Great Plains Vantage I User Manual

Vantage I & Zone Coulter
Planting Components
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
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Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2002 Printed 2/18/2005
204-376M
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Important Safety Information . . . . . . . . . . . . . . . . . .3
Owner’s Assistance . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating and Assembly Instructions. . . . . . . . . . .5
General Operation & Repair . . . . . . . . . . . . . . . . .5
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Spring Adjustments . . . . . . . . . . . . . . . . . . . . . . .7
Depth Adjustments . . . . . . . . . . . . . . . . . . . . . . . .7
Side to Side Adjustments . . . . . . . . . . . . . . . . . . .8
Side to Side Rotation. . . . . . . . . . . . . . . . . . . . . . .8
Front to Back Adjustments . . . . . . . . . . . . . . . . . .8
Up and Down Adjustments . . . . . . . . . . . . . . . . . .9
Maintenance & Lubrication . . . . . . . . . . . . . . . . . .10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Application Rate Charts . . . . . . . . . . . . . . . . . . . . .12
Size Selection of Spray Tip or Nozzle . . . . . . . . . .13
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Vantage I Coulter and Zone Coulter . . . . . . . . . .14
Rectangular Tubing Clamp Kits . . . . . . . . . . . . .16
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
© Copyright 2002 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation ofthis manual,Great PlainsManufacturing, Inc.assumes noresponsibility for errors or omissions.Neither is any liability assumed fordamages resultingfrom the use of the information contained herein. GreatPlains Manufacturing, Inc. reserves theright to revise and improve its products as it sees fit. Thispublication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Great Plains Manufacturing, Incorporated Trademarks
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
3/9/2005
204-376M
General Information
Important Notice
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, ei­ther expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no re­sponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to re­vise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America.
For your convenience, record your Model and the Date Purchased on page 4. Have this information before you when calling aGreat Plains Authorized Dealer.
General Information
1
This Operator’s Manual applies to the
Product Names listed below:
Vantage I Coulter
Zone Coulter
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
3/9/2005
204-376M
2
Introduction
Great Plains welcomes you to its growing family of new product owners. This Vantage I Coulter and Zone Coulter has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the machine.
Description of Unit
The parts on your Vantage I Coulter and Zone Coulter have been specially designed and should only be replaced with genuine Great Plains parts. Therefore, should your Vantage I Coulter and Zone Coulter require replacement partsgo to your
Great Plains Dealer.
Using This Manual
This manual will familiarize you with safety, as­sembly,operation, adjustments and maintenance. Read this manual and follow the recommenda­tions to help ensure safe and efficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information re­lated to the preceding topic. For safe and cor­rect operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the preced­ing topic.
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
204-376M
3/9/2005
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
Important Safety Information
!
3
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situ­ation which, if not avoided, could result in death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
3/9/2005
204-376M
4
Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’s parts were specially designedand should only be replaced with Great Plains parts. Always use the model number when ordering parts from your Great Plains dealer.
Record your Model and Date Purchased here for quick reference:
Model:________________________________
Date Purchased:_________________________
Your Great Plains dealer wants you to be satis- fied with your new machine. If you do not understand any part of this manual or are not sat­isfied with the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
P.O. Box 5060
Salina, KS 67402-5060
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
204-376M
3/9/2005
Operating and Assembly Instructions
Operating and Assembly Instructions
5
Most accidents are the result of negligence and carelessness, usually caused by failure of the op­erator to follow simple but necessary safety precautions. The following safety precautions are suggested to help prevent such accidents. The safe operation of any machinery is a big concern to consumers and manufactures.Your Vantage I Coulter and Zone Coulter have been designed with many built-in safety features. However, no one should operate this product before carefully reading this Operators Manual.
General Operation & Repair
Never allow the Vantage I Coulter and Zone Coulter to be operated by anyone who is unfamil­iar with the operation of all functions of the unit. All operators should read and thoroughly understand the instructions given in this manual prior to mov­ing the unit.
