Great Plains NTA2007HD User Manual

Great Plains Mfg., Inc. Parts Installation Instructions 1
2013- Single Fold Marker
6 Meter / 20 Foot HD Air Drill Implements
Used with: When you see this symbol, the subsequent instructions and
• NTA607, NTA607HD
• NTA2007, NTA2007HD

General Information

These instructions explain how to install field markers on a compatible air drill implement.
These instructions apply to an installation of a 2013- kit:
warnings are serious - follow without exception. Your life and the lives of others depend on it!
R
U
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Kit Kit Description
113-849A NTA607HD-NTA2007HD MARKER BDL
manual 113-921M. Compare Part List illustrations if uncertain which manual applies to your kit.
One kit includes two markers (left and right), an auto­matic sequence valve, all hydraulic hoses and fittings, and all necessary mounting hardware.
One kit updates one air drill.

Related Documents

Have the Operator Manual at hand for drill movements.
166-283M NTA607HD/2007HD Operator Manual 166-372M NTA607/2007 Operator Manual 166-372M-ENG NTA607 Operator Manual (EU)
Have the current Parts Manual at hand for parts ID.
166-283P NTA607HD/2007HD Parts Manual 166-372P NTA607/2007 Parts Manual

Notations and Conventions

“Left” and “Right” are facing in the direction of machine travel. An orienta­tion rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down.

Call-Outs

Single-digit callouts identify components in
1 9
to
11 12
to
21 80
to
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the currently referenced Figure or Figures. These numbers may be reused for different items from page to page.
Two-digit callouts in the range 11 to 12 refer­ence affected existing parts (see page 18).
Two-digit callouts in the range 21 to 80 refer­ence new parts (see list on page 18).
R
F
U
B
L
D
F
L
D
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Figure 1
Marker Kit
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Parts and Tools Required

• Locate two existing QD fittings supplied with the air cart (see Figure 22 on page 21):
12
811-070C CP 3/4FORB QD
These fittings were bundled with the marker QD ports on the rear of the air cart, but are typically removed prior to delivery (they present an open line risk should anyone activate the marker circuit prior to marker installation).
• You need a suitable tractor for positioning the air drill, and having sufficient hydraulic circuits, with adequate capacity to operate the markers (installing markers increases the required circuits to 3).
• You need a hoist with 136 kg (300 pound) capacity.
• Have safety goggles and gloves for inspecting hydrau­lic connections.
• Other than the hoist, only basic hand tools are required.
• A few cable ties are required to secure hoses. If orange colored ties are available, 6 can also be used to identify hoses.
• 5 liters (1.2 gallons) of hydraulic fluid is needed to charge the marker system.
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Before You Start

Compatibility

Refer to Figure 2
1. Check the model number of the air drill against the list at the top of page 1 to ensure it is a compatible model. For example, this kit is not compatible with the NTA2000 integrated air drill (which uses a differ­ent marker kit).

Sequence

The mechanical installation may be performed on a dis­connected implement, but testing of the system requires the complete air drill.
If installing the markers as part of pre-delivery or export final assembly, defer marker installation until after com­pleting all items covered by manual 166-283Q.

Inventory

2. Make sure all parts are present.
Note: Delivered parts may be identified by Haukaas or
Great Plains part numbers. The Parts Lists begin­ning on page 18 show both numbers.
Note: Some parts are provided in left- and right-hand
versions with different part numbers. These are not interchangeable and must be installed on the implement side specified.
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Figure 2
NT607/2007HD Serial Number Plate
31174
Pinch / Crush Hazards:
Remove strapping only as instructed. The marker arms are largely pre-assembled, and held closed by strapping. Prema­ture removal creates pinch hazards and makes the assemblies more hazardous to move and position.

Comprehension

3. Review these instructions. Make sure the installers understand where each part or assembly is installed, and what tools are required for the task.
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Figure 3
Markers on Pallet
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Great Plains Mfg., Inc. Front Parts Installation Instructions 3

Pre-Assembly Preparation

Work Location

4. Move the air drill to a location with:
• room to fold it;
• access to tractor or hydraulic power;
• adequate illumination; and,
• clear surface beneath for recovery of any falling or dropped parts - if the surface is not clear, have a tarp or drop cloth available.
5. Raise drill. Unfold drill. Lower drill. This eases access to the frames.
6. Set all hydraulic remote circuits to Float (to ensure that pressure is relieved). Shut off tractor or hydrau­lic source.
Crushing Hazard:
Lower drill or support wing ends with gauge wheel lock chan­nels. Although the center section may be held at raised by the lift lock, unfolded wing ends slowly lower over time unless cyl­inder lock channels or external supports are used.

