Great Plains DICKEY-john Auto Section Control User Manual

OPERATOR’S MANUAL
Safety Notices ..................................................................................................... 1
Introduction ......................................................................................................... 3
Auto Section Control Features .......................................................................................... 3
Requirements ....................................................................................................................3
Cab Terminal Mount ......................................................................................................................... 4
Harness Connections ........................................................................................................ 5
Auto Section Terminal ........................................................................................ 7
Auto Section Power Up ..................................................................................................... 9
Understanding the Field Map ............................................................................................ 9
Path-Driven Outline .......................................................................................................................... 9
Imported External Boundary .......................................................................................................... 10
Tractor/Implement Position ............................ ... .. ................................ .. ... ... ................................... 11
Intelliag PDC Setup ........................................................................................... 13
Implement Setup .......................................................................... .... ... ... ... .... ... ............... 13
Physical Layout ............................................................................................................... 14
3 Point Hitch and Towed Hitch ....................................................................................................... 15
Rigid Cart Mount ............................................................................................................................ 16
Tow-Behind Cart ............................................................................................................................ 16
Physical Check ............................................................................................................... 17
Clutch Configuration ....................................................................................................... 18
Multiple Tru Count Output Module Assignment ............................................. ................................ 18
Tru Count Output Module Assignment ................ ... .. ................................ ... .. ... .............................. 18
Assigning Rows .............................................................................................................................. 19
Assigning Row Shutoff Switches .................................................................................................... 20
Module Output Assignment Example .................. ... .. ................................ ... .. ... .. ... ......................... 21
Implement Section Check .............................................................................................................. 21
Auto Section Control Setup ............................................................................. 23
GPS Setup ...................................................................................................................... 23
GPS Source ................................................................................................................................... 23
GPS Lag ......................................................................................................................................... 23
Baud Rate and Data Mode (RS232 only) ....................................................................................... 23
GPS Output .................................................................................................................................... 23
Tractor Setup (Articulated) ................................ .. ... .. ................................ ... .. ... .............................. 25
GPS Calibration .............................................................................................................. 26
Important GPS Calibration Notes ............................................. ... .. ... ................................ .. ... .. ....... 27
Field Preparation ............................................................................................... 29
Setting Overlap ...................................... ... ... ... .... ... ... ... .... ...................................... ... .... .. 29
Run In Overlap ............................................................................................................................... 29
Run Out Overlap ............................................................................................................................ 29
Run In Skip ..................................................................................................................................... 29
Run Out Skip .................................................................................................................................. 29
Side-to-Side Overlap ......................... .. ... ... ............................... ... .. ................................ ... .. ............ 29
Important Functionality Notes ........................................................................................................ 31
Create Task .................................................................................................................................... 33
Import A Task or Field Boundary File ............................................................................. 34
Overwrite Field Boundary ............................................................................................................... 36
Auto Section Control Status ........................................................................................................... 36
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System Operation ............................................................................................. 37
Auto Section Main Screen .............................................................................................. 37
Enable Auto Section Control .................................... .... ... ... ....................................... ... .. 39
Disable Auto Section Control .......................................................................................... 39
Auto Mode ............................. ....................................... ... ... ... .... ... ... ... ... .... ..................... 40
Manually Force Sections Off in Auto .............................................................................................. 40
Manual Mode .................................................................................................................. 41
Manual On/Off Control of Sections ................................................................................................. 41
Additional Operating Conditions ......................................................... ... .... ... ... ... .... ........ 42
Adjusting Implement Position ......................... ... ................................ .. ... .. ...................................... 42
Marking/Planting Headlands ........................................................................................................... 42
Storing Headlands .................................... ...................................................................................... 43
Lost GPS Signal ............................................................................................................. 43
Out of Field Range ......................................................................................................... 44
Terminal Storage Capacity .............................................................................. 45
Clear Task ......................................................................................................................45
Diagnostics ....................................................................................................... 47
GPS Status ..................................................................................................................... 47
System Information .......................................... ... ... ... .... ... ... ... ....................................... .. 48
Clutch Section Check ..................................... ................................ ... .. ... ........................................ 49
Troubleshooting ............................................................................................... 51
Error Codes ....................................................................................................... 55
Appendix A ............................................... .... .... .... ..... .... .... .... .... ..... .... .... .... .... .. 56
AGCO GTA Console ...................................................................................................................... 56
Appendix B ............................................... .... .... .... ..... .... .... .... .... ..... .... .... .... .... .. 57
John Deere GS2 Console ............................................................................................................... 57
Deere GS2 Console Cab Harness Connecti on s .................................... .. ................................ ... .. . 58
Warranty.............................................................................................................. 63
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SAFETY NOTICES
Safety notices are one of the primary ways to call attention to potential hazards. An absence of specific alerts does not mean that there are no safety risks involved.
This Safety Alert Symbol identifies important safety messages in this manual. When you see this symbol, carefully read the message that follows. Be alert to the possibility of personal injury or death.
Use of the word WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
Use of the word CAUTION with the Safety Alert Symbol indicates a potentially hazardous situation which, if not avoid ed, may result in minor or moderate injury.
Use of the word CAUTION without the safety alert symbol indicates a potentially hazardous situatio n which, if not avoided, may result in equipment damage.
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Auto Section Control
Terminal
IntelliAg
Virtual Terminal
INTRODUCTION
Auto Section Control is an automated row shutoff system that can be added to the IntelliAg planter system to automatically shutoff individual planter sections utilizing a GPS signal as previously planted areas are approached.
A dedicated Auto Section Control terminal displays a field map for easy identification of external field boundaries, seeded areas, and nonseeded areas.
Figure 1 Auto Section Control Terminal and IntelliAg Virtual Terminal
AUTO SECTION CONTROL FEATURES
Real-time viewing of planting operation within the field without interruption of application rate and seed monitoring information
Unique GPS latency adjustment for calibration of row shutoff at the precise time the planter enters a previously seeded area
Manual override of planter sections in the event of a lost GPS signal or in special conditions
Section(s) shutoff and turn on when exiting or entering a headland
Day and night mode
Saving field data by customer, farm, field, and task structure for viewing at a later date
REQUIREMENTS
The Auto Section Control system will only interface and operate with an IntelliAg Planter Control system and compatible virtual terminal.
The Auto Section Control system requires the following to operate:
Compatible with IntelliAg A1+ virtual terminal, John Deere GS2 2600 display, or AGCO C2000 virtual terminal
Auto Section Control terminal
GPS receiver (5 Hz minimum)
Tru Count WSMB module
Tru Count WSMB harness
Implement lift switch
Row section control switch box
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Secure VT to bracket using 4 Metric screws (included)
Secure bracket to tractor cab using 4 SAE screws (included)
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AUTO SECTION CONTROL INSTALLATION
The Auto Section Control cab kit includes:
Swath Control display
Display mount
Display to CAN harness
Refer to (Figure 3) harness connections.
CAB TERMINAL MOUNT
The Auto Section Control terminal is secured in the tractor cab by a ram mount bracket.
Ball mount at top and bottom of bracket allows for orientation in many different positions.
Wing bolt in middle of bracket tightens and secures the terminal to the desired position.
Figure 2 Auto Section Control Terminal Mount
4 / INTRODUCTION
Position terminal so that operator view is not obstructed and does not interfere with tractor operation.
