Great Plains Flatliner 500 User Manual
7. Parts & Assembly
Table of contents
7. Parts & Assembly
General Assembly ................... 34
3m Machine ......................................... 34
3.5m Machine ...................................... 36
3.8m Machine ...................................... 38
4.2m Machine ...................................... 40
3m Mainframe Assembly ...................... 42
3.5m Mainframe Assembly ................... 44
3.8m Mainframe Assembly ................... 46
4.2m Mainframe Assembly ................... 48
4.2m Mainframe Assembly (Heavy Duty) .. 50
Tines ........................................ 52
Pro-Lift Tine Assembly ......................... 52
Extra Penetration Tine Assembly .......... 54
Additional Tine Kit ................................ 56
Trailing Kit ............................... 58
Trailing Kit Assembly ............................ 58
6 Stud Hub Assembly (Trailing Kit only) ...... 60
Depth Wheel Kit ....................... 62
Depth Wheel Kit Assembly ................... 62
6 Stud Hub Assembly (Depth Wheel only) .. 64
DD Light Roll ............................ 96
3m DD Light Roll Unit Assembly ........... 96
3.5m DD Light Roll Unit Assembly ........ 98
3.8m DD Light Roll Unit Assembly ...... 100
4.2m DD Light Roll Unit Assembly ...... 102
DD Light Roll Assembly 3m ............... 104
DD Light Roll Assembly 3.5m ............ 106
DD Light Roll Assembly 3.8m ............ 108
DD Light Roll Assembly 4.2m ............ 110
Aqueel Roll ............................. 112
3m Aqueel Roll Assembly ................... 112
3.5m Aqueel Roll Assembly ................ 114
3.8m Aqueel Roll Assembly ................ 116
4.2m Aqueel Roll Assembly ................ 118
Hydraulics .............................. 120
Wheel Cyl. Synchronising Kit .............. 120
Scraped Crumbler ................... 66
3m Scraped Crumbler Assembly ............ 66
3.5m Scraped Crumbler Assembly ......... 68
3.8m Scraped Crumbler Assembly ......... 70
4.2m Scraped Crumbler Assembly ......... 72
Double Disc Roll ....................... 74
3m Double Disc Roll Assembly............. 74
3.5m Double Disc Roll Assembly.......... 76
3.8m Double Disc Roll Assembly.......... 78
4.2m Double Disc Roll Assembly.......... 80
Double Disc Pillar Assembly ................ 82
Double Disc Axle Assembly 5 Rings .... 84
Double Disc Axle Assembly 6 Rings .... 86
Double Disc Axle Assembly 7 Rings .... 88
Double Disc Axle Assembly 8 Rings .... 90
Double Disc Axle Assembly 9 Rings .... 92
Double Disc Axle Assembly 10 Rings .. 94
Operating Instructions
33Flatliner 500
7. Parts & Assembly
B
AS1250
ARH
03/08/2006
Flatliner 500
34
Operating Instructions
FLATLINER 500 ASSEMBLY - 3m
7. Parts & Assembly
AS1250
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1254 MAINFRAME ASSEMBLY 3m 1
AS1262 DD600 ROLL ASSEMBLY 3.0m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
FLATLINER 500 - 3.0m
Operating Instructions
35Flatliner 500
7. Parts & Assembly
B
AS1251
ARH
28/04/2004
Flatliner 500
36
Operating Instructions
FLATLINER 500 ASSEMBLY - 3.5m
7. Parts & Assembly
AS1251
