Great Plains John Kinze Planter Seed-Lok User Manual

John Deere & Kinze
Seed-Lok™
Planting Components
Read the operator’s manual entirely.Whenyouseethissymbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2002 Printed 8/14/2002
13243
206-013M
Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . 2
Important Safety Information . . . . . . . . . . . . . . . . . .3
Owner’s Assistance . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating and Assembly Instructions. . . . . . . . . . .5
General Operation & Repair . . . . . . . . . . . . . . . . .5
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Mounting Instructions for JD 7200. . . . . . . . . . . . .6
Mounting Instructions for Kinze & JD . . . . . . . . . .7
Rotary Scraper Mounting Instructions. . . . . . . . . .8
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Seed-Lok™ Wheel Assembly . . . . . . . . . . . . . . .10
JD 7200 Seed-Lok™ Assembly . . . . . . . . . . . . .12
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
© Copyright 2002Allrights Reserved
Great Plains Manufacturing, Inc. provides this publication“as is” without warranty of any kind, either expressed or implied. While every precaution has been takenin the preparationofthismanual,GreatPlainsMan uf acturing,Inc.assumesno responsibility for errorsoromissions.Neither is any liabilityassumedfordamages resulting from theuseof the information contained herein. Great Plains Manufacturing,Inc. reservestheright to reviseandimproveits products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Great Plains Manufacturing, Incorporated Trademarks
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
4/13/2009
206-013M
General Inf ormation
Important Notice
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, ei­ther expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no re­sponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great PlainsManufacturing, Inc. reserves the right to re­vise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America. For your convenience, record your Model and the
Date Purchased on page 4. Have this information beforeyouwhen callinga GreatPlains Authorized Dealer.
General Information
1
This Operator’s Manual applies to the
Product Name listed below:
Seed-Lok™
Reading this Manual
For your safety and to help in developing a better understanding of your equipment we highly rec­ommend that you read the operator sections of this manual. Reading these sections not only pro­vides valuable training but also familiarizes you withhelpful information and its location.The parts sections are for reference only and don’t require cover to cover reading. After reviewing your man­ual store it in a dry, easily accessible location for future reference.
4/13/2009
206-013M
2
Introduction
GreatPlains welcomesyouto itsgrowingfamilyof new product owners. This Seed-Lok™ has been designedwith care and built byskilledworkers us­ing quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the machine.
Description of Unit
The partsonyourSeed-Lok™havebeenspecial­ly designed and should only be replaced with genuine Great Plains parts. Therefore, should your Seed-Lok™ require replacement parts go to your Great Plains Dealer.
Using This Manual
This manual will familiarize you with safety, as­sembly,operation,adjustments andmaintenance. Read this manual and follow the recommenda­tions to help ensure safe and efficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information re­lated to the preceding topic. For safe and cor­rect operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the preced­ing topic.
206-013M
4/13/2009
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is apotential hazard to personal safetyinvolvedand extrasafety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
Important Safety Information
!
3
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNINGindicates a potentially hazardous situ­ationwhich, if not avoided,could resultin death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided,may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
4/13/2009
206-013M
4
Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Yourmachine’sparts werespecially designedand should only be replaced with Great Plains parts. Always use the model number when ordering parts from your Great Plains dealer.
Record your Model and Date Purchased here for quick reference:
Model:________________________________ Date Purchased:_________________________ YourGreat Plains dealer wantsyouto be satisfied
with your new machine. If you do not understand anypartof thismanual orare not satisfiedwith the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
206-013M
4/13/2009
Operating and Assembly Instructions
Operating and Assembly Instructions
5
Most accidents are the result of negligence and carelessness, usually caused by failure of the op­erator to follow simple but necessary safety precautions.The followingsafety precautions are suggested to help preventsuch accidents. The safe operation of any machinery is a big concern to consumers and manufactures.Your Seed­Lok™ has been designed with many built-in safe­ty features. However, no one should operate this product before carefully reading this Operators Manual.
General Operation & Repair
1. Makesuresafetyrules areunderstoodbefore
operating machinery or tractor.
2. Never permit any persons other than the op-
erator to ride on the tractor.