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Auto Section Control Terminal
ISO
Tractor
Hitch
WSMT 2 ‘T’ Harness
467980850
Add a CAN Extension
or
CAN Terminator
WSMB
Tru Count
Output Module
Tru Count Solenoid Modules (available from Tru Count)
Tru Count Clutch Harness 467983505
IntelliAg Virtual Terminal
Hitch Extension Harness 46798013x
Battery
Tractor
Power
Harness
467980455
CFM Switch Module or Row Control Switch Module 467984264S1
WSMT 2 PDC Module
Tractor ECU
Master Switch
Radar
RS232 (not used with Auto Section Control)
Tractor A1 Harness 467980451A
RSM/CFM to CAN Harness 467980330
Auto Section Terminal Interface Harness 467980458
GPS Receiver (See Note)
Ignition
NOTE: GPS receiver connects direct to RS232 on Auto Section Terminal harness. Refer to Auto Section Control Setup to transmit GPS signal over CAN.
HARNESS CONNECTIONS
The Auto Section Control terminal connects to the IntelliAg tractor harness for communication with the IntelliAg ISO virtual terminal. A GPS receiver is required to provide implement position via CAN or RS232 communication. A row control switch module/clutch folding switch module provides quick access of turning sections on and off when manual override is required. Ignition wire connects to switched power source.
NOTE: Refer to Appendix A and B for
harness connections when using an AGCO or John Deere Console.
Figure 3 Harness Connections
A DICKEY-john Tru Count output module WSMB and harness are required for interfacing with Tru Count solenoid modules. Tru Count solenoid modules are not supplied by DICKEY-john. The below items outlined indicate parts required for Auto Section Control functionality.
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13 14 15
16
Day Mode Night Mode
AUTO SECTION TERMINAL
The Auto Section Control terminal displays the field coverage map that shows real-time viewing of the planting operation and indicates the vehicle’s current location.
NOTE: All Auto Section Control setup
is entered on the IntelliAg virtual terminal or other compatible displays.
Field map appearance on the screen is adjusted using the buttons located on the left and right side of the terminal (Figure 4).
Figure 4 Auto Section Control Terminal Functions
(1) Tractor - Returns to current field position after using the Pan buttons and centers the tractor to screen middle
(2 - 5) Pan - Positions field map on screen to the left, right, up, or down
(6) - Night Mode/Day Mode - Adjusts screen colors for operating at night or during the day
Figure 5 Day and Night Mode
(7) - Max In - Enlarges map to the most detailed view
(8) - Zoom In - Enlarges field map with each button press
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(9) - Zoom Out - Reduces field map with each button press
(10) - Max Out - Shows entire field
(11) Increases screen brightness
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(12) Decreases screen brightness
(13) Terminal - non functional
(14) Cycle button - Adjusts the implement to its actual heading (North, South, East, West direction) if the initial tractor movement is reverse, such as backing to a corner. The Flip button also performs the same function.
(15) Terminal - non functional
(16) Rotary button - non operational
(17) Video connection - non functional
(18) Terminal harness connection
(19) SD card slot - import task data files USB port - terminal software reprogramming
Figure 6 Auto Section Control Terminal Side and Back View
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Auto
Initializing....
Please Wait
1 Path-driven field outline 2 Seeded area 3 Nonseeded area 4 Over applied area
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AUTO SECTION POWER UP
The terminal automatically powers on and off when the ignition switch is powered on and off. At startup, the screen will indicate that the system is initializing until a connection is made with GPS and the IntelliAg PDC controller.
When the power is turned off, an orange LED appears in the upper right corner for approximately 1 minute while data is saving and disappears after completing the save.
Figure 7 Initializing
UNDERSTANDING THE FIELD MAP
The Auto Section Control Terminal displays field coverage maps for real-time viewing of the planting operation without interruption of application rate and seed monitoring information. The full-color display identifies path-driven outlines, external boundaries, areas planted, and areas left to plant.
PATH-DRIVEN OUTLINE
The outline of a field can be driven to use as a visual aid when planting. This is not considered an external boundary so automatic row shutoff will not occur when driving past the outline.
Figure 8 Path-Driven Field Outline Map
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Internal Boundary
Field (yellow)
Seeded Area (green)
External boundary (gray)
Field Map Descriptions:
(1) Path-driven field outline - Driving an external field path provides a visual outline of the field. Automatic row shutoff does NOT occur when a section extends past the outline.
(2) Seeded area - Areas planted with seed is defined in green.
(3) Nonseeded area - Any areas not seeded remain in yellow or brown
(4) Over applied area - Areas with twice applied seed appears in blue
IMPORTED EXTERNAL BOUNDARY
Field maps created in a PC farm software that is compatible with the IntelliAg Task Control application can be imported to the Auto Section Control terminal. Automatic row shutoff occurs when any defined external and internal boundaries are entered.
(1) External boundary - Any defined boundary outside of the field appears in gray (day mode) or black (night mode). Rows automatically shut off if a section extends past the external boundary.
(2) Internal boundary - Any defined boundary within the field appears in gray (day mode) or black (night mode). Rows automatically shut off if a section extends into the internal field boundary.
(2) Seeded area - Areas planted with seed are defined in green.
(3) Nonseeded area - Any areas not seeded remain in yellow (day mode) or brown (night mode).
(4) Over applied area - Areas with multiple applications appears in blue.
Figure 9 External / Internal Boundary
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Implement
Tractor
Direction Indicator
TRACTOR/IMPLEMENT POSITION
A direction indicator identifies the front of the tractor and direction the tractor is heading.
Figure 10 Tractor Position
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INTELLIAG PDC SETUP
The following IntelliAg PDC screens must be configured to communicate with the Auto Section Control application/terminal and perform Auto Section Control functions.
Implement Layout
Planter Output Module
Clutch Module/Switch Assignment
IMPORTANT: Rows must be assigned to a channel before proceeding
to implement setup. Row assignment can be verified at the Channel Setup screen.
NOTE: If using the IntelliAg system
prior to Auto Section Control, some of the IntelliAg screens may already be configured and do not require additional setup.
IMPLEMENT SETUP
To Enter Implement Settings:
1. Press the IntelliAg PDC button to display the IntelliAg Main Work
screen.
2. At the Main Work screen, press the Control Setup button.
3. At the Control Setup screen, press the Physical Layout button.
Figure 11 Physical Setup Screen
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Implement
Center 0”
Y coordinate
-Y = center of channel 1 (rows 1-16) left of hitch +Y= center of channel 2 (rows 17-32) right of hitch
-180
-Y
180 +Y
-X
-180
X coordinate
-X = distance from hitch to implement center
Channel 1 Planter Ctrl Rows 1-16
Channel 2 Planter Ctrl Rows 17-32
Channel Center
Implement
Center 0”
-0
-Y
+0 +Y
-X
-180
X coordinate
-X = distance from hitch to implement center
Channel 1 Planter Ctrl Rows 1-24
PHYSICAL LAYOUT
Physical layout of the implement is required to determine the position of the planter control channel in the field. The physical layout of planter center is calculated by measuring the distance from the center of the row units to the hitch pivot point connection.
NOTE: If T ask Controller functionality is
used, these coordinates should already be established.
To measure X/Y Coordinates:
1. Stand behind the implement facing tractor. X coordinate: – Measured from the hitch pivot point to where the seed is placed in
the ground, i.e. bottom of seed tube, and entered as a negative entry (-X). This measurement should be entered for each control
channel enabled. Y coordinate: – Channels to the left of hitch pivot point are entered as a negative
entry (-Y). – Channels to the right of hitch pivot point are entered as a positive
entry (Y).
