Great Plains LC40 Operator Manual

Page 1
Table of Contents Index

Operator Manual

LC40
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
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Illustrations may show alternate spacings and/or optional equipment not supplied with standard unit.
ORIGINAL INSTRUCTIONS
© Copyright 2014 Printed 2014-07-21 591-049M
Table of Contents Index
EN
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Table of Contents Index
Table of Contents Index
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Great Plains Manufacturing, Inc. Cover Index iii

Table of Contents

Important Safety Information ......................................1
Safety Decals .................................................................5
Introduction ................................................................10
Description of Unit ........................................................10
Intended Usage ........................................................10
Models Covered ...........................................................10
Document Family......................................................10
Using This Manual........................................................10
Definitions................................................................. 10
Owner Assistance ........................................................11
Product Support .......................................................11
Preparation and Setup ...............................................12
Post-Delivery/Seasonal Setup......................................12
Pre-Planting Setup .......................................................12
Hitching Tractor to Implement ......................................13
Check/Change Hitch Configuration 2013-................13
Category 3 Hitch Pins...........................................13
Category 4 Hitch Pins...........................................13
Check/Change Hitch Configuration 2014+ ...............14
2014+ Top Link..................................................... 14
2014+ Lower Links ...............................................14
Hitch Tractor.............................................................15
Hydraulic Hose Hookup............................................ 15
Electrical Hookup......................................................16
Raise Parking Stands...............................................16
Leveling the Implement ................................................17
Center Frame L/R Leveling ......................................17
Wing Leveling...........................................................17
Front-to-Back Leveling .............................................17
Operating Instructions...............................................18
Pre-Start Checklist .......................................................18
Wing Lock Pins.............................................................18
Folding..........................................................................19
Unfolding ......................................................................20
2014+ Independent Fold ..........................................20
Transporting the Lister / Cultivator ...............................21
Transport Checklist...................................................21
Field Operations ...........................................................22
Configure Lister Rows .............................................. 22
Configure Cultivator Rows........................................ 22
Operations Checklists ..................................................23
Hitching .................................................................... 23
Transport..................................................................23
Field Start.................................................................23
Field Turns ............................................................... 23
End Field Work......................................................... 23
Parking......................................................................... 24
Storage ........................................................................ 24
Adjustments ............................................................... 25
Frame Adjustments...................................................... 26
Front-to-Back Leveling ............................................. 26
Row Unit Adjustments.................................................. 27
Row Unit Down Pressure (Springs) ......................... 28
Coulter Adjustments.................................................29
Coulter or Tire Height........................................... 29
Coulter Scraper Adjustment ................................. 30
Barring-Off Adjustments........................................... 31
Barring-Off Width ................................................. 31
Barring-Off Disc Height ........................................31
Lister Adjustments.................................................... 32
Lister Shovel Adjustment ..................................... 32
Furrower Disc Adjustments .................................. 33
Cultivator Adjustments ............................................. 34
Cultivator Height .................................................. 34
Cultivator Pitch Angle........................................... 34
Cultivator Deflector Height and Angle .................. 34
Troubleshooting......................................................... 35
Maintenance and Lubrication ................................... 36
Maintenance ................................................................ 36
Bleeding Fold Hydraulics ............................................. 37
Unfolded Bleeding....................................................37
Lubrication ................................................................... 38
Options ....................................................................... 42
Appendix A - Reference Information........................ 43
Specifications and Capacities ...................................... 43
Tire Inflation Chart ....................................................... 43
Dimensions (Field) LC40 ............................................. 44
Dimensions (Transport) LC40...................................... 45
Hydraulic Diagram ....................................................... 46
Torque Values Chart.................................................... 47
1-Year Limited Warranty .............................................. 48
Index............................................................................ 49
© Copyright 2013, 2014 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
2014-07-21 Cover Index 195-325M
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Ver ti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
Printed in the United States of America
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 1

Important Safety Information

Look for Safety Symbol

The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.

Be Aware of Signal Words

Signal words designate a degree or level of hazard seriousness.
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

Prepare for Emergencies

Be prepared if a fire starts.
Keep a first aid kit and fire extinguisher handy.
Keep emergency numbers for doctor, ambulance, hospital
and fire department near phone.

Be Familiar with Safety Decals

Read and understand “Safety Decals” on page 5,
thoroughly.
Read all instructions noted on the decals.
Keep decals clean. Replace damaged, faded and illegible
decals.
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Wear Protective Equipment

Wear clothing and equipment appropriate for the job.
Prolonged exposure to loud noise can cause hearing
impairment or loss. Wear suitable hearing protection such as earmuffs or earplugs.
Avoid wearing entertainment headphones while operating
machinery. Operating equipment safely requires the full attention of the operator.

Avoid High Pressure Fluids

Escaping fluid under pressure can penetrate the skin, causing serious injury.
Avoid the hazard by relieving pressure before disconnecting
hydraulic lines.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
If an accident occurs, seek immediate medical assistance
from a physician familiar with this type of injury.

Use Safety Lights and Devices

Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and turn signals whenever
driving on public roads.
Use lights and devices provided with implement.

Keep Riders Off Machinery

Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine.
Never allow children to operate equipment.
Keep all bystanders away from machine during operation.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 3

Transport Machinery Safely

Maximum transport speed for implement is 20 mph (32 km/h). Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph (32 km/h). Never travel at a speed
which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.
Do not tow an implement unless the towing vehicle is rated
for, and ballasted for, the weight of the implement.
Carry reflectors or flags to mark implement in case of
breakdown on the road.
Do not fold or unfold the implement while the tractor is
moving.

Check for Overhead Lines

The implement requires at least 14 feet (4.3 m) vertical clearance in transport. Contacting overhead electrical lines can introduce lethal voltage levels on implement and tractor frames. A person touching almost any metal part can complete the circuit to ground, resulting in serious injury or death. At higher voltages, electrocution can occur without direct line or body contact.
Avoid overhead lines during folding, unfolding, transport
and parking.

Shutdown and Storage

Lower implement, put tractor in park, turn off engine, and
remove the key.
Secure implement using blocks and supports provided.
Detach and store implement in an area where children
normally do not play.
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Practice Safe Maintenance

Understand procedure before doing work. Use proper tools
and equipment. Refer to this manual for additional information.
Work in a clean, dry area.
Lower the implement, put tractor in park, turn off engine,
and remove key before performing maintenance.
Make sure all system pressure is relieved.
Disconnect battery ground cable (-) before servicing or
adjusting electrical systems or before welding on implement.
Inspect all parts. Make sure parts are in good condition and
installed properly.
Remove buildup of grease, oil or debris.
Remove all tools and unused parts from implement before
operation.

Safety At All Times

Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals.
Be familiar with all implement functions.
Operate machinery from the driver’s seat only.
Do not leave implement unattended with tractor engine
running.
Do not dismount a moving tractor. Dismounting a moving
tractor could cause serious injury or death.
Do not stand between the tractor and implement during
hitching.
Keep hands, feet and clothing away from moving parts.
Watch out for wires, trees, etc., when folding and raising
implement. Make sure all persons are clear of working area.
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 5

Safety Decals

Safety Reflectors and Decals
Your implement comes equipped with all lights, safety reflectors and decals in place. They were designed to help you safely operate your implement.
Read and follow decal directions.
Keep lights in operating condition.
Keep all safety decals clean and legible.
Replace all damaged or missing decals. Order new decals
from your Great Plains dealer. Refer to this section for proper decal placement.
When ordering new parts or components, also request
corresponding safety decals.