3. Never permit any persons to ride on or stand
near the planter while it is in operation.
4. Regulate your speed to the field conditions,
maintaining complete control at all times.
5. After repairing or adjusting, make sure all
tools and parts are removed from the imple­ment before attempting to operate it.
Transporting
1. Use good judgement when transporting trac­tor and implements on the highway. Always maintain complete control of the machine.
2. Alwaysmake sure flashing safetylights, “Slow MovingVehicle”emblem, and reflectors are in place and visible prior to transporting the ma­chine on public roads.
3. Know your state and local laws concerning highway safety and regulations. Comply with these laws when transporting machinery.
4. Use warning flags or approved warning lights at night and during other periods of poor visi­bility. Do your best to prevent highway acci­dents.
6. Do not grease or oil machine while it is in op­eration.
7. Loosefitting clothing should not be worn as it may catch in moving parts.
8. Never dismount from a moving tractor.
9. Do not leave the tractor or the implement un­attended with the engine running.
10. Do not stand between the tractor and the im­plement during hitching.
11. Detach and store implements in an area where children normally do not play. Stabilize implements by using suitable supports and block wheels.
4/13/2009
206-013M
6
Seed-Lok™ Mounting Instructions for John Deere 7200 Planters
Consult page 12, Parts Section, for all part (#) references:
1. Lower planter to ground.
2. Remove one gauge wheel (not shown in figures below) by removing the bolt at the wheel’s pivot point.Take note ofspacers located on thespindle to ensurethe wheel is correctly remounted.If scrapers are currently used, or to ease installation both gauge wheels must be removed.
3. Lift the depth control handle to its highest position.
4. Insertthe edge of the Seed-Lok™ Mount (#3) in the bottom of the opener body, see Figure 2.
5. Turn the mount to a vertical position and slide forwarduntil the holes alignwiththose of the opener body.
6. SecuretheSeed-Lok™mount byscrewing the bolts (#1) with spacer (#2) through the opener body and into the flanged nuts (#4) on the inside of the mount (#3) see Figure 4.
Note: If scraper use is still desired place them be­tween the washer and opener body before tighten­ing bolts.
7. Place the Seed-Lok™ assembly (#11) on the bot­tom side of the Seed-Lok™ mount (#3) and insert the 1 1/4" x 3/8" carriage bolts and flanged nuts (#21), and (#20).
8. Followthe instructionsin " Adjustments",onPage 9, to initially set your Seed-Lok™ Wheels.
9. Reinstall gauge wheels.
!
CAUTION
Do not run infurrow fertilizers in front of the seed-lok™ due to possible bearing problems.
13262
206-013M
Figure 1
Figure 2
Figure 3
Figure 4
4/13/2009
Seed-Lok™ Mounting Instructions for Kinze and JD 7000 Planters
Consult page 10, Parts Section, for all part (#) references:
1. Lower planter to ground.
2. Remove gauge wheels and scrapers, see Figure 5. Take note of spacers located on the spindles to en­sure the wheel is correctly remounted.
3. Insert Seed-Lok™ mount (#3) from the bottom side of the opener body and align the holes of the mount with those of the channel, see Figure 6.
4. SecuretheSeed-Lok™mount byscrewing the bolts andwashers (#1),and (#2)throughthe openerbody and into the flanged nuts (#4).
Operating and Assembly Instructions
Note: If scraper use is still desired place them be-
tween the washer and formed channel before tight­ening bolts, see Figure 7.
5. Place the Seed-Lok™ assembly (#11) on the bot­tom side of the Seed-Lok™ mount (#3) & insert the 1 1/4 carriage bolts & flanged nuts (#21), and (#20) see Figure 8.
6. Followthe instructionsin " Adjustments",on Page 9, to initially set your Seed-Lok™ Wheels.
7. Reinstall gauge wheels.
7
13263
4/13/2009
Figure 5 Figure 7
Figure 6 Figure 8
206-013M
8
Rotary Scraper Seed-Lok™ Mount­ing Instructions for John Deere 7200
Consult page 12, Parts Section, for all part (#) references:
1. Lower planter to ground.
2. Remove one gauge wheel by removing the bolt at thewheel’s pivotpoint. Takenote ofspacers located on the spindle to ensure the wheel is correctly re­mounted.
