7. Parts & Assembly
Table of contents
7. Parts & Assembly
General Assembly ................... 34
3m Machine ......................................... 34
3.5m Machine ...................................... 36
3.8m Machine ...................................... 38
4.2m Machine ...................................... 40
3m Mainframe Assembly ...................... 42
3.5m Mainframe Assembly ................... 44
3.8m Mainframe Assembly ................... 46
4.2m Mainframe Assembly ................... 48
4.2m Mainframe Assembly (Heavy Duty) .. 50
Tines ........................................ 52
Pro-Lift Tine Assembly ......................... 52
Extra Penetration Tine Assembly .......... 54
Additional Tine Kit ................................ 56
Trailing Kit ............................... 58
Trailing Kit Assembly ............................ 58
6 Stud Hub Assembly (Trailing Kit only) ...... 60
Depth Wheel Kit ....................... 62
Depth Wheel Kit Assembly ................... 62
6 Stud Hub Assembly (Depth Wheel only) .. 64
DD Light Roll ............................ 96
3m DD Light Roll Unit Assembly ........... 96
3.5m DD Light Roll Unit Assembly ........ 98
3.8m DD Light Roll Unit Assembly ...... 100
4.2m DD Light Roll Unit Assembly ...... 102
DD Light Roll Assembly 3m ............... 104
DD Light Roll Assembly 3.5m ............ 106
DD Light Roll Assembly 3.8m ............ 108
DD Light Roll Assembly 4.2m ............ 110
Aqueel Roll ............................. 112
3m Aqueel Roll Assembly ................... 112
3.5m Aqueel Roll Assembly ................ 114
3.8m Aqueel Roll Assembly ................ 116
4.2m Aqueel Roll Assembly ................ 118
Hydraulics .............................. 120
Wheel Cyl. Synchronising Kit .............. 120
Scraped Crumbler ................... 66
3m Scraped Crumbler Assembly ............ 66
3.5m Scraped Crumbler Assembly ......... 68
3.8m Scraped Crumbler Assembly ......... 70
4.2m Scraped Crumbler Assembly ......... 72
Double Disc Roll ....................... 74
3m Double Disc Roll Assembly............. 74
3.5m Double Disc Roll Assembly.......... 76
3.8m Double Disc Roll Assembly.......... 78
4.2m Double Disc Roll Assembly.......... 80
Double Disc Pillar Assembly ................ 82
Double Disc Axle Assembly 5 Rings .... 84
Double Disc Axle Assembly 6 Rings .... 86
Double Disc Axle Assembly 7 Rings .... 88
Double Disc Axle Assembly 8 Rings .... 90
Double Disc Axle Assembly 9 Rings .... 92
Double Disc Axle Assembly 10 Rings .. 94
Operating Instructions
33Flatliner 500
7. Parts & Assembly
B
AS1250
ARH
03/08/2006
Flatliner 500
34
Operating Instructions
FLATLINER 500 ASSEMBLY - 3m
7. Parts & Assembly
AS1250
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1254 MAINFRAME ASSEMBLY 3m 1
AS1262 DD600 ROLL ASSEMBLY 3.0m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
FLATLINER 500 - 3.0m
Operating Instructions
35Flatliner 500
7. Parts & Assembly
B
AS1251
ARH
28/04/2004
Flatliner 500
36
Operating Instructions
FLATLINER 500 ASSEMBLY - 3.5m
7. Parts & Assembly
AS1251
FLATLINER 500 ASSEMBLY
3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1255 MAINFRAME ASSEMBLY 3.5m 1
AS1263 DD600 ROLL ASSEMBLY 3.5m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
Operating Instructions
37Flatliner 500
7. Parts & Assembly
BAS1252
ARH
28/04/2004
Flatliner 500
38
Operating Instructions
FLATLINER 500 ASSEMBLY - 3.8m
7. Parts & Assembly
AS1252
FLATLINER 500 ASSEMBLY
3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1256 MAINFRAME ASSEMBLY 3.8m 1
AS1264 DD600 ROLL ASSEMBLY 3.8m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
Operating Instructions
39Flatliner 500
7. Parts & Assembly
B
AS1253
ARH
28/04/2004
Flatliner 500
40
Operating Instructions
FLATLINER 500 ASSEMBLY - 4.2m
7. Parts & Assembly
AS1253
FLATLINER 500 ASSEMBLY
4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1257 MAINFRAME ASSEMBLY 4.2m 1
AS1265 DD600 ROLL ASSEMBLY 4.2m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
Operating Instructions
41Flatliner 500
