Great Plains John Deere 3 User Manual

John Deere 30’ Dual 750
Flat Fold Marker
Planting Components
Read the operator’s manual entirely.Whenyouseethissymbol, the subsequent instructions and warnings are serious - follow without exception. Your life and
!
the lives of others depend on it!
Cover illustration may show optional equipment not supplied with standard unit.
© Copyright 2002 Printed 3/20/2003
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Table of Contents
General Information . . . . . . . . . . . . . . . . . . . . . . . . .1
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Using this Manual . . . . . . . . . . . . . . . . . . . . . . . . .2
Important Safety Information . . . . . . . . . . . . . . . . . .3
Owner’s Assistance . . . . . . . . . . . . . . . . . . . . . . . . .4
Operating and Assembly Instructions. . . . . . . . . . .5
General Operation & Repair . . . . . . . . . . . . . . . . .5
Transporting . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . .9
Adjusting the Hydraulics . . . . . . . . . . . . . . . . . . . .9
Maintenance & Lubrication . . . . . . . . . . . . . . . . . .10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Breakaway Protection . . . . . . . . . . . . . . . . . . . . .10
Marker Transporting . . . . . . . . . . . . . . . . . . . . . .10
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Flat Fold Marker Assembly . . . . . . . . . . . . . . . . .14
Disk Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . .16
Hydraulic Assembly. . . . . . . . . . . . . . . . . . . . . . .18
Hydraulic Cylinder. . . . . . . . . . . . . . . . . . . . . . . .20
Sequence Valve . . . . . . . . . . . . . . . . . . . . . . . . .22
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
© Copyright 2002Allrights Reserved
Great Plains Manufacturing, Inc. provides this publication“as is” without warranty of any kind, either expressed or implied. While every precaution has been takenin the preparationofthismanual,GreatPlainsMan uf acturing,Inc.assumesno responsibility for errorsoromissions.Neither is any liabilityassumedfordamages resulting from theuseof the information contained herein. Great Plains Manufacturing,Inc. reservestheright to reviseandimproveits products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
Great Plains Manufacturing, Incorporated Trademarks
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Printed in the United States of America.
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General Inf ormation
Important Notice
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied, while every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumesno responsibility forerrors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product at all times in the future.
Printed in the United States of America. For your convenience, record your Model and the
Date Purchased on page 4. Have this information beforeyouwhen callinga GreatPlains Authorized Dealer.
General Information
1
This Operator’s Manual applies to the
Product Name listed below:
Flat Fold Marker
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John Deere 30’ Dual 750
2
Introduction
GreatPlains welcomesyouto itsgrowingfamilyof new product owners. This Flat Fold Marker has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the machine.
Description of Unit
The parts on your Flat Fold Marker have been specially designed and should only be replaced with genuine Great Plains parts. Therefore, shouldyour Flat Fold Markerrequire replacement parts go to your Great Plains Dealer.
Using This Manual
This manual will familiarize you with safety, assembly, operation, adjustments and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct operation, read and follow the directions provided before continuing.
NOTE: Useful information related to the preceding topic.
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Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indicates there is apotential hazard to personal safetyinvolvedand extrasafety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness.
Important Safety Information
!
3
DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded.
WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
CAUTION indicates a potentially hazardous situationwhich, if not avoided,may result in minor or moderate injury.It may also be used to alert against unsafe practices.
DANGER
!
WARNING
!
CAUTION
!
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4
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer.They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Yourmachine’sparts werespecially designedand should only be replaced with Great Plains parts. Always use the model number when ordering parts from your Great Plains dealer.
Record your Model and Date Purchased here for quick reference:
Model:________________________________ Date Purchased:_________________________ Your Great Plains dealer wants you to be
satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service manager.Makesure they are awareof any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or general manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Operating and Assembly Instructions
Operating and Assembly Instructions
5
Most accidents are the result of negligence and carelessness, usually caused by failure of the operator to follow simple but necessary safety precautions.The followingsafety precautions are suggested to help preventsuch accidents. The safe operation of any machinery is a major concern to consumers and manufacturers.Your Flat Fold Marker has been designed with many built-in safety features. However, no one should operate this product before carefully reading this Operators Manual.
General Operation & Repair
1. Never allow the Flat Fold Marker to be
operatedby anyonewho isunfamiliar withthe operation of all functions of the unit. All operators should read and thoroughly understand the instructions given in this manual prior to moving the unit.
2. Makesuresafetyrules areunderstoodbefore
operating machinery or tractor.
3. Never permit any persons other than the
operator to ride on the tractor.
4. Never permit any persons to stand near the
Flat Fold Marker while it is in operation.
5. Regulate your speed to the field conditions,
maintaining complete control at all times.
implements by using suitable supports and block wheels.
13. If a hydraulic leak develops, correct it immediately. Escaping hydraulic oil can have extremely high pressure. A stream of high pressure oil may easily penetrate the skin as with modern needle-less vaccination equipment - but with the exception that hydraulicfluid maycause blood poisoning. It is imperative that the connections are tight and that all lines and pipes are in good condition. If an injury is caused by the escaping hydraulic fluid, see doctor at once!
14. Use a piece of cardboard or wood to detect leaks of hydraulic oil under pressure.
15. Be sure to relieve all hydraulic pressure before disconnecting any lines or pipes between the implement and the tractor hydraulic system. Keepall guards and shields in place.