Transport Decals

818-055C
To install new decals:
1. Clean the area on which the decal is to be placed.
2. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
Slow Moving Vehicle Reflector
On center rear face of center frame tie tube; 1 total
838-266C
Red Reflectors
On rear face of light bracket mount tube, at each outboard end, one rear of wing tool bars, one each outboard end; 4 total
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838-267C
Daytime Reflectors
On rear face of light bracket mount tube, inboard of red reflectors; 2 total
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838-265C
Amber Reflectors
On outboard sides of vertical sections of light bracket mount tubes, on front face of wing tool bars at outboard ends; 4 total

Danger Decals

818-557C

Danger (in Spanish):

Advising non-English readers to seek translation On front face of hitch tube, just left of center; 1 total
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 7
818-590C

Danger: Hitch Crush

On front face of hitch tube, each end; 2 total
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838-599C

Danger: Electrocution

On front face of center frame tie tube, left of center; 1 total
858-097C
DANGER
TIP OVER CRUSHING HAZARD
To prevent serious injury or death:
Never unhitch from a folded implement.
Always unfold and lower parking stands before unhitching from tractor.
858-097C

Danger: Tip Over / Crushing Hazard

On front face of center frame tie tube, left and right of center; 2 total
See page 19 and page 24 for more detail on this hazard.
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Warning Decals

818-045C

Warning: Pinch/Crush

On front face of center frame outer pivot plates; 2 total
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818-188C
WARNING
EXCESSIVE SPEED HAZARD
To Prevent Serious Injury or Death:
Do Not exceed 20 mph maximum transport speed. Loss of vehicle control and/or machine can result.
818-188C Rev. C

Warning: Speed

On front face of wing flex base lug; 1 total
818-339C

Warning: High Pressure Fluid Hazard

On front face of hitch tube, just right of center; 1 total
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Great Plains Manufacturing, Inc. Table of Contents Index Important Safety Information 9
818-579C

Warning: Pinching or Crushing

On front face of outer wing pivot plates; 2 total
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Caution Decals

818-587C

Caution: General Instructions

On front face of hitch tube, just left of center; 1 total
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Introduction

Great Plains welcomes you to its growing family of new product owners. The 40 Foot Lister / Cultivator (LC40) has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance, and safe operating practices will help you get years of satisfactory use from the machine.

Description of Unit

The LC40 Lister / Cultivator is a 3-point mounted soil preparation implement for use in bedded conditions. The three section stack-folding tool bar has a working width of 40 feet (12.2 m). It accepts:
• short or long lister row units, or
• cultivator row units, with optional barring-off discs.
Row units may be converted between lister and cultivator functions by exchanging components.
Multiple points of adjustment are provided.

Intended Usage

Use the LC40 Lister / Cultivator for building and maintaining beds in conventionally tilled ground. Do not modify the lister / cultivator for use with attachments other than Great Plains options and accessories specified for use with the LC40.

Models Covered

LC40-1236 40-foot, 12-row (13-unit), 36 inch spacing
LC40-1238 40-foot, 12-row (13-unit), 38 inch spacing
LC40-1240 40-foot, 12-row (13-unit), 40 inch spacing
LC40-1630 40-foot, 16-row (17-unit), 30 inch spacing

Document Family

591-049M Owner’s Manual (this document)
591-049P Parts Manual

Using This Manual

This manual will familiarize you with safety, assembly, operation, adjustments, troubleshooting, and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
U
R
F
B
L
D
R
L
R
F
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U
B
L
D
Figure 1
LC40 Lister / Cultivator
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated. An orientation rose in some line art illustrations shows the directions of: Up, Back, Left, Down, Front, Right.
A crucial point of information related to the current topic. Read and follow the directions to remain safe, avoid serious damage to equipment and ensure desired field results.
Note: Useful information related to the preceding topic.
2013- refers to implements manufactured in 2013 or earlier.
2014+ refers to implements manufactured in 2014 or later.
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Great Plains Manufacturing, Inc. Table of Contents Index Introduction 11

Owner Assistance

If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Refer to Figure 2
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located on front face of the main tool bar truss.
Record your LC40 Lister / Cultivator model and serial number here for quick reference:
Model Number:__________________________
Serial Number: __________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
For further assistance write to:
Serial Number Plate
*GP-Z1001R*
Figure 2
34858

Product Support

Great Plains Mfg. Inc., Service Department
Salina, KS 67402-5060
PO Box 5060
785-823-3276
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Preparation and Setup

This section helps you prepare your tractor and LC40 Lister / Cultivator for use.You must level the implement, hook up the implement hydraulics to the tractor, and check that the hydraulics have been bled.

Post-Delivery/Seasonal Setup

On initial delivery, use with a new tractor, and seasonally, check and as necessary, complete these items before continuing to the routine setup items:
• Bleed hydraulic fold system (page 37).
• Wing leveling and alignment (page 17).
• De-grease exposed cylinder rods if so protected at last storage.

Pre-Planting Setup

Complete this checklist before routine setup:
Read and understand “Important Safety
Information” starting on page 1.
Check that all working parts are moving freely, bolts
are tight, and cotter pins are spread.
Check that all grease fittings are in place and
lubricated. See “Lubrication” on page 38.
Check that all safety decals and reflectors are
correctly located and legible. Replace if damaged. See “Safety Decals” on page 5.
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 13

Hitching Tractor to Implement

Check/Change Hitch Configuration 2013-
These instructions apply to LC40 models manufactured in 2013. For 2014+ see page 14.
Choose a hitch option that is compatible with your tractor 3-point. The LC40 has two ASABE S217 / ISO 730-1 hitch configurations: Category 3 (80 to 225 hp / 60 to 168 kW) Category 4 (180 to 400 hp / 135 to 300 kW)
Changing between categories requires exchanging pins and bushings at the implement hitch.
Refer to Figure 3 (showing only the hitch plates; depicting Category 3 arm pins and bushings installed, and Category 3 link pin stored)
Category 3 Hitch Pins
1. Remove the Category 3 link (upper) pin from the
37
upper rear storage hole. Relocate it to the lower holes of the upper hitch plates. The upper
1
Category 4 link pin may be left in the upper
41
plates.
2. At the rear of the lower hitch plates, remove two: 805-168C PIN HTCH 1.44X8.38 USBL
39
These are the smaller of the lower hitch pins.
3. Also remove four sets: 803-027C NUT HEX 3/4-10 PLT
31
804-023C WASHER LOCK SPRING 3/4 PLT
35
802-086C HHCS 3/4-10X2 3/4 GR5
25 14
591-031H CAT 3 WIDE BUSHING WELDMENT
The bushings are required to reduce the hole sizes at the lower forward pin holes.
4. Remove the Category 4 arm pins from the
22
forward holes of the lower hitch plates. Store them in the rear holes of the plates.
5. Mount the bushings on the outside facesa of the
inner hitch plates, using the bolts , lock washers and nuts .
35 31
14
25
35
25
31
Changing Hitch Category 2013-
Category 4 Hitch Pins
1. Remove the Category 3 link (upper) pin from lower holes of the upper hitch plates. Relocate it to the upper rear storage hole. The upper Category 4 link pin should already be in place in the upper plates.
2. At the rear of the lower hitch plates, remove two:
591-127D PIN 2 X 10 7/8 USABLE 1045
22
These are the larger of the lower hitch pins.
3. At the forward holes of the lower hitch plates, remove the two Category 3 hitch pins . Relocate the bushings to the lower rear holes, and secure with bolts , lock washers and nuts .
1
41
14
25 35 31
39
41
14
Figure 3
14
39
37
1
22
34864
37
a. Or as needed to accommodate the spacing of the tractor lift arms.
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Check/Change Hitch Configuration 2014+
These instructions apply to LC40 models manufactured in 2014 or later. For 2013- see page 13.
Choose a hitch option compatible with the tractor 3-point. The LC40 has three ASABE S217 / ISO 730-1 hitch configurations:
Category 3N (narrow, 80 to 225 hp / 60 to 168 kW) Category 3W (wide, 80 to 225 hp / 60 to 168 kW)
Category 4 (N or W, 180 to 400 hp / 135 to 300 kW) Changing between categories requires exchanging pins and bushings at the implement hitch.
2014+ Top Link
Refer to Figure 4
For all hitch categories, this pin:
805-291C PIN CLVS 1.75X4.38 USBL
41
is left in place in the top front center holes.
For Category 4, move (as needed) this pin:
805-119C PIN HTCH 1.25X4.50 USBL
37
to the top rear center holes.
For Category 3, move (as needed) this pin:
805-119C PIN HTCH 1.25X4.50 USBL
37
to the front mid center holes.
2014+ Lower Links
Refer to Figure 5
To change the lower links, remove all pins, bushings and spacers at the bottom front 2-point locations.
For Category 3N, relocate:
591-031H CAT 3 WIDE BUSHING WELDMENT
14
to the inside face of the inside plates of the bottom front 2-point holes. Relocate
591-057H CAT 3 HITCH PIN SUPPORT SPACER
16
to the inside face of the outside plates of the bottom front 2-point holes. Secure each with 2 bolts. Relocate
805-518C PIN HTCH 1.44X8.88 USBL
42
to the bottom front 2-point holes. Store the removed parts in the lower rear holes.
For Category 3W, relocate:
591-031H CAT 3 WIDE BUSHING WELDMENT
14
to the outside face of the outside plates of the bottom front 2-point holes. Relocate
591-057H CAT 3 HITCH PIN SUPPORT SPACER
16
to the outside face of the inside plates of the bottom front 2-point holes. Secure each with 2 bolts. Relocate
805-518C PIN HTCH 1.44X8.88 USBL
42
to the bottom front 2-point holes. Store any removed Category 4 parts in the lower rear holes.
For Category 4, relocate the following parts from the rear storage holes to the bottom front 2-point holes:
591-032H PIN HITCH 2 X 12 7/8 PLT
15
591-058H CAT 4N LOWER HITCH PIN SPACER
17
Store the removed Cat 3 parts in the lower rear holes.
16
16
41
37
17
Category 3 Category 4
Figure 4 Side View
2014+ Category 3 & 4 Top Link
42
16
Category 3N
41
14
16
42
Category 3W
14
15
Category 4
Figure 5 Bottom View
2014+ Category 3 & 4 Lower Links
37
591-007A
591-007A
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 15

