitches..............................................................................................................................8
Crossbar Linkage Pivot ..................................................................................................10
Crossbar Linkages..........................................................................................................12
Mainframe Assembly ......................................................................................................14
Lift Axle Assembly...........................................................................................................16
Braked Axle Assembly - 6 Stud ......................................................................................18
Rear Drawbar Assembly .................................................................................................20
Eradicator Tine Assembly ...............................................................................................22
Wing Assembly LH .........................................................................................................24
Wing Assembly RH .........................................................................................................26
Loadbinder Assembly .....................................................................................................28
Discs
Disc Frame Assembly LH (Limited Angle) ......................................................................30
Disc Frame Assembly RH (Limited Angle)......................................................................32
Disc Frame Assembly LH (Variable Angle) ..................................................................... 34
Disc Frame Assembly RH (Variable Angle) ....................................................................36
Disc Frame Adjuster Assembly .......................................................................................38
Disc Arm Assembly (Single Hub) ....................................................................................40
Disc Arm Assembly (Twin Hub) ......................................................................................42
Disc Hub Congurations .................................................................................................44
Disc Blades.....................................................................................................................46
Rollers
HD, V & ML Rollers ........................................................................................................48
DDL600 Roll ...................................................................................................................50
Pillar for DDL600, ML, V & HD Rolls ..............................................................................52
Scraper Rail (For DDL600, ML & HD Roll) .....................................................................54
DD700 Roll Axles............................................................................................................56
DD700 Pillar ...................................................................................................................58
DD700 Scrapers .............................................................................................................60
Electrics
Wiring Loom ...................................................................................................................62
Brakes
Brakes - Air .....................................................................................................................64
Brakes - Hydraulic ..........................................................................................................66
Hydraulics
Hydraulic Lift Circuit........................................................................................................68
Hydraulic Fold Circuit (4.6m) ..........................................................................................70
Hydraulic Fold Circuit (5.5m & 6.6m)..............................................................................72
Misc
Standard Torques & Pressures .......................................................................................74
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Parts
Contents (Alphabetical Order)
Braked Axle Assembly - 6 Stud ......................................................................................18
Brakes - Air .....................................................................................................................64
Brakes - Hydraulic ..........................................................................................................66
Crossbar Linkage Pivot ..................................................................................................10
Crossbar Linkages..........................................................................................................12
DD700 Pillar ...................................................................................................................58
DD700 Roll Axles............................................................................................................56
DD700 Scrapers .............................................................................................................60
DDL600 Roll ...................................................................................................................50
Disc Arm Assembly (Single Hub) ....................................................................................40
Disc Arm Assembly (Twin Hub) ......................................................................................42
Disc Blades.....................................................................................................................46
Disc Frame Adjuster Assembly .......................................................................................38
Disc Frame Assembly LH (Limited Angle) ......................................................................30
Disc Frame Assembly LH (Variable Angle) ..................................................................... 34
Disc Frame Assembly RH (Limited Angle)......................................................................32
Disc Frame Assembly RH (Variable Angle) ....................................................................36
Disc Hub Congurations .................................................................................................44
Drawbar Assembly............................................................................................................6
Eradicator Tine Assembly ...............................................................................................22
HD, V & ML Rollers ........................................................................................................48
Hitches..............................................................................................................................8
Hydraulic Fold Circuit (4.6m) ..........................................................................................70
Hydraulic Fold Circuit (5.5m & 6.6m)..............................................................................72
Hydraulic Lift Circuit........................................................................................................68
Lift Axle Assembly...........................................................................................................16
Loadbinder Assembly .....................................................................................................28
Mainframe Assembly ......................................................................................................14
Pillar for DDL600, ML, V & HD Rolls ..............................................................................52
Rear Drawbar Assembly .................................................................................................20
Scraper Rail (For DDL600, ML & HD Roll) .....................................................................54
Standard Torques & Pressures .......................................................................................74
Wing Assembly LH .........................................................................................................24
Wing Assembly RH .........................................................................................................26
Wiring Loom ...................................................................................................................62
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Parts
Using This Manual
This manual is divided into sections. The rst section contains General Information, a Table of Contents and an Alphabetical Page Index. The remaining sections divide the machine into segments (i.e. Frames, Hydraulics, etc.) which illustrate and list all parts.