7. Parts & Assembly
BAS1254
ARH
02/04/2004
Flatliner 500
42
Operating Instructions
MAINFRAME ASSEMBLY 3m
7. Parts & Assembly
AS1254
MAINFRAME ASSEMBLY
FLATLINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03271 MAINFRAME - 3.0m 1
P02484 LYNCH PIN CAT 2 4
P04675 RET AINING PLAT E 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 3
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 12
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 3
P02010 NU T LOCK M24 3
P04536 BOLT M24x130 GR. 8.8 3
P02318 BOLT M16x120 GR. 8.8 3
P02038 WASHER SPRING M16 3
P01358 NU T PLAIN M16 3
P02598 WASHER SPRING M30 8
P00896 NU T PLAIN M30 8
P00983 BOLT M30x150 GR. 8.8 8
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P06511 CLAMP - LONG 2
P06510 CLAMP - SHORT 2
Operating Instructions
43Flatliner 500
7. Parts & Assembly
BAS1255
ARH
02/04/2004
Flatliner 500
44
Operating Instructions
MAINFRAME ASSEMBLY 3.5m
7. Parts & Assembly
AS1255
MAIN FRAME ASSEMBLY
FLATLINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03272 MAINFRAME - 3.5m 1
P02484 LYNCH PIN CAT 2 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 5
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P04675 RET AINING PLAT E 8
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 20
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 5
P02010 NU T LOCK M24 5
P04536 BOLT M24x130 GR. 8.8 5
P02318 BOLT M16x120 GR. 8.8 5
P02038 WASHER SPRING M16 5
P01358 NU T PLAIN M16 5
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P00896 NU T PLAIN M30 16
P06511 CLAMP - LONG 4
P06510 CLAMP - SHORT 4
P00983 BOLT M30x150 GR. 8.8 16
P02598 WASHER SPRING M30 16
Operating Instructions
45Flatliner 500
7. Parts & Assembly
BAS1256
ARH
02/04/2004
Flatliner 500
46
Operating Instructions
MAINFRAME ASSEMBLY 3.8m
7. Parts & Assembly
AS1256
MAINFRAME ASSEMBLY
FLATLINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03273 MAINFRAME - 3.8m 1
P02484 LYNCH PIN CAT 2 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 5
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P04675 RET AINING PLAT E 8
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 20
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 5
P02010 NU T LOCK M24 5
P04536 BOLT M24x130 GR. 8.8 5
P02318 BOLT M16x120 GR. 8.8 5
P02038 WASHER SPRING M16 5
P01358 NU T PLAIN M16 5
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P06510 CLAMP - SHORT 4
P00896 NU T PLAIN M30 16
P00983 BOLT M30x150 GR. 8.8 16
P02598 WASHER SPRING M30 16
P06511 CLAMP - LONG 4
Operating Instructions
47Flatliner 500
7. Parts & Assembly
B
AS1257
ARH
02/04/2004
Flatliner 500
48
Operating Instructions
MAINFRAME ASSEMBLY 4.2m
7. Parts & Assembly
AS1257
MAINFRAME ASSEMBLY
FLATLINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03274 MAINFRAME - 4.2m 1
P02484 LYNCH PIN CAT 2 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 7
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P04675 RET AINING PLAT E 12
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 28
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 7
P02010 NU T LOCK M24 7
P04536 BOLT M24x130 GR. 8.8 7
P02318 BOLT M16x120 GR. 8.8 7
P02038 WASHER SPRING M16 7
P01358 NU T PLAIN M16 7
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P06511 CLAMP - LONG 6
P06510 CLAMP - SHORT 6
P02598 WASHER SPRING M30 24
P00896 NU T PLAIN M30 24
P00983 BOLT M30x150 GR. 8.8 24
Operating Instructions
49Flatliner 500
7. Parts & Assembly
BAS2127
PJW
02/04/2004
Flatliner 500
50
Operating Instructions
MAINFRAME ASSEMBLY 4.2m HD
7. Parts & Assembly
AS2127
FLATLINER 500
MAINFRAME ASSEMBLY 4.2m HD
ITEM PART NO DESCRIPTION QTY COMMENTS
P12816 MAINFRAME - 4.2m HEAVY DUTY 1
1
P02484 LYNCH PIN CAT 2 4
2
P13130 PIN Ø50x235 CAT 4 LOW 2
3
P13129 PIN Ø45x190 CAT 4 UP 1
4
AS1266 TINE ASSEMBLY PROLIFT 7
5
P12643 STAND - FLATLINER 2
6
P12644 ST AND MOUNT ING 2
7
P12645 RETAINING PLAT E 220x60 2
8
P02834 PIN - Ø25x170 2
9
P04675 RETAINING PLAT E 12
10
P01274 PIN Ø25x115 2
11
P02608 WASH ER FLAT M30 28
12
P00036 BOLT M30x180 GR. 8.8 2
13