Hitch Tractor

Crushing Hazard:
Do not stand or place any part of your body between the implement and moving tractor. You may be severely injured or killed by being crushed between the tractor and implement. Stop tractor engine and set parking brake before installing the hitch pins.
4. Connect the tractor lift arms to the lower hitch pins. If using a quick hitch, ensure that the pins lock securely.
5. Connect the top link to the upper hitch pin. Front-to-back leveling is performed in later steps.

Hydraulic Hose Hookup

High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, seek immediate medical attention from a physician familiar with this type of injury.
Refer to Figure 6
Great Plains hydraulic hoses have color coded handle grips to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Coded Hose Handles
Color Hydraulic Function
Gray 2013- Combined Fold Cylinders
2014+ Left Wing Fold Cylinders
Green 2014+ Right Wing Fold Cylinders
To distinguish hoses on the same hydraulic circuit, refer to the symbol molded into the handle grip. Hoses with an extended-cylinder symbol feed cylinder base ends. Hoses with a retracted-cylinder symbol feed cylinder rod ends.
Connect fold hoses to suitable tractor remote valves.
Figure 6
Color Coded Hose Handles
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Electrical Hookup

Plug implement electrical lead in tractor seven-pin connector. If your tractor is not equipped with a seven-pin connector, contact your dealer for installation.
Plug in any optional connectors or aftermarket connectors, such as an implement-mounted GPS receiver. For future reference, note any optional connectors on this checklist.
1
Lighting connector (standard)
__________________________
__________________________
Figure 7
Lighting Connector
1
36051

Raise Parking Stands

Refer to Figure 8
1. Use the tractor 3-point hitch to raise the implement just enough to relieve weight on the parking stands .
2. Remove pin securing the stand.
3. Raise the stand using the welded loop .
4. Re-insert the pin in through the lower hole of the frame tube, and the lowest hole of the stand. Secure pin with hairpin cotter.
1
2
3
2
3
Figure 8
Parking Stand Raised
1
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Great Plains Manufacturing, Inc. Table of Contents Index Preparation and Setup 17

Leveling the Implement

Center Frame L/R Leveling

1. Hitch the lister / cultivator to a tractor (page 13).
2. Raise the implement. Unfold it (page 20).
Refer to Figure 9
3. Adjust the tractor 2-point lift arms so that the center section tool bar is level.

Wing Leveling

Refer to Figure 10
4. Check wing for level at the top of the tool bar.
Refer to Figure 11
To adjust wing level:
5. Loosen the jam nut at the upper link arm adjuster.
6. Remove and save the fasteners securing the clip
3
lock .
7. Rotate the adjust nut until the wing is level.
8. Reinstall the clip lock. Secure the jam nut.
1
2
4

Front-to-Back Leveling

See “Front-to-Back Leveling” on page 26. This adjustment needs to be completed in field conditions.
Figure 9
Center Section Level
34862
1
Figure 10
Wing Level
34862
3
2
4
1
Figure 11
Adjuster Clip
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Operating Instructions

This section covers general operating procedures. Experience, machine familiarity, and the following information will lead to efficient operation and good working habits. Always operate farm machinery with safety in mind.

Pre-Start Checklist

Perform the following steps before transporting the LC40 Lister / Cultivator to the field.
Carefully read “Important Safety Information” on
page 1.
Lubricate implement as indicated under
Lubrication” on page 38.
Check all tires for proper inflation. See
Specifications and Capacities” on page 43.
Check all bolts, pins, and fasteners. Torque as
shown in “Torque Values Chart” on page 47.
Check implement for worn or damaged parts. Repair
or replace parts before going to the field.
Check hydraulic hoses, fittings, and cylinders for
leaks. Repair or replace before going to the field.
Perform all beginning-of-season and daily service
items under “Maintenance” on page 36.
High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.

Wing Lock Pins

Refer to Figure 12
Two lock pins , one each wing, are provided for unusual situations. Normally, these are not used, and are stored in upper holes of the wing weldments.
Machine Damage Risk:
These pins MUST NOT be in the lower lock holes during fold or unfold, or machine damage may result. Move the pins to the storage holes for folding operations. If never used, remove them from the implement entirely.
The combination of lister shovel/cultivator deflector angles, wing weight and hydraulic lock-up (Neutral) normally suffices to keep the wings level in the field.
To lock the wings at level:
1. Fully unfold the implement (page 20).
2. Remove the retaining pin .
3. Move the lock pin to the lower holes .
4. Re-secure the retaining pin.
1
2
3
2
4
1 3
2
1
Figure 12
Wing Lock Pin
4
3
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Folding

Fold the implement for movements on public roads and between fields with narrow clearances. Do not use the folded configuration for parking or storage.
Tip Over / Crushing Hazard and Equipment Damage Risk:
Never unhitch a folded implement. A folded implement could topple backward or forward, causing serious injury or death, and certain severe equipment damage. When unhitched, the implement is supported at the rear only by row unit tools and spring tension. Slopes, soft soils, and soils later softened by rain are particularly dangerous.
Electrocution Hazard:
Avoid overhead lines when folding and transporting. When folded and lifted, the implement requires clearance of at least 14 feet (4.3 m), which is high enough to contact low-hanging lines. Touching the implement or tractor completes a circuit to ground, and can result in serious injury or death. At higher voltages, shock can occur without direct contact.
Crushing Hazard:
Bystanders could be crushed between the folding implement wings and the implement center frame, or caught in the folding mechanism. To avoid serious injury or death, keep all bystanders well away during implement operation.
1. Hitch tractor (page 13).
2. Move to level ground. Be aware of vertical clearance needed to fold implement.
3. Put tractor in Park with parking brake engaged.
4. Verify that the wing lock pins are not installed in the lower lock holes (page 18).
5. Clear all persons from on or near the implement.
Refer to Figure 13
6. Use the tractor 3-point hitch to raise the implement slightly (so that the rear of the row units are off the ground).
7. Slowly move fold circuit lever(s)ato Retract. Observe the fold operation.
8. Wait for both wings to reach the fully folded position. Set tractor remote(s) to Neutral to hold at folded.
Figure 13
Normal Fold Sequence
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a. 2014+ models have separate circuits for left and right wing fold. 2013- models have a combined circuit.
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Unfolding

Crushing Hazard:
Bystanders could be crushed under the wings or caught in the wing fold mechanisms. To avoid serious injury or death, keep all persons well away during implement unfold.
Unfold the implement for adjustments, field operations, maintenance, parking and storage.
1. Unless the implement was folded, with the currently hitched tractor, only a short time ago, check for evidence of oil leaks. Check the ground at hitch connections, hose fittings and under cylinders.
2. Be aware of vertical and horizontal clearances needed to unfold the implement.
3. Put tractor in Park with parking brake engaged.
4. Verify that the wing lock pins are not installed in the lower lock holes (page 18).
5. Clear all persons from on or near the implement.
6. Use the tractor 3-point hitch to raise the implement so that the rear of the center row units are off the ground.
Refer to Figure 14
7. Slowly move fold circuit lever(s)ato Extend. Observe the unfold operation.
8. Wait for both wings to reach the fully unfolded position. Set tractor remote(s) to Neutral to lock at unfolded.
Figure 14
Normal Unfold Sequence
34861

