Great Plains Electric Hydraulic Boom Solenoid User Manual
Table of Contents Index
Parts Manual
Electric Hydraulic Boom Solenoid
1995 +
Manufacturing, Inc.
P.O. Box 5060 ● Salina, Kansas 67402-5060
Read the Operator’s manual entirely. When you see this symbol, the subsequent in
structions and warnings are serious - follow without exception. Your life and the lives of
!
others depend on it!
(YELLOW)
© Copyright 1998 Printed
1)APPLICATION SYSTEMS/BOOMS/ACCESSORIES
6/16/2003
500-089P
Section 1 Introduction
Table of Contents
Table of Contents Index
Great Plains Mfg., Inc.Section 1 Introduction
Section 1 Introduction. . . . . . . . . . . . . . . . . . . . . . 1-1
General Information . . . . . . . . . . . . . . . . . . . . 1-1
Revisions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Touch-up Paint and Manual Information . . . . . . 1-1
Replacement Hardware . . . . . . . . . . . . . . . . . . 1-1
Part Number Service Coding . . . . . . . . . . . . . . 1-2
Part Number Index . . . . . . . . . . . . . . . . . . . . . . 1-3
Section 2 Solenoid Assemblies . . . . . . . . . . . . . . 2-1
Trailer Sprayer & 3-Point Boom Controls
w/Hydraulic Elevator (S/N 3431+) . . . . . . . . . . 2-1
Trailer Sprayer & 3-Point Boom Controls
w/Hydraulic Elevator CF600 . . . . . . . . . . . . . . . 2-3
Electric/Hydraulic Control Base Assembly
(S/N 3431+) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5
Trailer Sprayer Boom Controls 3-Spool Valve
(S/N 3430-) . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
3-Point Boom Controls 2-Spool Valve . . . . . . . 2-9
3-Point Electric/Hydraulic Control Base
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
Boom Controls Open Center Conversion . . . . 2-13
Hydraulic Solenoid Assembly (810-239C) . . . 2-15
Hydraulic Solenoid Assembly (810-266C) . . . 2-17
Bypass Valve Assembly (810-257C) . . . . . . . 2-19
Seal Kits for Control Valves . . . . . . . . . . . . . . 2-21
Decal Placement . . . . . . . . . . . . . . . . . . . . . . 2-23
© Copyright 1998All rights Reserved
GreatPlainsManufacturing,Inc.providesthispublication“asis” without warranty of any kind, either expressedor implied. While every precaution has been takenin the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the
use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the
state of this product at the time of its publication, and may not reflect the product in the future. The illustrations in this manual are not intended forsafe and proper assembly
or disassembly of equipment. The illustrations are intended for ordering parts only.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains
All other brands and product names are trademarks or registered trademarks of their respective holders.
Electric Hydraulic Boom Solenoid 500-089P
Electric Hydraulic Boom Solenoid 500-089P
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
6/1/98
Section 1 Introduction
Great Plains Mfg., Inc. Section 1 Introduction
Table of Contents Index
Section
Number & Description
Illustration
Heading
Illustration
Illustration
Number
Serial
Number Break
Section 2 Frames
Tongue & Pull Bar (S/N 00000-)
10207
2-1
EWD13 13’ End Wheel Drill 175-083P 5/21/98
Illustration
Page
Great Plains Mfg., Inc.
Parts
Page
Great Plains Mfg., Inc.
Tongue & Pull Bar (S/N 00000-)
1. 177-001H 13' END WHEEL TONGUE WELDMENT
2. 177-004H PULL BAR WELDMENT LH
2 177-005H PULL BAR WELDMENT RH
3. 806-032C U-BOLT 5/8-11 X 3 17/32 UNEVEN
4. 804-022C WASHER LOCK SPRING 5/8 PLT
5. 803-021C NUT HEX 5/8-11 PLT
6. 802-183C RHSNB 1/2-13X1 GR5
7. 802-083C HFSS 1/2-13X1 1/4 GR8
8. 804-015C WASHER LOCK SPRING 1/2 PLT
9. 803-020C NUT HEX 1/2-13 PLT
10. 177-587D SAFETY CHAIN WASHER
11. 807-023C SPRING HOSE LOOP
12. 801-026C SCREW HEX 3/8-16X1 TYPE F
13. 804-013C WASHER LOCK SPRING 3/8 PLT
14. 804-012C WASHER FLAT 3/8 SAE PLT
15. 177-009D CLEVIS HITCH TOP HALF
16. 177-008D CLEVIS HITCH BOTTOM HALF
17. 802-177C RHSNB 3/4-10X2 1/2 GR5
18. 804-023C WASHER LOCK SPRING 3/4 PLT
19. 803-027C NUT HEX 3/4-10 PLT
20. 803-037C NUT HEX WHIZ 1/2-13 PLT
21. 806-028C U-BOLT 1/2-13 X 3 17/32 X4 3/4
22. 890-118C SCREW JACK 2000#
23. 802-299C RHSNB 3/4-10X3 GR5
24. 890-182C SAFETY CHAIN 10000 LB
Section 2 Frames
Parts List
2-2EWD13 13’ End Wheel Drill 175-083P7/1/98
Left Page
Number
ManualName
General Information
Revisions
Please refer to the date at the
bottom of each page for the most
current version of the equipment.