P02011 NUT LOCK M30 2
14
P02604 WASH ER FLAT M24 Ø50 7
15
P02010 NUT LOCK M24 7
16
P04536 BOLT M24x130 GR. 8.8 7
17
P02318 BOLT M16x120 GR. 8.8 7
18
P02038 WASHER SPRING M16 7
19
P01358 NUT PLAIN M16 7
20
P02486 R CLIP Ø7x170 3
21
P02008 NUT LOCK M16 4
22
P02602 WASH ER FLAT M16 4
23
P06511 CLAMP - LONG 6
24
P06510 CLAMP - SHORT 6
25
P02598 WASHER SPRING M30 24
26
P00896 NUT PLAIN M30 24
27
P00983 BOLT M30x150 GR. 8.8 16
28
P00034 BOLT M30x160 GR. 8.8 8
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Operating Instructions
51Flatliner 500
7. Parts & Assembly
AAS1266
ARH
02/04/2004
Flatliner 500
52
Operating Instructions
TINE ASSEMBLY PROLIFT
7. Parts & Assembly
AS1266
TINE ASSEMBLY
FLATLINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P10486 PROLIFT T INE - FLAT LINER 500 1
P11181 WEAR SHROUD 1
P09060 WING - PROLIFT LOW 1
P09148 POINT - PROLIFT CrFe 1
P10391 WEARSHIN NON REVERSIBLE 1
P10392 WING - PROLIFT 250mm 1
P10411 WING - PROLIFT 350mm 1
P00007 BOLT M16x40 GR. 8.8 1
P02008 NU T LOCK M16 1
P02481 ROLL PIN Ø16x40 2
Operating Instructions
53Flatliner 500
7. Parts & Assembly
AAS1267
ARH
02/04/2004
Flatliner 500
54
Operating Instructions
TINE ASSEMBLY PROLIFT EXTRA PENETRATION
7. Parts & Assembly
AS1267
TINE ASSEMBLY
PROLIFT EXTRA PENETRATION
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P12551 PROLIFT TINE EXTRA PENETRATION 1
P11181 WEAR SHROUD 1
P09060 WING - PROLIFT LOW 1
P09148 POINT - PROLIFT CrFe 1
P10391 WEARSHIN NON REVERSIBLE 1
P00007 BOLT M16x40 GR. 8.8 1
P02008 NU T LOCK M16 1
P02481 ROLL PIN Ø16x40 2
P10392 WING - PROLIFT 250mm 1
P10411 WING - PROLIFT 350mm 1
Operating Instructions
55Flatliner 500
7. Parts & Assembly
BAS1270
ARH
02/04/2004
Flatliner 500
56
Operating Instructions
ADDITIONAL TINE KIT
7. Parts & Assembly
AS1270
ADDITIONAL TINE KIT
FLATLINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P06511 CLAMP - LONG 1
P06510 CLAMP - SHORT 1
P04675 RET AINING PLAT E 2
P00983 BOLT M30x150 GR. 8.8 4
P02608 WASHER FLAT M30 4
P02598 WASHER SPRING M30 4
P00896 NU T PLAIN M30 4
P02318 BOLT M16x120 GR. 8.8 1
P02038 WASHER SPRING M16 1
P01358 NU T PLAIN M16 1
P04536 BOLT M24x130 GR. 8.8 1
P02604 WASHER FLAT M24 Ø50 1
P02010 NU T LOCK M24 1
P10486 PROLIFT T INE - FLAT LINER 500 1
P09148 POINT - PROLIFT CrFe 1
P10391 WEARSHIN NON REVERSIBLE 1
P02481 ROLL PIN Ø16x40 2
P00007 BOLT M16x40 GR. 8.8 1
P02008 NU T LOCK M16 1
P09060 WING - PROLIFT LOW 1
P10392 WING - PROLIFT 250mm 1
P10411 WING - PROLIFT 350mm 1
P11181 WEAR SHROUD 1
Operating Instructions
57Flatliner 500
7. Parts & Assembly
ARH
AAS1268
12/04/2004
Flatliner 500
58
Operating Instructions
TRAILING KIT ASSEMBLY
7. Parts & Assembly
AS1268
TRAILING KIT ASSEMBLY
FLATLINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00305 HOSE MAST - 150RH S 1
P00871 ADJUSTER POST 2
P03503 WHEEL LEG RH 1
P00641 6 STUD HUB ASSEMBLY 2
P00164 CYLINDER - Ø3¾"x400 - 45 2
P00161 SEAL KIT Ø3 3/4" 1
P01871 BOLT M60x330 2
P00159 TOPLINK CAT 3 19" 3
P02484 LYNCH PIN CAT 2 9
P03550 ADJUSTER MOUN T LH 1
P03549 AXLE PIVOT LH 1
P06504 AXLE PIVOT RH 1
P06503 ADJUSTER MOUN T RH 1
P03502 WHEEL LEG LH 1
P02503 TIE BAR 2
P01148 TRANSPORT PIN Ø25x127 2
P01149 BUSH Ø30xØ24x23 2
P04128 WHEEL ASSY 400/60x15.5 6 STUD 2
P00865 DR AWBAR - T RAILING KIT 1
P02466 SHACKLE TYPE B 1
P02505 CAMBER PLATE 3mm 2
P01564 TRANSPORT LOCK 100x400 2
P02483 LYNCH PIN CAT 1 4
P00538 PIN Ø31.75x150 3
P01274 PIN Ø25x115 3
P00071 NIPPLE - GREASE 2
P02890 BUSH SPRUNG - Ø72xØ62x60 4
P01645 BUSH SPRUNG - Ø32xØ26x32 4
P00056 BOLT M30x240 GR. 8.8 8
P02608 WASHER FLAT M30 24
P02011 NU T LOCK M30 10
P02604 WASHER FLAT M24 Ø50 13
P02593 WASHER SPRING M24 1
P00717 NU T PLAIN M24 1
P10857 PIN Ø31.75x180 2
P04010 WASHER FLAT M60x10 2
P00036 BOLT M30x180 GR. 8.8 2
P00043 BOLT M36x160 GR. 8.8 1
P02541 WASHER FLAT M36 2
P02012 NU T LOCK M36 1
P01647 BUSH SPRUNG - Ø45xØ36x40 2
P01697 NU T PLAIN M60 HALF 4
P09112 CLAMP ½" BSP PAIR 1
P09113 CLAMP - TOP PLATE 1
P10096 BOLT M8x35 GR. 8.8 1
Operating Instructions
59Flatliner 500
7. Parts & Assembly
ARH
BAS0743
P00641