2014+ Independent Fold

LC40 models manufactured in 2014 or later have independent left and right fold circuits. In the field, one wing may be partially or completely folded to clear obstacles or perform point row operations.
Tipping Hazard:
Never unhitch, park or store a partially folded implement. A partially folded implement could topple backward or forward immediately or at some later time, causing serious
Figure 15
Independent Fold
injury or death, and certain severe equipment damage. When unhitched, the implement is supported at the rear only by row unit tools and spring tension. Slopes, soft soils, and soils later softened by rain are particularly dangerous.
Equipment Damage Risk:
Do not leave a partially folded implement lifted for extended
Do not transport partially folded. Clearance is insufficient and steering may be unstable due to reduced tire traction on one
periods of time. This places a needless unbalance load on the tractor’s lower lift arms.
side.
a. 2014+ models have separate circuits for left and right wing fold. 2013- models have a combined circuit.
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Transporting the Lister / Cultivator

Loss of Control Hazard:
Ensure that the towing vehicle is adequate for the task. Using an inadequate tow vehicle is extremely unsafe, and can result in loss of control, serious injury and death. To reduce the hazard, use only a 3-point towing vehicle that is both rated for the implement load, and properly ballasted for the load.
Refer to the table at right for typical weights of LC40 configurations. Center of gravity ranges from 21 to 27 inches (53 to 69 cm) behind the center-line of the lower 3-point hitch pins.
If your towing vehicle is marginal for the upper end of the weight range, have your implement weighed at a scale.
Implement Model
LC40-1236
LC40-1238
Weight Range
11,000 to 13,000 pounds
(5000 to 5900 kg)
11,000 to 13,000 pounds
(5000 to 5900 kg)
Electrocution Hazard:
Avoid overhead lines transporting. When folded and lifted, the implement requires clearance of at least 14 feet (4.3 m), which is high enough to contact low-hanging lines. Touching the implement or tractor completes a circuit to ground, and can result in serious injury or death. At higher voltages, shock can occur without direct contact.
Braking and Loss of Control Hazard:
Do not exceed 20 mph (32 km/h) when driving straight.
Do not exceed 13 mph (21 km/h) in turns. The weight of the implement can cause under-steer, and the height of the implement is a tipping hazard.

Transport Checklist

Before transporting the implement check the following items.
Transport only with a tractor of proper size and
adequate ballast. See “Specifications and Capacities” on page 43.
Hitch implement securely to tractor. See “Hitching
Tractor to Implement” on page 13.
Plug implement safety lights into tractor seven-pin
connector.
Make sure implement is folded properly. See
Folding” on page 19. Raise the implement for adequate ground clearance.
Comply with all national, regional and local safety
laws when traveling on public roads.
Travel with caution.
LC40-1240
LC40-1630
11,000 to 13,000 pounds
(5000 to 5900 kg)
13,000-15,500 lb
(5900 to 7000 kg)
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Field Operations

After unfolding at the field, leave the fold circuit(s) in Neutral to lock the wings at unfolded. To more firmly lock the wings at level, use the wing lock pins (page 18). Do not use lock pins if your practice is to fold slightly at turn lifts.
The lister and cultivator row units have a generous array of adjustments, some of which interact with each other. If you do not already have a preferred practice, the following topic provide a general outline of row setup.
3
5
2
1
4
Configure Lister Rows
Refer to Figure 16
1. Set the height of the lister assembly to fully elevated in the row frame (details on page 32).
2. Adjust the coulter/tire height to maintain the lister shovel depth (details on page 29).
3. Adjust the height of the tractor 3-point hitch so that the row unit arms are parallel to the ground with the lister shovel at the desired soil depth.
4. Adjust the furrower discs for the desired bed profile (details on page 31).
5. Individual rows in tire tracks may require spring adjustment.
3
Figure 16
Lister Row
34869
Configure Cultivator Rows
Refer to Figure 17
1. Adjust cultivator height (page 34) to 101⁄2inches (factory setting) unless conditions require variation.
2. Adjust coulter height (page 29) to maintain desired cultivation depth.
3. Adjust height of tractor 3-point hitch so that row unit arms are parallel to the ground with the cultivator
3
at desired depth.
4. Adjust deflector shields for desired throw (details on page 34).
5. Adjust barring-off discs for desired bedding edge cultivation and profile (details on page 31).
6. Individual rows in tire tracks may require spring adjustment
4
5
6
3
6
1
2
4
5
Figure 17
Cultivator Row
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Operations Checklists

Hitching

Match hitch Category to tractor (page 13).
Hitch tractor 3-point, lower arms first (page 15).
Hookup hydraulic hoses (page 15).
Hookup electrical connections (page 16).

Transport

If the towing vehicle has not been previously used
with this implement, check its rated list and towing capacity vs. the implement weight (page 21). Ballast as required.
If implement is unfolded:
Check that wing lock pins are not in lock
configuration (page 18).
Fold implement (page 19).
Raise parking stands (page 16).
Check the lights are working.
Raise implement to a height providing adequate
transport clearance. Set lift circuit to Neutral.
Travel with caution (page 21).

Field Start

Check that wing lock pins are not in lock position
(page 18).
Unfold the implement (page 20).
Lock wings if field work requires it (page 18).
Set up row tools (page 25).
Check levels (page 17 and page 26).
Position rows inside field edge. Lower tool bar to
preset height. Pull forward.

Field Turns

Lift implement.
Fold wings up slightly if turn clearance requires it,
and wing lock pins are not installed.
Make turn.
Unfold.
Lower and pull forward.

End Field Work

Lift implement.
If employed, move lock pins from lower locking holes
to upper storage holes (page 18).
Fold implement.
Travel with caution (page 21).
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Parking

For long-term parking, see also “Storage” below.
1. Choose a parking location that has room for unfolding, is level, has firm soil and is unlikely to develop soft soil in rain. With the implement still hitched, maneuver it to the parking location.
If the implement must be parked folded, leave it hitched to the tractor. Skip steps 2, 4 and 7.
2. Unfold the implement (page 20). Set the fold circuit(s) to Float.
3. Lower the implement to just above ground level at the rear of the row units. Set the tractor remote to Neutral to hold at slight lift. Shut off the tractor and remove the key.
Refer to Figure 18
4. Unplug implement hydraulic hoses and electrical lines from tractor.
5. Remove the hairpin cotter at a stand pin . Support a stand at its grip handle . Remove the pin. Lower the stand until the top holes are aligned with the top holes of the frame tube. Re-insert the main pin and secure with cotter. Repeat for the other wing.
6. Start the tractor. Lower the 3-point hitch until the implement is supported by stands and row units.
7. Disconnect the hitch arms and link.
2
1
Tip Over Crushing Hazard and Equipment Damage Risk:
Never unhitch, park or store a folded implement. A folded implement could topple backward or forward immediately or at some later time, causing serious injury or death, and certain severe equipment damage. When unhitched, the implement is supported at the rear only by row unit tools and spring tension. Slopes, soft soils, and soils later softened by rain are particularly dangerous.

Storage

Store the lister / cultivator where children do not play. If possible, store the implement inside for longer life.
1. Thoroughly clean implement.
2. Park the implement at the storage location as per “Parking” above.
3. Lubricate areas noted under “Lubrication” beginning on page 38. Apply heavy grease to exposed cylinder rods.
4. Inspect implement for worn or damaged parts. Make repairs and service during the off season.
5. Use spray paint to cover scratches, chips and worn areas on the implement to protect the metal.
6. Cover with a tarp if stored outside.
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1
2
Figure 18
Parking Stand in Parking Position
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Great Plains Manufacturing, Inc. Table of Contents Index Adjustments 25

Adjustments

To get full performance from your lister / cultivator, you need an understanding of all component operations, and many provide adjustments for optimal field results.
The Model LC40 has straight-blade depth-band coulters mounted on floating opener frames. Dual springs provide the down pressure necessary to hold the row tools at the height set. Individual openers can be adjusted to account for tire tracks.
Lister configurations include a height-adjustable shovel, and adjustable furrower discs.
Cultivator configurations include a height-adjustable shank, width-adjustable soil deflectors, and optional barring-off discs.