3. Lift the depth control handle to its highest position.
4. Insertthe edge of the Seed-Lok™ Mount (#3) in the bottom of the opener body.
5. Turn the mount to a vertical position and slide for­ward until the holes align with those of the opener body, Figure 1 through Figure 4, Page 6.
6. Knockout the pins onthe rotary scraper and drill the holesout to17/32" diameter,seeFigure 9.Do thisto both scrapers.
7. With the scraper spring attached to both scrapers, align the back scraper holes with the back holes of themount. Keep the scraper wheels on the insideof the opener disk.
8. Secure the Seed-Lok™ mount and scraper by screwing the bolts (#1), and spacers (#2) through the opener body and into the flanged nuts (#4), on the inside of the mount (#3).
9. Pull the scraper wheels back then slide forward on the opener disks.
10. Align front holes, insert spacers and bolts with flanged nuts.
11. Mount the wheel assembly to the mount by placing the assembly on the bottom side of the mount and fastening the carriage bolts and flanged nuts.
12. Follow the instructions in the " Adjustments", on Page 9, to initially set your Seed-Lok™ Wheels.
13. Reinstall gauge wheels.
206-013M
13382
Figure 9
4/13/2009
Adjustments
Adjustments
9
Adjustments
Consult page 10 or page 12, Parts Section, for all part (#) references:
Your Seed-Lok™ has 1/4" vertical adjustment in the John Deere 7200, page 10, and 3/8" vertical adjustment in the John Deere 7000 and Kinze models, page 8 This adjustment is provided for 2 reasons: First, to initially and uniformly set the Seed -Lok™ wheel in relationship to the opener blades. Secondly the down pressure can beadjusted slightly by movingthe wheel assembly upor down.The Seed-Lok™ Wheel may pick up soil if condi­tions are too wet regardless of wheel pressure.
To Adjust or Set the Seed-Lok™ Height:
1. Lower planter to rest on a flat surface so row units are parallel with the ground.
2. Remove 1 gauge wheel. Take note of the spacers located on the spindle to ensure the wheel is cor­rectly remounted.
3. Loosen the 4 bolts (#1) holding the Seed-Lok™ mount.
4. Raise the wheel assembly to its top position and then lower the assembly until the Seed-Lok™ Wheel just touches the ground. Center the Seed­Lok™ Wheel between the opener blades by pulling or pushing on the side of the wheel. To check the centering look from the back of the planter through the closing wheels. Repeat steps 1-4 for each row unit.Thissettingis a good starting point and in most cases a suitable running position.
5. Ifdesired, the runningpressure can be increasedby loosening the 4 bolts (#1) holding the Seed-Lok™ mount and sliding the mount (#3) to its lowest posi­tion.The reverse holds for decreasing the pressure. Loosen the 4 bolts (#1), then raise the assembly to its highest position.
6. Tighten bolts (#1) and remount the gauge wheels.
Storage
1. Clean the Seed-Lok™ Wheel as necessary.
2. Store the Seed-Lok™ Wheel inside if possible for longer Seed-Lok™ Wheel life.
Lubrication
Your Great Plains Seek-Lok™ Wheel comes equipped with a sealed bearing that will not require any additional lubrication.
IMPORTANT: Check the clearance between the Seed­Lok™ assembly and the feeder tube through its range of motion. Improper positioning may damage the feeder tube.
Maintenance
Proper servicing and adjustment is the key to the long life of any farm implement. With careful and systematic inspection, you can avoid costly maintenance, time and repair.