The Great Plains parts in this manual are specially designed for this machine and should be replaced with Great Plains parts only.
The information in this manual is current at printing. Some parts may change to assure top performance.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use.
Manual Replacement
Replacement manuals are available. Refer to your dealer for additional information.
Manual Revisions
When this manual is revised, the modication date is printed on the front cover and on the revised page(s).
Touch-up Paint
Repaint parts where paint is worn or scratched to prevent rust. Aerosol touch­up paint is available. To order use Great Plains parts numbers below:
GP Green 821-001C GP Black 821-002C
Below is an example of two facing pages from a parts manual. Familiarize yourself with the contents of these pages.
Parts
Illustration Title
Illustration
Illustration Number
Machine
Tine Mount - Shear Bolt
45007
Simba ST-Bar
606-037P
2013-08-21
10
Tine Mount - Shear Bolt
Item Part No. Part Description Comments
1 604-309D HHCS M12X1.75X85 GR10.9 SPTHD
2 606-038A SHEAR BOLT UNIT C/W C/PLATE COMPLETE UNIT AS SHOWN
3 606-041H TINE SHEAR CLAMP
4 606-078D PLATE 25MM
5 803-281C NUT HEX NYLOCK M12X1.75 PLT
6 803-282C NUT HEX M16X2.00 NYLON INSERT
7 803-393C NUT HEX NYLOCK M20X2.5
8 804-244C WASHER FLAT M20 PLT
9 804-247C WASHER FLAT M16 PLT
10 827-143C BUSH SPRUNG -Ø16.5XØ13.5X26.15
11 842-050C HHCS M20X2.5X160 GR8.8
12 842-051C HHCS M20X2.5X180 GR8.8
13 842-098C HHCS M16X2X90 GR8.8 SPTHD
2013-08-21
11
Simba ST-Bar
Parts
Parts List
606-037P
Manual Part Number
Simba X-Press
601-339P
Page number
Modication Date
4
2014-01-22
Hardware Legend
ADJ Adjuster HWHMS Hex Washer Head Machine Screw
AR As Required HXBHCS Hex Socket Button Head Cap Screw
BSP British Standard Pipe J Hex Jam Nut
C Cap Screw JIC 37 Degree Tapered Thread
CP Cotter Pin L Helical Spring Lock Washer
CPHSSS Cup Point Hex Socket Set Screw LH Left Hand
CPSHSS Cup Point Square Head Set Screw LUG Lug Bolt
CPSQHSS Cup Point Square Head Set Screw NFC National Fine Cap Screw
CRFCHMS
CRPHMS Cross Recess Pan Head Machine Screw NPTF National Pipe Taper Fuel
CRPHTFS Cross Recess Pan Head Thread Forming P Wide Plain Washer
CRRHMS Cross Recess Round Head Machine Screw PHMS Pan Head Machine Screw
CRTHMS Cross Recess Truss Head Machine Screw PLOW Plow Bolt
CSNB Countersunk Square Neck Bolt QRC Quick Release Coupling
FHMS Flat Head Machine Screw RH Right Hand
FTC Full Thread Cap Screw RHMS Round Head Machine Screw
H Hex Nut RHSNB Round Head Square Neck Bolt
HCLN Hex Center Lock Nut SFCHMS
HFLCS Hex Flange Lock Cap Screw SFHMS Slotted Fillister Head Machine Screw
HFS Hex Flange Screw SP Special
HFSLN Hex Flange Serrated Lock Nut SP SCREW Special Screw
HFSS Hex Flange Serrated Screw SQHSS Square Head Set Screw
HHCS Hex Head Cap Screw or Metric Bolt SRHMS Slotted Round Head Machine Screw
HSBHCS Hex Socket Button Head Cap Screw SSS Socket Set Screw
HSFCHCS
HSHCS Hex Socket Head Cap Screw STHMS Slotted Truss Head Machine Screw
HSSS Hex Socket Head Screw WHEEL Wheel Studs and Hub Long Bolts
HTLN Hex Top Lock Nut WING Wing Bolt
HWHCS Hex Washer Head Cap Screw
Cross Recess Flat Countersunk Head Mach. Screw
Hex Socket Flat Countersunk Head Cap Screw
NPSM National Pipe Straight Mechanical
Slotted Flat Countersunk Head Machine Screw
STCS Self Tapping Cap Screw
Parts
Replacement Hardware
The Hardware Legend above lists hardware abbreviations used in the parts lists. The use of improper grades of hardware can result in personal injury, damage to equipment, or loss of property.