Plowing/Cultivating Depth

Setting nominal depth, and achieving it consistently, is affected by multiple adjustable implement functions, from greatest to least effect they are:
• Lister Shovel or Cultivator Height,
• Coulter Depth,
• Implement Tool Bar Height (hitch set), and;
• Row Unit Down-Force.
Adjustment Page The Adjustment Affects
Hitching Tractor to Implement 13
Check/Change Hitch Configuration 2013-
Frame Adjustments
Center Frame L/R Leveling 17 Consistent result across all rows
Wing Leveling 17 Consistent result across all rows
Front-to-Back Leveling 26 Correct row unit operation
Row Unit Adjustments 27 Summary
Row Unit Down Pressure (Springs) 28 Penetration for rows in tire tracks
Coulter Adjustments 29 Setting tool bar height
Barring-Off Adjustments 31 Bed shoulder cultivation
Lister Adjustments 32 Furrow depth
Furrower Disc Adjustments 33 Furrow width and bed profile
Cultivator Adjustments 34 Furrow cultivation and bed shoulder maintenance
Safe and stable implement operation
13
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Frame Adjustments

Front-to-Back Leveling

For the rows to run level at the design down-force, the tool bar must be level with the ground at the desired tool height. Perform this adjustment on level ground in field conditions.
Refer to Figure 19
1. Adjust the row unit components (summary on page 27) for desired tool running depth relative to ground level .
2. Adjust the tractor three-point hitch height so that the row unit parallel arms are parallel to the ground.
3. Adjust the tractor upper link until the top of the tool bar is level.
4
4. Re-check all settings and adjustments. Set a lower stop for the 3-point hitch.
1
2
3
3
2
4
1
Figure 19
Front-to-Back Leveling
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Row Unit Adjustments

Refer to Figure 20 (depicting an extended row unit populated with all components, some not used simultaneously)
From top front to bottom back, an LC40 row unit can include the following capabilities (some optional):
1. Dual Down Pressure Springs: standard Each row unit is mounted on the frame via parallel arms which allow the row unit to independently move up and down while remaining level with the ground. These springs are normally adjusted only for rows in tire tracks. See “Row Unit Down Pressure (Springs)” on page 28.
2. Coulter Depth: standard This jackscrew (crank and scale provided) adjusts the depth of the coulter blade relative to the row. See “Coulter or Tire Height” on page 29.
3. Coulter Disc Scraper (not visible): standard This adjustment needs to be made when a coulter disc is replaced, and checked periodically. See “Coulter Scraper Adjustment” on page 30.
4. Barring-Off Disc Height: option This adjustment sets the vertical depth of cultivation at the bed shoulders. See “Barring-Off Disc Height” on page 31.
5. Barring-Off Disc Width: option This adjustment sets the horizontal width of cultivation at the bed shoulders. See “Barring-Off Width” on page 31.
6. Lister Height: Option 10 or 20 This adjustment sets the depth of the furrow relative to the tool bar. See “Lister Adjustments” on page 32.
7. Furrower Disc Height and Angle: Option 10 or 20 This adjustment controls bed shoulder shaping. See “Furrower Disc Adjustments” on page 33.
8. Cultivator Height: Option 30 This adjustment sets the depth of furrow cultivation relative to the tool bar. See “Cultivator Height” on page 34.
9. Cultivator Deflector Angle: Option 30 This adjustment sets the width of furrow cultivation. See “Cultivator Deflector Height and Angle” on page 34.
Equipment Damage Risk:
Do not back up with row units in the ground. To do so may cause tool damage.
1
2
4
6
8
3
9
5
Figure 20
Composite LC40 Row
7
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Row Unit Down Pressure (Springs)

For working in tire tracks you can increase spring down pressure at individual rows.
Refer to Figure 21
This table provides the down-force values with tool bar and parallel arms level with the ground.
3
Down Force Bolt Reveal
1
Pounds kg Inches mm
350 160 3.50
390 175 3.25 83
450 205 3.00 76
490 220 2.75 70
540 245 2.50 64
a. Factory setting.
To adjust spring pressure:
1. Measure the current bolt reveal at each spring. Measure from the top of the cast spring plug to the bottom of the bolt head (top of washer).
2. Determine the current row force from the table above. Select the new down-force desired.
3. Loosen the jam nut at the cast plug.
4. Turn the bolt head to obtain the new reveal value.
2
3
Make the same adjustment to both springs.
a
1
89
1
2
Figure 21
Down-Pressure Springs
Equipment Damage Risks:
Adjusting pressure at the springs for all rows is not recommended. Row tool damage may result and/or tractor rear wheels may slip. Reducing spring pressure below factory values may result in bolt thread stripping.
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Coulter Adjustments

Coulter or Tire Height
Refer to Figure 22 (a cutaway view of the coulter row)
Coulter or tire height is the adjustment for tool depth
1
(lister shovel or cultivator).
A crank , found on a stob at the rear center of the tool
2
bar, is provided to make the adjustment.
A scale bar provides reference graduations. The front
3
edge of the bar has major graduation reference marks “1” to “5”, with an edge notch every1⁄2 graduation. The rear edge of the bar has notches at the
1
⁄4 graduations,
but no reference marks. The reference point for the scale is the top face of the pivot plate .
1
Each
⁄2 number graduation represents approximately
4
1 inch (2.5 cm) of vertical coulter movement. “1” is deepest. “5” is shallowest.
Note: Never adjust the coulter beyond mark “5”. The
adjuster separates at settings shallower than “5”.
The coulter/tire arm adjustment plates have two pivot
5
holes, providing an additional range of adjustment.
To adjust coulter/tire height:
1. Raise the implement. Coulter/tire adjustment can be made with the implement lowered, but requires more effort. Release the crank from storage.
2. At a row, note the current setting on the scale .
3
Each1⁄2 number graduation represents approximately 1 inch (2.5 cm) of vertical coulter movement.
3. Remove the wire-retained pin .
4. Place the crank on the threaded rod . Rotate the
6
7
crank until the desired scale value appears at the top face of the pivot plate . Adjust crank to align the pin
4
hole in the thread rod with the slot in the scale.
5. Re-install the wire-retained pin.
6. Re-check tool depth, arm parallelism and hitch height, then repeat step 3 through step 5 for all rows.
4
5
Coulter/Tire Height Adjustment
Note: The threaded rod may only be pinned at half turns
(180°). Each half turn is1⁄12of a major graduation (6 full turns per major graduation).
Equipment Damage Risk:
Do not use scale values below “1” or above “5”, or pin and/or scale damage may result.
7
6
2
3
1
Figure 22
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Coulter Scraper Adjustment
This adjustment needs to be made as scrapers wear, and when they are replaced.
Sharp Object Hazard:
Be cautious when working near the coulter disc. The edge may be sharp.
1
Refer to Figure 23 (gap exaggerated for clarity)
1. At each row, check the gaps (both sides) between
1
the lower edges of the scrapers and the coulter depth band. The factory setting is:
3
⁄32inch (0.9 inch, 2.4 mm)
2
To adjust the scraper:
2. Loosen the nuts at the slots.
2
3. Slide the scraper down until the correct gap is achieved. Keep it centered on the coulter blade. Tighten the nuts.
Note: If the scraper reaches the end of its slots, and the
gap is larger than3⁄32inch (2.4 mm), the scraper
1
is worn out and must be replaced.
Figure 23
Coulter Scraper Adjustment
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Barring-Off Adjustments

