Page 1
7. Parts & Assembly
Table of contents
General Assembly ................... 32
3m (3 Tine) Complete Machine............. 32
3m (5 Tine) Complete Machine............. 34
3.5m Complete Machine ...................... 36
4.0m Complete Machine ...................... 38
3m (3 Tine) Mainframe Assembly ......... 40
3m (5 Tine) Mainframe Assembly ......... 42
3.5m Mainframe Assembly ................... 44
4.0m Mainframe Assembly ................... 46
Tines ........................................ 48
Tine Assembly ...................................... 48
Double Disc Roll ....................... 50
Double Disc Pillar Assembly ................ 50
Double Disc Axle Assembly 6 Rings .... 52
Double Disc Axle Assembly 7 Rings .... 54
Double Disc Axle Assembly 8 Rings .... 56
Double Disc Axle Assembly 9 Rings .... 58
DD Scraper Assembly (Long).............. 60
DD Scraper Assembly (Short) ............. 62
7. Parts & Assembly
Hydraulics ................................ 64
3m (3 Tine) Hydraulic Components ....... 64
3m (3 Tine) Hydraulic Hose Layout ....... 66
3m (5 Tine) Hydraulic Components ....... 68
3m (5 Tine) Hydraulic Hose Layout ....... 70
3.5m Hydraulic Components ................ 72
3.5m Hydraulic Hose Layout ................. 74
4.0m Hydraulic Components ................ 76
4.0m Hydraulic Hose Layout ................. 78
Tine Manifold Block .............................. 80
Stickers.................................... 82
3m (3 Tine) Sticker Layout .................... 82
3m (5 Tine) Sticker Layout .................... 84
3.5m Sticker Layout.............................. 86
4.0m Sticker Layout.............................. 88
Parts Reference Table ............ 90
Operating Instructions
31Hydraulic Reset Flatliner
Page 2
7. Parts & Assembly
A
AS3330
PJG
12/12/2007
TRIP RESET
Hydraulic Reset Flatliner
32
Operating Instructions
GENERAL ASSEMBLY - 3.0m 3 TINE
Page 3
7. Parts & Assembly
AS3330
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0642 AXLE ASSEMBLY - DD600 7 RINGS 1
AS0665 AXLE ASSEMBLY - DD600 6 RINGS 1
AS0787 SCRAPER ASSEMBLY LONG DD600 8
AS0788 SCRAPER ASSEMBLY SHORT DD600 4
AS0923 TINE ASSEMBLY SHEAR TYPE 3
AS3334 TOP FRAME ASSEMBLY 3.0m 3 TINE 1
AS3349 3.0m 3 TINE - HYD. COMPONENT S 1
AS3353 STICKER ASSEMBLY 3.0m 3 TINE 1
GENERAL ASSEMBLY - 3.0m 3 TINE
Operating Instructions
33Hydraulic Reset Flatliner
Page 4
7. Parts & Assembly
AAS3331
PJG
12/12/2007
HYDRAULIC RESET
Hydraulic Reset Flatliner
34
Operating Instructions
GENERAL ASSEMBLY - 3.0m 5 TINE
Page 5
7. Parts & Assembly
AS3331
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0642 AXLE ASSEMBLY - DD600 7 RINGS 1
AS0665 AXLE ASSEMBLY - DD600 6 RINGS 1
AS0787 SCRAPER ASSEMBLY LONG DD600 8
AS0788 SCRAPER ASSEMBLY SHORT DD600 4
AS0923 TINE ASSEMBLY SHEAR TYPE 5
AS3335 3.0m 5 TINE TOP FRAME ASSEMBLY 1
AS3350 3.0m 5 TINE - HYD. COMPONENT S 1
AS3354 STICKER ASSEMBLY 3.0m 5 TINE 1
GENERAL ASSEMBLY - 3.0m 5 TINE
Operating Instructions
35Hydraulic Reset Flatliner
Page 6
7. Parts & Assembly
A
AS3332
PJG
12/12/2007
HYDRAULIC RESET
Hydraulic Reset Flatliner
36
Operating Instructions
GENERAL ASSEMBLY - 3.5m 5 TINE
Page 7
7. Parts & Assembly
AS3332