Figure 12 32 Row Planter 2 Control Channels X /Y Coordinate Example
14 / INTELLIAG PDC SETUP
Figure 13 24 Row Planter 1 Control Channel X / Y Coordinate Example
IMPORTANT: It is critical to enter the exact distances required when
setting up the physical layout of the implement position. Do not guess; use a tape measure to find exac t measurements. Failure to enter accurate measurements of the implement control channels will impa ct the system’s performance to shut row sections off at the proper location within the field.
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3-Point Hitch Towed Hitch Tow-Behind CartRigid-Cart Mount
Select Implement Type
Enter X Y Coordinates for each enabled channel
A red button indicates GPS signal is lost.
2. At the Physical Layout screen, select the appropriate implement layout type by pressing the tractor/implement graphic.
Figure 14 Implement Layout Types
3. Enter in the table each channel’s X and Y coordinates. X and Y coordinate measurements will vary based on the implement type selected.
NOTE: When operating with only 1
control channel, the “Y” value on the Physical Layout screen should remain at 0 unless the implement is offset left or right of center.
NOTE: Use the gray implement table
on screen as a guide to verify channels are aligned correctly as X Y coordinates are entered.
IMPORTANT: If there are no rows assigned to a control channel, such
as operating in Monitor Only mode, a row column appears on the Physical Layout screen and rows must be assigned an offset.
3 POINT HITCH AND TOWED HITCH
Figure 15 Physical Layout Screen - 1 Channel Assignment (3 Point Hitch and Towed Hitch)
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-180
Hitch to cart axle measurement
- 40
- 40
Control channel over lap (Y coordinates are not correct)
Implement Table appears indicating channel assignment as X Y coordinates are entered for two or more channels
Correct control channel alignment (Y coordinates entered correct)
-180
-180
Hitch to Cart Axle Measurement
Cart Axle to Implement Hitch Measurement
RIGID CART MOUNT
An additional -X coordinate measurement from hitch to cart axle is entered in (A1) table.
Figure 16 Physical Layout Screen - 2 Channel Assignment (Rigid Cart Mount)
NOTE: When operating with only 1
control channel, the “Y” value on the Physical Layout screen should remain at 0.
16 / INTELLIAG PDC SETUP
TOW-BEHIND CART
Two additional -X and -Y coordinate measurements from hitch to cart axle entered in (A1) and cart center to implement hitch (H1).
Figure 17 Physical Layout Screen (Tow-Behind Cart)
4. To view implement layout, press the Physical Check button.
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Channel 1 center
(1)
(2)
(3)
OVERLAP
PHYSICAL CHECK
The Physical Check screen visually displays the implement layout and control channel center as entered on the Physical Layout screen. Use this screen to verify channels are setup correctly.
To view Physical Check screen:
1. At the Physical Layout screen, press the Physical Check button.
(Figure 18) depicts channel 1 setup in a correct format.
Figure 18 Physical Check Screen Setup Correct (Example Only)
(Figure 19) depicts an incorrect Y channel setup:
1. Y coordinate for channel 1 entered incorrectly.
2. Control channel graphic (gray box) shows that channel 1 and 2 are not aligned correctly and are overlapping.
3. Physical check screen provides another visual of actual control channel center for channel 1 that is incorrectly aligned and overlapping channel 2.
Figure 19 Physical Check Screen Setup Incorrect
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CLUTCH CONFIGURATION
Clutch module configuration is required to:
Identify how many planter output modules are connected to the IntelliAg system
Assign how many outputs are assigned to each output module
Assign how many rows are assigned to each output
Assign row shutoff module switches to outputs that enable and disable planter sections
MULTIPLE TRU COUNT OUTPUT MODULE ASSIGNMENT
Output module addresses are a critical parameter used to identify a module’s position on the implement that will control row shutoff switches.
IMPORT ANT: If a planter uses more than one output module, modules
MUST be installed in increasing serial number order starting on the left side and proceeding to the right so that row assignment is configured correctly.
TRU COUNT OUTPUT MODULE ASSIGNMENT
The Clutch Module Configuration screens displays:
Module address
Type
Number of outputs per module
To enter # of Outputs per Module:
1. At the IntelliAg Main Work screen, press the Module Configuration
button.
2. At the Module Configuration screen, press the Clutch Module button.
3. Enter the number of solenoid outputs connected to the specific TCOM. Outputs do NOT always total the number of clutches but the total number of controlled solenoids. The Output Numbers (#s) value is automatically sequenced for each module based on the module address value.
4. Enter the shutoff delay times for engaging and disengaging clutches. Delay times vary based on manufacturer. Refer to (Figure 20) for recommended clutch delay times.
Delay time defaults for both turning on and shutting off is set at 0.0 seconds on the Clutch Configuration screen.
IMPORTANT: The shutoff delay time is a mechanical delay for
engaging and disengaging clutches. Seconds entered at this screen will increase the look-ahead time when shutting off and turning on rows controlled at the Auto Section Control screens. Shutoff delay times can effect accuracy of Run in and Run Out functionality.
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Figure 20 Clutch Delay Times
Clutch Type Turn Off Turn On
TruCount 0.4 seconds 0.4 seconds
Great Plains 0.3 seconds 0.4 seconds
Contact DICKEY-john Technical Support at 1-800-637-3302 for recommended shutoff delay times on all other clutches.
Figure 21 Clutch Configuration Screen
ASSIGNING ROWS
The Clutch Configuration screen assigns rows to outputs. As rows are assigned to each output, row numbers automatically populate.
1. At the Clutch Module screen, press the Clutch Configuration button.
Enter number of rows to be assigned to each output.
Figure 22 Clutch Configuration
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A red button indicates GPS signal is lost.
ASSIGNING ROW SHUTOFF SWITCHES
The Clutch Set screen identifies what switches on the row shutoff switch box enable and disable planter sections or outputs.
1. At the Clutch Configuration screen, press the Clutch Set button. Enter
which clutch switch will be assigned to an output module to enable and disable planter sections.
Figure 23 Clutch Set Screen
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MASTER
ROW SECTION
123
4
5
6
Rows 1-9
Rows 10-15
Rows 16-24
Master On/Off
Not assigned
Not assigned
Not assigned
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TCOM
MODULE OUTPUT ASSIGNMENT EXAMPLE
1. Three solenoid outputs to be controlled by Tru Count output module.
2. Number of rows assigned to each output.
3. Row shutoff switches assigned to corresponding outputs.
4. Corresponding row shutoff switches will turn sections on and off.
Figure 24 Clutch Setup for Row Shutoff Module
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IMPLEMENT SECTION CHECK
IMPORTANT: After clutch row assignment, it is recommended to
perform a diagnostics check to verify the order of clutch sections shut on and off correctly. Refer to the Diagnostics section for section check instruction.
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AUTO SECTION CONTROL SETUP
Auto Section Control setup is entered on the IntelliAg virtual terminal. The following Auto Section Control screens must be configured to perform Auto Section Control functions.
GPS Setup/Calibration
System Setup
Selecting a Task
GPS SETUP
GPS setup and calibration is required for the system to know implement position in relation to the GPS receiver mounting location on the tractor and effectively operate Auto Section control.