30/04/2004
Flatliner 500
60
Operating Instructions
HUB ASSEMBLY - 6 STUD
7. Parts & Assembly
AS0743
HUB ASSEMBLY
6 ST U D
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00462 HU B - 6 STUD 1
P00366 BEARING - INN ER 1
P00367 BEARING - OUTER 1
P00370 DU ST CAP - 6 STUD 1
P00739 GASKET Ø119xØ92x1 1
P00071 NIPPLE - GREASE 1
P00365 SEAL - GREASE 1
P00369 NU T CAST LE 1¾" BSW 1
P00469 SCREW M6x16 3
P00709 ST U D - WHEEL M18 6
P00471 NU T W HEEL M18 6
P02488 PIN SPLIT Ø5x75 1
P00641 HU B 6 ST UD COMPLETE 1
Operating Instructions
61Flatliner 500
7. Parts & Assembly
AAS1297
ARH
25/02/2005
FLATLINER 500
10
Flatliner 500
62
Operating Instructions
DEPTH WHEEL KIT ASSEMBLY
7. Parts & Assembly
AS1297
DEPTH WHEEL KIT
FLATLINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P13251 WHEEL ARM CLAMP RH 1
P13252 WHEEL ARM CLAMP LH 1
P13242 WHEEL ARM RH 1
P13243 WHEEL ARM LH 1
P13033 HUB ASSEMBLY 6 STUD COMPLETE 2
P00157 TOPLINK CAT 2 2
P02484 LYNCH PIN CAT 2 4
P02020 WHEEL 11.5/80-15.3 C/W 6 ST UD RIM 2
P04675 RET AINING PLAT E 4
P01274 PIN Ø25x115 2
P05047 BOLT M30x160 GR. 8.8 STR 2
P02608 WASHER FLAT M30 18
P02011 NU T LOCK M30 2
P00537 PIN Ø25x150 2
P03120 BOLT M30x110 GR. 8.8 8
P00896 NU T PLAIN M30 8
P02598 WASHER SPRING M30 8
Operating Instructions
63Flatliner 500
7. Parts & Assembly
CAS1577
P13033
ARH
04/10/2004
Flatliner 500
64
Operating Instructions
HUB ASSEMBLY 6 STUD COMPLETE
7. Parts & Assembly
AS1577
HUB ASSEMBLY
6 ST U D COMPLETE
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P13034 HU B 6 ST UD 1
P13037 GREASE SEAL Ø120xØ67 1
P13041 NU T CAST LE M39x1.5 1
P13044 WHEEL NUT M18x1.5 6
P13043 WHEEL STUD M18x1.5x50 10.9 6
P13040 SPRING CLIP Ø4x67 1
P13042 DUST CAP 6 STUD 1
P13036 BEARING 30213 Ø120xØ65 1
P13039 BEARING 32210 Ø90xØ50 1
P12900 GREASE NIPPLE M8 1
P13033 HUB ASSEMBLY 6 STUD COMPLETE 1
P13189 HUB NUT AND LOCK CLIP 1
P13325 SEAL SHIELD Ø150xØ67 1
KIT PART ONLY SEE ITEM 12
KIT PART ONLY SEE ITEM 12
ITEM 1 - 10
KIT IT EMS 3 + 6
Operating Instructions
65Flatliner 500
7. Parts & Assembly
AAS1258
ARH
19/04/2004
Flatliner 500
66
Operating Instructions
SCRAPED CRUMBLER ASSEMBLY 3m
7. Parts & Assembly
AS1258
SCRAPED CRUMBLER ASSEMBLY
FLATLINER 500 - 3m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03275 CRUMBLER ARM 2
P03276 SCRAPED CRU MBLER 2.61m 1
P04391 SPACER TUBE 2
P02484 LYNCH PIN CAT 2 2
P06023 SCRAPER RAIL 2.8m 1
P00157 TOPLINK CAT 2 2
P01071 PIN Ø25x130 2
P02604 WASHER FLAT M24 Ø50 2
P00057 BOLT M16x180 GR. 8.8 4
P02602 WASHER FLAT M16 8
P02008 NU T LOCK M16 4
P00950 BEARING NTN UCP310 2
P01844 SCRAPER FULL 14
P04179 WASHER FLAT M12 Ø38 60
P02007 NU T LOCK M12 60
P01360 BOLT U M12 GR8.8 120x64 30
P03436 SCRAPER 1/2 2
Operating Instructions
67Flatliner 500
7. Parts & Assembly
ARH
AAS1259
19/04/2004
Flatliner 500
68
Operating Instructions
SCRAPED CRUMBLER ASSEMBLY 3.5m
7. Parts & Assembly
AS1259
SCRAPED CRUMBLER ASSEMBLY
FLATLINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03275 CRUMBLER ARM 2
P03277 SCRAPED CRU MBLER 3.15m 1
P04391 SPACER TUBE 2
P02484 LYNCH PIN CAT 2 2
P06204 SCRAPER RAIL 3.3m 1
P00157 TOPLINK CAT 2 2
P01071 PIN Ø25x130 2
P02604 WASHER FLAT M24 Ø50 2
P00057 BOLT M16x180 GR. 8.8 4
P02602 WASHER FLAT M16 8
P02008 NU T LOCK M16 4
P00950 BEARING NTN UCP310 2
P01844 SCRAPER FULL 18
P04179 WASHER FLAT M12 Ø38 72
P02007 NU T LOCK M12 72
P01360 BOLT U M12 GR8.8 120x64 36
Operating Instructions
69Flatliner 500
7. Parts & Assembly
ARH
AAS1260
19/04/2004
Flatliner 500
70
Operating Instructions
SCRAPED CRUMBLER ASSEMBLY 3.8m
7. Parts & Assembly
AS1260
SCRAPED CRUMBLER ASSEMBLY
FLATLINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03275 CRUMBLER ARM 2
P03278 SCRAPED CRU MBLER 3.615m 1
P04391 SPACER TUBE 2
P02484 LYNCH PIN CAT 2 2
P06025 SCRAPER RAIL 3.8m 1
P00157 TOPLINK CAT 2 2
P01071 PIN Ø25x130 2
P02604 WASHER FLAT M24 Ø50 2
P00057 BOLT M16x180 GR. 8.8 4
P02602 WASHER FLAT M16 8
P02008 NU T LOCK M16 4
P00950 BEARING NTN UCP310 2
P01844 SCRAPER FULL 20
P04179 WASHER FLAT M12 Ø38 84
P02007 NU T LOCK M12 84
