Great Plains EHPR Valve Calibration User Manual

Great Plains Mfg., Inc.
Calibration Procedure 1
EHPR Valve Calibration
3PYP Planter Reverse Steering
Used with:
3PYP s/n A1025+
Field-upgraded lower 3PYP s/n
These instructions explain how to calibrate the Electro­Hydraulic Proportional Reducing (EHPR) valve which controls reverse steering on new, upgraded or repaired 3PYP planters.
Kit Description
401-615A HAND HELD CALIBRATION TOOL KIT
Background: EHPR valves control the direction of rotation and rate of movement of the caster wheels. The valves require an Imin (input minimum) value to be stored into the ECU (electronic control unit) during the first setup of the steering system. The Imin value determines the mini­mum threshold of movement of the caster wheels left and right. The Imin values need to be calibrated properly for the system to respond correctly with the tractor wheel rotation. Failure to calibrate or calibrating incorrectly may make the system have unintended movements or have a sluggish response to the tractor wheel movement.
The calibration of the Imin value needs to be done only once for each EHPR valve. New planters are shipped from the factory with EHPR valves calibrated. Field­installed steering systems are not factory calibrated.
EHPR calibration is required upon any of these events:
• Steering system installation
• EHPR valve cartridge (not coil) replacement
• ECU replacement
• ECU firmware upgrade
When you see this symbol, the subsequent instructions and warnings are serious - follow without exception.
!
Your life and the lives of others depend on it!
Figure 1
833-510C HHCT

Notations and Conventions

“Left” and “Right” are facing in the direction of machine travel. An orienta­tion rose in the line art illustrations shows the directions of Up, Back, Left, Down, Front, and Right.
R F
29197
U
B L
D

Tools Required

• 833-510C HHCT (Hand-Held Calibration Tool)
• 401-312M 3PYP Planter Operator Manual
• 401-312Q 3PYP Planter Pre-Delivery Manual
• The tractor to be used with the planter, having: 300-608 steering console installed, and; tractor steering sensor installed
R
L
Figure 2
Right / Left
©Copyright 2008 Printed 12/10/2008 401-565M
25050
2 EHPR Valve Calibration

Before You Start

Review these instructions, with the following objectives at each step:
Need: EHPR calibration is not a routine task. The normal Steering Calibration done at post-delivery does not require the HHCT or these instructions.
Great Plains Mfg., Inc.
Avoid High Pressure Fluids
Pre-requisites: ECU must be loaded with valid working firmware. If any update is needed, perform it prior to EHPR calibration.
Safety: Hydraulic Lines may be under pressure even with trac­tor circuits in Float.
Frame-mountedcoulters have sharp disk blades under the work area.
Comprehension: Make sure the operator understands where involved components are located, how to use the tools, the steps involved, and what to expect.

Pre-Calibration Preparation

Work Location

1. If the planter must be moved prior to calibration, plan
the method and route so that only forward moves are necessary. It is not safe to make reverse moves on the planter’s caster wheels when either EHPR or normal Steering Calibration need to be done.

Prepare Planter

2. If a seed hopper or box is mounted, close the slide
gate to prevent seed flow.
3. Fully hitch to suitable tractor or hydraulic source.
Operate the hydraulic source until the oil is warmed to normal operating temperature.
4. Set tractor steering wheels straight ahead.
5. Hoist, lift or jack up the seed cart so that caster
wheels are off ground.
6. Adjust fan/steering system hydraulic circuit to normal
operating flow.
Escaping fluid under pressure can penetrate the skin, causing serious injury.
Reduce the hazard by relieving pressure before disconnect-
ing hydraulic lines.
Wear protective gloves and safety glasses or goggles when
working with hydraulic systems.
Assume lines are pressurized until bled. Slowly open
(“crack”) fittings.
Use a piece of paper or cardboard, NOT BODY PARTS, to
check for suspected leaks.
If an accident occurs, seek immediate medical attention
from a physician familiar with this type of injury.
Note: The cart can be lifted off the ground using its own
lift-assist cylinders if the following conditions are met:
The hitched tractor must have sufficient weight. The shipping stand is installed on the planter. The lower 1in pins must be installed in the floating
lug at each lift-assist cylinder rod end. The shear bolts must be removed. The top link must be left disconnected at the 3-point hitch.

Calibrate Sensors

7. Perform the Steering Calibration (see Operator Man-
ual 401-312M) at this time. This calibrates the ECU for the tractor and cart linear displacement sensors. Sensor calibration must be done before EHPR valve calibration.
401-565M 12/10/2008
Loading...
+ 4 hidden pages