IMPORTANT: A minimum 5 Hz GPS receiver is required for
communication with the Auto Section Control system. Any receiver less than 5 Hz will not provide adequate communication to run the Auto Section Control system.
GPS SOURCE
The Auto Section Control system communicates with the GPS receiver using either:
CAN (GPS receiver signal broadcast over CAN)
RS232 (GPS receiver connected to RS232 port)
If using an RS232 GPS source, the receiver must be connected to the Auto Section Control terminal to prevent any additional system communication delays.
GPS LAG
GPS lag time is the amount of delayed communication time in seconds that occurs between the Auto Section Control system and the GPS receiver. A GPS calibration is required to define the GPS lag time.
BAUD RATE AND DATA MODE (RS232 ONLY)
Baud Rate and Data Mode are communication signals as defined by the manufacturer of the GPS receiver. Reference the receiver manual for settings.
GPS OUTPUT
The GPS Output setting converts an RS232 output to CAN in a NMEA 2000 format and should be enabled when the following conditions occur:
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Using an RS232 receiver and
Using Task Controller functionality
The default setting is disabled.
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TRACTOR SETUP (FIXED)
To determine an accurate reference point between the GPS receiver and Auto Section Control, three distance positions are required:
Distance from the GPS receiver antenna mounting location to the rear axle center
Distance from rear axle center to the implement hitch
Distance from GPS receiver antenna mounting location to implement hitch center of tractor
To enter GPS Setup:
1. At the Auto Section Control screen, press the System Setup button.
2. At the System Setup screen, press the GPS Setup button.
3. Select the GPS Source as RS232 or CAN.
4. Enter GPS lag time only after a calibration is performed. Refer to the GPS Calibration section to perform test.
5. Select the Baud Rate and Data Mode if RS232 is the GPS source for the GPS receiver. Reference the GPS receiver manual for settings.
6. If RS232, check the GPS Output input box to enable GPS messages in NEMA 2000 format. This allows a GPS signal to be communicated over CAN and available for use by the IntelliAg virtual terminal or Task Controller.
7. Select Tractor Setup as Fixed.
8. Enter receiver/implement distances per below.
To determine Receiver/Implement Position (Fixed):
IMPORTANT: It is critical to enter the exact distances required when
setting up the receiver/implement position. Do not guess; use a tape measure to find exact measurements. Failure to enter accurate receiver and implement positions will impact the system’s performance to shut row sections off at the proper location with the field.
9. Place the tractor on a flat, level surface. Tractor should be straight for accurate measurement.
10. Measure the horizontal (side-to-side) distance between the receiver and implement hitch center. If the receiver is mounted in the center, the value is 0. Enter the value in inches into the Receiver to Center input box.
–Use the Left/Right button to position the blue receiver indicator to
visually represent if the antenna is located on the left or right side of the tractor.
11. Measure the distance from the center of the receiver to the center of the fixed axle. Enter the value in inches into the Receiver to Axle input box.
12. Measure the distance from the center of the rear axle to the implement hitch pin pivot point for pull-type implements. Enter the value in inches into the Axle to Hitch input box.
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0.5
8
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Figure 25 GPS Setup Screen
TRACTOR SETUP (ARTICULATED)
NOTE: Measurements entered as
inches/meters.
To determine an accurate reference point between the GPS receiver and Auto Section Control, four distance positions are required:
Distance from the GPS receiver antenna to the front axle center position
Distance from front axle center to pivot point
Distance from pivot point to rear axle center
Distance from rear axle center to implement hitch
To enter GPS Setup:
1. At the Auto Section Control screen, press the System Setup button.
2. At the System Setup screen, press the GPS Setup button.
3. Select the GPS Source as RS232 or CAN.
4. GPS lag time should only be entered after a calibration is performed. Refer to the GPS Calibration section to perform test.
5. Select the Baud Rate and Data Mode if RS232 is the GPS source for the GPS receiver. Reference the GPS receiver manual for settings.
6. If RS232, check the GPS Output input box to enable GPS messages in NEMA 2000 format. This allows a GPS signal over CAN and available for use by the IntelliAg virtual terminal.
7. Select Tractor Setup as Articulated.
8. Enter receiver/implement distances per below.
To determine Receiver/Implement Position (Articulated):
9. Place the tractor on a flat, level surface. Tractor should be straight for accurate measurement.
10. Measure the horizontal (side-to-side) distance between the receiver and implement hitch pin pivot point. If the receiver is mounted in the center, the value is 0. Enter the value in inches into the Receiver to Center input box.
–Use the Left/Right button to position the blue receiver indicator to
visually represent if the antenna is located on the left or right side of the tractor.
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RS232
0.5
96
84
11. Measure the distance from the center of the receiver to the distance from the center front axle. Enter the distance into the Axle to Receiver input box.
12. Measure the distance from the center of the front axle to the center of the tractor pivot point. Enter the distance into the Front to Pivot input box.
13. Measure the distance from the center of the rear axle to the center of the tractor pivot point. Enter the distance into the Pivot to Rear input box.
14. Measure the distance from the rear axle center to the implement hitch pivot point for pull-type implements . Enter the distance into the Axle to Hitch input box.
Figure 26 Articulated GPS Setup Screen
GPS CALIBRATION
A GPS calibration test should be performed to determine the GPS lag time that occurs between the Auto Section Control system and the GPS receiver.
IMPORT ANT: The most accura te calibration test is to drive over a fixed
26 / AUTO SECTION CONTROL SETUP
1. Place a fixed reference line in the field to drive over, such as a rope or
2. Drive until the front tires are sitting on the reference line.
3. At the System Setup screen, press the GPS Setup button.
4. At the GPS Setup screen, press the Calibration button.
5. With ground speed at 0, press the Set Reference button.
IMPORTANT: Ground speed must be 0 for the Set Ref er enc e b utton to
painted line.
reference line that can visually be seen from the cab versus driving past an object.
appear.
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OPERATOR’S MANUAL
in the opposite direction
SET REFERENCE LINE
Beep after reference line
Increase Lag (+) time
When the Set Reference button is pressed, the Auto Section Control
terminal will indicate tractor position and mark a blue line on the screen as a site of reference. It is important that the tractor be perpendicular to the blue line to drive straight across the line.
6. Follow the onscreen instructions on the IntelliAg virtual terminal and begin driving forward at the desired planting speed. Continue driving in an oval until the reference line is crossed heading the same direction that the reference line was set.
7. Redrive the same course in the same direction.
8. A beep should occur at the same spot the set reference point was set. – If the beep occurs after the set reference point is crossed, increase
the GPS lag time on the GPS Calibration screen.
– If the beep occurs before the set reference point is crossed,
decrease the GPS lag time on the GPS Calibration screen.
–The Plus and Minus buttons adjust lag time by 0.1 seconds
entered on the GPS Calibration screen.
9. Continue to perform the test, at least three times, until the beep and crossing the reference line occurs at the same time. If the reference
point needs adjustment, press the Cancel button to abort calibration.
NOTE: GPS lag time range is 0 to 2.5
seconds.
IMPORTANT: Take adequate time and care for proper calibration of
GPS receiver. Run this test at least 3 times after proper calibration has been determined to verify accurate GPS lag value has been set.
10. When the beep occurs at the reference line, perform another complete test (3 test runs) setting a new reference line to confirm that the GPS lag value from the previous calibration test is correct.