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0642 AXLE ASSEMBLY - DD600 7 RINGS 1
AS0684 AXLE ASSEMBLY - DD600 8 RINGS 1
AS0787 SCRAPER ASSEMBLY LONG DD600 10
AS0788 SCRAPER ASSEMBLY SHORT DD600 4
AS0923 TINE ASSEMBLY SHEAR TYPE 5
AS3336 3.5m 5 TINE TOP FRAME ASSEMBLY 1
AS3351 3.5m 5 TINE - HYD. COMPONENT S 1
AS3355 STICKER ASSEMBLY 3.5m 5 TINE 1
GENERAL ASSEMBLY - 3.5m 5 TINE
Operating Instructions
37Hydraulic Reset Flatliner
Page 8
7. Parts & Assembly
A
AS3333
PJG
12/12/2007
HYDRAULIC RESET
Hydraulic Reset Flatliner
38
Operating Instructions
GENERAL ASSEMBLY - 4.0m 5 TINE
Page 9
7. Parts & Assembly
AS3353
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0684 AXLE ASSEMBLY - DD600 8 RINGS 1
AS0773 AXLE ASSEMBLY - DD600 9 RINGS 1
AS0787 SCRAPER ASSEMBLY LONG DD600 12
AS0788 SCRAPER ASSEMBLY SHORT DD600 4
AS0923 TINE ASSEMBLY SHEAR TYPE 5
AS3337 TOP FRAME ASSEMBLY 4.0m 5 TINE 1
AS3352 4.0m 5 TINE - HYD. COMPONENT S 1
AS3356 STICKER ASSEMBLY 4.0m 5 TINE 1
GENERAL ASSEMBLY - 4.0m 5 TINE
P16226
Operating Instructions
39Hydraulic Reset Flatliner
Page 10
7. Parts & Assembly
A
AS3334
PJG
10/01/2008
A
TRIP RESET
Hydraulic Reset Flatliner
40
Operating Instructions
A
TOP FRAME ASSEMBLY 3.0m 3 TINE
Page 11
7. Parts & Assembly
AS3334
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 6
P02010 NUT LOCK M24 3
P02011 NUT LOCK M30 3
P02035 WASHER SPRING M10 4
P02486 R CLIP Ø7x170 3
P02600 WASHER FLAT M10 4
P02604 WASHER FLAT M24 Ø50 3
P02608 WASHER FLAT M30 3
P05122 SERIAL PLATE 1
P05535 WASHER FLAT M8 10
P06403 BOLT M10x20 GR. 8.8 2
P08817 WASHER SPRING M8 10
P08920 CAPSCREW M8x35 GR10.9 2
P08982 PIN Ø31.75x135 1
P08983 PIN Ø36x140 2
P09074 BOLT M30x210 GRS GR. 8.8 3
P09092 HOSE STOWAGE PLATE 1
P09597 BOLT M8x25 GR. 8.8 8
P14520 BOLT M10x70 GR8.8 2
P16145 FLAT LINER 3m 3 TINE TOP FRAME 1
P16149 BOLT M24x207 GRS 3
3m 3 TINE T OP FR AME ASSEMBLY
Operating Instructions
41Hydraulic Reset Flatliner
Page 12
7. Parts & Assembly
A
AS3335
PJG
10/01/2008
A
TRIP RESET
Hydraulic Reset Flatliner
42
Operating Instructions
A
3.0m 5 TINE TOP FRAME ASSEMBLY
Page 13
7. Parts & Assembly
AS3335
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 10
P02010 NUT LOCK M24 5
P02011 NUT LOCK M30 5
P02035 WASHER SPRING M10 4
P02486 R CLIP Ø7x170 3
P02600 WASHER FLAT M10 4
P02604 WASHER FLAT M24 Ø50 5
P02608 WASHER FLAT M30 5
P05122 SERIAL PLATE 1
P05535 WASHER FLAT M8 10
P06403 BOLT M10x20 GR. 8.8 2
P08817 WASHER SPRING M8 10
P08920 CAPSCREW M8x35 GR10.9 2
P08982 PIN Ø31.75x135 1
P08983 PIN Ø36x140 2
P09074 BOLT M30x210 GRS GR. 8.8 5
P09092 HOSE STOWAGE PLATE 1
P09597 BOLT M8x25 GR. 8.8 8
P14520 BOLT M10x70 GR8.8 2
P16146 FLAT LINER 3m 5 TINE TOP FRAME 1
P16149 BOLT M24x207 GRS 5
3.0m 5 TINE T OP FRAME ASSEMBLY
Operating Instructions
43Hydraulic Reset Flatliner
Page 14
7. Parts & Assembly
A
A
AS3336
PJG
10/01/2008
A
TRIP RESET
Hydraulic Reset Flatliner
44
Operating Instructions
3.5m 5 TINE TOP FRAME ASSEMBLY
Page 15
7. Parts & Assembly
AS3336
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 10
P02010 NUT LOCK M24 5
P02011 NUT LOCK M30 5
P02035 WASHER SPRING M10 4
P02486 R CLIP Ø7x170 3
P02600 WASHER FLAT M10 4
P02604 WASHER FLAT M24 Ø50 5