These instructions apply only to implements in Cultivator configuration, and equipped with the optional 591-034A Barring-Off accessory.
Typically these adjustments are made after setting cultivator depth, coulter height and hitch height.
Sharp Object Hazard:
Be cautious when working near the barring-off discs. The edges may be sharp.
Barring-Off Width
Refer to Figure 24 (depicting unequal extensions for clarity)
Sliding tubes and bent pins provide a choice of widths (measured at the disc bottom edges), ranging from:
11.3 inches (28.7 cm) minimum, to
31.3 inches (79.5 cm) maximum By alternating tube and sleeve holes, total width may be adjusted in increments of:
5
⁄8inches (16 mm).
To adjust:
1. Raise the implement slightly.
2. Remove the hairpin cotter and each bent pin .
3. Slide the disc mounting tubes in or out.
4. Re-secure with bent pin and cotter.
Equipment Damage Risks:
Always have at least two of the holes of the disc mounting tube inside the attachment mounting tube , or tube
3 4
damage may result.
Refer to Figure 25
Note: If a cap is present, do not mount a barring-off
tube in that receiver tube. Leave the cap in place. These caps are found at the inside end of the front receiver tube of the inside wing row unit. In current row spacings, a barring-off disc installed in this tube would strike other implement parts during fold.
Barring-Off Disc Height
Refer to Figure 24
To adjust the disc height, loosen the nuts at the clamp. Slide the mounting bar up or down. Re-secure the nuts.
Set both disc heights the same on each row. The bar top must be flush with or above the top of the clamps.
7
6
1 2
3
5
2
1
6
3
5
Barring-Off Adjustments
4
Figure 24
34880
7
Figure 25
Capped Receiver Tube
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Lister Adjustments

These instructions apply only to implements in Lister configuration.
Typically the lister shovel adjustment is the first made, followed by coulter height and hitch height. Furrower disc adjustment may be made at any time.
Sharp Object Hazard:
Be cautious when working near the lister. The edges of the furrower discs may be sharp.
Lister Shovel Adjustment
Refer to Figure 26 (furrower partially exploded)
Unless your circumstances dictate otherwise, Great Plains recommends operating with the lister shovel fully raised.
To adjust the shovel height:
1. Loosen the nuts on the lower shear bolts and the lock nut on the top pivot bolt. Slide the mounting bar up or down. Tighten the nuts to snug.
Note: If a lower shear bolt is ever failed by a field
2. Tighten all three nuts to7⁄16-14 Grade 5 torque specification (50 foot-pounds, 67 N-m).
3. Re-check coulter height (page 29), and hitch height.
4. Set all rows identically, perhaps excepting rows in tire tracks.
3
4
obstruction, replace it with an identical:
802-720C HHCS 7/16-14X3 1/2 GR5 PLT
Do not use a higher grade bolt, or equipment damage may result. Using a lower grade bolt may result in nuisance shears. The front7⁄16-14 bolt may be moved to the rear position until a 802-720C replacement bolt is obtained.
2
1
2
1
Figure 26
Lister Shovel Height
4
3
2
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Furrower Disc Adjustments
Adjustments are provided for disc height, spread, angle and cant.
7
5
2
Sharp Object Hazard:
Be cautious when working near the lister. The edges of the furrower discs may be sharp.
Refer to Figure 27 and Figure 28
Furrower Disc Angle
This setting needs to be adjusted for your furrow profile and conditions. The other furrower adjustments are often satisfactory at their factory settings.
Loosen the nuts at the slot bolts and the pivot bolts , top and bottom (8 fasteners total).
Set the disc angle as desired. Re-tighten nuts.
Furrower Disc Height
The factory default setting is notches up, anchor weldment-low (mounting bolts in upper holes of anchor weldment ), and channels /disc-mounts centered on each other.
If it is necessary to change the furrower height, first see if the channel/mount adjustment suffices. Loosen both nuts on one disc side. Slide the mount up or down on the channel . Re-tighten.
To adjust up to1⁄2inch (2.5 cm) lower, dismount the anchor weldment and invert it (notches down).
If it is necessary to move the anchor weldment, it may also be necessary to disturb the angle adjustments to gain access to the mounting nuts and bolts.
Furrower Disc Spread and Cant
In addition to height, loosing the nuts for the channels /disc-mount connection also provides adjustment for spread (distance between discs) and cant (vertical disc angle). Be sure to note and restore the height set at this interface.
4 5 5
7 5
5
4 3
5 5
1 2
3
7
7
4
Figure 27
Furrower Height
2
1
3
Figure 28
Furrower Adjustments
5
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4
5
5
7
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Cultivator Adjustments

These instructions apply only to implements in Cultivator configuration.
These adjustments are typically made after setting coulter height.
Sharp Object Hazard:
Be cautious when working near the cultivator. The edges of the cultivator deflector blades may be sharp.
Refer to Figure 30
Cultivator Height
1. Loosen the nuts at the lower shear bolts, and the lock nut at the upper pivot bolt.
2. Slide the shank up or down to the desired height. The factory setting is 101⁄2inches (26.7 cm), measured from the bottom of the row unit frame to the top of the sweep shank weldment.
3. Tighten the lower nuts and upper lock nut to 50 foot-pounds (67 N-m).
Note: If a lower shear bolt is ever failed by a field
obstruction, replace it with an identical:
802-720C HHCS 7/16-14X3 1/2 GR5 PLT
Do not use a higher grade bolt, or equipment damage may result. Using a lower grade bolt may result in nuisance shears.
Cultivator Pitch Angle
The upper cultivator mounting bolt passes through a slot in the shank , allowing some pitch angle adjustment. The factory setting is maximum nose up.
Loosen both the upper and lower nuts. Adjust the pitch angle. Secure both nuts.
Cultivator Deflector Height and Angle
The deflectors are adjustable for height and angle.
To adjust the angle, loosen the nuts at the curved slots. Move the deflector shields to the desired angle. Re-tighten the nuts.
To adjust the height, loosen the nuts at the mount. Slide the mount (which is slotted) up or down. Re-secure the nuts.
To obtain further lowering, the shield mount may be inverted.
a
1
2
3
a
Cultivator Height
Figure 29
34880
2
1
1
4
3
6
9
4 5
6
7
6
4
5
7
8
9
9
Figure 30
Cultivator Adjustments
8
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Troubleshooting

General Troubleshooting
Problem Cause Solution
Furrows too shallow
Coulter not turning freely
Mud build-up on coulter
Rows running too deep (Bulldozing)
Lister plugging with trash
Parallel arms not level Adjust hitch height.
Coulters set too shallow Adjust coulter deeper (page 29).
Damaged or mis-adjusted scraper Adjust or replace scraper (page 30).
Failed disk bearings Replace disk bearings.
Bent or twisted opener frame Replace opener frame.
Damaged or mis-adjusted scraper Adjust or replace scraper (page 30).
Conditions too wet Wait for drier conditions.
Lister shovel or cultivator set too deep Raise tool. Check tool angle.
Coulters set too deep Adjust coulter shallower (page 29).
Lister too close to coulter Install lister body extension.
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Maintenance and Lubrication

Maintenance

Proper servicing and maintenance is the key to long implement life. With careful and systematic inspection, you can avoid costly maintenance, downtime, and repair.
Always turn off and remove the tractor key before making any adjustments or performing any maintenance.
Crushing Hazard:
Always have transport locks in place and frame sufficiently blocked up when working on implement. You may be severely injured or killed by being crushed under the falling implement.
High Pressure Fluid Hazard:
Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. Escaping fluid under pressure can have sufficient pressure to penetrate the skin. If an accident occurs, seek immediate medical assistance from a physician familiar with this type of injury.
1. After using your implement for several hours, check all bolts to be sure they are tight.
2. Keep disk scrapers properly adjusted.
3. Clean implement on a regular basis. Regular and thorough cleaning will lengthen equipment life and reduce maintenance and repair.
4. Lubricate areas listed under “Lubrication” on page 38.
5. Replace any worn, damaged, or illegible safety labels by obtaining new labels from your Great Plains dealer.
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Great Plains Manufacturing, Inc. Table of Contents Index Maintenance and Lubrication 37

Bleeding Fold Hydraulics

To function properly, the hydraulics must be free of air. If hydraulics have not been bled, they will operate with jerky, uneven motions and could cause wings to drop rapidly during folding or unfolding. If hydraulics were not bled during initial implement setup or if you replace a part in hydraulic system during the life of the implement, complete the following procedures.