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Parts
Drawbar Assembly
53007
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Drawbar Assembly
Item Part No. Part Description Comments
1 601-092H FRONT LIGHT MOUNT
2 601-150H HOSE MAST - X-PRESS
3 601-219H PIN Ø30X138
4 601-310H X-PRESS DRAWBAR ISO PLATE
5 601-415D SOCKET PLATE 12N
6 601-417D LIGHT ARM MOUNT
7 611-156D HOSE STOWAGE PLATE
8 802-683C HHCS M8X1.25X45 GR8.8
9 802-714C HHCS M8X1.25X25 GR8.8
10 802-723C HHCS M12X1.75X45 YELW DIE G8.8
11 802-997C HHCS M10X1.5X25 GR8.8
12 803-280C NUT HEX NYLOCK M10X1.5 PLT
13 803-281C NUT HEX NYLOCK M12X1.75 PLT
14 803-354C NUT HEX M6-1
15 803-422C NUT HEX M8X2.00 NYLON INSERT
16 804-160C WASHER FLAT M6 PLT
17 804-161C WASHER FLAT M8 PLT
18 804-162C WASHER FLAT M10 PLT
19 804-244C WASHER FLAT M20 PLT
20 804-246C WASHER FLAT M12 PLT
21 804-265C WASHER FLAT M39
22 805-448C LYNCH PIN CAT 1
23 806-239C U-BOLT M12X1.75 X 42 X 70
24 814-460C NUT HEX M36X4 NYL INSERT
25 817-928C MANUAL HOLDER
26 833-610C LIGHT BOARD FRH
27 833-611C LIGHT BOARD FLH
28 841-660C STAUFF CLAMP-TOP PLATE
29 841-662C STAUFF CLAMP-1/2” PAIR
30 842-023C HHCS M8X1.25X25 GR8.8 FTHD
31 842-105C HHCS M36X4X200 GR8.8
32 842-117C HHCS M8X1.25X110 GR8.8
33 842-119C HHCS M12X1.75X65 GR8.8
34 842-120C HHCS M6X1X25 GR8.8 FTHD
35 842-201C HHCS M20X2.5X70 GR10.9
36 891-291C SIDE MARKER LH
37 891-292C SIDE MARKER RH
Parts
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Parts
Hitches
45020
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8
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Hitches
Item Part No. Part Description Comments
1 891-275C CAT 5 RING-SCHARMULLER
2 891-276C CAT 4 RING-SCHARMULLER
3 891-277C CAT 3 RING-SCHARMULLER
4 891-278C SCHARMULLER K80
Parts
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Parts
Crossbar Linkage Pivot
53032
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10
2014-01-22
Linkage Pivot
Item Part No. Part Description Comments
1 603-001H LINKAGE ADAPTOR
2 603-197K LINKAGE ADAPTOR ASSEMBLY
3 603-511D LINKAGE PIN GREASABLE
4 603-530D BUSH Ø65XØ45X5
5 603-656D BAR DIA. 45MM
6 604-047H LINKAGE HITCH TONGUE - DTX-TK
7 604-122V LINKAGE TONGUE ASSEMBLY
8 800-417C GREASE NIPPLE 1/8BSP
9 800-437C 1/8” BSP GREASE NIPPLE 45°
10 802-975C HHCS M10X1.5X70 GR8.8
11 803-280C NUT HEX NYLOCK M10X1.5 PLT
12 803-437C NUT SLOTTED M45X3
13 803-447C NUT HEX THIN M45X3 PLT
14 805-467C PIN SPLIT Ø5X75
Parts
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Parts
Crossbar Linkages
45021
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Crossbar Linkages
Item Part No. Part Description Comments
1 603-084H HITCH CROSSBAR - CAT 3
2 603-085H HITCH CROSSBAR - CAT 4
3 603-091H HITCH PLATE CAT 4N