P02608 WASHER FLAT M30 5
P05122 SERIAL PLATE 1
P05535 WASHER FLAT M8 10
P06403 BOLT M10x20 GR. 8.8 2
P08817 WASHER SPRING M8 10
P08920 CAPSCREW M8x35 GR10.9 2
P08982 PIN Ø31.75x135 1
P08983 PIN Ø36x140 2
P09074 BOLT M30x210 GRS GR. 8.8 5
P09092 HOSE STOWAGE PLATE 1
P09597 BOLT M8x25 GR. 8.8 8
P14520 BOLT M10x70 GR8.8 2
P16147 FLAT LINER 3.5m 5 T INE T OP FRAME 1
P16149 BOLT M24x207 GRS 5
3.5m 5 TINE T OP FRAME ASSEMBLY
Operating Instructions
45Hydraulic Reset Flatliner
Page 16
7. Parts & Assembly
A
AS3337
PJG
10/01/2008
A
TRIP RESET
Hydraulic Reset Flatliner
46
Operating Instructions
A
TOP FRAME ASSEMBLY 4.0m 5 TINE
Page 17
7. Parts & Assembly
AS3337
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00071 NIPPLE - GREASE 10
P02010 NUT LOCK M24 5
P02011 NUT LOCK M30 5
P02035 WASHER SPRING M10 4
P02486 R CLIP Ø7x170 3
P02600 WASHER FLAT M10 4
P02604 WASHER FLAT M24 Ø50 5
P02608 WASHER FLAT M30 5
P05122 SERIAL PLATE 1
P05535 WASHER FLAT M8 10
P06403 BOLT M10x20 GR. 8.8 2
P08817 WASHER SPRING M8 10
P08920 CAPSCREW M8x35 GR10.9 2
P08982 PIN Ø31.75x135 1
P08983 PIN Ø36x140 2
P09074 BOLT M30x210 GRS GR. 8.8 5
P09092 HOSE STOWAGE PLATE 1
P09597 BOLT M8x25 GR. 8.8 8
P14520 BOLT M10x70 GR8.8 2
P16148 FLAT LINER - 5 LEG 4m TOPFRAME 1
P16149 BOLT M24x207 GRS 5
4.0m 5 TINE T OP FRAME ASSEMBLY
Operating Instructions
47Hydraulic Reset Flatliner
Page 18
7. Parts & Assembly
C
AS0923
ARH
19/10/2004
Hydraulic Reset Flatliner
48
Operating Instructions
TINE ASSEMBLY SHEAR TYPE
Page 19
7. Parts & Assembly
AS0923
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00007 BOLT M16x40 GR. 8.8 1
P00071 NIPPLE - GREASE 1
P01358 NUT PLAIN M16 1
P01646 BUSH SPRUNG - Ø40xØ32x32 2
P01901 BOLT M16x80 GR. 8.8 2
P02008 NUT LOCK M16 3
P02010 NUT LOCK M24 1
P02038 WASHER SPRING M16 1
P02481 ROLL PIN Ø16x40 2
P02602 WASHER FLAT M16 3
P02604 WASHER FLAT M24 Ø50 1
P09060 WING - PROLIFT LOW 1
P09075 BOLT M24x125 GRS 1
P09148 POINT - PROLIFT CrFe 1
P09157 SHEAR TYPE TRIP ARM 1
P09161 PIN Ø25x72 1
P09166 LYNCH PIN CAT 2 LOCKIN G 1
P09270 BOLT M16x90 GR. 8.8 1
P10392 WING - PROLIFT 250mm 1
P10490 TINE - SHEAR TYPE TINE 1
P12018 WEARSHIN PROLIFT REVERSIBLE 1
P11181 WEAR SHROUD 1
SHEAR TYPE TRIP RESET TINE
Operating Instructions
49Hydraulic Reset Flatliner
Page 20
7. Parts & Assembly
C
AS0658
ARH
23/04/2004
Hydraulic Reset Flatliner
50
Operating Instructions
PILLAR ASSEMBLY DD600
Page 21
7. Parts & Assembly
AS0658
PILLAR ASS E M BLY
DD600 + 700
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P07696 PRESS ROLL PILLAR 1
P05431 BEARING - PRESSED STEEL 1
P08276 GREASE PIPE 1
P08450 BEARING GU ARD 1
P08298 SPACER 10mm 2
P00057 BOLT M16x60 GR. 8.8 2
P02602 WASHER FLAT M16 4
P02008 NUT LOCK M16 4
P01704 BOLT M16x50 GR. 8.8 2
P02603 WASHER FLAT M20 4
P02009 NUT LOCK M20 4
P01619 BOLT U M20 GR 8.8 145x172 2
Operating Instructions
51Hydraulic Reset Flatliner
Page 22
7. Parts & Assembly
B
AS0665
ARH
26/04/2004
Hydraulic Reset Flatliner
52
Operating Instructions
AXLE ASSEMBLY - DD600 6 RINGS
Page 23
7. Parts & Assembly
AS0665
AXLE ASSEMBLY DD600
6 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07728 AXLE Ø60x1369 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 12