Serial number breaks are at the top
of the page at the end of the illustration heading, refer to the illustration
above.
New or Modification
& Number
Date
Touch-up Paint and
Manual Information
Repaintparts wherepaint isworn or
scratched to prevent rust. Aerosol
touch-uppaint isavailable. Toorder
use Great Plains part numbers
below:
GP Green . . . . . . . . .821-001C
GP Black. . . . . . . . . .821-002C
GP Beige. . . . . . . . . .821-003C
GP Buckskin . . . . . . .821-004C
LP Beige . . . . . . . . . .821-011C
LP Black . . . . . . . . . .821-032C
Replacement manuals available.
Use Great Plains part 500-089P.
Right Page
Number
Replacement Hardware
Allboltsand nutsare grade5unless
otherwisenoted. The use of improper grades of hardware can result in
personal injury, damage to equipment, or loss of property. See
“Hardware Legend” on page 1-2,
for hardware abbreviations used
within all parts lists.
6/1/98
Electric Hydraulic Boom Solenoid 500-089P
Electric Hydraulic Boom Solenoid 500-089P
1-1
Table of Contents Index
Hardware Legend
AR As Required
BLADE Blade Bolt
C Cap Screw
CP Cotter Pin
CPHSSS Cup Point Hex Socket Set Screw
CPSHSS Cup Point Square Head Set Screw
CPSQHSS Cup Point Square Head Set Screw
CRFCHMS Cross Recess Flat Countersunk Head Mach. Screw
CRPHMS Cross Recess Pan Head Machine Screw
CRPHTFS Cross Recess Pan Head Thread Forming
CRRHMS Cross Recess Round Head Machine Screw
CRTHMS Cross Recess Truss Head Machine Screw
CSNB Countersunk Square Neck Bolt
FHMS Flat Head Machine Screw
FTC Full Thread Cap Screw
H Hex Nut
HCLN Hex Center Lock Nut
HFLCS Hex Flange Lock Cap Screw
HFS Hex Flange Screw
HFSLN Hex Flange Serrated Lock Nut
HFSS Hex Flange Serrated Screw
HHCS Hex Head Cap Screw or Metric Bolt
HSBHCS Hex Socket Button Head Cap Screw
HSFCHCS Hex Socket Flat Countersunk Head Cap Screw
HSHCS Hex Socket Head Cap Screw
HSSS Hex Socket Head Screw
HTLN Hex Top Lock Nut
HWHCS Hex Washer Head Cap Screw
Great Plains Mfg., Inc.Section 1 Introduction
HWHMS Hex Washer Head Machine Screw
HXBHCS Hex Socket Button Head Cap Screw
J Hex Jam Nut
JIC 37 Degree Tapered Thread
L Helical Spring Lock Washer
LUG Lug Bolt
NFC National Fine Cap Screw
NPSM National Pipe Straight Mechanical
NPTF National Pipe Taper Fuel
P Wide Plain Washer
PHMS Pan Head Machine Screw
PLOW Plow Bolt
RHMS Round Head Machine Screw
RHSNB Round Head Square Neck Bolt
SCREW LEVELING
SCREW THUMB
SCREW WELD Weld Screw
SFCHMS Slotted Flat Countersunk Head Machine Screw
SFHMS Slotted Fillister Head Machine Screw
SP Special
SP SCREW Special Screw
SQHSS Square Head Set Screw
SRHMS Slotted Round Head Machine Screw
SSS Socket Set Screw
STCS Self Tapping Cap Screw
STHMS Slotted Truss Head Machine Screw
WHEEL Wheel Studs and Hub Long Bolts
WING Wing Bolt
Leveling Screw
Thumb Screw
Part Number Service Coding
Within the following parts lists some part numbers are
coded for revisions and interchangeability.