Transporting
16. Use goodjudgementwhentransporting tractor and implements on the highway. Always maintain complete control of the machine.
17. Limit transport speed to 20 mph. Transport only with a farm tractor of sufficient size and horse power.
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6. After repairing or adjusting, make sure all tools and parts are removed from the implement before attempting to operate it.
7. Do not grease or oil machine while it is in operation.
8. Loosefitting clothing should not be worn as it may catch in moving parts.
9. Never dismount from a moving tractor.
10. Do not leavethe tractor or the implement unattended with the engine running.
11. Do not stand between the tractor and the implement during hitching.
12. Detach and store implements in an area where children normally do not play. Stabilize
18. Always make sure flashing safety lights, “Slow Moving Vehicle” emblem, and reflectors are in place and visible prior to transporting the machine on public roads.
19. Know your state and local laws concerning highway safety and regulations. Comply with these laws when transporting machinery.
20. Use warning flags or approved warning lights at night and during other periods of poor visibility. Do your best to prevent highway accidents
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6
John Deere Dual 750 Marker
See the "Parts Section" of this manual to identify individual components not mentioned in these installation instructions.
1. Placedrill in a loweredfieldposition. Fromeachend of the drill box allow 16 ft. clearance for marker assembly.
Refer to Figure 1
2. Attach the marker first section with mount (4) to the drill frame as illustrated using the 3/4" x 6 1/32" U­bolts (1), 3/4" flat washer (2) and 3/4" locking flange nut (3).
Refer to Figure 2
3. Assemble the marker in a horizontal position, remove the port plugs in the hydraulic cylinder to allow the fold cylinder to be extended. Then fold the firstsection andthe liftlug channel(1) toahorizontal position.
4. With the shear bar positioned towards the front (2), align the holes of the second section with the holes of the lift lug channel (1) and insert the hinge pin (9) and bolt into place with 5/16" x 2" Gr 5 bolt (4) and locknut (5). Also place the 7/16" x 2 1/4" Gr 5 shear bolt (6) in position with lock washer (7) and nut (8).
Refer to Figure 3
5. Placethethird section(1) overtheend ofthesecond section (13) and insert hinge pin (9) through the secondandthirdsection pivot. Secure the hinge pin (9) with 5/16" x 2" long bolt (5) and lock nut (4).
6. Bolt the chain bar weldment (14) to the first section (18) with 3/8" x 3 1/4" long bolt (16) and lock nut (6). The chain bar weldment (14) should pivot freely on the 3/8" bolt (16). Bolt the chain bar (10) to the third section(1) with the3/8" x 11/2" long bolt(8),washer (7) and lock nut (6). The chain bar (10) should pivot freely on the 3/8" bolt (8). Connect the marker chain (2) between the chain bar (10) and chain bar weldment (14) with 5/16" utility clevis (11). With the marker disk adjusted for seeding width and disk touching the ground, adjust chain length to remove the slack. Adjustment should be made at the utility clevis (11) nearest to the drill.
13696
Figure 1
Marker Mount Assembly
13697
Figure 2
Second Section Pivot Assembly
7. Thepurposeof the 3/8" x21/2" long stop bolt(17)is tohold tension onthe marker chain(12) ONLY when the marker is in folded position. Therefore; the 3/8" stop bolt (17) and lock nuts (6) should be positioned in the first section (18) so the head of the stop bolt extends as little as possible. After marker is folded, adjust stop bolt to tighten chain.
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Figure 3
Third Section Pivot and Chain Assembly
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Refer to Figure 4
8. When mounting the marker carrier arm (1), first mount the transport mount arm (2) to the drill frame using 1/2" x 4 1/32" x 7 1/4" long U-bolt (3), flat washers (4), and flanged nuts (5). The transport mount arm should be 50" - 60" awayfrom the box end as shown. Next attach the marker carrier arm (1) to the transport mounting arm (2) using the 1/2" x 2" x 3" long U-bolts (6), flat washers (9) and flanged nuts (7). The marker carrier arm should be set at 31 3/8" - 31 7/8" above the drill frame as shown.
9. Mount the support arm saddle (8) to the marker carrier arm (1) with 1/2" x 2" x 3" long U-bolts (6), and flanged nuts (7). The support saddle should be centered under the marker chain and the square tube of the second section, when folded to prevent wear.The support arm should support the second section parallel with the seed box lid. Adjustment can be made by loosening the U -bolts that clamp the marker carrier and slide marker carrier (1) up or down to parallel the marker with the drill box lid.
Operating and Assembly Instructions
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Figure 4
Marker Support Assembly
7
Refer to Figure 5
10. Fold the marker to transport position. With the marker chain (12) in the slot of the support arm saddle, take up the slack in the marker chain by threading 3/8"x2 1/2" long stop bolt (17) out against the chain barweldment (14), lockthisstop bolt in position with the two lock nuts (6).
11. The marker blade comes factory assembled. The width of the mark that the blade makes can be adjusted by changing the angle of the blade.This is done by loosening the two 1/2" bolts in the blade adjuster, pivoting the blade to the preferred angle and tightening the bolts.
Refer to Figure 6
12. If desired, the angle ofthe bladecan bereversedby turning the blade adjuster upside down and reversingthe blade so the depth band is on the inside.
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Figure 5
Blade Adjustment
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Figure 6
Reversed Blade Adjustment
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