P08191 DD 600 - INT ERNAL SPACER 6
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 3
P02489 PIN SPLIT Ø10x100 1
P01698 NUT CAST LE M60 1
Operating Instructions
53Hydraulic Reset Flatliner
Page 24
7. Parts & Assembly
B
AS0642
ARH
26/04/2004
Hydraulic Reset Flatliner
54
Operating Instructions
AXLE ASSEMBLY - DD600 7 RINGS
Page 25
7. Parts & Assembly
AS0642
AXLE ASSEMBLY DD600
7 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07729 AXLE Ø60x1623 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 14
P08191 DD 600 - INT ERNAL SPACER 7
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 4
P02489 PIN SPLIT Ø10x100 1
P01698 NUT CAST LE M60 1
Operating Instructions
55Hydraulic Reset Flatliner
Page 26
7. Parts & Assembly
ARH
BAS0684
26/04/2004
Hydraulic Reset Flatliner
56
Operating Instructions
AXLE ASSEMBLY - DD600 8 RINGS
Page 27
7. Parts & Assembly
AS0684
AXLE ASSEMBLY DD600
8 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07730 AXLE Ø60x1837 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 16
P08191 DD 600 - INT ERNAL SPACER 8
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 5
P02489 PIN SPLIT Ø10x100 1
P01698 NUT CAST LE M60 1
Operating Instructions
57Hydraulic Reset Flatliner
Page 28
7. Parts & Assembly
B
AS0773
ARH
26/04/2004
Hydraulic Reset Flatliner
58
Operating Instructions
AXLE ASSEMBLY - DD600 9 RINGS
Page 29
7. Parts & Assembly
AS0773
AXLE ASSEMBLY DD600
9 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07731 AXLE Ø60x2071 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 18
P08191 DD 600 - INT ERNAL SPACER 9
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 6
P02489 PIN SPLIT Ø10x100 1
P01698 NUT CAST LE M60 1
Operating Instructions
59Hydraulic Reset Flatliner
Page 30
7. Parts & Assembly
A
AS0787
ARH
08/10/2004
SOLO
Hydraulic Reset Flatliner
60
Operating Instructions
SCRAPER ASSEMBLY LONG DD600
Page 31
7. Parts & Assembly
AS0787
SCRAPER ASSEMBLY
LONG DD600
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P07736 SCRAPER STEM 1
P08601 SCRAPER PLATE DD RING LONG 1
P04179 WASHER FLAT M12 Ø38 2
P00003 BOLT M12x40 GR. 8.8 2
P02601 WASHER FLAT M12 2
P02007 NUT LOCK M12 2
P02602 WASHER FLAT M16 4
P02008 NUT LOCK M16 4
P01613 BOLT U M16 GR 8.8 100x78 2
Operating Instructions
61Hydraulic Reset Flatliner
Page 32
7. Parts & Assembly
A
AS0788
ARH
08/10/2004
SOLO
Hydraulic Reset Flatliner
62
Operating Instructions
SCRAPER ASSEMBLY SHORT DD600
Page 33
7. Parts & Assembly
AS0788
SCRAPER ASSEMBLY SHORT
DD 600
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P07736 SCRAPER STEM 1
P08607 SCRAPER PLATE DD RING SHORT 1
P04179 WASHER FLAT M12 Ø38 2
P00003 BOLT M12x40 GR. 8.8 2
P02601 WASHER FLAT M12 2
P02007 NUT LOCK M12 2
P02602 WASHER FLAT M16 4
P02008 NUT LOCK M16 4
P01613 BOLT U M16 GR 8.8 100x78 2
Operating Instructions
63Hydraulic Reset Flatliner
Page 34
7. Parts & Assembly
A
AS3349
PJG
10/01/2008
A
A2
HYDRAULIC RESET
T
A1
A
B
B1
B2
Hydraulic Reset Flatliner
64
Operating Instructions
3.0m 3 TINE - HYD. COMPONENTS
Page 35
7. Parts & Assembly
AS3349
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00200 BANJO BLOCK ½" BSP 6