Legend:
Newest serial numbers are listed first.
Boldface type indicatesparts that areserviced. These
partsareconsidered interchangeable,ifit supersedes
another part, unless otherwise noted.
Not interchangeable with revision 1
Item #
Revision 3
1. ⊗ ➀➌ 310-179A BLADE SPINDLE W/KEY 1/4SQ X7/8
Revision 2
➋ 310-299D BLD SPNDL SHFT (RPBY 310-179A)
➊
●
310-409D BLD SPNDL SHFT (RPBY 310-179A)
Part Number
Example:
(S/N 20001+) Includesserialnumbers20001and
above (to the newest numbers)
(S/N 10001↔20000) Includes serial numbers between
and including 10001 and 20000
(S/N 10000-) Includes serial numbers10000
and below (to the oldest number)
➊
First revision, e.g.; ➋ is 2nd revision, ➌ is 3rd
revision, etc.
(Greater numbers are the newest.)
● The existing stock for this part shouldbe used
up before ordering the new part.
⊗ Not interchangeable
⊗➀➋ Revision 2 is not interchangeable w/1
Description
Use up existing stock.
1-2
Electric Hydraulic Boom Solenoid 500-089P
Revision 1
6/1/98
Part Number In-
Great Plains Mfg., Inc.
Table of Contents Index
Part Number Index
Part Number aaaaaaaaaPage Part Number aaaaaaaaaPagePart Number aaaaaaaaaPagePart Number aaaaaaaaaPage
Section 1 Introduction
30102628 . . . . . . . .2-16
30102628 . . . . . . . .2-18
30102650 . . . . . . . .2-20
33702007 . . . . . . . .2-18
33702025 . . . . . . . .2-18
34952078 . . . . . . . .2-16
36980008 . . . . . . . .2-18
39680008 . . . . . . . .2-16
39680008 . . . . . . . .2-20
61010000 . . . . . . . .2-20
61010001 . . . . . . . .2-16
61010001 . . . . . . . .2-18
61010007 . . . . . . . .2-16
61010007 . . . . . . . .2-18
61100010 . . . . . . . .2-20
85002006 . . . . . . . .2-16
85002252 . . . . . . . .2-20
85002331 . . . . . . . .2-16
85002331 . . . . . . . .2-18
85002335 . . . . . . . .2-16
85002335 . . . . . . . .2-18
87410024 . . . . . . . .2-20
500-090B . . . . . . . .2-22
506-115H . . . . . . . . . 2-2
506-115H . . . . . . . . . 2-8
506-152H . . . . . . . . 2-10
506-152H . . . . . . . . . 2-2
506-152H . . . . . . . . . 2-8
506-205D . . . . . . . . 2-10
506-205D . . . . . . . . . 2-2
506-205D . . . . . . . . . 2-8
506-152H . . . . . . . . . 2-4
506-205D . . . . . . . . . 2-4
506-357D . . . . . . . . . 2-4
506-368D . . . . . . . . . 2-4
510-009H . . . . . . . . 2-12
510-009H . . . . . . . . . 2-6
510-013D . . . . . . . . 2-12
510-013D . . . . . . . . . 2-6
510-014D . . . . . . . . 2-12
510-014D . . . . . . . . . 2-6
510-016D . . . . . . . . 2-10
510-016D . . . . . . . . . 2-2
510-017D . . . . . . . . 2-10
510-017D . . . . . . . . . 2-2
510-018K . . . . . . . . .2-2
510-019K . . . . . . . .2-10
510-016D . . . . . . . . . 2-4
510-017D . . . . . . . . . 2-4
510-018K . . . . . . . . .2-4
801-098C . . . . . . . . 2-12
801-098C . . . . . . . . . 2-6
801-128C . . . . . . . . 2-12
801-128C . . . . . . . . . 2-6
802-007C . . . . . . . . 2-10
802-007C . . . . . . . . . 2-2
802-092C . . . . . . . . 2-10
802-092C . . . . . . . . . 2-2
802-369C . . . . . . . . 2-10
802-369C . . . . . . . . . 2-2
802-369C . . . . . . . . . 2-8
802-474C . . . . . . . . 2-10