1. Make sure safety rules are understood before
operating machinery or tractor.
2. Never permit any persons other than the op-
erator to ride on the tractor.
3. Never permit any persons to ride on or stand
near the drill while it is in operation.
11. Detach and store implements in an area where children normally do not play. Stabilize implements by using suitable supports and block wheels.
12. If a hydraulic leak develops, correct it immedi­ately. Escaping hydraulic oil can have ex­tremely high pressure. A stream of high pressure oil may easily penetrate the skin as with modern needle-less vaccination equip­ment - but with the exception that hydraulic flu­id may cause blood poisoning. It is imperative that the connections are tight and that all lines and pipes are in good condition. If an injury is caused by the escaping hydraulic fluid, see doctor at once!
13. Use a piece of cardboard or wood to detect leaks of hydraulic oil under pressure.
14. Be sure to relieve all hydraulic pressure before disconnecting any lines or pipes between the implement and the tractor hydraulic system. Keep all guards and shields in place.
4. Regulate your speed to the field conditions, maintaining complete control at all times.
5. After repairing or adjusting, make sure all tools and parts are removed from the imple­ment before attempting to operate it.
6. Do not grease or oil machine while it is in op­eration.
7. Loose fitting clothing should not be worn as it may catch in moving parts.
8. Never dismount from a moving tractor.
9. Do not leave the tractor or the implement un­attended with the engine running.
10. Do not stand between the tractor and the im­plement during hitching.
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
3/9/2005
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6
Assembly Instructions for mounting the attachment tube to frame on Yield-Pro® Planter
The mounting tube must be mounted as shown for attachments to work properly.
Refer to Figure 1
Note: The longer 4”x2” tube must be mounted on the left side of the planter.
1. The 4”x2” mounting tube (2) must be mount­ed so that the distance from the end of the tube is 1” from the end of the cap of the 7”x7” tube (1) as shown.
2. Using the attachment mounting holes (3), at­tach attachment tube to frame using 5/8” x 4 1/32” x 3 3/8” u-bolt (4), 5/8” lock washer, and 5/8” hex nut.
Location of Mounting Tube
Figure 1
22942
Assembly Instructions for posi­tioning coulter with opener on Yield-Pro® Planter
Installing Vantage I: Medium openers use 820-
343C, long openers use 204-034D, and long openers behind gauge wheel use 820-343C.
Installing Coulters: Medium & long openers use 204-034D, unless located behind gauge wheel. Openers located behind gauge wheel use 820­343C. Opener located next to openers behind gauge wheel will require 204-599S. If pullbar in­terferes with other openers near gauge wheel, use offset 204-599S.
Refer to Figure 2
1. When using Vantage I for off-row fertilizer placement, align coulter 2” to either side of center of opener.
Refer to Figure 3
2. In order to allow enough clearance, coulter must be 25” from front of opener to center of coulter shank.
Figure 2
Frame Mount Coulter Set-up
22956
204-376M
Note: After installing coultlers, use an assis­tant and check all clearances with attach­ments as planter is slowly folded and unfolded.
Figure 3
Coulter Clearance
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Assembly Instructions
Your Vantage I Coulter and Zone Coulter comes to you completely assembled. Follow the instruc­tions below for mounting.
Refer to Figure 1
1. Mount coulter blade (1) to hub using bolts (2), and flange nuts (3). Tighten nuts. Refer to “Torque Values Chart” above for proper torque.
2. Lock set screws (4) & (5) in swivel coulter casting (6) and swivel collar (7) into the drilled dimples in vertical shaft (8). (Purchased sep­arately.)
3. Mount clamp brackets (purchased separate­ly) with coulter vertical shaft to tool bar. Adjust vertically and align with furrow unit as de­sired, so coulter assembly is running true with furrow unit.
4. Back off lower set screw in swivel coulter casting (6) and lock jam nut (9) on set screw (5).
5. Bolt the tine extension arm (10) to the coulter swing arm using hex flange screws (12), hardened washers (13) & hex flange nut (3). DO NOT tighten at this time.