11. Press OK button to accept the changes.
Figure 27 GPS Lag Time Test
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IMPORTANT GPS CALIBRATION NOTES
Do not manually change the GPS lag after successful calibration is completed in attempt to correct Run In or Run out section shutoff points.
If accuracy of the GPS lag value is in question, complete a full GPS calibration as described for a new GPS lag value to be calculated.
AUTO SECTION CONTROL SETUP / 27
OPERATOR’S MANUAL
+
Tractor position
Reference line
Auto Section Control Terminal
IntelliAg Virtual Terminal
When diagnosing system accuracy issues, it is recommended to re-run the GPS calibration.
In the event a new software version is loaded in the Auto Section Control or GPS receiver, the GPS calibration should be executed as the software update could cause the GPS lag value to change.
Figure 28 GPS Calibration Screens
28 / AUTO SECTION CONTROL SETUP
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OPERATOR’S MANUAL
FIELD PREPARATION
SETTING OVERLAP
An automatic delay or advance can be configured to enable and disable planter sections when approaching or leaving an area by setting a Run In/ Run Out Overlap or Skip and a side-to-side overlap. A distance is entered in inches/metric to enable this feature.
RUN IN OVERLAP
A Run In Overlap sets the distance (inches) to automatically delay section shutoff when a planted area is entered.
RUN OUT OVERLAP
A Run Out Overlap sets the distances (inches) to automatically turn on sections before a planted area is exited.
RUN IN SKIP
A Run In Skip sets the distance (inches) to automatically shutoff sections before a planted area is entered.
RUN OUT SKIP
A Run Out Skip sets the distance (inches) to automatically turn on sections after a planted area is exited.
SIDE-TO-SIDE OVERLAP
When entering an angled headland, a side-to-side overlap defines the percent of overlap to occur when the angle is crossed. A percentage adjustment between 50% to 100% in increments of 10% is allowed. At 100%, the shutoff and turn on point is calculated as each section reaches the angle. At 50%, the shutoff and turn on point is calculated as each section middle crosses the angle. (Figure 29) illustration depicts a planter configured as one entire section with a 50% and 100% overlap.
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OPERATOR’S MANUAL
}
Overlap
}
Overlap
}
100% Overlap Adjustment
50% Overlap Adjustment
Skip
50% Overlap Adjustment
100% Overlap Adjustment
Overlap
Overlap
Skip
Figure 29 Side-to-Side Overlap Adjustment with Planter (Single Section)
Example: One-to-One Row/Clutch Assignment
A one-to-one row/clutch assignment set at 100% turns individual rows on and off with an overlap and no gap. As the side-to-side overlap percentage decreases, the overlap decreases and the gap increases. As the side-to-side overlap percentage adjustment increases, the amount of overlap increases and the gap decreases. A 50% adjustment results in a 50% overlap and 50% gap when the section center crosses the angle.
Figure 30 One-to-One Clutch Assignment with 100% Side-to-Side Overlap
30 / FIELD PREPARATION
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IMPORTANT FUNCTIONALITY NOTES
The below situations can effect how Run In/Run Out functionality operates in the field. Take into account the following when determining what values to enter on the System Setup screen.
A Run In/Run Out value of “0” turns on and off sections as soon as the planter rows reach an area equal to 50% of the programmed row spacing entered on the IntelliAg PDC setup of Row I/O. Example: If the row spacing is set at 30” a Run In value of “0” will initiate shutoff of the planter row 15” before reaching the first inner row of the headland. A Run In value of “15” will initiate shutoff of the planter row at the first inner row of the headland.
To ensure the correct Run In/Run Out settings are entered, dig and locate seed within the furrow and then measure distance from last seed planted in row to desired shutoff point at headland. Mechanical delays associated with the planter (chains, drives, hydraulics) can have a direct impact on the row unit stopped versus the last seed placed in the furrow.
A side-to-side overlap adjustment percentage from 50% to 100% can be changed during operation to increase or decrease the amount of overlap. The steeper the angle, the greater the overlap percentage should be to minimize gap.
Population rate can also affect Run In/Run Out accuracy. This should be accounted for when determining Run In/Run out values due to meter speed ramp down time, i.e., higher population requires higher meter RPM so it can take a fraction of a second longer for seed placement to stop compared to a lower population and meter speed.
Do not adjust the GPS lag value to compensate for shutting off and turning on row units.
When using a WAAS only signal, that has +/-12” accuracy, GPS position drift may affect shutoff points. This drift can effect how the Auto Section Control terminal identifies planter position as it relates to turning rows on and off outside.
Rows can unexpectedly turn on or off due to drift while driving or the inaccuracy of the WAAS signal on pass-to-pass and headlands can shift in and out over time due to the inaccuracy of the WAAS signal.
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OPERATOR’S MANUAL
Run In/ Run Out Buttons
Amount of Skip or Overlap in inches
Decrease
% to increase
skip
Increase
% to decrease
skip
Actual %
overlap
Run In Button
Run Out Button
To Enter a Run In and Run Out Settings and Overlap:
1. At the Auto Section Control Main screen, press the System Setup
button.
2. Press the Run In and/or Run Out buttons to cycle between Skip or
Overlap.
3. Enter the amount of Run In and/or Run Out in inches into the appropriate input boxes.
4. Press the Increase and Decrease % Side-to-Side buttons to adjust to
desired overlap and gap percentage from 50% to 100%.
IMPORTANT: If a Run In and Run Out Overlap or Skip do not perform
as entered at System Setup, verify that an additional delay value is not entered at the IntelliAg Clutch Configuration screen (Figure 14) and a GPS calibration has been performed.
Figure 31 System Setup Screen
Increase % Side-to-Side Button
Decrease % Side-to-Side Button
32 / FIELD PREPARATION
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SMITH
PLANTING
LOAD A TASK
A task must be created or selected first before Auto Section Control will operate. A task can be created at the Auto Section Control menu on the IntelliAg virtual terminal or existing tasks established in Task Controller can be imported using an SD card.
CREATE TASK
1. At the Auto Section Control Main screen, press the Select Task
button.
2. At the Select Task screen, press the New Client button.
3. Press the New Client input box and enter name using the keypad.
4. Press the OK button to accept.
5. Continue to enter New Farm, New Field, and New Task names.
6. Press the Open Task button to select the created task.
Figure 32 Creating a Task
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OPERATOR’S MANUAL
Auto Section Control Button
IMPORT A TASK OR FIELD BOUNDARY FILE
Client, Farm, Field, and Events created in Task Controller or a farm management software tool can be saved and imported into the Auto Section Control terminal eliminating the step of re-creating a task.
Tasks and boundary file data are saved to an SD card inserted into the IntelliAg terminal and then transferred to the Auto Section Control terminal.
The Import button only appears when Task Controller is enabled on the
IntelliAg VT with an SD card.
Maps and boundaries created in a farm management software tool on a computer can be saved as task data files with a specific file structure for transfer to the terminal.
To Prepare a Field Boundary File for Export:
1. Within the farm management software create a file folder named
TaskData. The task data file must be contained within this folder for the
terminal to recognize the files.
2. Select the file(s) to export and save with an .xml extension within the TaskData folder.
3. Insert SD card into computer and begin export. Verify tasks are saved and then remove SD card from computer.
To Transfer Task and/or Boundary File Data to IntelliAg Terminal:
NOTE: Tasks created in the Auto
Section Control terminal will NOT transfer to the IntelliAg Task Controller application.
