Great Plains Ground Drive Fertilizer Pump Yield Pro Planters User Manual

Page 1
Great Plains Mfg., Inc.
Installation Instructions 1
Ground Drive Fertilizer Pump
Yield Pro Planters
Used with:
2006- Yield Pro
® 1225/1625
These instructions explain how to install the Ground Drive Fertilizer Pump enhancement kit on a planter which already has a fertilizer pump coupled to the meter drive system. Installing this kit eliminates the need to adjust the pump whenever seed rates are changed.
This kit is not needed for 2007+ planters, as their optional fertilizer systems already include these compo­nents. This kit requires a pre-existing fertilizer system, and re-uses many existing system components.
These instructions apply to:
Planter
Model
YP1225 407-148A YP GROUND DRIVE FERT
YP1625 407-148A YP GROUND DRIVE FERT
Kit Kit Description
PUMP KIT
PUMP KIT
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
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Figure 1
New Ground Drive Assembly
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Before You Start

Each kit converts an entire planter. Inventory the con­tents per “New Parts: Kit 407-148A” on page 7.
Review these instructions, and make sure you under­stand which existing system components are re-used, and where they are located. The new components, and the existing components to be re-used or discarded, are located on the back of the left wing of the planter, about halfway out on the toolbar.

Tools Required

• pipe sealant such as RECTORSEAL® NO. 21
• basic hand tools
• a second or third person for Step 28

Notations and Conventions

“Left” and “Right” are facing in the direction of machine travel. An orienta­tion rose in the line art illustrations shows the directions of Left, Right, Front, Back, Up, Down.
1
11 27
to
51 71
to
callouts identify components in the currently referenced Figure or Figures.
callouts reference new parts from the list on page 7. The descriptions match those on the cartons, bags or item tags, as well as your updated Parts Manual.
callouts reference affected existing parts from the table on page 9. The descriptions match those in your Parts Manual.
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©Copyright 2006 Printed 04/23/2007 407-149M
Page 2
2 Ground Drive Fertilizer Pump

Pre-Assembly Preparation

Refer to Figure 2, which depicts the planter with row units removed for clarity.
The ground drive pump is installed on the left wing, at or near the location of the existing shaft-driven fertilizer pump.
1. Unfold the planter. The planter must be raised for unfolding, but may be raised or lowered for all tasks prior to Step 28. If left raised, installed lift/ transport locks. Secure the tractor.
2. Flush the existing fertilizer system with water. Flu­ids will drain off during updates to the plumbing.
!
CAUTION
Exercise caution when working with a used fertilizer system. The chemicals are usually very caustic. Unless you fully operate the planter while flushing with water, some chemicals will drain from components during disassembly. Trace amounts may remain in any case.
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Figure 2
Location of Components
Great Plains Mfg., Inc.
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Remove Existing Components

Dismount Valve and Strainer

Refer to Figure 3
3. Loosen the hose clamp on the inlet port of
67 1
valve and disconnect the hose . Remove and save:
56
CLAMP WRM DRV #16 SS (.68-1.5) If the hose can reach the ground, protect the open end from contamination, for example, by clamping
a plastic bag over the end. If the strainer is due for maintenance, this is an ideal time to clean it.
4. Loosen the hose clamp on the outlet port of strainer and disconnect the hose .
Remove and save:
56
Protect hose end from contamination.
5. Remove:
69
plastic adaptor fitting from the inlet of valve . This fitting is not re-used.
6. Remove the fasteners (not shown) that attach valve to valve mount plate , and that attach
the plate to the planter frame. Remove and save the valve/strainer assembly:
70
67
and its interconnecting and outlet fittings. The plate and the fasteners are not re-used.
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CLAMP WRM DRV #16 SS (.68-1.5).
AD 1 1/2MNPT X 1HB POLYPROP
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STRAINER BANJO LST150-80 MESH VALVE 1 1/2FNPT BALL POLYPROP
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Dismount Strainer
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Figure 3
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Great Plains Mfg., Inc.
Installation Instructions 3

