Great Plains John Deere 455 User Manual

Page 1
John Deere 455 25’ & 30’
Flat Fold Marker
Planting Components
Read the operator’s manual entirely.Whenyouseethissymbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2002 Printed 8/8/2002
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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Important Safety Information . . . . . . . . . . . . . . . . . .3
Owner’s Assistance . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating and Assembly Instructions. . . . . . . . . . .5
General Operation & Repair . . . . . . . . . . . . . . . . .5
Installation Instructions . . . . . . . . . . . . . . . . . . . . .6
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Adjusting the Hydraulics . . . . . . . . . . . . . . . . . . .11
Maintenance & Lubrication . . . . . . . . . . . . . . . . . .12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Breakaway Protection . . . . . . . . . . . . . . . . . . . . .12
Marker Transporting . . . . . . . . . . . . . . . . . . . . . .12
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Flat Fold Marker Assembly . . . . . . . . . . . . . . . . .16
Disk Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .20
Hydraulic Assembly. . . . . . . . . . . . . . . . . . . . . . .22
Hydraulic Cylinder. . . . . . . . . . . . . . . . . . . . . . . .24
Sequence Valve . . . . . . . . . . . . . . . . . . . . . . . . .26
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
© Copyright 2002Allrights Reserved
Great Plains Manufacturing, Inc. provides this publication“as is” without warranty of any kind, either expressed or implied. While every precaution has been takenin the preparationofthismanual,GreatPlainsMan uf acturing,Inc.assumesno responsibility for errorsoromissions.Neither is any liabilityassumedfordamages resulting from theuseof the information contained herein. Great Plains Manufacturing,Inc. reservestheright to reviseandimproveits products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Great Plains Manufacturing, Incorporated Trademarks
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
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General Inf ormation
Important Notice
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, ei­ther expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no re­sponsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great PlainsManufacturing, Inc. reserves the right to re­vise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America. For your convenience, record your Model and the
Date Purchased on page 4. Have this information beforeyouwhen callinga GreatPlains Authorized Dealer.
General Information
1
This Operator’s Manual applies to the
Product Name listed below:
Flat Fold Marker for John Deere 455 25’ & 30’
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John Deere 455 25’ & 30’
2
Introduction
GreatPlains welcomesyouto itsgrowingfamilyof new product owners. This Flat Fold Marker has been designed with care and built by skilled work­ers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the machine.
Description of Unit
The parts on your Flat Fold Marker have been specially designed and should only be replaced with genuine Great Plains parts. Therefore, shouldyour Flat Fold Markerrequire replacement parts go to your Great Plains Dealer.
Using This Manual
This manual will familiarize you with safety, as­sembly,operation,adjustments andmaintenance. Read this manual and follow the recommenda­tions to help ensure safe and efficient operation.
The information in this manual is current at print­ing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the ma­chine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information re­lated to the preceding topic. For safe and cor­rect operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the preced­ing topic.
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Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is apotential hazard to personal safetyinvolvedand extrasafety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper train­ing of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of haz­ard seriousness.
Important Safety Information
!
3
DANGER indicates an imminently hazardous sit­uation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNINGindicates a potentially hazardous situ­ationwhich, if not avoided,could resultin death or serious injury, and includes hazards that are ex­posed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situ­ation which, if not avoided,may result in minor or moderate injury. It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
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John Deere 455 25’ & 30’
4
Owner Assistance
If you need customer service or repair parts, con­tact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Yourmachine’sparts werespecially designedand should only be replaced with Great Plains parts. Always use the model number when ordering parts from your Great Plains dealer.
Record your Model and Date Purchased here for quick reference:
Model:________________________________ Date Purchased:_________________________ Your Great Plains dealer wants you to be satis-
fied with your new machine. If you do not understand any part of this manual or are not sat­isfied with the service received, please take the following actions.
1. Discuss the matter with your dealership ser­vice manager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Operating and Assembly Instructions
Operating and Assembly Instructions
Most accidents are the result of negligence and carelessness, usually caused by failure of the op­erator to follow simple but necessary safety precautions.Thefollowingsafety precautions are suggested to help prevent such accidents. The safe operation of any machinery is a big concern to consumers and manufactures.Your Flat Fold Marker has been designed with many built-in safety features. However, no one should operate this product before carefully reading this Opera­tors Manual.