P00201 BANJ O BOLT ½" BSP 6
P00203 ADAPTOR MALE-MALE ½" BSP 10
P00205 QUICK RELEASE MALE - ½" BSP 3
P00206 ADAPTOR MALE-FEM ½" BSP 1
P02263 DOWT Y SEAL ½" BSP 22
P02734 ELBOW MALE-FEM COMPACT ½" BSP 1
P02735 BULKHEAD ½" BSP 1
P02741 DOWT Y SEAL ¼" BSP 7
P03061 CHECK VALVE 1/2"BSP - 20 BAR 1
P03685 ADAPTOR M½"-M¼" BSP 5
P03686 ADAPTOR MALE - MALE ½"-3/8" BSP 6
P03687 DOWT Y SEAL 3/8" BSP 10
P06217 ADAPTOR T SFOE ½" BSP 1
P06220 ADAPTOR 1/4" MALE - 1/4" FEMALE BSP 4
P06287 1/4"BSP MALE - FEMAL 1
P07977 BLANKING PLUG 3/8" BSP 4
P08606 CYLINDER - Ø63x100 - 40 3
P08837 ACCUMULAT OR 2L PISTON 80b 2
P08838 ACCUMULAT OR 1.4L DIAPHRAGM 10b 1
P09078 MANIFOLD - T INE CONTROL 1
P09079 MANIFOLD DISTRIBUTION 1
P09108 ACCUMULAT OR CLAMP 4
P09116 GAUGE ADAPTER 1/4" x 1/4" BSP 2
P09117 PRESSURE GAUGE 250BAR 2
3.0m 3 - TINE HYD . COMPONENTS
Operating Instructions
65Hydraulic Reset Flatliner
Page 36
7. Parts & Assembly
A
AS3358
A
T
B
PJG
10/01/2008
B2
A2
HYDRAULIC RESET
CYLINDER SIDE
ROD SIDE
Hydraulic Reset Flatliner
66
Operating Instructions
3.0m 3 TINE - HYD. HOSE LAYOUT
Page 37
7. Parts & Assembly
AS3358
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00179 1525MM 1/2" BSP ST R FEM - ST R FEM 1
P07952 2000MM 1/2" BSP ST R FEM - ST R FEM 2
P07995 1600MM 1/2" BSP ST R FEM - 90° SWEPT FEM 2
P09970 820MM 1/2" BSP STR FEM - STR FEM 3
P10320 360MM 1/" BSP ST R FEM - 90° SWEPT FEM 1
P13610 1850MM 1/2" BSP ST R FEM - SR T FEM 2
P14621 650MM 1/2" BSP STR FEM - STR FEM 1
P16233 700MM 1/2" BSP 90° - 45° 2
3.0m 3 TINE - HYD. HOSE LAYOUT
Operating Instructions
67Hydraulic Reset Flatliner
Page 38
7. Parts & Assembly
A
AS3350
PJG
10/01/2008
T
HYDRAULIC RESET
A
A1
A
B1
B2
A2
B
Hydraulic Reset Flatliner
68
Operating Instructions
3.0m 5 TINE - HYD. COMPONENTS
Page 39
7. Parts & Assembly
AS3350
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00200 BANJO BLOCK ½" BSP 10
P00201 BANJ O BOLT ½" BSP 10
P00203 ADAPTOR MALE-MALE ½" BSP 10
P00205 QUICK RELEASE MALE - ½" BSP 3
P00206 ADAPTOR MALE-FEM ½" BSP 1
P02263 DOWT Y SEAL ½" BSP 30
P02734 ELBOW MALE-FEM COMPACT ½" BSP 1
P02735 BULKHEAD ½" BSP 1
P02741 DOWT Y SEAL ¼" BSP 7
P03061 CHECK VALVE 1/2"BSP - 20 BAR 1
P03685 ADAPTOR M½"-M¼" BSP 5
P03686 ADAPTOR MALE - MALE ½"-3/8" BSP 6
P03687 DOWT Y SEAL 3/8" BSP 10
P06217 ADAPTOR T SFOE ½" BSP 1
P06220 ADAPTOR 1/4" MALE - 1/4" FEMALE BSP 4
P06287 1/4"BSP MALE - FEMAL 1
P07977 BLANKING PLUG 3/8" BSP 4
P08606 CYLINDER - Ø63x100 - 40 5
P08837 ACCUMULAT OR 2L PISTON 80b 2
P08838 ACCUMULAT OR 1.4L DIAPHRAGM 10b 1
P09078 MANIFOLD - T INE CONTROL 1
P09079 MANIFOLD DISTRIBUTION 1
P09108 ACCUMULAT OR CLAMP 4
P09116 GAUGE ADAPTER 1/4" x 1/4" BSP 2
P09117 PRESSURE GAUGE 250BAR 2
3.0m 5 TINE - HYD. COMPONENTS
Operating Instructions
69Hydraulic Reset Flatliner
Page 40
7. Parts & Assembly
A
AS3359
CYLINDER SIDE
ROD SIDE
PJG
10/01/2008
T
B2
A
B
A2
HYDRAULIC RESET
Hydraulic Reset Flatliner
70
Operating Instructions
3.0m 5 TINE - HYD. HOSE LAYOUT
Page 41
7. Parts & Assembly
AS3359
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00179 1525MM 1/2" BSP ST R FEM - ST R FEM 1
P07952 2000MM 1/2" BSP ST R FEM - ST R FEM 2
P07995 1600MM 1/2" BSP ST R FEM - 90° SWEPT FEM 2