Install Arm Mechanisms

Install Arm Mounts

Install Left Mount

Refer to Figure 4
7. Select one new:
68
SFM-8670 Mounting Bracket Left SFM
two new:
22
FNS-024346 806-044C 5/8x5-1/16x5-1/2"
U-bolt U-BOLT 5/8-11 X 5 1/32 X 6
and four sets new:
38
FNS-56RPC 5/8"-11 NC Hex Nut
41
FNS-66RP 5/8" Split L/W YZ
8. With the arm to the rear, flat plate up, loosely install the mounting bracket on the rear wing tool bar, just outboard (left) of the wing cylinder mount
1
tube .
9. Adjust the initial position of the bracket for a dis­tance:
2
74.0 cm (291⁄8 in.) measured from the left outside face of a mount tab to the left rear end of the rear tool bar (due to weld fillets, this measurement is approximate).
Leave fasteners finger-tight until step 20.
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68
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1
41
22
38
68
2
U
R
F
B
L
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Figure 4
Install Left Mount
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Install Right Mount

Refer to Figure 5
10. Select one new:
67
SFM-8669 Mounting Bracket Right SFM
two new:
22
FNS-024346 806-044C 5/8x5-1/16x5-1/2"
U-bolt U-BOLT 5/8-11 X 5 1/32 X 6
and four sets new:
38
FNS-56RPC 5/8"-11 NC Hex Nut
41
FNS-66RP 5/8" Split L/W YZ
11. With the arm to the rear, flat plate up, loosely install the mounting bracket on the rear wing tool bar, just outboard (right) of the wing cylinder mount
1
tube .
12. Adjust the initial position of the bracket for a dis­tance:
3
74.9 cm (291⁄2 in.) measured from the from right outside face of a mount tab to the right rear end of the rear tool bar (due to weld fillets, this measurement is approxi­mate).
67
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B
R
67
U
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38
41
3
Figure 5
Install Right Mount
22
1
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Leave fasteners finger-tight until step 28.
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Great Plains Mfg., Inc. Front Parts Installation Instructions 5

Install Arm Assemblies

Install Left Arm Assembly

Refer to Figure 6 (which, for clarity, depicts only the arm subframe - what is installed is an entire arm assembly)
13. Select one new:
55
SFM-8657 Subframe Left - SFM
(which is an entire left arm assembly)
55
26
38
To reduce weight during installation, and reduce arm length during system charge, remove the third stage arm ( , not shown).
63
14. Leave in place any straps holding the arm in the fully folded position. Remove only such straps as are necessary to free the arm from the shipping crate or pallet.
41
68
6
41
38
Secure the arm in a hoist, with the forward mounting
4
plate facing down.
15. Select two new:
23
FNS-02291 806-080C 5/8x4-1/16x6-1/2 Sq-
U-Bolt for 4x5 U-BOLT 5/8-11 X 4 1/32 X 6
and four sets new:
38
FNS-56RPC 5/8"-11 NC Hex Nut
41
FNS-66RP 5/8" Split L/W YZ
16. Position the arm assembly with the mounting
4 5
plate over the left end of the front tool bar . Loosely secure with U-bolts , lock washers and hex nuts .
38
55
23 41
17. Adjust the horizontal position to:
6
18.26 cm (73⁄16 in,) measured from the outside face of the wing end plate to the left side of the subframe tube.
55
18. Select two new:
26
FNS-02284
5/8-11x3-1/16x3-1/2 Sq-U-Bolt for3x2
and four sets new:
38
FNS-56RPC 5/8"-11 NC Hex Nut
41
FNS-66RP 5/8" Split L/W YZ
19. Using U-bolts , lock washers and hex
38 55
nuts , loosely secure the arm subframe to the mount plate .
26 41
68
20. As necessary, adjust the final position of the mount so that the arm subframe is parallel to the
68
wing end plate.
5
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Install Left Arm (Subframe Shown)
4
23
Figure 6
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Secure all fasteners to torque spec.
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Install Right Arm Assembly