P01360 BOLT U M12 GR8.8 120x64 42
P03436 SCRAPER 1/2 2
Operating Instructions
71Flatliner 500
7. Parts & Assembly
ARH
AAS1261
19/04/2004
Flatliner 500
72
Operating Instructions
SCRAPED CRUMBLER ASSEMBLY 4.2m
7. Parts & Assembly
AS1261
SCRAPED CRUMBLER ASSEMBLY
FLATLINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03275 CRUMBLER ARM 2
P03279 SCRAPED CRU MBLER 3.93m 1
P04391 SPACER TUBE 2
P02484 LYNCH PIN CAT 2 2
P06026 SCRAPER RAIL 4.1m 1
P00157 TOPLINK CAT 2 2
P01071 PIN Ø25x130 2
P02604 WASHER FLAT M24 Ø50 2
P00057 BOLT M16x180 GR. 8.8 4
P02602 WASHER FLAT M16 8
P02008 NU T LOCK M16 4
P00950 BEARING NTN UCP310 2
P01844 SCRAPER FULL 22
P04179 WASHER FLAT M12 Ø38 88
P02007 NU T LOCK M12 88
P01360 BOLT U M12 GR8.8 120x64 44
Operating Instructions
73Flatliner 500
7. Parts & Assembly
BAS1262
ARH
03/08/2006
Flatliner 500
74
Operating Instructions
DD600 ROLL ASSEMBLY 3.0m
7. Parts & Assembly
AS1262
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P09283 ROLL FRAME 3.0m 1
P09287 BOLT ON CLEVIS 2
P01274 PIN Ø25x115 2
P04959 TOPLINK CAT 2 9" 2 360-580 CTR S
P02604 WASHER FLAT M24 Ø50 8
P02010 NU T LOCK M24 4
P00017 BOLT M24x100 GR. 8.8 4
AS0665 AXLE ASSEMBLY - DD600 6 RINGS 2
P06802 BOLT U M16 GR8.8 190x117 4
P02602 WASHER FLAT M16 52
P02008 NU T LOCK M16 52
P08601 SCRAPER PLATE DD RING LONG 7
P08607 SCRAPER PLATE DD RING SHORT 4
P01613 BOLT U M16 GR8.8 100x78 22
P00003 BOLT M12x40 GR. 8.8 22
P04179 WASHER FLAT M12 Ø38 22
P02007 NU T LOCK M12 22
P07545 PLAST IC END CAP 60x60 2
P02484 LYNCH PIN CAT 2 2
P07736 SCRAPER STEM 11
P01646 BUSH SPRUNG - Ø40xØ32x32 4
P14903 SCRAPER RAIL 2570mm 1
DD 600 ROLL ASSEMBLY - 3.0m
Operating Instructions
75Flatliner 500
7. Parts & Assembly
ARH
AAS1263
10/04/2004
Flatliner 500
76
Operating Instructions
DD600 ROLL ASSEMBLY 3.5m
7. Parts & Assembly
AS1263
R OLL ASSE M BLY D D 600
FLATLINER 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P09284 ROLL FRAME 3.5m 1
P09287 BOLT ON CLEVIS 2
P04959 TOPLINK CAT 2 9" 2
AS0642 AXLE ASSEMBLY - DD600 7 RINGS 2
P09289 SCRAPER RAIL 3.09m 1
P02484 LYNCH PIN CAT 2 2
P01274 PIN Ø25x115 2
P02604 WASHER FLAT M24 Ø50 8
P02010 NU T LOCK M24 4
P00017 BOLT M24x100 GR. 8.8 4
P06802 BOLT U M16 GR8.8 190x117 4
P08601 SCRAPER PLATE DD RING LONG 9
P07545 PLAST IC END CAP 60x60 2
P02602 WASHER FLAT M16 60
P02008 NU T LOCK M16 60
P07736 SCRAPER STEM 13
P01613 BOLT U M16 GR8.8 100x78 26
P02007 NU T LOCK M12 26
P04179 WASHER FLAT M12 Ø38 26
P00003 BOLT M12x40 GR. 8.8 26
P08607 SCRAPER PLATE DD RING SHORT 4
Operating Instructions
77Flatliner 500
7. Parts & Assembly
ARH
AAS1264
10/04/2004
Flatliner 500
78
Operating Instructions
DD600 ROLL ASSEMBLY 3.8m
7. Parts & Assembly
AS1264
R OLL ASSE M BLY D D 600
FLATLINER 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P09285 ROLL FRAME 3.8m 1
P09287 BOLT ON CLEVIS 2
P04959 TOPLINK CAT 2 9" 2
AS0684 AXLE ASSEMBLY - DD600 8 RINGS 2
P09290 SCRAPER RAIL 3.55m 1
P02484 LYNCH PIN CAT 2 2
P01274 PIN Ø25x115 2
P02604 WASHER FLAT M24 Ø50 8
P02010 NU T LOCK M24 4
P00017 BOLT M24x100 GR. 8.8 4
P02602 WASHER FLAT M16 76
P02008 NU T LOCK M16 76
P06802 BOLT U M16 GR8.8 190x117 8
P07736 SCRAPER STEM 15
P01613 BOLT U M16 GR8.8 100x78 30
P02007 NU T LOCK M12 30
P04179 WASHER FLAT M12 Ø38 30
P00003 BOLT M12x40 GR. 8.8 30
P08607 SCRAPER PLATE DD RING SHORT 4
P08601 SCRAPER PLATE DD RING LONG 11
P07545 PLAST IC END CAP 60x60 2
Operating Instructions
79Flatliner 500
7. Parts & Assembly
B
AS1265
ARH
03/08/2006
Flatliner 500
80
Operating Instructions
DD600 ROLL ASSEMBLY 4.2m
7. Parts & Assembly
AS1265
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P09286 ROLL FRAME 4.2m 1
P09287 BOLT ON CLEVIS 2
P04959 TOPLINK CAT 2 9" 2 360-580 CTRS
AS0773 AXLE ASSEMBLY - DD600 9 RINGS 2
P02484 LYNCH PIN CAT 2 2
P01274 PIN Ø25x115 2
P02604 WASHER FLAT M24 Ø50 8
P02010 NU T LOCK M24 4
P00017 BOLT M24x100 GR. 8.8 4
P02008 NU T LOCK M16 84
P02602 WASHER FLAT M16 84
P07736 SCRAPER STEM 17
P01613 BOLT U M16 GR8.8 100x78 34
P02007 NU T LOCK M12 2
P04179 WASHER FLAT M12 Ø38 34
P00003 BOLT M12x40 GR. 8.8 34