4. Insert SD card into IntelliAg VT.
5. Press the Auto Section Control button. At the Auto Section Control Main screen, press the Select Task button.
Figure 33 Select Task Screen
34 / FIELD PREPARATION
6. At the Select Task screen, press the Task Control Import button. The
Import Task Control screen displays a question mark as the source
until the appropriate import source button is pressed (Figure 34).
7. Press the Task Control Import TC button to begin transfer.
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Files Loaded
Import Source
11
Boundary File Indicator
8. When transfer is complete, the number of clients, farms, fields, tasks, and field boundaries appear on screen.
9. Press the Back button to return to the Select Task screen.
10. Select the desired client, farm, field, task, and field boundary. A Boundary Exists icon appears when a boundary file (created with farm management software) is available.
11. Press the Open Task button.
IMPORTANT: Depending on file size, transfer time of Task Controller
data to the Auto Section Control terminal can take several minutes.
Figure 34 Importing Tasks
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FIELD PREPARATION / 35
OPERATOR’S MANUAL
OVERWRITE FIELD BOUNDARY
An Overwrite Field Boundary screen appears if the Auto Section Control terminal already has the existing boundary with the same file name associated with a field.
– Press the OK button to overwrite the existing boundary. – Press the Cancel button to retain the existing boundary.
Figure 35 Overwrite Field Boundary
AUTO SECTION CONTROL STATUS
The Auto Section Control terminal will be in ready mode at the Select Task
screen. Auto Section Control status will indicate No Field Selected until a
task is opened and the system is enabled once GPS has been acquired.
Figure 36 Auto Section Control Terminal
36 / FIELD PREPARATION
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OPERATOR’S MANUAL
All sections ON
11
3
4
1
5
6
2
12
Section Indicator
7
8
9
10
SYSTEM OPERATION
AUTO SECTION MAIN SCREEN
When a task is loaded, the Auto Section Control Main Menu displays on the IntelliAg virtual terminal and provides a visual representation of implement section status that can be controlled from this screen.
NOTE: Pressing a section indicator
button represents what action will occur when pressed, not the current action.
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Figure 37 Auto Section Control Main Screen Functions
MAIN SCREEN FUNCTIONS
1. Implement section bar Represents the total number of sections controlled by output modules and gives a visual indicator of which sections are turned on (green) and off (white)
2. Manual section indicator Defines a section area to turn on (green) and off (white)
3. Manual section On/Off buttons Toggles sections within the defined area on or off when pressed
4. Left Section Indicator buttons define all sections in the left group to be controlled by the left Auto On/Off button when moved. The color of the left and right indicator identifies the action (on or off) to occur when section indicators are moved.
5. All sections on/off Toggles all sections to an on or off state and moves the section indicators back to the outside of the implement section bar on screen.
6. Manual/Auto mode Puts system in Auto and Manual mode when pressed
7. Auto Section Control internal storage Internal storage capacity indicator of imported, created, and stored fields
SYSTEM OPERATION / 37
OPERATOR’S MANUAL
8. Current Task Active task running
9. GPS signal GPS signal strength
10. Satellites Number of active satellites
11. System status bar Provides current status of Auto Section Control
12. Right Section Indicator buttons define all sections in the right group to be controlled by the right Auto/On/Off button when moved. The color of the left and right indicator identifies the action (on or off) to occur when section indicators are moved.
Figure 38 System Status Bar
System Status Cause Resolution
Controller Offline WSMT (PDC) not found Error 100 (See Troubleshooting section)
No Controller WSMT (PDC) not talking or incompatible version Error 100 (Contact dealer to update WSMT (PDC)
System Fault System has encountered a nonrecoverable error 1. Power cycle the system.
No GPS No data from the GPS Receiver Error 102 (See Troubleshooting section)
Controller Setup WSMT (PDC) is on a Setup screen 1. Finish setup changes on WSMT (PDC) and return to
Controller Update Need to get data from WSMT (PDC) Error 200 (See Troubleshooting section)
Controller Sync Obtaining data from WSMT (PDC) Wait. System busy.
No Outputs No outputs configured on the WSMT (PDC) Outputs not assigned or assigned incorrectly. Check
Poor GPS Quality or number of satellites is not at acceptable levels Error 102 (See Troubleshooting section)
Init Loading coverage file Wait. System busy.
Pause WSMT (PDC) is not running WSMT (PDC) system is not active.
Ready WSMT (PDC) is running
Coverage Override Pause Coverage override is on with the implement up
Coverage Override Active Coverage override is on with the implement down
software.
2. Disconnect connector on the Auto Section Control display and reconnect.
3. Create new field or clear current task.
Main Work screen.
2. Wait for WSMT (PDC) to finish power up process.
IntelliAg Module Configuration screens.
38 / SYSTEM OPERATION
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Auto
Auto Section Control Status
Swath
ENABLE AUTO SECTION CONTROL
To enable Auto Section Control:
1. Once a task is selected, press the Open Task button.
2. At the Auto Section Control Main Menu screen enable the following system functions: – Lower implement into the ground – Turn master switch on – Verify all clutch section switches are on
IMPORTANT: Vehicle speed must be greater than the shutoff speed
set at the IntelliAg Speed Setup screen.
3. Begin driving at desired planting speed.
4. Auto swath lines will appear on the Auto Section Control screen to the path being driven.
Figure 39 Auto Section Control
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DISABLE AUTO SECTION CONTROL
Auto Section Control is disabled by performing any of the following functions:
Lifting the implement
Master switch is turned off
Manual override of the system (Manual button)
Vehicle speed is lower than the shutoff speed set at the IntelliAg Speed Setup screen
Master section switch is turned off on the row control module
A lost GPS signal
SYSTEM OPERATION / 39
OPERATOR’S MANUAL
Auto Mode Active
Toggles between Auto/Manual modes
1
5
2
3 4
3
4
6
Implement
Bar
Sections
AUTO MODE
Auto mode automatically enables and disables individual planter sections utilizing a GPS signal as previously planted areas or boundaries are approached. As planted areas and boundaries are approached, the Auto Section Control Main Menu screen indicates which outputs turn on and off and the row control switch module/clutch folding module indicator lights automatically turn on and off. Sections can be forced OFF in Auto mode.
IMPORTANT: If using boundary files for Auto Section Control, pay
close attention to the first pass a r ound the boundaries to ensure outside clutches perform c orrectly. If the boundary is drawn a little tight, outside clutches may turn off when a percent of the section width is outside the boundary based on the side-to-side overlap set at the System Setup screen. To correct, run outer pass in Manual mode and widen boundary file in PC software. This scenario is typically prevalent when using WAAS.
NOTE: Pressing a section indicator
button represents what action will occur when pressed not the current action.
40 / SYSTEM OPERATION
Figure 40 Main Screen (Auto Mode)
MANUALLY FORCE SECTIONS OFF IN AUTO
Section indicators can be positioned to turn sections off while in Auto mode.
Auto Active button remains in Auto mode when sections are off.
1. Left Auto On/Off button turns all sections to the left of the section
indicator off (white) when pressed and is depicted in white on the implement bar.
2. Right Auto On/Off button turns all sections to the right of the section
indicator off (white) when pressed and is depicted in white on the implement bar.
3. Auto/Off buttons toggle all sections between the section indicators to
an off or Auto mode state.