P09970 820MM 1/2" BSP STR FEM - STR FEM 3
P10320 360MM 1/" BSP ST R FEM - 90° SWEPT FEM 1
P13610 1850MM 1/2" BSP ST R FEM - SR T FEM 2
P13729 1800MM 1/2" BSP ST R FEM - ST R FEM 2
P14621 650MM 1/2" BSP STR FEM - STR FEM 1
P16233 700MM 1/2" BSP 90° - 45° 2
P16234 1650MM 1/2" BSP ST R FEM - ST R FEM 2
3.0m 5 TINE - HYD HOSE LAYOUT
Operating Instructions
71Hydraulic Reset Flatliner
Page 42
7. Parts & Assembly
A
AS3351
PJG
10/01/2008
A
A2
B2
T
HYDRAULIC RESET
A1
A
B1
B
Hydraulic Reset Flatliner
72
Operating Instructions
3.5m 5 TINE - HYD. COMPONENTS
Page 43
7. Parts & Assembly
AS3351
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00200 BANJO BLOCK ½" BSP 10
P00201 BANJ O BOLT ½" BSP 10
P00203 ADAPTOR MALE-MALE ½" BSP 10
P00205 QUICK RELEASE MALE - ½" BSP 3
P00206 ADAPTOR MALE-FEM ½" BSP 1
P02263 DOWT Y SEAL ½" BSP 30
P02734 ELBOW MALE-FEM COMPACT ½" BSP 1
P02735 BULKHEAD ½" BSP 1
P02741 DOWT Y SEAL ¼" BSP 7
P03061 CHECK VALVE 1/2"BSP - 20 BAR 1
P03685 ADAPTOR M½"-M¼" BSP 5
P03686 ADAPTOR MALE - MALE ½"-3/8" BSP 6
P03687 DOWT Y SEAL 3/8" BSP 10
P06217 ADAPTOR T SFOE ½" BSP 1
P06220 ADAPTOR 1/4" MALE - 1/4" FEMALE BSP 4
P06287 1/4"BSP MALE - FEMAL 1
P07977 BLANKING PLUG 3/8" BSP 4
P08606 CYLINDER - Ø63x100 - 40 5
P08837 ACCUMULAT OR 2L PISTON 80b 2
P08838 ACCUMULAT OR 1.4L DIAPHRAGM 10b 1
P09078 MANIFOLD - T INE CONTROL 1
P09079 MANIFOLD DISTRIBUTION 1
P09108 ACCUMULAT OR CLAMP 4
P09116 GAUGE ADAPTER 1/4" x 1/4" BSP 2
P09117 PRESSURE GAUGE 250BAR 2
3.5m 5 TINE HYD. COMPNENTS
Operating Instructions
73Hydraulic Reset Flatliner
Page 44
7. Parts & Assembly
A
AS3360
ROD SIDE
CYLINDER SIDE
PJG
10/01/2008
T
B2
A
B
A2
HYDRAULIC RESET
Hydraulic Reset Flatliner
74
Operating Instructions
3.5m 5 TINE - HYD. HOSE LAYOUT
Page 45
7. Parts & Assembly
AS3360
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00179 1525MM 1/2" BSP ST R FEM - ST R FEM 1
P07995 1600MM 1/2" BSP ST R FEM - 90° SWEPT FEM 2
P09970 820MM 1/2" BSP STR FEM - STR FEM 3
P10203 2500MM 1/2" BSP ST R FEM - ST R FEM 2
P10320 360MM 1/" BSP ST R FEM - 90° SWEPT FEM 1
P13526 2750MM 1/2" BSP ST R FEM - ST R FEM 2
P14621 650MM 1/2" BSP STR FEM - STR FEM 1
P16233 700MM 1/2" BSP 90° - 45° 2
P16234 1650MM 1/2" BSP ST R FEM - ST R FEM 2
P13610 1850MM 1/2" BSP ST R FEM - SR T FEM 2
3.5m 5 TINE - HYD. HOSE LAYOUT
Operating Instructions
75Hydraulic Reset Flatliner
Page 46
7. Parts & Assembly
A
AS3352
PJG
10/01/2008
T
HYDRAULIC RESET
A1
A
A
A2
B1
B2
B
Hydraulic Reset Flatliner
76
Operating Instructions
4.0m 5 TINE - HYD. COMPONENTS
Page 47
7. Parts & Assembly
AS3352
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00200 BANJO BLOCK ½" BSP 10
P00201 BANJ O BOLT ½" BSP 10
P00203 ADAPTOR MALE-MALE ½" BSP 10
P00205 QUICK RELEASE MALE - ½" BSP 3
P00206 ADAPTOR MALE-FEM ½" BSP 1
P02263 DOWT Y SEAL ½" BSP 30
P02734 ELBOW MALE-FEM COMPACT ½" BSP 1
P02735 BULKHEAD ½" BSP 1
P02741 DOWT Y SEAL ¼" BSP 7
P03061 CHECK VALVE 1/2"BSP - 20 BAR 1
P03685 ADAPTOR M½"-M¼" BSP 5
P03686 ADAPTOR MALE - MALE ½"-3/8" BSP 6
P03687 DOWT Y SEAL 3/8" BSP 10
P06217 ADAPTOR T SFOE ½" BSP 1
P06220 ADAPTOR 1/4" MALE - 1/4" FEMALE BSP 4
P06287 1/4"BSP MALE - FEMAL 1
P07977 BLANKING PLUG 3/8" BSP 4