P08601 SCRAPER PLATE DD RING LONG 13
P08607 SCRAPER PLATE DD RING SHORT 4
P07545 PLASTIC END CAP 60x60 2
P06802 BOLT U M16 GR8.8 190x117 8
P14904 SCRAPER RAIL 3980mm 1
P01646 BUSH SPRUNG - Ø40xØ32x32 4
DD 600 ROLL ASSEMBLY 4.2m
Operating Instructions
81Flatliner 500
7. Parts & Assembly
ARH
CAS0658
23/04/2004
Flatliner 500
82
Operating Instructions
PILLAR ASSEMBLY DD600
7. Parts & Assembly
AS0658
PILLAR ASS E M BLY
DD600 + 700
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P07696 PRESS ROLL PILLAR 1
P05431 BEARING - PRESSED STEEL 1
P08276 GREASE PIPE 1
P08450 BEARING GUARD 1
P08298 SPACER 10mm 2
P00057 BOLT M16x60 GR. 8.8 2
P02602 WASHER FLAT M16 4
P02008 NU T LOCK M16 4
P01704 BOLT M16x50 GR. 8.8 2
P02603 WASHER FLAT M20 4
P02009 NU T LOCK M20 4
P01619 BOLT U M20 GR8.8 145x172 2
Operating Instructions
83Flatliner 500
7. Parts & Assembly
ARH
BAS0664
19/09/2000
Flatliner 500
84
Operating Instructions
AXLE ASSEMBLY - DD600 5 RINGS
7. Parts & Assembly
AS0664
AXLE ASSEMBLY DD600
5 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07727 AXLE Ø60x1135 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 10
P08191 DD 600 - INT ERNAL SPACER 5
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 2
P02489 PIN SPLIT Ø10x100 1
P01698 NU T CAST LE M60 1
Operating Instructions
85Flatliner 500
7. Parts & Assembly
ARH
BAS0665
26/04/2004
Flatliner 500
86
Operating Instructions
AXLE ASSEMBLY - DD600 6 RINGS
7. Parts & Assembly
AS0665
AXLE ASSEMBLY DD600
6 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07728 AXLE Ø60x1369 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 12
P08191 DD 600 - INT ERNAL SPACER 6
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 3
P02489 PIN SPLIT Ø10x100 1
P01698 NU T CAST LE M60 1
Operating Instructions
87Flatliner 500
7. Parts & Assembly
ARH
BAS0642
26/04/2004
Flatliner 500
88
Operating Instructions
AXLE ASSEMBLY - DD600 7 RINGS
7. Parts & Assembly
AS0642
AXLE ASSEMBLY DD600
7 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07729 AXLE Ø60x1623 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 14
P08191 DD 600 - INT ERNAL SPACER 7
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 4
P02489 PIN SPLIT Ø10x100 1
P01698 NU T CAST LE M60 1
Operating Instructions
89Flatliner 500
7. Parts & Assembly
ARH
BAS0684
26/04/2004
Flatliner 500
90
Operating Instructions
AXLE ASSEMBLY - DD600 8 RINGS
7. Parts & Assembly
AS0684
AXLE ASSEMBLY DD600
8 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07730 AXLE Ø60x1837 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 16
P08191 DD 600 - INT ERNAL SPACER 8
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 5
P02489 PIN SPLIT Ø10x100 1
P01698 NU T CAST LE M60 1
Operating Instructions
91Flatliner 500
7. Parts & Assembly
BAS0773
ARH
26/04/2004
Flatliner 500
92
Operating Instructions
AXLE ASSEMBLY - DD600 9 RINGS
7. Parts & Assembly
AS0773
AXLE ASSEMBLY DD600
9 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P07731 AXLE Ø60x2071 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 18
P08191 DD 600 - INT ERNAL SPACER 9
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 6
P02489 PIN SPLIT Ø10x100 1
P01698 NU T CAST LE M60 1
Operating Instructions
93Flatliner 500
7. Parts & Assembly
ARH
AAS0949
05/04/2004
Flatliner 500
94
Operating Instructions
AXLE ASSEMBLY - DD600 10 RINGS
7. Parts & Assembly
AS0949
AXLE ASSEMBLY DD600
10 RINGS
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS0658 PILLAR ASSEMBLY DD600 2
P10349 AXLE Ø60x2325 1
P08190 DD 600 - NUT SPOOL 2
P08192 DD 600 RING 20
P08191 DD 600 - INT ERNAL SPACER 10
P08189 DD 600 - BEARING SPOOL 4
P08188 DD 600 - SPOOL 7
P02489 PIN SPLIT Ø10x100 1
P01698 NU T CAST LE M60 1
Operating Instructions
95Flatliner 500
7. Parts & Assembly
AAS1384
ARH
14/03/2005
FLATLINER 500 - 3.0m
DDLIGHT ROLL KIT - 2.8m
Flatliner 500
96
Operating Instructions
7. Parts & Assembly
AS1384
D D LIGH T R OLL KIT - 2.8m
FLATLINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1388 DDLIGHT R OLL - 2.8m 1
P01834 BEARING SCJ 50 2
P00157 TOPLINK CAT 2 2