Dismount Pump and Pump Sprocket

Refer to Figure 4
7. Loosen the hose clamp on the inlet port of
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pump and disconnect the hose . Remove and save:
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CLAMP WRM DRV #16 SS (.68-1.5)
Protect hose end from contamination.
8. Loosen two sets of bolts/nuts , , , holding
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pump on fertilizer pump mount . Slide pump forward to obtain slack in chain .
9. Remove retaining clip (not shown) in chain link, and remove:
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CHAIN RL #40 60, 63 or 66 PITCHES
This chain is not re-used.
10. Remove and save
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PIN LINCH 3/16 X 1 9/16 LONG
which retains sprocket on pump shaft. Remove:
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SPKT 40C17, 24 or 30 X 7/8 HEX BORE
It is not re-used.
11. Remove three sets of:
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HHCS 5/16-18X3 1/4 GR5
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NUT HEX 5/16-18 PLT
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WASHER LOCK SPRING 5/16 PLT
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WASHER FLAT 5/16 SAE PLT
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SPKT 40C17, 24 or 30 X 7/8 HEX BORE
These fasteners are not re-used.
12. Remove and save:
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PUMP HYPRO D30AP-A DIAPHRAM
Also save attached fittings and hose.
13. Remove two sets of:
59
NUT HEX 5/8-11 PLT
61
WASHER LOCK SPRING 5/8 PLT
and one:
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U-BOLT 5/8-11 X 7 1/32 X 8 1/2 These attach the fertilizer pump mount to wing toolbar . These fasteners are not re-used.
14. Remove:
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Mount is not re-used.
2
FERTILIZER PUMP MOUNT
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Dismount Pump
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Figure 4
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15. Sprocket , on wing drive shaft, is not re-used, but may be left in place.
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4 Ground Drive Fertilizer Pump

Install New Components

Determine Ground Drive Location

These instructions do not specify a precise location for mounting the new ground drive, due to the wide variety of factory configurations and end user modifications.
The hose connections to the fertilizer feed line, strainer­to-pump line and pump-to-distribution manifold permit considerable flexibility in placement of the strainer and pump.
The strainer (on a new mount) requires a vertical sur­face with mounting holes, typically the inside or outside of either plate of the wing drive shaft bracket. Unless you add hose, it needs to be within existing hose length of the feed line.
The optimal placement for the drive unit itself is halfway between rows (row units or row unit pairs in twin-row), and within hose length of the strainer and manifold. If you add hose, you have more flexibility.
These instructions assume that the strainer is mounted inside the wing drive shaft brackets, on the inboard plate, and the ground drive assembly is mounted about a foot outboard of the wing drive shaft brackets.
Great Plains Mfg., Inc.

Install Strainer Mount

Refer to Figure 5
16. Select one new:
15
407-171D FERT VALVE MNT
three new:
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802-034C HHCS 1/2-13X1 1/4 GR5
six new:
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804-016C WASHER FLAT 1/2 SAE PLT
three new:
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804-015C WASHER LOCK SPRING 1/2 PLT
and three new:
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803-020C NUT HEX 1/2-13 PLT.
17. Make sure that at least two of the four slotted holes in the mount can be aligned with holes at your
intended mounting point (in this illustration, the left side of the inboard plate of the left wing drive
shaft bracket).
Mount is intended to place with the short bent end to the Back and facing away from the mounting surface.
18. Insert each bolt through one flat washer and then through at least two of the four holes in the
mount and the frame plate .
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16 21
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1
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21
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Figure 5
Install New Valve Mount
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19. Add another flat washer , lock washer and
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nut to each bolt and finger tighten.
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Great Plains Mfg., Inc.
Installation Instructions 5

Re-Install Valve and Strainer

Refer to Figure 6
20. Select one saved:
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STRAINER BANJO LST150-80 MESH
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VALVE 1 1/2FNPT BALL POLYPROP and its interconnecting and outlet fittings. Select one new:
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830-145C AD 1 1/2MNPT X 1FNPT POLYPROP and select one new:
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830-127C EL 1MNPT X 1HB POLYPROP
The valve assembly attaches to the mount using two bolts already present in the valve, which pass through the holes in the short bent end of the mount.
21. Hand-position valve/strainer assembly / to determine:
• mounting clearance,
• hose clearance,
• operator access,
• clearance for valve operation,
• preferred inlet elbow orientation, and
• clearance for strainer maintenance.
22. Apply pipe sealant to male threads of adaptor and screw it into the inlet port of valve . Apply sealant to the male threads of elbow and screw it into adaptor , adjusting final orientation to
desired angle.
Note: Do not use tape sealant on pipe threads. Tape
fragments will clog strainer and block orifices.
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Re-Install Valve and Strainer
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Figure 6
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23. Adjust mount to provide suitable final position and tighten bolts/nuts installed in Step 19.
24. Loosen nuts on mounting side of valve and remove bolts , noting placement of washers. Position valve on mount , re-insert bolts, washer
and nuts, and tighten.
25. Re-connect fertilizer feed line hose (not shown) and secure with clamp (not shown).
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6 Ground Drive Fertilizer Pump
Great Plains Mfg., Inc.