P08606 CYLINDER - Ø63x100 - 40 5
P08837 ACCUMULAT OR 2L PISTON 80b 2
P08838 ACCUMULAT OR 1.4L DIAPHRAGM 10b 1
P09078 MANIFOLD - T INE CONTROL 1
P09079 MANIFOLD DISTRIBUTION 1
P09108 ACCUMULAT OR CLAMP 4
P09116 GAUGE ADAPTER 1/4" x 1/4" BSP 2
P09117 PRESSURE GAUGE 250BAR 2
4.0m 5 TINE HYD . COMPONENT S
Operating Instructions
77Hydraulic Reset Flatliner
Page 48
7. Parts & Assembly
CYLINDER SIDE
A
AS3361
ROD SIDE
PJG
10/01/2008
T
B2
A
B
A2
HYDRAULIC RESET
Hydraulic Reset Flatliner
78
Operating Instructions
4.0m 5 TINE - HYD. HOSE LAYOUT
Page 49
7. Parts & Assembly
AS3361
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00179 1525MM 1/2" BSP ST R FEM - ST R FEM 1
P07995 1600MM 1/2" BSP ST R FEM - 90° SWEPT FEM 2
P09970 820MM 1/2" BSP STR FEM - STR FEM 3
P10320 360MM 1/" BSP ST R FEM - 90° SWEPT FEM 1
P13526 2750MM 1/2" BSP ST R FEM - ST R FEM 2
P13610 1850MM 1/2" BSP ST R FEM - SR T FEM 2
P13723 3050MM 1/2" BSP ST R FEM - ST R FEM 2
P14621 650MM 1/2" BSP STR FEM - STR FEM 1
P16233 700MM 1/2" BSP 90° - 45° 2
P16234 1650MM 1/2" BSP ST R FEM - ST R FEM 2
4.0m 5 TINE - HYD HOSE LAYOUT
Operating Instructions
79Hydraulic Reset Flatliner
Page 50
7. Parts & Assembly
TYPE: RELIEF VALVE (FAIL SAFE)
REF: T
STAMP ID: RDBA LAN (T)
FACTORY SET: 190-220 BAR
TURNING CLOCKWISE: INCREASES PRESSURE
ADJUSTING VALVE SETTINGS
READ MANUAL BEFORE
AAS3418
ISSUE
ASSEMBLY
GAUGE A
FROM SERIAL NO. TO SERI AL NO.
TRIP RESET
MOUNTING FACE
FRONT OF
PART NO.
TYPE: PRE-CHARGE VALVE
STAMP ID: CCCA LIN
REF: Z
FACTORY SET: 10 BAR (GAUGE A)
90 BAR (GAUGE B)
TURNING CLOCKWISE: REDUCES PRESSURE
PJG
05/03/2008
GAUGE B
DATE:-
DRAWN:-
© 2008
SIMBA
TRIP RESET
MACHINE:-
TYPE: RELIEF VALVE (ACCUMULATOR)
STAMP ID: RDBA LBN
REF: X
Hydraulic Reset Flatliner
80
FACTORY SET: 90 BAR (GAUGE A)
STONY CONDITIONS: 120 BAR MAX
TURNING CLOCKWISE: INCREASES PRESSURE
Operating Instructions
PILOT CHECK VALVE
REQUIRES NO
OPERATOR ADJUSTMENT
TYPE: FLOW CONTROL
STAMP ID: NCBB LCN
REF: Y
TURNING CLOCKWISE: DECREASES FLOW
DESCRIPTION:-
TINE MANIFOLD PORT ID DRAWING
Page 51
7. Parts & Assembly
Operating Instructions
81Hydraulic Reset Flatliner
Page 52
7. Parts & Assembly
Hydraulic Reset Flatliner
82
Operating Instructions
Page 53
7. Parts & Assembly
AS3353
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P08923 DECAL - DD SMALL 2
P11641 DECAL - LEAKING OIL 1
P11642 DECAL - ATTENT ION 1
P11643 DECAL - FALLING WINGS 1
P11644 DECAL - DO NOT RIDE 1
P11645 DECAL - HAND T RAP 3
P11694 DECAL - GREASE 10 HOU RS 4
P11695 DECAL - GREASE 50 HOU RS 6
P11697 DECAL - ANT I T AMPER 1
P11700 DECAL - MADE GREAT 1
P12558 DECAL - AXLE TENSION 2
P13387 DECAL - SIMBA 85x150 6
P15256 DECAL - 3.0m 2
P15258 DECAL - RED ST RIPE 2
P15260 DECAL - RED FLASH 2
P15869 DECAL - CHAIN DOWN LIFT 6
P16212 DECAL - TRIP RESET TINE 2
STICKER ASSEMBLY - 3.0m 3 TINE
Operating Instructions
83Hydraulic Reset Flatliner
Page 54
7. Parts & Assembly
Hydraulic Reset Flatliner
84
Operating Instructions
Page 55
7. Parts & Assembly
AS3354
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P08923 DECAL - DD SMALL 2
P11641 DECAL - LEAKING OIL 1
P11642 DECAL - ATTENT ION 1
P11643 DECAL - FALLING WINGS 1