Refer to Figure 7 (which, for clarity, depicts only the arm subframe - what is installed is an entire arm assembly)
21. Select one new:
56
SFM-8658 Subframe Right SFM
(which is an entire right arm assembly)
26
38
56
To reduce weight during installation, and reduce arm length during system charge, remove the third stage arm ( , not shown).
63
22. Leave in place any straps holding the arm in the fully folded position. Remove only such straps as are necessary to free the arm from the shipping crate or pallet.
67
41
3
Secure the arm in a hoist, with the forward mounting
1
plate facing down.
23. Select two new:
23
FNS-02291 806-080C 5/8x4-1/16x6-1/2 Sq-
U-Bolt for 4x5 U-BOLT 5/8-11 X 4 1/32 X 6
and four sets new:
38
FNS-56RPC 5/8"-11 NC Hex Nut
41
FNS-66RP 5/8" Split L/W YZ
24. Position the arm assembly with the mounting
1 2
plate over the right end of the front tool bar . Loosely secure with U-bolts , lock washers and hex nuts .
38
56
23 41
25. Adjust the horizontal position to:
3
19.84 cm (713⁄16 in,) measured from the outside face of the wing end plate to the right side of the subframe tube.
56
26. Select two new:
26
FNS-02284
5/8-11x3-1/16x3-1/2 Sq-U-Bolt for3x2
and four sets new:
38
FNS-56RPC 5/8"-11 NC Hex Nut
41
FNS-66RP 5/8" Split L/W YZ
27. Using U-bolts , lock washers and hex
38 56
nuts , loosely secure the arm subframe to the mount plate .
26 41
67
28. As necessary, adjust the final position of the mount so that the arm subframe is parallel to the
67
wing end plate.
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B
R
41
38
U
L
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Install Right Arm (Subframe Shown)
23
Figure 7
1
2
31340
Secure all fasteners to torque spec.
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Great Plains Mfg., Inc. Front Parts Installation Instructions 7

Install Hydraulic Components

Before working with hydraulic components, review the connector identification, torque specifications and seal­ant recommendations on page 15.

Prepare Sequence Valve

Refer to Figure 8
29. Select one new:
74
HYD-2480
SQV-SHOEMAKER #4129 (SIDE PORTS)
If the valve has elbows pre-installed, skip to step 32.
30. Examine the valve body to establish which faces are front and top. The front face is blank except for stamped text. The rear face has two3⁄8-16 threaded holes (not shown). The top face has a single hex socket plug . The bottom face has two MJIC/ MORB adaptors (the supply/return ports).
31. Select two new:
76
HYD-65000606
9/16 MJ - 9/16 FJS 90 DEG SWIVEL
32. Secure the elbows to the supply/return ports , with the MJIC ends of the elbows facing forward.
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4
5
76 5
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F
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4
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Figure 8
Prepare Sequence Valve
74
5
76
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Install Sequence Valve

Refer to Figure 9
33. On the implement center section, locate the:
11
160-762D WSMB MODULE MOUNT PLATE
It is pre-installed near the cart-implement hitch, and has a DICKEY-john®WSMB-POM mounted. The cables exiting the below the POM slightly interfere with valve installation, so it is temporarily removed.
34. Remove and save the fasteners securing the
611
POM to the plate . Without disconnecting the harness connections, carefully move the POM out of the way.
35. Select two sets new:
70
FNS-120C5PC 3/8x3/4" UNC HCS GR5 YZ
71
FNS-62RP 3/8" Split L/W YZ
Mount the sequence valve on the front of the
11
plate , with the supply/return ports and elbows on the bottom.
36. Re-secure the POM in its original location.
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74
6
6
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74
6
11
Figure 9
Mount Sequence Valve
R
F
70
71
U
B
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Install Cylinder Fittings

Refer to Figure 10
If elbows are pre-installed on the cylinders , skip to step 38.
48
48
37. Select four new:
49
HYD-2787 #6ORBx9/16"JICM 90 6801-0606
Loosely install the MORB ends of the elbows at the cylinder ports.
38. If the elbows were pre-installed, loosen the jam nuts.
39. Adjust the orientation of the elbows so that the MJIC inlets face up, and toward each other at roughly a 45° angle. Tighten the jam nuts to ORB
49
49
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49
49
Figure 10
Cylinder Elbows
31344
torque spec.

Prepare Supply Hoses

Refer to Figure 11
40. Select two new:
72
HP-9JF100.375
3/8" HOSE X 100" 9/16 JICF ENDS
72
If the MORB-MJIC adaptors are already
75
installed on one end of each hose, skip to step 42.
41. Select two new:
75
HYD-6400680
ADAPTER 9/16 (#6) JICM - 3/4" (#8) ORB
Install one adaptor on each hose .
75 72
42. Select two existing:
12
811-070C CP 3/4FORB QD
Install one coupler on each adaptor .
12 75
43. If orange cable ties are available, secure one tie to each hose end near the FJIC fitting. It is not neces­sary to separately identify one hose from the other.

Prepare Cylinder Hoses

44. Select two (of four):
73
HP-9JF154
3/8" HOSE X 154" 9/16 JICF ENDS
If orange ties are available, secure one tie to each hose end near the FJIC fitting. If orange ties are not available, use tape, tags or indelible marking pen to identify hose ends or connectors as “R”. These are the rod-end hoses.
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12
75
Figure 11
Marker Supply/Return Hoses
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