General Operation & Repair
Neverallow the Flat Fold Marker to be operated by anyone who is unfamiliar with the operation of all functions of the unit. All operators should read and thoroughly understand the instructions given in this manual prior to moving the unit.
5
1. Makesuresafetyrules areunderstoodbefore
operating machinery or tractor.
2. Never permit any persons other than the op-
erator to ride on the tractor.
3. Never permit any persons to ride on or stand
near the drill while it is in operation.
4. Regulate your speed to the field conditions,
maintaining complete control at all times.
5. After repairing or adjusting, make sure all
tools and parts are removed from the imple­ment before attempting to operate it.
6. Do not grease or oil machine while it is in op-
eration.
7. Loosefitting clothing should not be worn as it
may catch in moving parts.
8. Never dismount from a moving tractor.
9. Do not leave the tractor or the implement un-
attended with the engine running.
10. Do not stand between the tractor and the im-
plement during hitching.
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11. Detach and store implements in an area
where children normally do not play. Stabilize implements by using suitable supports and block wheels.
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John Deere 455 25’ & 30’
6
12. If a hydraulic leak develops,correct it immedi­ately. Escaping hydraulic oil can have ex­tremely high pressure. A stream of high pressure oil may easily penetrate the skin as with modern needle-less vaccination equip­ment - but with the exception that hydraulic fluid may cause blood poisoning. It is impera­tive that the connections are tight and that all lines and pipes are in good condition. If an in­jury is caused by the escaping hydraulicfluid, see doctor at once!
13. Use a piece of cardboard or wood to detect leaks of hydraulic oil under pressure.
14. Besureto relieveallhydraulic pressure before disconnecting any lines or pipes between the implement and the tractor hydraulic system. Keepall guards and shields in place.
John Deere 455 Marker Installation Instructions
See the “Parts Section” of this manual to identify individual components not mentioned in these in­stallation instructions.
1. Place drill in a lowered field position. From eachend of the drill box allow16 ft. clearance for marker assembly.
Refer to Figure 1
2. Mountthe adapterplate(1) to theJohn Deere 455 Drill using u-bolt (2), USS flat washers (4),hardenedflat washers(3), andlockflange nut (5). Also use 2- 1/2” x 1 1/2” bolts (6) and 1-1/2” x 1 1/4” carriage bolt (7) with flat wash­ers (8), and locking flange nuts (9). The car­riagebolt (7) isinsertedinto the holeswith the slotshead first.It is thenslid sidewaysintothe square slot to be tightened
3. Attach the marker first section with mount (10) to the adapter plate on the drill frame as illustrated.Mount the 5/8” x 2" long bolts (11), and flanged hex nuts (12).
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Figure 1
Adapter Plate
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Refer to Figure 2
4. Assemblethe marker in a horizontal position, removethe port plugsin thehydrauliccylinder toallow thefold cylinderto be extended.Then foldthe firstsection and the liftlug channel (7) to a horizontal position.
5. With the shear bar positioned towards the front(2), align the holes ofthe second section with the holes of the lift lug channel (7) and bolt together with the 5/8” x 5 1/2” long bolt (3), lock nut (4), 3/8” x 2" long shear bolt (5), and lock nut (6).
Operating and Assembly Instructions
7
Refer to Figure 3
6. Place the third section (1) over the end of the second section (2) and insert hinge pin (3) through the second and third section pivot. Secure the hinge pin (3) with 5/16” x 2" long bolt (4) and lock nut (5).
Figure 2
Lift Lug Channel and Shear Bar
13392
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Figure 3
Second and Third Sections
13393
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Refer to Figure 4
7. Bolt the chain bar weldment (1) to the first section (2) with 3/8” x 3 1/4” long bolt (3) and lock nut (4). The chain bar weldment (1) shouldpivotfreelyon the3/8” bolt (3).Bolt the chain bar (5) to the third section (6) with the 3/8” x11/2”longbolt(7)andlocknut (4). The chain bar (5) should pivot freely on the 3/8” bolt (7). Connect the marker chain (10) be­tween the chain bar (5) and chain bar weld­ment (1) with 5/16” utility clevis (9). With the marker disk adjusted for seeding width and disk touching the ground, adjust chain length to remove the slack. Adjustment should be made at the utility clevis (9) nearest to the drill.