Unfolded Bleeding

Refer to Figure 31
1. Check hydraulic fluid level in tractor reservoir and fill to proper level. Add fluid to system as needed.
2. With implement unfolded and fold cylinders completely extended, disconnect rod end pins and swing the cylinders so they will not contact anything when extended.
3. Loosen rod end hose fittings at a JIC connection.
Note: Do not loosen an O-ring boss (ORB) connection
for bleeding. Bleeding at an ORB damages the seal.
1
2
High Pressure Fluid Hazard:
Relieve pressure before disconnecting hydraulic lines. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, seek immediate medical attention from a physician familiar with this type of injury.
4. Slowly supply oil to rod end of fold cylinders until oil appears at loosened hose fitting. Tighten fitting and completely retract fold cylinders.
5. With cylinders completely retracted, loosen base end hose fittings at JIC connection.
6. Slowly supply oil to base end of fold cylinders until oil appears at loosened hose fitting. Tighten base end hose fitting and cycle fold cylinders in and out several times.
7. Re-pin cylinder rod clevises.
2
1
2
1
Figure 31
Bleeding Fold Hydraulics
34909
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Lubrication

Intervals
Multi-purpose spray lubricant
Row Unit Parallel Arm Pivots
Multi-purpose grease lubricant
Multi-purpose oil lubricant
Inspection
34208
(operating hours)
50
at which service is required
34892
20
Four each row; 52 or 68 total
Type of Lubrication: Grease Quantity: Until Grease emerges
Coulter Disc Scrapers
50
One each row; 0, 13 or 17 total
See page 30 for alignment specifications.
34879
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Great Plains Manufacturing, Inc. Table of Contents Index Maintenance and Lubrication 39
Cylinder Base Pins
One each wing; 2 total
Type of Lubrication: Grease Quantity: Until Grease emerges
Wing Flex Link Bottom Pivots
One each wing; 2 total
Type of Lubrication: Grease Quantity: Until Grease emerges
34888
50
50
Wing Lower Link Arm Inner Pivots
One each wing; 2 total
Type of Lubrication: Grease Quantity: Until Grease emerges
34890
34888
50
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40 LC40 Table of Contents Index Great Plains Manufacturing, Inc.
Wing Lower Link Arm Outer Pivots
50
One each wing; 2 total
Type of Lubrication: Grease Quantity: Until Grease emerges
34887
Wing Upper Link Arm Inner Pivots
One each wing; 2 total
Type of Lubrication: Grease Quantity: Until Grease emerges
Wing Upper Link Arm Outer Pivots
One each wing; 2 total
Type of Lubrication: Grease Quantity: Until Grease emerges
34887
50
34889
50
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Great Plains Manufacturing, Inc. Table of Contents Index Maintenance and Lubrication 41
Coulter/Tire Jackscrew and Upper Pivot
Seasonal
One each row; 13 or 17 total
Type of Lubrication: Grease Quantity: Until Grease emerges
34893
Coulter/Tire Pivots
Seasonal
One each row; 13 or 17 total
Type of Lubrication: Grease Quantity: Until Grease emerges
Note: Coulter hubs (standard),
Furrower disc hubs (option), and Barring-off disc hubs (option) are permanently lubricated.
34891
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42 LC40 Table of Contents Index Great Plains Manufacturing, Inc.

Options

Row Unit Options

One of the following row Options must be specified with the original implement order.
Row Type Option
Lister, Standard Length 10
Lister, Extended Length 20
Cultivator, Extended Length 30
Cultivator, Standard Length 40
Cultivator, Ext. Length, w/Tire 50
Cultivator, Std. Length, w/Tire 60
Kits are not presently available for converting a lister to/from a cultivator.

Barring-Off Discs

These discs cultivate and shape bed shoulders. They are intended for use only with (Option 30, 40, 50 or 60) cultivator rows. Order one per row (13 or 17 total).
Description Option Kit
Barring-Off Disc - 591-034A
B
10
40
20
30
30
B
40
See “Barring-Off Adjustments” on page 31.
60
50
B
50
B
60
B
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Reference Information 43

Appendix A - Reference Information

Specifications and Capacities
Model
Row Count
Row Spacing
Working (Frame) Width
Swath
Transport Width
Working Length (Max.)
Working Height
Transport Height
Minimum Tractor Req.
Hitch
Tool Bar
Hydraulic Circuits
Hydraulic Power Required
LC40 LC40 LC40 LC40
-1236 -1238 -1240 -1630
12 Rows 16 Rows
(13 Row Units) (17 Row Units)
36 inches 38 inches 40 inches 30 inches (91.4 cm) (96.5 cm) (101.6 cm) (76.2 cm)
41 feet 0 inches
(12.5 m)
432 inches 456 inches 480 inches 480 inches
(1097.3 cm) (1158.2 cm) (1219.2 cm) (1219.2 cm)
26 feet 0 inches 24 feet 8 inches 24 feet 8 inches 26 feet 0 inches
(7.92 m) (7.52 m) (7.52 m) (7.92 m)
55.5 to 90.5 inches (141.0 to 229.9 cm)
6 feet 2 inches (188.0 cm)
14 feet 8 inches (4.47 m) with 8 in. (20 cm) coulter clearance in transport
250 hp (125 kW) 320 hp (140 kW)
3-Point Category III Wide or IV (N or W)
7 × 7 × ½ inch (18 × 18 × 1 cm)
Closed- or Open-Center, 1 Remote
2250 psi, 2 gal/min (155 bar, 8 litres/min)
Weight Range
Row Down Pressure
Row Travel (Up - Down)
Coulter Depth
11,000 to 13,000 pounds 13,000-15,500 lb
(5000 to 5900 kg) (5900 to 7000 kg)
350 to 540 pounds (159 to 245 kg)
4 inches up; 2¾ inches down (+10 cm; -7 cm)
4.0±½ inch (10.2±13 mm)
Tire Inflation Chart
Tire Inflation Chart Tire Warranty Information
Wheel Tire Size Inflation
Option 50
or 60 Row
2014-07-21 Table of Contents Index 591-049M
20.5X8.0-10
90 psi
(620 kPa)
All tires are warranted by the original manufacturer of the tire. Tire warranty information is found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s web sites listed below. For assistance or information, contact your nearest Authorized Farm Tire Retailer. Manufacturer Web site Firestone www.firestoneag.com Gleason www.gleasonwheel.com Titan www.titan-intl.com
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Dimensions (Field) LC40

Field
Length
55.5 to 90.5 in
(141 to 229.9 cm)
Field
Height
6 feet 2 inches
(188 cm)
Field Width
41 feet 0 inches
(12.5 m)
34857
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Great Plains Manufacturing, Inc. Table of Contents Index Appendix A - Reference Information 45

Dimensions (Transport) LC40

Transport
Length
55.5 to 90.5 in
(141 to 229.9 cm)
Transport Width
24 feet 8 inches or 26 feet 0 inches
(7.92 m or 8.13 m)
Transport
Height
13 feet 4 inches
(4.06 m)
at zero
clearance
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46 LC40 Table of Contents Index Great Plains Manufacturing, Inc.

Hydraulic Diagram

34909
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Torque Values Chart

Bolt Size
in-tpi
1
⁄4-20
1
⁄4-28
5
⁄16-18
5
⁄16-24
3
⁄8-16
3
⁄8-24
7
⁄16-14
7
⁄16-20
1
⁄2-13
1
⁄2-20
9
⁄16-12
9
⁄16-18
5
⁄8-11
5
⁄8-18
3
⁄4-10
3
⁄4-16
7
⁄8-9
7
⁄8-14
1-8
1-12
1
⁄8-7
1
1
1
⁄8-12
1
1
⁄4-7
1
1
⁄4-12
3
⁄8-6
1
3
1
⁄8-12
1
1
⁄2-6
1
1
⁄2-12
Bolt Head Identification
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9
a
b
d
N-m
ft-lb
7.4 11 16
8.5 13 18
15 24 33
17 26 37
27 42 59
31 47 67
43 67 95
49 75 105
66 105 145
75 115 165
95 150 210
105 165 235
130 205 285
150 230 325
235 360 510
260 405 570
225 585 820
250 640 905
340 875 1230
370 955 1350
480 1080 1750
540 1210 1960
680 1520 2460
750 1680 2730
890 1990 3230
1010 2270 3680
1180 2640 4290
1330 2970 4820
N-m N-m
5.6 8 12
61014 5 811
11 17 25 12 19 27
13 19 27 13 21 29
20 31 44 24 39 53
22 35 49 29 45 62
32 49 70 42 67 93
36 55 78 44 70 97
49 76 105 66 77 105
55 85 120 68 105 150
70 110 155 73 115 160
79 120 170 105 165 230
97 150 210 115 180 245
110 170 240 145 230 300
170 265 375 165 260 355
190 295 420 205 325 450
165 430 605 230 480 665
185 475 670 355 560 780
250 645 910 390 610 845
275 705 995 705 1120 1550
355 795 1290 785 1240 1710
395 890 1440 1270 1950 2700
500 1120 1820 1380 2190 3220
555 1240 2010
655 1470 2380
745 1670 2710
870 1950 3160
980 2190 3560
Bolt Head Identification
Bolt Size
ft-lb ft-lb ft-lb ft-lb ft-lb
mm x pitch
M 5 X 0.8
M 6 X 1
M 8 X 1.25
M 8 X 1
M10 X 1.5
M10 X 0.75
M12 X 1.75
M12 X 1.5
M12 X 1
M14 X 2
M14 X 1.5
M16 X 2
M16 X 1.5
M18 X 2.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
M24 X 3
M24 X 2
M30 X 3.5
M30 X 2
M36 X 3.5
M36 X 2
a. in-tpi = nominal thread diameter in inches-threads per inch
b. N· m = newton-meters
c. mm x pitch = nominal thread diameter in mm x thread pitch
d. ft-lb = foot pounds
c
5.8 8.8 10.9
N-m N-m N-m
357
71115
17 26 36
18 28 39
33 52 72
39 61 85
58 91 125
60 95 130
90 105 145
92 145 200
99 155 215
145 225 315
155 240 335
195 310 405
220 350 485
280 440 610
310 650 900
480 760 1050
525 830 1150
960 1510 2100
1060 1680 2320
1730 2650 3660
1880 2960 4100
946
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
25199m
25199
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1-Year Limited Warranty