P11644 DECAL - DO NOT RIDE 1
P11645 DECAL - HAND T RAP 5
P11694 DECAL - GREASE 10 HOU RS 4
P11695 DECAL - GREASE 50 HOU RS 10
P11697 DECAL - ANT I T AMPER 1
P11700 DECAL - MADE GREAT 1
P12558 DECAL - AXLE TENSION 2
P13387 DECAL - SIMBA 85x150 6
P15256 DECAL - 3.0m 2
P15258 DECAL - RED ST RIPE 2
P15260 DECAL - RED FLASH 2
P15869 DECAL - CHAIN DOWN LIFT 6
P16212 DECAL - TRIP RESET TINE 2
STICKER ASSEMBLY - 3.0m 5 TINE
Operating Instructions
85Hydraulic Reset Flatliner
Page 56
7. Parts & Assembly
Hydraulic Reset Flatliner
86
Operating Instructions
Page 57
7. Parts & Assembly
AS3355
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P08923 DECAL - DD SMALL 2
P11641 DECAL - LEAKING OIL 1
P11642 DECAL - ATTENT ION 1
P11643 DECAL - FALLING WINGS 1
P11644 DECAL - DO NOT RIDE 1
P11645 DECAL - HAND T RAP 5
P11694 DECAL - GREASE 10 HOU RS 4
P11695 DECAL - GREASE 50 HOU RS 10
P11697 DECAL - ANT I T AMPER 1
P11700 DECAL - MADE GREAT 1
P12558 DECAL - AXLE TENSION 2
P13387 DECAL - SIMBA 85x150 6
P15258 DECAL - RED ST RIPE 2
P15260 DECAL - RED FLASH 2
P15354 DECAL - 3.5m 2
P15869 DECAL - CHAIN DOWN LIFT 6
P16212 DECAL - TRIP RESET TINE 2
STICKER ASSEMBLY - 3.5m 5 TINE
Operating Instructions
87Hydraulic Reset Flatliner
Page 58
7. Parts & Assembly
Hydraulic Reset Flatliner
88
Operating Instructions
Page 59
7. Parts & Assembly
AS3356
ITEM PART NO DESCRIPTION QTY COMMENTS
P08923 DECAL - DD SMALL 2
1
P11641 DECAL - LEAKING OIL 1
2
P11642 DECAL - ATTENTION 1
3
P11643 DECAL - FALLING WINGS 1
4
P11644 DECAL - DO NOT RIDE 1
5
P11645 DECAL - HAND T RAP 5
6
P11694 DECAL - GREASE 10 HOURS 4
7
P11695 DECAL - GREASE 50 HOURS 10
8
P11697 DECAL - ANTI TAMPER 1
9
P11700 DECAL - MADE GREAT 1
10
P12558 DECAL - AXLE TENSION 2
11
P13387 DECAL - SIMBA 85x150 6
12
P15257 DECAL - 4.0m 2
13
P15258 DECAL - RED STRIPE 2
14
P15260 DECAL - RED FLASH 2
15
P15869 DECAL - CHAIN DOWN LIFT 6
16
P16212 DECAL - TRIP RESET TINE 2
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
STICKER ASSEMBLY - 4.0m 5 TINE
Operating Instructions
89Hydraulic Reset Flatliner
Page 60
7. Parts & Assembly
4.0m
5 TINE
3.5m
5 TINE
MODEL
3.0m
5 TINE
HYDRAULIC RESET FLATLINER
3.0m
PART
3 TINE
P10487 3555
NUMBER
HYDRAULIC TRIP TINE ELEMENTS
TINE - PINNED SHIN
PART DESCRIPTION
POINT P09148 3 5 5 5
WEAR SHIN - NON REVERSIBLE P10391 3 5 5 5
P10490 3555
ROLL SCRAPERS
HYDRAULIC TRIP & SHEAR TINE ELEMENTS
TINE - SHEAR TYPE
ROLL PIN Ø16x40 P02481 6 10 10 10
WING - PROLIFT LOW P09060 3 5 5 5
WING - PROLIFT 250mm P10392 3 5 5 5
WING - PROLIFT 350mm (OPTIONAL) P10411 3 5 5 5
WEAR SHROUD P11181 3 5 5 5
BOLT M16x40 P00007 3 5 5 5
WASHER FLAT M16 P02602 3 5 5 5
NUT LOCK M16 P02008 3 5 5 5
POINT P09148 3 5 5 5
WEAR SHIN - REVERSIBLE P12018 3 5 5 5
ROLL PIN Ø16x40 P02481 6 10 10 10
WING - PROLIFT LOW P09060 3 5 5 5
WING - PROLIFT 250mm P10392 3 5 5 5
WEAR SHROUD P11181 3 5 5 5
BOLT M16x40 P00007 3 5 5 5
WASHER FLAT M16 P02602 3 5 5 5
NUT LOCK M16 P02008 3 5 5 5
P08192 26 26 30 34
DD RINGS
Hydraulic Reset Flatliner
90
Operating Instructions
SCRAPER 1 P08607 4 4 4 4
SCRAPER STEM P07736 12 12 14 16
RING - DD600 5mm
SCRAPER PLATE P08601 8 8 10 12
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