8. Thepurpose of the 3/8” x 21/2”longstopbolt (11) is to hold tension on the marker chain (10) ONLY when the marker is in folded posi­tion. Therefore; the 3/8” stop bolt (11) and lock nuts (4) should be positioned in the first section (1) so the head of the stop bolt ex­tends aslittle aspossible.After marker is fold­ed, adjust stop bolt to tighten chain.
Figure 4
Chain Bar Weldment
13394
Refer to Figure 5
9. Whenmountingthe markercarrier arm(1), on the 455, first mount the transport mount arm (2)tothedrill frameusing3/8”x 6" x 7" long u­bolt(3), flat washers (4), andflangednuts (5). The transport mount arm should be 45" - 55" awayfrom the boxend as shown. Next attach the marker carrier arm (1) to the transport mounting arm (2) using the 1/2” x 2" x 3" long u-bolts (6),flat washers (9) and flanged nuts (7). The marker carrier arm should be set at 31 3/8” - 31 7/8” above the drill frame as shown.
10. Mount the support arm saddle (8) to the marker carrier arm (1) with 1/2” x 2" x 3" long u-bolts (6), flat washer (9), and flanged nuts (7). The support saddle should be centered under the marker chain and the square tube of the second section, when foldedto prevent wear.The support arm should support the second section parallel with the seed box lid. Adjustment can be made by loosening the u­bolts that clamp the marker carrier and slide marker carrier (1) up or down to parallel the marker with the drill box lid.
Figure 5
Marker Carrier Arm and Transport Carrier Arm
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Refer to Figure 6
11. Foldthe markerto transport position. Withthe marker chain (10) in the slot of the support arm saddle, take up the slack in the marker chain by threading 3/8” x 2 1/2” long stop bolt (11) out against the chain bar weldment (1), lockthis stop bolt in position with the two lock nuts (4).
Operating and Assembly Instructions
9
Refer to Figure 7
12. The marker blade comes factory assembled as shown. The width of the mark that the blademakescan beadjusted bychanging the angle of the blade. This is done by loosening the two 1/2” bolts in the blade adjuster, pivot­ing the blade to the preferred angle and tight­ening the bolts.
Refer to Figure 8
13. If desired, the angle of the blade can be re­versed by turning the blade adjuster upside down and reversing the blade so the depth band is on the inside as shown.
Figure 6
Marker Chain
Figure 7
Marker Blade (factory assembled)
13394
11757
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Figure 8
Marker Blade (reversed)
11248
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John Deere 455 25’ & 30’
10
Refer to Figure 9
14. Bolt thesequencevalve(1) tothe valvemount using the 3/8” x 3/4” long bolts (2). Remove the upper flanged nut holding the tongue to the crossbar on the cph frame (opposite the slow moving vehicle emblem). Insert the valve mount (3) on the existing bolt and re­place the flanged nut. Attach the hydraulic hosesasshown. The front hoses going to the tractor should be routed through the tongue from the bottom side.
Figure 9
Hydraulics
20111
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Hydraulic System
Adjusting The Hydraulics
1. Be sure tractor hydraulic reservoir is full.
2. With the markers in field position, crack the hydraulics hose fittings located at the base end of one of the cylinders. With the tractorat an idle speed, activate the tractor hydraulics valve until hydraulic oil seeps out around the hose end. Tighten the hose end fittings. Re­peat this process for the hose at the rod end of the cylinder. Crack the fittings on the back side of the sequence valve until hydraulic oil seeps out. Tighten and repeat for the oppo­site cylinder.
3. Cycle each cylinder 3 or 4 times slowly. Both arms should move to the vertical position on the first moveand then they should lower and raisealternately asthe hydraulic leveris oper­ated.
Hydraulic System
!
CAUTION
Escaping Fluid under pressure can have sufficient force to penetrate the skin. Check all hydraulic lines and hoses before applying pressure. Fluid escaping froma very small hole can be almost invisible. Use pa­per or cardboard, not body parts, to check for suspect­ed leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result.
NOTE:JIC fittings do not require high torque. JIC and O-Ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe thread fittings. Toavoid possible danger of cracking hydraulic fittings from over tightening, DO NOT use plastic sealant tape.
11
4. Foldand unfold the marker(s) slowly in order to work all the air out of your marker hydrau­lics. Use caution when folding and unfolding the marker for the first time, and check for pinching and kinking of hoses.
!
CAUTION
Never allow anyone near the drill when cycling the markers.