1-Year Limited Warranty
Great Plains Manufacturing, Incorporated warrants to the original purchaser that this tillage equipment will be free from defects in material and workmanship for a period of one year from the date of original purchase when used as intended under normal service conditions for personal use. This Warranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship. This Warranty does not apply to any part or product which in Great Plains’ judgment shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or altered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour. Soils containing rocks, stumps or obstructions may void the warranty in its entirety.
Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in materials or design of the product at any time without notice. This Warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct, consequential, or contingent, to property. Furthermore, Great Plains shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason.
No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale.
This Warranty is not valid unless registered with Great Plains Manufacturing, Incorporated within 10 days from the date of original purchase.
Warranty does not cover damage caused by acts of God or accidents.
Warranty does not cover units with excess use or units used to custom farm.
34895
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Index

A
address, Great Plains ........................ 11
adjustments ........................................ 25
amber reflectors ................................... 6
ASABE ........................................ 13,14
B
barring-off ........................................... 31
bleeding hydraulics ............................ 37
bushing .............................................. 13
C
capacities ........................................... 43
cap, receiver tube...............................31
Category 3 .................................. 13, 14
Category 3N ....................................... 14
Category 3W ...................................... 14
Category 4 .................................. 13, 14
CAUTION, defined ............................... 1
center of gravity.................................. 21
chain routing ...................................... 47
check for leaks ............................ 15,37
checklists............................................ 23
electrical ....................................... 16
pre-setup ...................................... 12
pre-start ........................................ 18
transport ....................................... 21
children ................................................ 2
color code, hose handle ..................... 15
configure rows .................................... 22
connectors
electrical ....................................... 16
contact Great Plains ........................... 11
coulter height ..................................... 29
covered models .................................. 10
crank .................................................. 29
cultivator ...................................... 34
cultivator row ...................................... 22
customer service ................................ 11
cylinder symbols ................................ 15
,42
D
DANGER, defined ................................ 1
daytime reflectors ................................. 6
decal replacement ................................ 5
decals
caution
general instructions .................. 9
danger
electrocution ............................. 7
hitch crush ................................ 7
tip over / crushing ..................... 7
peligro ............................................ 6
warning
high pressure fluid hazard ........ 8
pinching crushing...................... 9
pinch/crush ............................... 8
speed ........................................ 8
decal, safety ......................................... 5
definitions ........................................... 10
directions ............................................ 10
disconnecting hydraulic lines ....... 15
down pressure ................................... 28
,37
E
electrocution ............................. 3, 7,19
email, Great Plains ............................ 11
English ................................................. 6
F
fire ........................................................ 1
folding ................................................ 19
furrower disc ...................................... 33
G
gray, hose handle ............................... 15
green, hose handle ............................ 15
H
headphones ......................................... 2
high pressure fluid ............................... 8
high pressure fluids ............................. 2
hitching .............................................. 13
hose color code ................................. 15
hoses, hydraulic ................................. 15
hydraulic diagram .............................. 46
hydraulic hookup................................ 15
hydraulic safety .................................... 2
I
implement .......................................... 10
inflation .............................................. 43
intended usage .................................. 10
ISO 730-1 ....................................13,14
L
LC40 .................................................. 10
LC40-1236 ................................... 10,21
LC40-1238 ................................... 10,21
LC40-1240 ................................... 10,21
LC40-1630 ................................... 10,21
leak checks .................................. 15,37
leaks .................................................... 2
left-hand, defined ............................... 10
leveling............................................... 17
level, center frame ............................. 17
level, front/back.................................. 26
level, wings ........................................ 17
lighting ............................................... 16
lights .................................................... 2
lister .............................................32, 42
lister row ............................................ 22
lubrication .......................................... 38
M
maintenance ...................................... 36
maintenance safety.............................. 4
medical assistance ................. 2, 18,36
model number .................................... 11
models covered ................................. 10
N
Note, defined ..................................... 10
NOTICE, defined ............................... 10
O
options ................................................42
orientation rose .................................. 10
overhead lines ...................................... 3
owner assistance................................11
P
parking stand ......................................16
phone number, GP ............................. 11
pin, wing lock ......................................18
protective equipment ............................2
R
red reflectors ........................................ 5
reflectors
amber ............................................. 6
daytime ...........................................6
red .................................................. 5
SMV ................................................ 5
reflectors, safety ...................................5
repair parts .........................................11
riders .................................................... 2
right-hand, defined ............................. 10
rose, orientation ................................. 10
row unit ...............................................27
S
safety decal ..........................................5
safety information ................................. 1
safety symbol ....................................... 1
scraper ............................................... 30
serial number ..................................... 11
setup .................................................. 12
shear bolt .................................... 32,34
shovel ................................................. 32
shutdown .............................................. 3
SMV (Slow Moving Vehicle) ................. 5
Spanish ................................................ 6
specifications ......................................43
speed limits, transport ........................21
spring pressure .................................. 28
springs ................................................28
storage ................................................. 3
support ............................................... 11
symbol, safety ...................................... 1
S217 ............................................ 13,14
T
tables
covered models ............................10
hose color code ............................15
tire inflation ...................................43
tires ...............................................43
troubleshooting
general .................................... 35
tip over hazard........................ 7
tire inflation ......................................... 43
torque .................................................47
towing vehicle capability .....................21
transport .............................................21
transport speed .................................... 3
transporting ........................................ 21
,19,24
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troubleshooting .................................. 35
U
unfolding ............................................ 20
URLs, tires ......................................... 43
V
vertical clearance ....................3,19,21
W
WARNING, defined .............................. 1
warranty ...................................... 43,48
weight................................................. 21
welding ................................................. 4
wing lock pin .................. 18, 19, 20,22
Numerics
20 mph ................................................. 3
2013- .......................10
2014+ ...................... 10,14,15, 19,20
32 km/h .................................................3
40, option ............................................42
50, option ............................................42
591-031H, bushing .............................13
591-034A, barring-off ..................31, 42
591-049M, manual..............................10
591-049P, manual ...............................10
591-127D, pin .....................................13
60, option ............................................42
802-086C, bolt ....................................13
802-720C, bolt .............................32, 34
803-027C, nut .....................................13
804-023C, washer ..............................13
805-168C, pin .....................................13
,13,15, 19,20
818-045C, decal ................................... 8
818-055C, reflector .............................. 5
818-188C, decal ................................... 8
818-339C, decal ................................... 8
818-557C, decal ................................... 6
818-579C, decal ................................... 9
818-587C, decal ................................... 9
818-590C, decal ................................... 7
838-265C, reflector .............................. 6
838-266C, reflector .............................. 5
838-267C, reflector .............................. 6
838-599C, decal ................................... 7
858-097C. decal ................................... 7
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Table of Contents Index
Table of Contents Index
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Table of Contents Index
Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
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