7. After using your Seed-Lok™ Wheel for several hours, check all bolts to be sure they are tight.
4/13/2009
206-013M
10
TineRow Cleaner
Parts
Seed-Lok™ Wheel Assembly
13242
206-013M
4/13/2009
Ref. Part No. Description
1. 802-417C HHCS 3/8-16X7/8 GR5
2. 804-012C WASHER FLAT 3/8 SAE PLT
3. 206-015D SEED LOK MOUNT JD 7000 KZ
4. 803-068C NUT HEX FLANGE 3/8-16 PLT
5. 206-010D JD KINZE SEED LOK LOWER MOUNT
6. 807-125C SPRING EXT 1 X 4 X .135 WD
7. 206-011D SEED LOK PIVOT PIN
8. 800-166C SNAP RING 1/2 EXTERNAL HEAVY
9. 404-061D SEED LOK WHEEL ARM
10. 804-112C WASHER MACH 1.50 X .510 X .187
11. 206-012K SEED LOK LOWER ASSEMBLY JD KZ
12. 801-078C SCR HX SKT BUT CP 3/8-16X3/4
13. 804-078C WASHER INTERNAL STAR 3/8 PLT.
14. 206-021D SEED LOK WHEEL CAP (LONG)
15. 206-014S 6 GROOVED SEED LOK ASSEMBLY
16. 817-191C 5/8 X 6 GROOVED SEED LOK WHEEL
17. 188-008V BEARING 203 SEED-LOK WITH PIN
18. 816-173C BEARING RETAINER W/BONDED SEAL
19. 801-084C SCR PH THD FMG #10X1/2 TP ZP
Parts
11
4/13/2009
206-013M
12
John Deere 7200 Seed-Lok™ Assembly
13241
206-013M
4/13/2009
Ref. Part No. Description
1. 802-079C HHCS 3/8-16X1 1/4 GR5
2. 206-009D ROTARY SCRAPER SPACER
3. 206-014D SEED LOK MOUNT JD 7200
4. 803-068C NUT HEX FLANGE 3/8-16 PLT
5. 206-010D JD KINZE SEED LOK LOWER MOUNT
6. 807-125C SPRING EXT 1 X 4 X .135 WD
7. 206-011D SEED LOK PIVOT PIN
8. 800-166C SNAP RING 1/2 EXTERNAL HEAVY
9. 404-061D SEED LOK WHEEL ARM
10. 804-112C WASHER MACH 1.50 X .510 X .187
11. 206-012K SEED LOK LOWER ASSEMBLY JD KZ
12. 801-078C SCR HX SKT BUT CP 3/8-16X3/4
13. 804-078C WASHER INTERNAL STAR 3/8 PLT.
14. 206-021D SEED LOK WHEEL CAP (LONG)
15. 206-014S 6 GROOVED SEED LOK ASSEMBLY
16. 817-191C 5/8 X 6 GROOVED SEED LOK WHEEL
17. 188-008V BEARING 203 SEED-LOK WITH PIN
18. 816-173C BEARING RETAINER W/BONDED SEAL
19. 801-084C SCR PH THD FMG #10X1/2 TP ZP
Parts
13
4/13/2009
206-013M
14
Appendix
Torque V alues Chart
Bolt Head Identification
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11 5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 35604mm x pitch = nominal thread diameter in millimeters x thread pitch
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch4N · m ft-lb N · m ft-lb N · m ft-lb
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 8
Bolt Size
(Metric)
1
in-tpi = nominal thread diameter in inches-threads per inch
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
2
N· m = newton-meters
3
ft-lb= foot pounds
206-013M
4/13/2009
Warranty
Great Plains Manufacturing, Incorporated warrants to the original pur­chaser that this seeding equipment will be free from defects in material and workmanship for a period of one year from the date of original pur­chasewhenused as intended and under normal service and conditions for personal use; 90 days for commercial or rental purposes. This War­ranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement part. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship.
This Warranty does not apply to any part or product which in Great Plains’ judgement shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or al­tered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not de­signed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour.
Claims under this Warranty must bemade tothedealerwhichoriginally sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in mate­rials or design of the product at any time without notice.
This Warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct, consequential, or contingent, to property. Furthermore,Great Plains shallnotbe liable fordamagesresulting from any cause beyond its reasonable control. This Warranty does not ex­tend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason.
No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of mer­chantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby dis­claimed and excluded from this sale.
This Warranty is not valid unless registered with Great Plains Manufac­turing, Incorporated within 10 days from the date of original purchase.
Appendix
15
4/13/2009
206-013M
Great Plains Manufacturing, Inc.
Corporate Office: P.O.Box 5060
Salina, Kansas 67402-5060 USA
Loading...