5. Themarkerhydraulicsystem isequipped with needlevalvesto controlhowfasteach marker operates.The needle valves are built into the sequence valve body. There are two hex ad­justment heads, one for raising the markers, and one for lowering the markers. These are stamped in the valve body. To adjust the speedof eachmarker,screw theneedle valve clockwise to adjust the raise or lower marker speedto alowsetting.Foldthe markerup and down a few times and recheck for pinching and kinking of hoses. With the tractor engine at an operating rpm, adjust the needle valve to limit the marker to a safe operating speed. Excessive folding speeds can cause marker damage.
!
CAUTION
Excessive folding speeds can cause marker damage!
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Maintenance & Lubrication
Maintenance
Proper servicing and adjustment is the keyto the long life of any farm implement. With careful and systematic inspection, you can avoid costly main­tenance, time and repair.
Breakaway Protection
The marker arm is attached to the marker body with a 3/8" breakawaybolt. If excessive force is put on the marker during operation, the bolt will break, allowing the marker arm to swing away rather than cause damage to the marker.
NOTE: The breakaway bolt is a 3/8"-16 x 2" long grade 2 (G.P. # 802-266C). It is identified as a grade 2 by having no marks on the head. If it breaks, it must be replaced by an equivalent grade 2 bolt to prevent marker damage.
Marker Transporting
Always transport the marker with it folded in the flat fold position.
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Lubrication Symbols
50
Maintenance & Lubrication
As
Required
13
Lubrication is required every 50 hours of operation.
10
Lubrication
13441
Use a multipurpose spray lub. Use as required.
Do not over lubricate.
Seasonally
Lubrication is requiredLubrication is required every 10 hours of operation.
25
1st Hinge Zerk
Type of Lubrication: NLGI Grade 2 or 3 grease lubricant
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25
2nd Hinge Zerk
13442
Type of Lubrication: NLGI Grade 2 or 3 grease lubricant
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Lubrication
25
3rd Hinge Zerk
13443
13354
Type of Lubrication: NLGI Grade 2 or 3 grease lubricant
Seasonally
Disk Bearings
Type of Lubrication: NLGI Grade 2 or 3 grease lubricant
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Troubleshooting
Problem Solution
Troubleshooting
15
Hydraulic marker functioning improperly
Blade does not mark
Check all hose fittings and connections for air and oil leaks. The chain on the folding marker should be slack when the marker is both fully extended
and fully raised. Check tractor hydraulic oil level. Check all bolts and fasteners. If needle valve is plugged; open valve, cycle markers, and reset the needle valve. Double selector valve positioned for fold cylinders. Shift valve to marker sequence posi-
tion. The marker folding linkage and chain must have enough slack to allow the marker disk to
drop down into depression in the field. Maximum down float should be limited by the slots at the rod end of the marker cylinder, and not by the chain. Read the adjustments section of this manual when adding slack to chain.
The blade may be reversed to pull dirt in or throw dirt out depending on soil conditions. An optional smooth blade is available through your Great Plains dealer. The notch blade
comes with your marker as standard equipment.
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Parts
Flat Fold Marker Assembly
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Ref. Part No. Description
1. 113-458H L.H. MARKER MOUNT Shown.
113-459H R.H. MARKER MOUNT
2. 113-180H LH FIRST SECTION Shown. 113-188H RH FIRST SECTION
3. 890-005C BUSHING CYL 1 1/4 X 1 X 1
4. 800-001C GREASE ZERK STRAIGHT 1/4-28
5. 113-312D FIRST PIVOT SHAFT
6. 802-168C HHCS 3/8-16X3 1/4 GR5
7. 803-013C NUT LOCK 3/8-16 PLT
8. 113-181H LIFT LUG CHANNEL LH Shown.
113-189H LIFT LUG CHANNEL RH
9. 113-313D SECOND PIVOT SHAFT
10. 804-029C WASHER FLAT 1 SAE
11. 113-248D PIN 1 OD X 4.34 USABLE
12. 805-058C PIN COTTER 3/16 X 2
13. 802-201C HHCS 1/2-13X4 3/4 GR5
14. 803-019C NUT LOCK 1/2-13 PLT
15. 802-266C HHCS 3/8-16X2 GR2
16. 113-324D CYLINDER STOP
17. 113-325D STOP BUSHING
18. 113-195H 3 SECTION MARKER BREAKAWAY Shown.