4 603-092H YOKE BRACE CAT 4
5 603-198V CAT 3 HITCH PLATE ASSEMBLY
6 603-199V CAT 3 HITCH PLATE ASSEMBLY
7 603-200K CAT 4 YOKE BRACE ASSEMBLY
8 603-516D CLAMP PLATE C/W HOLES
9 611-156D HOSE STOWAGE PLATE
10 802-997C HHCS M10X1.5X25 GR8.8
11 803-438C NUT HEX M24X3 PLT
12 804-158C WASHER SPRING LOCK M10 PLT
13 804-162C WASHER FLAT M10 PLT
14 804-255C WASHER FLAT M24 - OD50MM
15 805-468C LYNCH PIN CAT 3
16 827-113C BALL CAT 3 LOWER Ø37
17 827-129C BUSH SPRUNG - Ø45XØ36X40
18 842-131C HHCS M24X3X120 GR8.8
Parts
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Parts
Mainframe Assembly
53003
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601-339P
14
2014-01-22
Mainframe Assembly
Item Part No. Part Description Comments
1 601-057H CHASSIS
2 601-059H PARKING STAND - X-PRESS
3 601-418D BUSH Ø45 X Ø36.5 X 40
4 601-419D TRAILER SOCKET BULKHEAD
5 601-438K SPANNER - M60
6 604-052H PIN Ø25X118 HANDLED
7 800-417C GREASE NIPPLE 1/8BSP
8 802-683C HHCS M8X1.25X45 GR8.8
9 803-412C NUT HEX M24X3 NYLON INSERT
10 804-157C WASHER SPRING LOCK M8 PLT
11 804-255C WASHER FLAT M24 - OD50MM
12 804-265C WASHER FLAT M39
13 805-448C LYNCH PIN CAT 1
14 814-460C NUT HEX M36X4 NYL INSERT
15 827-116C BUSH SPRUNG - Ø32 X Ø26 X 30
16 841-660C STAUFF CLAMP-TOP PLATE
17 841-662C ”STAUFF CLAMP-1/2”” PAIR”
18 841-665C STAUFF CLAMP-LOCK CLIP
19 841-666C STAUFF CLAMP-STACK BOLT M8
20 842-017C HHCS M8X1.25X60 GR8.8
21 842-085C HHCS M36X4X240 GR8.8
22 842-116C HHCS M24X3X120 GR10.9 SPTHD
23 842-117C HHCS M8X1.25X110 GR8.8
24 891-307C SHIM KIT 7 PIECE
Parts
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Parts
Lift Axle Assembly
53009
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Lift Axle Assembly
Item Part No. Part Description Comments
1 601-060H LIFT AXLE
2 601-061H LIGHT ARM REAR LH
3 601-062H LIGHT ARM REAR RH
4 601-090H LIGHT ARM MOUNT LH
5 601-091H LIGHT ARM MOUNT RH
6 601-123D PLATE 12MM
7 601-220H PIN Ø30X129
8 601-237V REAR LIGHTS - TRAILED XP
9 603-563D DECAL MOUNT - SPEED
10 802-314C HHCS M8X1.25X20 GR8.8
11 802-486C HHCS M12X1.75X80 GR8.8 PLT
12 802-714C HHCS M8X1.25X25 GR8.8
13 802-979C HHCS M12X1.75X60 GR8.8
14 803-281C NUT HEX NYLOCK M12X1.75 PLT
15 803-282C NUT HEX M16X2.00 NYLON INSERT
16 803-422C NUT HEX M8X2.00 NYLON INSERT
17 804-157C WASHER SPRING LOCK M8 PLT
18 804-161C WASHER FLAT M8 PLT
19 804-246C WASHER FLAT M12 PLT
20 804-247C WASHER FLAT M16 PLT
21 805-448C LYNCH PIN CAT 1
22 814-460C NUT HEX M36X4 NYL INSERT
23 833-608C LIGHT BOARD RRH
24 833-609C LIGHT BOARD RLH
25 842-023C HHCS M8X1.25X25 GR8.8 FTHD
26 842-034C HHCS M16X2X80 GR8.8
27 842-121C HHCS M36X4X280 GR8.8
28 891-273C CHOCK TYPE UK46ST
29 891-274C CHOCK CARRIER UK46ST
30 891-291C SIDE MARKER LH
31 891-292C SIDE MARKER RH
Parts