802-474C . . . . . . . . 2-14
802-474C . . . . . . . . . 2-2
802-474C . . . . . . . . . 2-8
802-007C . . . . . . . . . 2-4
802-092C . . . . . . . . . 2-4
802-369C . . . . . . . . . 2-4
802-474C . . . . . . . . . 2-4
803-068C . . . . . . . .2-10
803-068C . . . . . . . . .2-2
803-068C . . . . . . . . .2-8
803-199C . . . . . . . .2-10
803-199C . . . . . . . . .2-2
803-199C . . . . . . . . .2-8
803-068C . . . . . . . . .2-4
803-199C . . . . . . . . .2-4
804-036C . . . . . . . .2-10
804-036C . . . . . . . .2-14
804-036C . . . . . . . . .2-2
804-036C . . . . . . . . .2-8
804-036C . . . . . . . . .2-4
806-001C . . . . . . . .2-10
806-001C . . . . . . . . .2-2
806-001C . . . . . . . . .2-8
806-001C . . . . . . . . .2-4
806-004C . . . . . . . . .2-4
806-107C . . . . . . . . .2-4
810-228C . . . . . . . .2-22
810-235C . . . . . . . .2-22
810-239C . . . . . . . . .2-2
810-239C . . . . . . . . .2-8
810-257C . . . . . . . .2-14
810-266C . . . . . . . .2-10
810-303C . . . . . . . .2-22
810-239C . . . . . . . . .2-4
811-065C . . . . . . . .2-10
811-065C . . . . . . . . .2-2
811-065C . . . . . . . . .2-8
811-081C . . . . . . . .2-14
811-178C . . . . . . . . .2-2
811-194C . . . . . . . .2-14
811-230C . . . . . . . . .2-2
811-396C . . . . . . . .2-14
811-065C . . . . . . . . .2-4
811-178C . . . . . . . . .2-4
811-230C . . . . . . . . .2-4
816-205C . . . . . . . .2-14
818-326C . . . . . . . .2-24
818-571C . . . . . . . .2-24
818-572C . . . . . . . .2-24
818-575C . . . . . . . .2-24
818-619C . . . . . . . .2-24
823-068C . . . . . . . .2-12
823-068C . . . . . . . . .2-6
823-069C . . . . . . . .2-12
823-069C . . . . . . . . .2-6
833-014C . . . . . . . .2-12
833-014C . . . . . . . . .2-6
833-014C . . . . . . . . .2-8
833-040C . . . . . . . .2-12
833-040C . . . . . . . . .2-6
833-040C . . . . . . . . .2-8
833-041C . . . . . . . .2-10
833-041C . . . . . . . . .2-2
833-041C . . . . . . . . .2-8
833-044C . . . . . . . .2-10
833-044C . . . . . . . . .2-2
833-044C . . . . . . . . .2-8
833-045C . . . . . . . .2-14
833-050C . . . . . . . .2-12
833-050C . . . . . . . . .2-6
833-050C . . . . . . . . .2-8
833-053C . . . . . . . .2-14
833-061C . . . . . . . .2-12
833-061C . . . . . . . . .2-6
833-062C . . . . . . . .2-12
833-062C . . . . . . . . .2-6
833-074C . . . . . . . . .2-8
833-075C . . . . . . . 2-12
833-075C . . . . . . . . 2-6
833-098C . . . . . . . 2-12
833-098C . . . . . . . . 2-6
833-099C . . . . . . . 2-12
833-099C . . . . . . . . 2-6
833-041C . . . . . . . . 2-4
833-044C . . . . . . . . 2-4
890-401C . . . . . . . 2-10
890-401C . . . . . . . . 2-2
890-511C . . . . . . . 2-22
890-401C . . . . . . . . 2-4
6/1/98
Electric Hydraulic Boom Solenoid
Electric Hydraulic Boom Solenoid 500-089P
500-089P
1-3
Section 2Section 2 Solenoid Assemblies
Section 2 Solenoid Assemblies
Table of Contents Index
Trailer Sprayer & 3-Point Boom Controls w/Hydraulic Elevator (S/N 3431+)
Great Plains Mfg., Inc.
16103
2-1
Electric Hydraulic Boom Solenoid 500-089P
Electric Hydraulic Boom Solenoid 500-089P
6/1/98
Great Plains Mfg., Inc.