6. Bolt the above assembly to (14) using the hex flanged bolts (12), hardened washers (13), and flanged nuts (3) to the back extension arm (14).
7. Bolt the spring tine (15) to the inside of the back extension arm in the hole for your de­sired depth using bolt (16), flat washer (17) and flange nut (3). This vertical adjustment can be made by remounting the spring tine in another hole in the back extension arm. Be conscious of the horizontal movement of the tine when adjusting the height by sliding up or down the coulter swing arm. The desired hor­izontal location of the tine is between 1" and 1 1/2" behind the blade.
8. With the tine set at the desired depth and an­gle, tighten all hardware.
9. Some planters require extension brackets to use the Vantage I Fertilizer Coulter. See pag­es 16-29 for a list of available brackets.
Operating and Assembly Instructions
Figure 1
Assembly
20110
7
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
3/9/2005
204-376M
8
Adjustments
Spring Adjustments
No down pressure spring adjustment is neces­sary on this unit. Initial operating force to move coulter upwards is 428 pounds. The preload has proved to be more than adequate for most No-Till conditions. The torsion spring on the wheel arm requires no adjustment. This spring applies ade­quate down pressure to the wheel. This controls the soil from being pushed away from the coulter blade, leaving the furrow as narrow as possible.
!
CAUTION
Any attempt to make coulter force greater than factory setting, may contribute to premature failure of parts and warranty shall be null and void.
Depth Adjustments
Refer to Figure 2 , 3
Set the tine applicator to run the bottom of the tine approximately 1” below the surface of the soil. {The tine can be set to run deeper but will cause excessive wear and increase plugging.} Set the tine approximately 1” behind the coulter blade in a vertical or slightly back swept position. The main objective is to position the tine and nozzle in the pocket or void created by the soil as it is leaving the back of the coulter blade while running. This will allow the nozzle to shoot the fertilizer to the bottom before the soil can fill back in the trench
Figure 2
Depth Adjustment
Figure 3
Depth Adjustment
22951
13248
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
204-376M
3/9/2005
Side To Side Adjustment
Refer to Figure 4
1. Remove the 1/2" hex flange nut (1), and flat washer (4) holding the tine (9) to the back arm (6).
2. Center the tine behind the coulter blade by adding or removing the 3/16" rectangular spacer washers (10) which fit between the back arm (6) and the fertilizer tine clip (8). Store unused spacer washers on the oppo­site side of the back arm.
3. If a finer adjustment is necessary to center the tine behind the coulter blade, place a 1/2" flat washer (4) between the front arm (7) and back arm (6) to shim them apart. Store un­used washers on the outside of the back arm under the 1/2" flange nuts. Once the tine is centered be­hind the coulter blade, make sure it is straight with the blade and adjust the side to side ro­tation of the tine
Figure 4
Side to Side Adjustment
Adjustments
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9
Side To Side Rotation
Refer to Figure 5
1. The fertilizer tine must be straight with the coulter blade as well as centered behind it. To alter the side to side rotation of the tine, first remove the hex flange nuts (1) holding the back arm (6) to the front arm (7).
2. To rotate the bottom of the tine counterclock­wise, place one 1/2" flat washer (4), between the front arm (7) and back arm (6) on the up­per hex flange bolt (2), and retighten the hex flange nuts. Extra washers are stored behind the hex flange nuts.
3. To rotate the bottom of the tine clockwise, place one 1/2" flat washer (4), between the frontarm (7) and back arm (6) on the lower hex flange bolt (2), and retighten the hex flange nuts.
Figure 5
Side to Side Rotation
13253
!
WARNING
Great Plains denies any responsibility for damage caused to seed due to the improper application of liquid fertilizer or chemical. It is the sole responsibility of the user of liquid fertilizer or chemical for any damage incurred.
3/9/2005
204-376M
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