Install Ground Drive Assembly

Refer to Figure 7, which depicts the new ground drive with guards removed. Guards may be left in place until final sprocket mounting.
26. Select one new:
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407-147K FERTILIZER PUMP DRIVE ASY KIT
two new:
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806-102C U-BOLT 3/4-10 CORNER 7 SQ
four sets new (not shown):
23
804-025C WASHER FLAT 3/4 SAE PLT
22
804-023C WASHER LOCK SPRING 3/4 PLT
19
803-027C NUT HEX 3/4-10 PLT
27. Position the two U-bolts over the tool bar at the mount location.
28. Have assistant(s) hold the drive assembly at the mount point. Insert the U-bolts . Temporarily hold the assembly in place with four nuts .
29. Remove one nut at a time. Place a flat washer
23 22
(not shown), lock washer (not shown) and
19
nut on the U-bolt. Tighten each until the drive assembly’s mount is flat against the tool bar. Tighten to torque spec.
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14
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19

Re-Install Pump

Refer to Figure 8
30. Select the saved
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PUMP HYPRO D30AP-A DIAPHRAM
three new
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802-314C HHCS M8X1.25X20 GR8.8
and three new
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804-157C WASHER SPRING LOCK M8 PLT
31. Place lock washers on each bolt .
24 17
17
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24
14
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Figure 7
Install Ground Drive
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32. Position the pump at the top cut-out of the con­tact wheel mount weldment . Align the pump against the inside of the left plate , so that the upper air chamber of the pump is Up, the inlet elbow is in Front, and the threaded holes on the three-hole side of the pump match the three holes
in the plate
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Insert three bolts/washers / and tighten.
33. Re-connect hose from strainer to pump inlet (not shown) and secure with saved clamp.
34. Re-connect manifold hose (not shown) to pump outlet elbow and secure with saved clamp.
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Figure 8
Re-Install Pump
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Page 7
Great Plains Mfg., Inc.

Closeout

Refer to Figure 9
To complete the installation the Driving and Driven sprockets need to be mounted on the drive. If you do not know the next fertilizer rate desired, sprocket change does not need to be completed at this time.
Setup and use of the Ground Drive Fertilizer Pump is described in the 401-226M Operator’s Manual, a copy of which is included in this kit.
To change sprockets, remove the knob securing the drive guard , and remove the guard. Remove the linch pins securing the sprockets on drive shafts and stor­age shafts . Exchange sprockets per the Drive Type
table of the Fertilizer Rate chart, and re-pin.
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Installation Instructions 7
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Parts Lists

New Parts: Kit 407-148A

The part call-out numbers in this list match all Figures in the installation instructions.
Callout Quantity
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1 407-149M This manual 1 401-226M MANUAL OP 12 & 16 ROW YP PLTR 1 401-226P MANUAL PARTS 12 & 16 ROW YP PL 1 407-147K FERTILIZER PUMP DRIVE ASY KIT 1 407-171D FERT VALVE MNT 3 802-034C HHCS 1/2-13X1 1/4 GR5 3 802-314C HHCS M8X1.25X20 GR8.8 3 803-020C NUT HEX 1/2-13 PLT 4 803-027C NUT HEX 3/4-10 PLT 3 804-015C WASHER LOCK SPRING 1/2 PLT 6 804-016C WASHER FLAT 1/2 SAE PLT 4 804-023C WASHER LOCK SPRING 3/4 PLT 4 804-025C WASHER FLAT 3/4 SAE PLT 3 804-157C WASHER SPRING LOCK M8 PLT 2 806-102C U-BOLT 3/4-10 CORNER 7 SQ 1 830-127C EL 1MNPT X 1HB POLYPROP 1 830-145C AD 1 1/2MNPT X 1FNPT POLYPROP
Part
Number
Ground Drive Type
Your kit includes the following parts..
Part Description
Figure 9
25319
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8 Ground Drive Fertilizer Pump