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1
2
3
4
5
On/Off button automatically turns sections on and off when section indicators are pressed
6
Toggles between Auto/Manual mode
Manual
Mode
Enabled
Implement
Bar
Sections
4. Left Section Indicator buttons define all sections in the left group
when moved. The color of the left and right indicator identifies the action (on or off) to occur when section indicators are moved.
5. Right Section Indicator buttons define all sections in the right group
when moved. The color of the left and right indicator identifies the action (on or off) to occur when section indicators are moved.
6. All On or All Off buttons turns all sections on or off when pressed and
moves left and right section indicators back to the outside.
MANUAL MODE
Manual mode allows the operator to manually control planter sections in the event of a lost GPS signal or in special conditions, such as marking headlands in Override. When the system is in manual mode, sections must be turned on and off either on the Auto Section Control screen or the Row Control Switch module or Clutch Fold module.
NOTE: Pressing a section indicator
button represents what action will occur when pressed, not the current action.
Figure 41 Section Indicators
MANUAL ON/OFF CONTROL OF SECTIONS
In manual mode, section indicators allow manual control of turning
implement sections on and off. Manual Active button must be pressed to
enable Manual mode.
1. Left On/Off button turns all sections to the left of the section indicator
on (green) or off (white) when pressed as depicted on the implement bar.
2. Right On/Off button turns all sections to the right of the section
indicator on (green) or off (white) when pressed as depicted on the implement bar.
3. On/off button turns all sections between the section indicators on or off
when pressed.
4. Left Section Indicator buttons define all sections in the left group to
be controlled by the left Auto/On/off button when moved. The color of
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SYSTEM OPERATION / 41
OPERATOR’S MANUAL
the left and right indicator identifies the action (on or off) to occur when section indicators are moved.
5. Right Section Indicator buttons define all sections in the right group
to be controlled by the right Auto/On/Off button when moved. The color of the left and right indicator identifies the action (on or off) to occur when section indicators are moved.
6. All On or All Off buttons turns all sections on or off when pressed and
moves left and right section indicators back to the outside.
ADDITIONAL OPERATING CONDITIONS
ADJUSTING IMPLEMENT POSITION
The Flip button performs a flip function that adjusts the implement to its
actual heading (North, South, East, West direction) if the initial tractor
movement is reverse, such as backing to a corner. The Flip button should
only be used after a true moving heading has been established to reposition the implement.
The Cycle button located on the bottom of the Auto Section Control terminal also performs the Flip functionality. Refer to (Figure 4) for Cycle
button location.
MARKING/PLANTING HEADLANDS
For use if headlands will be planted last or after all long internal areas of the field have been planted.
IMPORTANT: Auto Section Control MUST be in Manual mode when
planting marked headlands.
The Override button allows headland swaths to be marked first and planted
last and allows for inland rows to automatically turn on and off when the marked headland is reached.
To Mark a Headland Swath:
1. Drive to the beginning of the headland.
2. Press the Override button and put implement lift switch in down
position (hydraulic drive systems leave master switch off).
3. Start driving the headland swath to mark.
4. At the end of the headland swath, press the Override button or lift the
planter (implement lift switch in up position) to disengage override.
5. Continue to mark additional headland swaths until complete. Swaths can be marked as follows: – If the inner most headland is known, this is the only swath that is
required to be marked.
– If the inner most headland is not known, all swaths can be marked.
6. Ensure system is placed back in Auto mode once headland swaths have been completed.
Planting a Marked Headland:
42 / SYSTEM OPERATION
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Planting Marked
Headlands
(Manual Mode)
Planted in rows (Auto Mode)
Inner Headland
The system cannot differentiate between a marked and already planted area. Therefore, when planting the marked headland, the section control must be in manual. The field map planting area will appear in blue which is the indication of overplanting. However, overplanting is not occurring since the first pass was marked and no seeds were dropped.
If only the inner most headland is marked, this is the only headland that requires the control to be in manual. All other headlands can be planted in Auto mode.
Figure 42 Planting a Marked Headland
STORING HEADLANDS
The following steps should be performed to ensure that headlands are saved:
1. At the Auto Section Main Work screen, press the Select Task button.
2. At the Select Task screen, press the Open Task button to return to the
Main Work screen.
3. No further action required.
LOST GPS SIGNAL
A NO GPS screen on the Auto Section Control terminal indicates a GPS
signal cannot be found, has been lost, or the signal quality is not at acceptable levels.
Potential causes:
GPS setup incorrect. – Check GPS Setup screen for proper inputs – Check GPS status at the Diagnostics screen
GPS signal blocked. – Move to a clear area
GPS receiver failure. – Check receiver connection
In the event of a lost GPS signal, switch Auto Section Control to Manual mode to continue planting.
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OPERATOR’S MANUAL
Figure 43 Auto No GPS
OUT OF FIELD RANGE
An Out of Field screen on the Auto Section Control terminal occurs when the field is outside of range to display on the screen.
Select the correct field or start a new task to continue.
Figure 44 Out of Field Range
44 / SYSTEM OPERATION
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SMITH
TERMINAL STORAGE CAPACITY
All created and imported fields are stored on the Auto Section Control terminal. Storage capacity is indicated on the Auto Section Control terminal Main Menu screen.
When full, storage can be cleared or deleted by clearing tasks or deleting files. Task or files cannot be exported.
TIP: It is recommended that imported and created fields are cleared after use to avoid the system from running slow.
CLEAR TASK
1. At the Select Task screen on the IntelliAg VT, select the task to be cleared.
2. Press the Clear Task button.
3. At the Clear Task Coverage screen, verify the correct task is selected.
4. Press the OK button to delete.
NOTE: The Clear Task button only
appears for an existing task stored on the terminal.
IMPORTANT: Deleted tasks cannot be restored.
Figure 45 Clear Task Coverage Screen
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TERMINAL STORAGE CAPACITY / 45
OPERATOR’S MANUAL
SMITH
DELETE/RENAME FILES
NOTE: Individual clients, farms, fields,
and tasks can be renamed at the Rename/Delete screen by pressing the appropriate yellow selection box. Use virtual keypad to enter new name.
Individual clients, farms, fields, and tasks can be deleted.
1. At the Select Task screen, select the desired client, farm, field, or task to delete.
2. Press the Rename/Delete button.
3. At the Rename/Delete screen, press the appropriate Delete button.
4. Verify the appropriate data is selected and press the OK button to
delete.
IMPORTANT: Deleted files cannot be restored.
Figure 46 Delete Files Screen
46 / TERMINAL STORAGE CAPACITY
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OPERATOR’S MANUAL
Average GPS Rate must be lower than 200 ms
200 ms
DIAGNOSTICS
The Diagnostics screen provides information about the Auto Section Control software version and GPS status. Information on the screen cannot be edited.
Press the Diagnostics button to access the GPS Status and System
Information screens.
GPS STATUS
The GPS Status screen provides information about the current status of the GPS functionality used for troubleshooting. Information on the screen cannot be edited.
1. At the Diagnostics screen, press the Status button to access the GPS
Status screen.
The average GPS Rate must be lower than 200 ms for the 5 Hz requirement to be met.
Figure 47 GPS Status Screen
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OPERATOR’S MANUAL
SYSTEM INFORMATION
The System Information screen provides system software version information. Information on this screen cannot be edited.
1. At the Diagnostics screen, press the Information button to access the
System Information screen.