P02484 LYNCH PIN CAT 2 2
P13294 SIDE ARM RH 1
P12758 STUB AXLE END WASHER Ø50 2
P13295 SIDE ARM LH 1
P13300 SCRAPER RAIL - 2800mm 1
P13031 SCRAPER XPRESS 3PL ST D 19
P01071 PIN Ø25x130 2
P03088 BOLT M12x60 GR. 8.8 8
P02601 WASHER FLAT M12 62
P02007 NU T LOCK M12 46
P12950 BOLT M12x35 SOCKET CAP 4
P02037 WASHER SPRING M12 8
P00003 BOLT M12x40 GR. 8.8 8
P13045 BOLT U M12 GR8.8 115x94 19
Operating Instructions
97Flatliner 500
7. Parts & Assembly
AAS1385
ARH
14/03/2005
FLATLINER 500 - 3.5m
8
DDLIGHT ROLL KIT - 3.3m
Flatliner 500
98
Operating Instructions
7. Parts & Assembly
AS1385
D D LIGH T R OLL KIT 3.3m
FLATLINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1389 DDLIGHT R OLL - 3.3m 1
P01834 BEARING SCJ 50 2
P00157 TOPLINK CAT 2 2
P02484 LYNCH PIN CAT 2 2
P13294 SIDE ARM RH 1
P12758 STUB AXLE END WASHER Ø50 2
P13295 SIDE ARM LH 1
P13301 SCRAPER RAIL - 3340mm 1
P13031 SCRAPER XPRESS 3PL ST D 22
P01071 PIN Ø25x130 2
P03088 BOLT M12x60 GR. 8.8 8
P02601 WASHER FLAT M12 68
P02007 NU T LOCK M12 52
P12950 BOLT M12x35 SOCKET CAP 4
P02037 WASHER SPRING M12 8
P00003 BOLT M12x40 GR. 8.8 8
P13045 BOLT U M12 GR8.8 115x94 22
Operating Instructions
99Flatliner 500
7. Parts & Assembly
AAS1386
ARH
14/03/2005
FLATLINER 500 - 3.8m
8
DDLIGHT ROLL KIT - 3.765m
Flatliner 500
100
Operating Instructions
7. Parts & Assembly
AS1386
D D LIGH T R OLL KIT - 3.7m
FLATLINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1390 DDLIGHT R OLL - 3.76m 1
P01834 BEARING SCJ 50 2
P00157 TOPLINK CAT 2 2
P02484 LYNCH PIN CAT 2 2
P13294 SIDE ARM RH 1
P12758 STUB AXLE END WASHER Ø50 2
P13295 SIDE ARM LH 1
P13302 SCRAPER RAIL - 3805mm 1
P13031 SCRAPER XPRESS 3PL ST D 25
P01071 PIN Ø25x130 2
P03088 BOLT M12x60 GR. 8.8 8
P02601 WASHER FLAT M12 74
P02007 NU T LOCK M12 58
P12950 BOLT M12x35 SOCKET CAP 4
P02037 WASHER SPRING M12 8
P00003 BOLT M12x40 GR. 8.8 8
P13045 BOLT U M12 GR8.8 115x94 25
Operating Instructions
101Flatliner 500
7. Parts & Assembly
AAS1387
ARH
14/03/2005
FLATLINER 500 - 4.2m
8
DDLIGHT ROLL KIT - 4080mm
Flatliner 500
102
Operating Instructions
7. Parts & Assembly
AS1387
D D LIGH T R OLL KIT - 4.0m
FLATLINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1391 DDLIGHT R OLL - 4080mm 1
P01834 BEARING SCJ 50 2
P00157 TOPLINK CAT 2 2
P02484 LYNCH PIN CAT 2 2
P13294 SIDE ARM RH 1
P12758 STUB AXLE END WASHER Ø50 2
P13295 SIDE ARM LH 1
P13303 SCRAPER RAIL - 4120mm 1
P13031 SCRAPER XPRESS 3PL ST D 26
P01071 PIN Ø25x130 2
P03088 BOLT M12x60 GR. 8.8 8
P02601 WASHER FLAT M12 76
P02007 NU T LOCK M12 60
P12950 BOLT M12x35 SOCKET CAP 4
P02037 WASHER SPRING M12 8
P00003 BOLT M12x40 GR. 8.8 8
P13045 BOLT U M12 GR8.8 115x94 26
Operating Instructions
103Flatliner 500
7. Parts & Assembly
AAS1388
ARH
29/03/2005
FLATLINER 500 - 3.0m
DDLIGHT ROLL - 2.8m
Flatliner 500
104
Operating Instructions
7. Parts & Assembly
AS1388
D D LIGH T R OLL - 2.8m
FLATLINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P13296 ROLL T UBE 2760mm 1
P13026 RING - RETAINING 2
P10944 SCREW M12x50 GR10.9 CSK 8
P12959 DD 550 RING - Ø358 36
P13200 SPACER RUBBER 46mm 2
P13072 SPACER RUBBER 57mm 17
Operating Instructions
105Flatliner 500
7. Parts & Assembly
AAS1389
ARH
29/03/2005
FLATLINER 500 - 3.5m
DDLIGHT ROLL - 3.3m
Flatliner 500
106
Operating Instructions
7. Parts & Assembly
AS1389
D D LIGH T R OLL - 3.3m
FLATLINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P13297 ROLL T UBE - 3300mm 1
P13026 RING - RETAINING 2
P10944 SCREW M12x50 GR10.9 CSK 8
P12959 DD 550 RING - Ø358 42
P13072 SPACER RUBBER 57mm 22
Operating Instructions
107Flatliner 500
7. Parts & Assembly
AAS1390
ARH
29/03/2005
FLATLINER 500 - 3.8m
DDLIGHT ROLL - 3.76m
Flatliner 500
108
Operating Instructions
7. Parts & Assembly
AS1390
D D LIGH T R OLL - 3.7m
FLATLINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P13298 ROLL T UBE - 3765mm 1
P13026 RING - RETAINING 2
P10944 SCREW M12x50 GR10.9 CSK 8
P12959 DD 550 RING - Ø358 48
P13072 SPACER RUBBER 57mm 25
Operating Instructions
109Flatliner 500
7. Parts & Assembly
AAS1391
ARH
29/03/2005
FLATLINER 500 - 4.2m