Existing Parts Affected

The following parts are involved in the upgrade. The Dis­position column indicates whether they are left in place, moved or discarded.
The part call-out numbers in the list on page 9 match all Figures in the installation instructions.
This is not a comprehensive list of all pre-existing parts of the fertilizer system. Other than fasteners used on removed parts, parts not listed remain in place.
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Great Plains Mfg., Inc.
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Figure 10
Existing Parts
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Page 9
9 Ground Drive Fertilizer Pump

Existing Parts List

Callout Part No. Qty Part Description Part Disposition
Multiple 1 CHAIN RL #40 60, 63 or 66 PITCHES Not re-used. Function replaced by chain
51
included with wheel assembly
148-410D 1 VALVE MOUNT PLATE Not re-used, suggest removing
52
401-226M 1 Operator’s Manual Replaced with new manual
53
(same part number)
401-226P 1 Parts Manual Replaced with new manual
54
(same part number)
407-120H 1 FERTILIZER PUMP MOUNT Not re-used, suggest removing
55
800-123C CLAMP WRM DRV #16 SS (.68-1.5) Re-used
56
802-390C 1 HHCS 5/16-18X3 1/4 GR5 Not re-used, and replaced by new fasteners
57
803-008C 2 NUT HEX 5/16-18 PLT Not re-used, and replaced by new fasteners
58
803-021C 2 NUT HEX 5/8-11 PLT Not re-used, and replaced by new U-bolts
59
with new fasteners
804-009C 2 WASHER LOCK SPRING 5/16 PLT Not re-used, and replaced by new fasteners
60
804-022C 2 WASHER LOCK SPRING 5/8 PLT Not re-used, and replaced by new U-bolts
61
with new fasteners
804-036C 4 WASHER FLAT 5/16 SAE PLT Not re-used, and replaced by new fasteners
62
805-240C 1 PIN LINCH 3/16 X 1 9/16 LONG Re-used
63
806-052C 1 U-BOLT 5/8-11 X 7 1/32 X 8 1/2 Not re-used, and replaced by new U-bolts
64
with new fasteners
Multiple 1 SPKT 40C17, 24 or 30 X 7/8 HEX BORE Not re-used, and replaced by new sprocket
65
Multiple 1 SPKT 40C23 or 30 X 7/8 HEX BORE Not re-used, but may be left in place
66
829-013C 1 VALVE 1 1/2FNPT BALL POLYPROP Re-used - placed on new mount
67
830-045C 1 AD 1 1/2MNPT POLYPROP
68 67
830-254C 1 AD 1 1/2MNPT X 1HB POLYPROP Not re-used, and replaced by new fitting
69
831-029C 1 STRAINER BANJO LST150-80 MESH
70 67
831-045C 1 PUMP HYPRO D30AP-A DIAPHRAM Re-used - placed on new mount
71
Re-used - moved with valve
Re-used - moved with valve
Great Plains Mfg., Inc.
Great Plains Manufacturing, Inc.
Corporate Office P.O. Box 5060
Salina, Kansas 67402-5060 USA
407-149M 04/23/2007
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10 Ground Drive Fertilizer Pump

Reference Information

Abbreviations

AD Adaptor ASY Assembly DRV Drive
EL Elbow
FERT Fertilizer
GR Grade
HB Hose Barb
HHCS Hex Head Cap Screw (Bolt)
MNT Mount NPT (Female/Male) National Pipe Thread
PLT Plated
POLYPROP Polypropylene
RL Roller SAE Society of Automotive Engineers
SPKT Sprocket
SQ Square
SS Stainless Steel
WRM Worm
Great Plains Mfg., Inc.
Torque Values
Fastener/Fitting Ft-Lbs N-m
M8X1.25 Class 8.8 26 19
1
-13
2
3
-10 U-bolt
4
105 76
360 265
407-149M 04/23/2007
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