FLATLINER 500 ASSEMBLY
3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1255 MAINFRAME ASSEMBLY 3.5m 1
AS1263 DD600 ROLL ASSEMBLY 3.5m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
Operating Instructions
37Flatliner 500
7. Parts & Assembly
BAS1252
ARH
28/04/2004
Flatliner 500
38
Operating Instructions
FLATLINER 500 ASSEMBLY - 3.8m
7. Parts & Assembly
AS1252
FLATLINER 500 ASSEMBLY
3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1256 MAINFRAME ASSEMBLY 3.8m 1
AS1264 DD600 ROLL ASSEMBLY 3.8m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
Operating Instructions
39Flatliner 500
7. Parts & Assembly
B
AS1253
ARH
28/04/2004
Flatliner 500
40
Operating Instructions
FLATLINER 500 ASSEMBLY - 4.2m
7. Parts & Assembly
AS1253
FLATLINER 500 ASSEMBLY
4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
AS1257 MAINFRAME ASSEMBLY 4.2m 1
AS1265 DD600 ROLL ASSEMBLY 4.2m 1
P14975 MAN UAL - FLAT LINER 500 2006 1
P13013 MANUAL CASE Ø100 1
Operating Instructions
41Flatliner 500
7. Parts & Assembly
BAS1254
ARH
02/04/2004
Flatliner 500
42
Operating Instructions
MAINFRAME ASSEMBLY 3m
7. Parts & Assembly
AS1254
MAINFRAME ASSEMBLY
FLATLINER 500 - 3.0m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03271 MAINFRAME - 3.0m 1
P02484 LYNCH PIN CAT 2 4
P04675 RET AINING PLAT E 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 3
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 12
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 3
P02010 NU T LOCK M24 3
P04536 BOLT M24x130 GR. 8.8 3
P02318 BOLT M16x120 GR. 8.8 3
P02038 WASHER SPRING M16 3
P01358 NU T PLAIN M16 3
P02598 WASHER SPRING M30 8
P00896 NU T PLAIN M30 8
P00983 BOLT M30x150 GR. 8.8 8
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P06511 CLAMP - LONG 2
P06510 CLAMP - SHORT 2
Operating Instructions
43Flatliner 500
7. Parts & Assembly
BAS1255
ARH
02/04/2004
Flatliner 500
44
Operating Instructions
MAINFRAME ASSEMBLY 3.5m
7. Parts & Assembly
AS1255
MAIN FRAME ASSEMBLY
FLATLINER 500 - 3.5m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03272 MAINFRAME - 3.5m 1
P02484 LYNCH PIN CAT 2 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 5
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P04675 RET AINING PLAT E 8
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 20
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 5
P02010 NU T LOCK M24 5
P04536 BOLT M24x130 GR. 8.8 5
P02318 BOLT M16x120 GR. 8.8 5
P02038 WASHER SPRING M16 5
P01358 NU T PLAIN M16 5
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P00896 NU T PLAIN M30 16
P06511 CLAMP - LONG 4
P06510 CLAMP - SHORT 4
P00983 BOLT M30x150 GR. 8.8 16
P02598 WASHER SPRING M30 16
Operating Instructions
45Flatliner 500
7. Parts & Assembly
BAS1256
ARH
02/04/2004
Flatliner 500
46
Operating Instructions
MAINFRAME ASSEMBLY 3.8m
7. Parts & Assembly
AS1256
MAINFRAME ASSEMBLY
FLATLINER 500 - 3.8m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03273 MAINFRAME - 3.8m 1
P02484 LYNCH PIN CAT 2 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 5
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P04675 RET AINING PLAT E 8