Table of Contents Index
Section 2 Solenoid Assemblies
Trailer Sprayer & 3-Point Boom Controls w/Hydraulic Elevator (S/N 3431+)
Ref. Part No. Part Description Comments
1. 811-065C EL 9/16MJIC 9/16MORB
2. 810-239C VALVE-BOOM & ELEVATOR HT Refer to page 2-15 for breakdown.
3. 803-068C NUT HEX FLANGE 3/8-16 PLT
4. 506-205D HYD. SOLENOID SHIELD
5. 802-369C HHCS 5/16-18X1/2 SS
6. 804-036C WASHER FLAT 5/16 SAE PLT
7. 833-044C ELEC/HYD SOLENOID HARNESS
8. 802-474C HHCS 5/16-18X4 1/2 GR5
9.
9
10. 803-199C NUT HEX FLANGE 5/16-18 PLT
11. 806-001C U-BOLT 3/8-16 X 2 X 4
12. 510-018K ELEC/HYD CONTROL BASE ASSY Refer to page 2-5 for breakdown.
13. 833-041C BOOM FOLD WIRING HARNESS REAR
14. 802-007C HHCS 5/16-18X3/4 GR5
15. 802-092C RHSNB 5/16-18X3/4 GR5
16. 890-401C SMV MOUNTING SOCKET
17. 510-017D CONTROL BASE SMV MOUNT
18. 510-016D CONTROL BASE ANGLE MOUNT
19. 811-230C HH1/4R1 095 9/16FJIC
20. 811-178C HH1/4R1 114 9/16FJIC
506-152H HYD SOLENOID MOUNT WELDMENT
➋
506-115H SOLENOID MNT(REPL BY 506-152H)
●➊
Legend:
6/1/98
➊
= 1st revision; ➋ = 2nd revision; ➌ = 3rd revision; ● = use up existing stock; ⊗ = not interchangeable; ⊗ ➀ ➋ = for example: revision 2 is not interchangeable w/revision 1
Electric Hydraulic Boom Solenoid 500-089P
2-2
Section 2 Solenoid Assemblies
Table of Contents Index
Trailer Sprayer & 3-Point Boom Controls w/Hydraulic Elevator CF600
Great Plains Mfg., Inc.
17022
2-3
Electric Hydraulic Boom Solenoid 500-089P
6/1/98
Great Plains Mfg., Inc.
Table of Contents Index
Section 2 Solenoid Assemblies
Trailer Sprayer & 3-Point Boom Controls w/Hydraulic Elevator CF600
Ref. Part No. Part Description Comments
1. 810-239C VALVE-BOOM & ELEVATOR HT Refer to page 2-15 for breakdown.
2. 811-065C EL 9/16MJIC 9/16MORB
3. 803-068C NUT HEX FLANGE 3/8-16 PLT
4. 506-152H HYD SOLENOID MOUNT WELDMENT
5. 506-205D HYD. SOLENOID SHIELD
6. 804-036C WASHER FLAT 5/16 SAE PLT
7. 802-369C HHCS 5/16-18X1/2 SS
8. 833-044C ELEC/HYD SOLENOID HARNESS
9. 833-041C BOOM FOLD WIRING HARNESS REAR
10. 802-092C RHSNB 5/16-18X3/4 GR5
11. 890-401C SMV MOUNTING SOCKET
12. 803-199C NUT HEX FLANGE 5/16-18 PLT
13. 510-017D CONTROL BASE SMV MOUNT
14. 510-016D CONTROL BASE ANGLE MOUNT
15. 510-018K ELEC/HYD CONTROL BASE ASSY Refer to page 2-5 for breakdown.
16. 806-004C U-BOLT 3/8-16 X 2 X 2 3/4
17. 802-474C HHCS 5/16-18X4 1/2 GR5
18. 811-178C HH1/4R1 114 9/16FJIC
19. 811-230C HH1/4R1 095 9/16FJIC
20. 802-007C HHCS 5/16-18X3/4 GR5
21. 806-001C U-BOLT 3/8-16 X 2 X 4
22. 506-368D TUBE ELEC/HYD MTG FOR CF600
23. 506-357D C-SECTION NOZZLE TUBE BRACKET
24. 806-107C U-BOLT 5/16-18 X 1 17/32X2 1/8
Legend:
6/1/98
➊
= 1st revision; ➋ = 2nd revision; ➌ = 3rd revision; ● = use up existing stock; ⊗ = not interchangeable; ⊗ ➀ ➋ = for example: revision 2 is not interchangeable w/revision 1
Electric Hydraulic Boom Solenoid 500-089P
2-4
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