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Parts
Braked Axle Assembly - 6 Stud
45019
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2014-01-22
Braked Axle Assembly - 6 Stud
Item Part No. Part Description Comments
1 603-570D NIPPLE - GREASE M8
2 800-446C CIRCLIP Ø32X1.5MM
3 800-447C CIRCLIP Ø32X1.5MM
4 803-430C WHEEL NUT M18X1.5
5 807-323C TENSION SPRING YELLOW
6 807-448C TENSION SPRING YELLOW
7 815-405C AXLE
8 815-406C HUB 6 STUD
9 815-409C DUST CAP 6 STUD
10 815-410C BRAKE ARM 10 STUD BRAKED
11 815-411C HUB 6 STUD
12 815-412C BOTTOM AXLE
13 815-413C SHIM WASHER Ø120XØ74
14 815-414C BEARING 30213 Ø120XØ65
15 815-415C GREASE SEAL Ø120XØ67
16 815-416C SHIM WASHER Ø80XØ52
17 815-417C BEARING 30213 Ø120XØ65
18 815-419C NUT CASTLE M39X1.5
19 815-420C SPRING CLIP Ø4X67
20 815-421C BRAKE SHOE 60X300
21 815-422C LOCATION SPIGOT
22 815-423C ACTUATOR CAM 645MM
23 815-424C SHIELD
24 842-106C HUB STUD M18X1.5
Parts
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Parts
Rear Drawbar Assembly
53027
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20
2014-01-22
Rear Drawbar Assembly
Item Part No. Part Description Comments
1 601-016H REAR HITCH
2 601-063H PIN Ø32X138 HANDLED
3 601-228K REAR DRAWBAR ASSEMBLY
4 601-241D HELPER LEAF
5 802-486C HHCS M12X1.75X80 GR8.8 PLT
6 803-281C NUT HEX NYLOCK M12X1.75 PLT
7 803-416C NUT HEX M30X3.5 NYLON INSERT
8 804-246C WASHER FLAT M12 PLT
9 804-257C WASHER FLAT M30 - OD60MM PLT
10 805-448C LYNCH PIN CAT 1
11 810-812C VLV BALL 1/2FBSP BLOCK
12 841-787C AD 1/2MBSPP BLKHD W/LN
13 841-792C WASHER 1/2BSPP BONDED
14 841-800C AD 1/2MBSPP 1/2MBSPP
15 842-067C HHCS M30X3.5X240 GR8.8 SPTHD
16 851-155C QUICK RELEASE FEMALE 1/2BSP
17 851-158C CAP FOR FEMALE - YELLOW
18 851-160C CAP FOR FEMALE - RED
19 851-320C HH1/2R2 300MM 1/2FBSP/1/2FBSP
Parts
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Parts
Eradicator Tine Assembly
53021
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Eradicator Tine Assembly
Item Part No. Part Description Comments
1 601-099H ERADICATOR TINE BEAM
2 606-053D PIN Ø16X73
3 607-190D SPRING HELPER
4 607-194D SPRING HELPER
5 607-195D RETAINING PLATE
6 608-001H TINE CLAMP UNIT
7 608-004D RETAINING PLATE
8 608-005D BUSH Ø25XØ16.5X26
9 800-430C CIRCLE COTTER 52X2.6
10 802-983C HHCS M16X2X70 GR8.8
11 803-282C NUT HEX M16X2.00 NYLON INSERT
12 803-419C NUT LOCK M16 PHILIDAS
13 803-431C NUT HEX NYLOCK 7/16-20 UNF
14 804-247C WASHER FLAT M16 PLT
15 806-245C U-BOLT M16X2 X 86 X 130 GR8.8
16 807-312C SPRING COMP 150X14MM
17 820-488C POINT 1½” REVERSIBLE
18 820-489C TINE 2X1 SHORT
19 842-066C HHCS M16X2X55 GR8.8
20 842-108C PLOW 7/16-20X2 3/4 UNF
21 842-115C HHCS M16X2X45 GR8.8 SPTHD
Parts
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