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 20
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 5
P02010 NU T LOCK M24 5
P04536 BOLT M24x130 GR. 8.8 5
P02318 BOLT M16x120 GR. 8.8 5
P02038 WASHER SPRING M16 5
P01358 NU T PLAIN M16 5
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P06510 CLAMP - SHORT 4
P00896 NU T PLAIN M30 16
P00983 BOLT M30x150 GR. 8.8 16
P02598 WASHER SPRING M30 16
P06511 CLAMP - LONG 4
Operating Instructions
47Flatliner 500
7. Parts & Assembly
B
AS1257
ARH
02/04/2004
Flatliner 500
48
Operating Instructions
MAINFRAME ASSEMBLY 4.2m
7. Parts & Assembly
AS1257
MAINFRAME ASSEMBLY
FLATLINER 500 - 4.2m
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P03274 MAINFRAME - 4.2m 1
P02484 LYNCH PIN CAT 2 4
P05763 PIN LOWER LINK CAT 3 2
P03218 PIN UPPER LINK CAT 3 1
AS1266 TINE ASSEMBLY PROLIFT 7
P12643 ST AND - FLAT LINER 2
P12644 STAND MOUNTING 2
P12645 RET AINING PLAT E 220x60 2
P02834 PIN - Ø25x170 2
P04675 RET AINING PLAT E 12
P01274 PIN Ø25x115 2
P02608 WASHER FLAT M30 28
P00036 BOLT M30x180 GR. 8.8 2
P02011 NU T LOCK M30 2
P02604 WASHER FLAT M24 Ø50 7
P02010 NU T LOCK M24 7
P04536 BOLT M24x130 GR. 8.8 7
P02318 BOLT M16x120 GR. 8.8 7
P02038 WASHER SPRING M16 7
P01358 NU T PLAIN M16 7
P02486 R CLIP Ø7x170 3
P02008 NU T LOCK M16 4
P02602 WASHER FLAT M16 4
P06511 CLAMP - LONG 6
P06510 CLAMP - SHORT 6
P02598 WASHER SPRING M30 24
P00896 NU T PLAIN M30 24
P00983 BOLT M30x150 GR. 8.8 24
Operating Instructions
49Flatliner 500
7. Parts & Assembly
BAS2127
PJW
02/04/2004
Flatliner 500
50
Operating Instructions
MAINFRAME ASSEMBLY 4.2m HD
7. Parts & Assembly
AS2127
FLATLINER 500
MAINFRAME ASSEMBLY 4.2m HD
ITEM PART NO DESCRIPTION QTY COMMENTS
P12816 MAINFRAME - 4.2m HEAVY DUTY 1
1
P02484 LYNCH PIN CAT 2 4
2
P13130 PIN Ø50x235 CAT 4 LOW 2
3
P13129 PIN Ø45x190 CAT 4 UP 1
4
AS1266 TINE ASSEMBLY PROLIFT 7
5
P12643 STAND - FLATLINER 2
6
P12644 ST AND MOUNT ING 2
7
P12645 RETAINING PLAT E 220x60 2
8
P02834 PIN - Ø25x170 2
9
P04675 RETAINING PLAT E 12
10
P01274 PIN Ø25x115 2
11
P02608 WASH ER FLAT M30 28
12
P00036 BOLT M30x180 GR. 8.8 2
13
P02011 NUT LOCK M30 2
14
P02604 WASH ER FLAT M24 Ø50 7
15
P02010 NUT LOCK M24 7
16
P04536 BOLT M24x130 GR. 8.8 7
17
P02318 BOLT M16x120 GR. 8.8 7
18
P02038 WASHER SPRING M16 7
19
P01358 NUT PLAIN M16 7
20
P02486 R CLIP Ø7x170 3
21
P02008 NUT LOCK M16 4
22
P02602 WASH ER FLAT M16 4
23
P06511 CLAMP - LONG 6
24
P06510 CLAMP - SHORT 6
25
P02598 WASHER SPRING M30 24
26
P00896 NUT PLAIN M30 24
27
P00983 BOLT M30x150 GR. 8.8 16
28
P00034 BOLT M30x160 GR. 8.8 8
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
Operating Instructions
51Flatliner 500
7. Parts & Assembly
AAS1266
ARH
02/04/2004
Flatliner 500
52
Operating Instructions
TINE ASSEMBLY PROLIFT
7. Parts & Assembly
AS1266
TINE ASSEMBLY
FLATLINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P10486 PROLIFT T INE - FLAT LINER 500 1
P11181 WEAR SHROUD 1
P09060 WING - PROLIFT LOW 1
P09148 POINT - PROLIFT CrFe 1
P10391 WEARSHIN NON REVERSIBLE 1
P10392 WING - PROLIFT 250mm 1
P10411 WING - PROLIFT 350mm 1
P00007 BOLT M16x40 GR. 8.8 1