113-182H 2ND SECTION
19. 804-011C WASHER FLAT 3/8 USS PLT
20. 802-022C HHCS 3/8-16X1 1/2 GR5
21. 113-311D HINGE PIN
22. 113-183H 30’ F.F. MKR. 3RD. SECTION
23. 803-036C NUT HEX JAM 1/2-13 PLT
24. 801-013C SCREW SET SQ HD 1/2-13X1 1/2G5
25. 804-017C WASHER FLAT 1/2 USS PLT
26. 113-351D MARKER TUBE 42 LG
27. 113-563S MARKER DISC & HUB ASSEMBLY
28. 802-039C HHCS 1/2-13X3 GR5
29. 810-118C CYL 2.5X20X1.12 ROD (TIE)1 PIN
30. 113-200H CHAIN BAR WELDMENT
31. 802-261C HHCS 3/8-16X2 1/2 GR5 FTHD
32. 803-148C NUT HEX NYLOCK 5/8-11 PLT
33. 802-254C HHCS 5/8-11X5 1/2 GR5
34. 113-328D 24’ MARKER CHAIN Shown.
113-319D MARKER CHAIN 30’
35. 890-018C 5/16 x 1 1/4 UTILITY CLEVIS
36. 113-323D CHAIN BAR
37. 804-017C WASHER FLAT 1/2 USS PLT
38. 803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
39. 802-115C HHCS 5/16-18X2 GR5
40. 803-011C NUT LOCK 5/16-18 PLT
Parts
17
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Flat Fold Marker Assembly (Cont.)
13590
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Ref. Part No. Description
1. 803-181C NUT HEX FLANGE LOCK 3/4-10 PLT
2. 802-212C HHCS 3/4-10X2 1/2 GR5
3. 113-458H L.H. MARKER MOUNT Shown.
113-459H R.H. MARKER MOUNT
4. 804-011C WASHER FLAT 3/8 USS PLT
5. 803-200C NUT HEX LOCK 7/16-14 PLT
6. 113-197H MARKER CARRIER
7. 113-223H MARKER TRANS ARM MOUNT WDMT
8. 806-051C U-BOLT 3/8-16 X 6 1/32 X 7
9. 804-017C WASHER FLAT 1/2 USS PLT
10. 803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
11. 806-005C U-BOLT 1/2-13 X 2 X 3 GR 5
12. 113-198H SUPPORT ARM SADDLE
13. 205-041H JD455 MARKER ADAPTER LH Shown.
205-040H JD455 MARKER ADAPTER RH
14. 804-024C WASHER FLAT 3/4 USS PLT
15. 804-093C WASHER FLAT 3/4 HARD ASTMF436
16. 803-181C NUT HEX FLANGE LOCK 3/4-10 PLT
17. 802-091C HHCS 1/2-13X1 1/2 GR5
18. 804-017C WASHER FLAT 1/2 USS PLT
19. 803-169C NUT HEX FLG. LOCK 1/2-13 PLT.
20. 802-214C RHSNB 1/2-13X1 1/4 GR5
21. 806-087C U-BOLT 3/4-10 X 6 1/32 X 11
Parts
19
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20
Disk Assembly
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Ref. Part No. Description
1. 113-563S MARKER DISC & HUB ASSEMBLY
2. 113-562H 1 SPINDLE MARKER WELDMENT
3. 816-014C TINE GAUGE WHEEL HUB SEAL
4. 822-030C BEARING CONE L44643
5. 822-080C BEARING CUP L44610
6. 1-100-02-00 RELIABLE HUB 4 BOLT
7. 890-614C GREASE CAP #1505
8. 815-001C TINE GW HUB
9. 804-025C WASHER FLAT 3/4 SAE PLT
10. 803-053C NUT HEX SLOTTED 3/4-16
11. 805-045C PIN COTTER 5/32 X 1 1/4 LG
12. 820-094C 16 4-BOLT NOTCHED MARKER DISK
13. 113-369H DEPTH BAND 10 4-BOLT 4B.C.