DDLIGHT ROLL - 4080mm
Flatliner 500
110
Operating Instructions
7. Parts & Assembly
AS1391
D D LIGH T R OLL - 4.0m
FLATLINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P13299 ROLL T UBE - 4080mm 1
P13026 RING - RETAINING 2
P10944 SCREW M12x50 GR10.9 CSK 8
P12959 DD 550 RING - Ø358 54
P13072 SPACER RUBBER 57mm 26
Operating Instructions
111Flatliner 500
7. Parts & Assembly
ARH
AAS1271
05/05/2004
Flatliner 500
112
Operating Instructions
AQUEEL ROLL ASSEMBLY 3.0m
7. Parts & Assembly
AS1271
AQUEEL ROLL ASSEMBLY
3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P10728 SIDE PLAT E LH 1
P10729 SIDEPLATE RH 1
P01834 BEARING SCJ 50 2
P11546 ST U B AXLE Ø50 2
P10678 ROLL T UBE 2655mm 1
P01619 BOLT U M20 GR8.8 145x172 4
P02603 WASHER FLAT M20 8
P02009 NU T LOCK M20 8
P02007 NU T LOCK M12 8
P02601 WASHER FLAT M12 14
P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 8
P00003 BOLT M12x40 GR. 8.8 6
P02037 WASHER SPRING M12 6
P10635 AQUEEL TYRE 25
Operating Instructions
113Flatliner 500
7. Parts & Assembly
ARH
AAS1272
05/05/2004
Flatliner 500
114
Operating Instructions
AQUEEL ROLL ASSEMBLY 3.5m
7. Parts & Assembly
AS1272
AQUEEL ROLL ASSEMBLY
3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P10728 SIDE PLAT E LH 1
P10729 SIDEPLATE RH 1
P01834 BEARING SCJ 50 2
P11546 ST U B AXLE Ø50 2
P10680 ROLL T UBE 3195mm 1
P01619 BOLT U M20 GR8.8 145x172 4
P02603 WASHER FLAT M20 8
P02009 NU T LOCK M20 8
P02007 NU T LOCK M12 8
P02601 WASHER FLAT M12 14
P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 8
P00003 BOLT M12x40 GR. 8.8 6
P02037 WASHER SPRING M12 6
P10635 AQUEEL TYRE 30
Operating Instructions
115Flatliner 500
7. Parts & Assembly
ARH
AAS1273
05/05/2004
Flatliner 500
116
Operating Instructions
AQUEEL ROLL ASSEMBLY 3.8m
7. Parts & Assembly
AS1273
AQUEEL ROLL ASSEMBLY
3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P10728 SIDE PLAT E LH 1
P10729 SIDEPLATE RH 1
P01834 BEARING SCJ 50 2
P11546 ST U B AXLE Ø50 2
P10681 ROLL T UBE 3660mm 1
P01619 BOLT U M20 GR8.8 145x172 4
P02603 WASHER FLAT M20 8
P02009 NU T LOCK M20 8
P02007 NU T LOCK M12 8
P02601 WASHER FLAT M12 14
P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 8
P00003 BOLT M12x40 GR. 8.8 6
P02037 WASHER SPRING M12 6
P10635 AQUEEL TYRE 34
Operating Instructions
117Flatliner 500
7. Parts & Assembly
ARH
AAS1274
05/05/2004
Flatliner 500
118
Operating Instructions
AQUEEL ROLL ASSEMBLY 4.2m
7. Parts & Assembly
AS1274
AQUEEL ROLL ASSEMBLY
4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P10728 SIDE PLAT E LH 1
P10729 SIDEPLATE RH 1
P01834 BEARING SCJ 50 2
P11546 ST U B AXLE Ø50 2
P10682 ROLL T UBE 3975mm 1
P01619 BOLT U M20 GR8.8 145x172 4
P02603 WASHER FLAT M20 8
P02009 NU T LOCK M20 8
P02007 NU T LOCK M12 8
P02601 WASHER FLAT M12 14
P10944 BOLT M12x50 GR. 10.9 CSK SOCKET 8
P00003 BOLT M12x40 GR. 8.8 6
P02037 WASHER SPRING M12 6
P10635 AQUEEL TYRE 37
Operating Instructions
119Flatliner 500
7. Parts & Assembly
ISSUETO SERIAL NO.FROM SERIAL NO.
DRAWING NO.
AS1269 A
RAISE
12
3
1
2
11
16
17
LOWER
PART NO.DESCRIPTION
24/04/04
01/08/98DRAWN:-
2
4
UPDATED:-
© 2004
8
8
A
P
B
7
2
6
2
4
2
1
2
3
18
4
4
2
13
14
16
15
SIMBA
2
1
Flatliner 500
120
Operating Instructions
5
3
9
10
11
12
8
19,20
FLAT LINER 500 - WHEEL CYLINDER SYNCHRONISING KIT
7. Parts & Assembly
AS1269
FLAT LINER 500
WHEEL CYLINDER SYNCH R ONISIN G KIT
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00201 BANJO BOLT 1/2" BSP 4
P02263 DOWTY SEAL 1/2" BSP 16
P00200 BANJO BLOCK 1/2" BSP 4
P00203 M-M1/2" 7
P00184 HA 1/2"x3050 2
P02883 CHECK VALVE PILOT OP 2
P00206 M-F1/2" 2
P02734 ELBOW M-F1/2" 90° COM 4
P02741 DOWTY SEAL 1/4" BSP 2
P02881 M-M 1/4" 2
P12010 HA 1/4"x300 90° 2
P00185 HA 1/2"x3350 2
P02742 T 1/4" BSP MALE 1
P02882 F1/4"-F1/2 1
P00209 CROSS 1/2" 1
P00191 HA 1/2"x5180 2
P00205 QRC 1/2" BSP MALE 2
P00872 FLOW DIVIDER 1
P00164 CYL - Ø3 3/4"x400 D/A 2
P00167 SEAL KIT - Ø3" BORE 1
Operating Instructions
121Flatliner 500
7. Parts & Assembly
Flatliner 500
122
Operating Instructions
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