P02008 NU T LOCK M16 1
P02481 ROLL PIN Ø16x40 2
Operating Instructions
53Flatliner 500
7. Parts & Assembly
AAS1267
ARH
02/04/2004
Flatliner 500
54
Operating Instructions
TINE ASSEMBLY PROLIFT EXTRA PENETRATION
7. Parts & Assembly
AS1267
TINE ASSEMBLY
PROLIFT EXTRA PENETRATION
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P12551 PROLIFT TINE EXTRA PENETRATION 1
P11181 WEAR SHROUD 1
P09060 WING - PROLIFT LOW 1
P09148 POINT - PROLIFT CrFe 1
P10391 WEARSHIN NON REVERSIBLE 1
P00007 BOLT M16x40 GR. 8.8 1
P02008 NU T LOCK M16 1
P02481 ROLL PIN Ø16x40 2
P10392 WING - PROLIFT 250mm 1
P10411 WING - PROLIFT 350mm 1
Operating Instructions
55Flatliner 500
7. Parts & Assembly
BAS1270
ARH
02/04/2004
Flatliner 500
56
Operating Instructions
ADDITIONAL TINE KIT
7. Parts & Assembly
AS1270
ADDITIONAL TINE KIT
FLATLINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P06511 CLAMP - LONG 1
P06510 CLAMP - SHORT 1
P04675 RET AINING PLAT E 2
P00983 BOLT M30x150 GR. 8.8 4
P02608 WASHER FLAT M30 4
P02598 WASHER SPRING M30 4
P00896 NU T PLAIN M30 4
P02318 BOLT M16x120 GR. 8.8 1
P02038 WASHER SPRING M16 1
P01358 NU T PLAIN M16 1
P04536 BOLT M24x130 GR. 8.8 1
P02604 WASHER FLAT M24 Ø50 1
P02010 NU T LOCK M24 1
P10486 PROLIFT T INE - FLAT LINER 500 1
P09148 POINT - PROLIFT CrFe 1
P10391 WEARSHIN NON REVERSIBLE 1
P02481 ROLL PIN Ø16x40 2
P00007 BOLT M16x40 GR. 8.8 1
P02008 NU T LOCK M16 1
P09060 WING - PROLIFT LOW 1
P10392 WING - PROLIFT 250mm 1
P10411 WING - PROLIFT 350mm 1
P11181 WEAR SHROUD 1
Operating Instructions
57Flatliner 500
7. Parts & Assembly
ARH
AAS1268
12/04/2004
Flatliner 500
58
Operating Instructions
TRAILING KIT ASSEMBLY
7. Parts & Assembly
AS1268
TRAILING KIT ASSEMBLY
FLATLINER 500
ITEM PART NO DESCRIPTION QTY COMMENTS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
P00305 HOSE MAST - 150RH S 1
P00871 ADJUSTER POST 2
P03503 WHEEL LEG RH 1
P00641 6 STUD HUB ASSEMBLY 2
P00164 CYLINDER - Ø3¾"x400 - 45 2
P00161 SEAL KIT Ø3 3/4" 1
P01871 BOLT M60x330 2
P00159 TOPLINK CAT 3 19" 3
P02484 LYNCH PIN CAT 2 9
P03550 ADJUSTER MOUN T LH 1
P03549 AXLE PIVOT LH 1
P06504 AXLE PIVOT RH 1
P06503 ADJUSTER MOUN T RH 1
P03502 WHEEL LEG LH 1
P02503 TIE BAR 2
P01148 TRANSPORT PIN Ø25x127 2
P01149 BUSH Ø30xØ24x23 2
P04128 WHEEL ASSY 400/60x15.5 6 STUD 2
P00865 DR AWBAR - T RAILING KIT 1
P02466 SHACKLE TYPE B 1
P02505 CAMBER PLATE 3mm 2
P01564 TRANSPORT LOCK 100x400 2
P02483 LYNCH PIN CAT 1 4
P00538 PIN Ø31.75x150 3
P01274 PIN Ø25x115 3
P00071 NIPPLE - GREASE 2
P02890 BUSH SPRUNG - Ø72xØ62x60 4
P01645 BUSH SPRUNG - Ø32xØ26x32 4
P00056 BOLT M30x240 GR. 8.8 8
P02608 WASHER FLAT M30 24
P02011 NU T LOCK M30 10
P02604 WASHER FLAT M24 Ø50 13
P02593 WASHER SPRING M24 1
P00717 NU T PLAIN M24 1
P10857 PIN Ø31.75x180 2
P04010 WASHER FLAT M60x10 2
P00036 BOLT M30x180 GR. 8.8 2
P00043 BOLT M36x160 GR. 8.8 1
P02541 WASHER FLAT M36 2
P02012 NU T LOCK M36 1
P01647 BUSH SPRUNG - Ø45xØ36x40 2
P01697 NU T PLAIN M60 HALF 4
P09112 CLAMP ½" BSP PAIR 1
P09113 CLAMP - TOP PLATE 1
P10096 BOLT M8x35 GR. 8.8 1
Operating Instructions
59Flatliner 500
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