14. BO-47 NEILSON STUD 1/2-20UNFX1 13/16
15. 803-159C NUT LUG 1/2-20 X 60 DEG PLT
Parts
21
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22
Hydraulic Assembly
13531
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Ref. Part No. Description
1. 811-065C EL 9/16MJIC 9/16MORB
2. 811-169C EL 9/16MJIC 9/16FJIC
3. 811-165C HH1/4R1 205 9/16FJIC
4. 811-252C HH1/4R1 177 9/16FJIC
5. 811-501C HH1/4R1 288 1/2MNPT 9/16FJIC
6. 804-013C WASHER LOCK SPRING 3/8 PLT
7. 802-014C HHCS 3/8-16X3/4 GR5
8. 810-197C VALVE,SEQUENCE SHOEMAKER
9. 205-033D VALVE MOUNT
10. 810-118C CYL 2.5X20X1.12 ROD (TIE)1 PIN
11. 817-348C PLASTIC HOSE LABEL
12. 800-300C CABLE TIE 2 DIA MIN - ORG
Parts
23
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24
Hydraulic Cylinder (810-118C)
10035
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Ref. Part No. Description
1. 1M6006 CLEVIS
2. 2M3326 ROD
3. 3R0310 MW HEAD
4. 4M3108 MW PISTON
5. 5M3128 TUBE
6. 6R0158 BASE MIDWAY
7. 7M3328 TIE ROD
8. 2A0208 CLEVIS PIN
9. * WIPER SEAL
10. * O-RING
11. * BACK UP (ROD)
12. * O-RING
13. * BACK UP (PISTON)
14. 2A0022 PISTON NUT
15. 2A0012 CLEVIS NUT
16. 2A0012 TIE ROD NUT
17. 802-023C HHCS 3/8-16X1 3/4 GR5
18. 2A0132 PIN CLIP
19. 810-210C SEAL KIT MW 2.5 CYL 3A3102
Parts
25
* AVAILABLE IN SEAL KIT.
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John Deere 455 25’ & 30’
26
Sequence Valve (810-197C)
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Ref. Part No. Description
1. 3089 BODY, SEQUENCE VALVE
2. 1088-908 O-RING
3. 1132-08 PLUG, HEX SOCKET
4. 1179 NEEDLE, FLOW CONTROL
5. 1217 PIN, .125" SPRING PIN
6. 1211 SPRING, COMPRESSION
7. * O-RING Seal kit only
8. * RING, TEFLON BACK-UP Seal kit only
9. 1180 SCREW, FLOW CONTROL ADJUSTMENT
10. 1218 HEX, JAM NUT ZINK PLATED
11. * SPRING, DETENT Seal kit only
12. * CHROMIUM STEEL BALLS Seal kit only
13. * CHROMIUM STEEL BALL Seal kit only
14. * SPRING Seal kit only
15. 1088-906 O-RING
16. 1182 FITTING, PORT ADAPTOR
17. 1132-05 HEX, SOCKET O-RING PLUG
18. 1088-905 O-RING
19. 1092-6-6 CONNECTOR, STRAIGHT
20. 2153 SPOOL, MARKER SEQUENCE .055" ORIFICE
810-456C SEAL KIT SHOEMAKER #1223 Not shown
Parts
27
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John Deere 455 25’ & 30’
28
Appendix
Torque V alues Chart
Bolt Head Identification
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 35604mm x pitch = nominal thread diameter in millimeters x thread pitch
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch4N · m ft-lb N · m ft-lb N · m ft-lb
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 8
Bolt Size
(Metric)
1
in-tpi = nominal thread diameter in inches-threads per inch
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
2
N· m = newton-meters
3
ft-lb= foot pounds
205-046M
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Page 31
Warranty
Great Plains Manufacturing, Incorporated warrants to the original pur­chaser that this seeding equipment will be free from defects in material and workmanship for a period of one year from the date of original pur­chasewhenused as intended and under normal service and conditions for personal use; 90 days for commercial or rental purposes. This War­ranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement part. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship.
This Warranty does not apply to any part or product which in Great Plains’ judgement shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or al­tered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not de­signed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour.
Claims under this Warranty must bemade tothe dealerwhichoriginally sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in mate­rials or design of the product at any time without notice.
This Warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct, consequential, or contingent, to property. Furthermore,Great Plains shallnotbe liable fordamagesresulting from any cause beyond its reasonable control. This Warranty does not ex­tend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason.
No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of mer­chantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby dis­claimed and excluded from this sale.
This Warranty is not valid unless registered with Great Plains Manufac­turing, Incorporated within 10 days from the date of original purchase.
Appendix
29
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Great Plains Manufacturing, Inc.
Corporate Office: P.O.Box 5060
Salina, Kansas 67402-5060 USA
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