Figure 48 System Information Screen
48 / DIAGNOSTICS
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OPERATOR’S MANUAL
Start
Test
CLUTCH SECTION CHECK
A recommended pre-test to verify correct module and clutch assignment ensures that clutches turn on and off appropriately.
To perform test:
1. At the Diagnostics screen, press the Section Check button.
1. Enter the cycle time duration of turning clutches on and off.
2. Select the type of test to perform – All output test – Single output test
3. Press the Start Test button to begin test.
4. Press the Stop Test button to end test.
IMPORTANT: Master switch and all clutch switches must be ON, if
equipped.
Figure 49 Clutch Section Check
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Cycle Time
Desired cycle time duration of turning clutches on and off during test.
All Output Test
Turns all clutches on and off at the same time.
Single Output Test
Selects which section to perform an individual section test. Plus button goes to next higher section. Minus button goes to next lower section.
DIAGNOSTICS / 49
OPERATOR’S MANUAL
50 / DIAGNOSTICS
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TROUBLESHOOTING
FIRST PASS NEXT TO BOUNDARY IS SHUTTING OFF ROWS WHEN USING BOUNDARY FILES
Outside clutches will turn off when a section width is outside the boundary based on the side-to-side overlap setting. To correct, run outer pass in Manual mode and widen boundary file in PC software to prevent this issue next time. This scenario is typically prevalent when using WAAS.
AUTO SECTION CONTROL TERMINAL DOES NOT POWER ON
Verify that the Auto Section Control terminal ignition wire is connected to switched power source.
Check fuse connections of Auto Section Terminal Interface harness p/n 467980458 to the Tractor VT harness p/n 467980451A and to the Tractor Power harness p/n 467980455.
AUTO SECTION CONTROL TERMINAL READS NO GPS SIGNAL
Poor GPS signal. Check GPS Status on the Auto Section Control Diagnostics screen for signal status.
Verify that GPS RS232 receiver is connected to the Auto Section Terminal Interface Harness p/n 467980458 and not the Tractor Harness p/n 467980451A.
Verify that proper settings have been entered at the GPS Setup screen for quality of GPS signal. An average GPS Rate must be lower than 200 ms for the 5 Hz requirement to be met.
Check GPS status at the Auto Section Control Diagnostics screen for signal status.
GPS may be blocked. Move to a clear area.
Check that receiver connection is powered up and secure.
To continue planting in the event of a lost GPS signal, switch Auto Section Control to Manual mode and use section switch on CFM module.
AUTO SECTION CONTROL SCREEN SHOWS GAPS IN SWATH PATTERN (SIDE TO SIDE)
Adjust the Side-to-Side overlap percentage to adjust the amount of overlap and/or skip at the System Setup screen. The higher the percentage the larger the planting overlap. Decreasing the percentage reduces the overlap and increases the skip.
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TROUBLESHOOTING / 51
OPERATOR’S MANUAL
Clutch assignment may be incorrect. – Verify that output modules have been correctly assigned to rows at
the Module Configuration screen.
– Verify that row shutoff switches are correctly assigned to
corresponding outputs.
– Run a Clutch Section check to verify the order of clutch sections
shut on and off correctly (refer to Diagnostics screen).
auto section control screen shows gaps in swath pattern (start/stop) – Driving to wide. – GPS accuracy issue. – Verify Physical Layout screen to verify layout is correct.
AUTO SECTION CONTROL SCREEN SHOWS GAPS IN SWATH PATTERN (START/STOP)
– Swath coverage map is drawn based on seed flow. If stopped in the
field, there will be a slight delay in seed flow when starting up
causing a slight skip in the coverage map, i.e., seeding rate must
exceed row fail rate before coverage can be painted.
AUTO SECTION CONTROL SCREEN SHOWS OUT OF FIELD
Wrong field loaded.
The field is too far out of range to display on the screen.
ROWS ARE NOT SHUTTING OFF AND TURNING ON AS EXPECTED
Implement measurements could be incorrect. – Verify that measurements were entered as described at Physical
Layout screen.
– X measurements should be taken from the hitch pivot point to
where the seed is placed in the ground.
– Y coordinates are measured from implement center to the center of
each channel.
– Verify implement/channel assignment are correct at the Physical
Layout screen.
Verify that the correct Implement Layout type was selected (3 point hitch, towed hitch, rigid cart mount, or tow-behind cart).
When operating in Monitor only mode there are no rows assigned to a channel on the IntelliAg. However, row assignment must be entered at the Physical Layout screen for Auto Section to perform correctly.
If operating with only one control channel, the Y coordinate on the Physical Layout screen should remain at “0”.
Clutch assignment may be incorrect. – Verify that output modules have been correctly assigned to rows at
the Module Configuration screen.
– Verify that row shutoff switches are correctly assigned to
corresponding outputs.
– Run a Clutch Section check to verify the order of clutch sections
shut on and off correctly (refer to Diagnostics screen).
Swath control is not in Auto mode.
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SWATH PATTERN IS OFFSET FROM THE SWATH DIRECTION INDICATOR
Implement measurements could be incorrect. – Verify that measurements were entered as described at Physical
Layout screen.
– X measurements should be taken from the hitch pivot point to
where the seed is placed in the ground.
– Y coordinates are measured from implement center to the center of
each channel.
Check row pattern setup at IntelliAg I/O screen.
Check Physical Layout screen to verify layout is correct.
ROWS TURNING ON/OFF TOO EARLY OR LATE WHEN ENTERING OR EXITING HEADLANDS
Check Run In/Run Out overlap settings.
Verify and check GPS calibration and run a new GPS calibration test, if required.
Verify that an additional delay value is not entered at the IntelliAg Clutch Configuration screen.
Verify implement measurements are correct.
AUTO SECTION CONTROL TERMINAL INDICATES INITIALIZING PLEASE WAIT
GPS has not been detected.
DATA LOSS AFTER POWER CYCLE
Check power connections.
Ensure ignition wire is conntected to switched source.
Ensure console has continuous power.
GPS ACCURACY
RTK (1 inch pass-to-pass accuracy)
RTK is used with a reference receiver placed on a known reference point. This receiver then communicates over a radio signal to the roving receiver to determine position or navigation. RTK is a highly precise technique that results in one inch year-to-year accuracy. RTK GPS requires two specialized GPS receivers and two radios. One GPS receiver is set as a base station with a 6 mile radius of the field you are working so it can send the correction message to the roving receiver. Both receivers collect extra data from the GPS satellites, known as L2 Band, that enables better precision.
WAAS (6-8 inch accuracy) AND OMNISTAR HP (XP 3-5 inch pass-to-pass accuracy) HP (2-4 inch pass-to-pass accuracy)
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Waas and Omnistar services have many GPS receivers at known reference locations that send the correction messages to control stations that uplink the message to a geostationary satellite. The geostationary satellite (WAAS or OmniSTAR) then sends the correction message to the GPS antenna on the vehicle applying the correction.
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OPERATOR’S MANUAL
IMPORTANT: OmniSTAR correction types require paid subscription.
For an AgGPS 252 or 332 receiver, select either OmniST AR HP/XP or OmniSTAR HP/XP-VBS. Refer to Ag GPS Autoseed fast restart tech nology.
54 / TROUBLESHOOTING
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ERROR CODES
Various alarm conditions may be presented whenever the system encounters an abnormal condition or detects a specific alarm. Alarms are typically in a full screen display describing the alarm and, dependent upon the alarm type, may give instructions on how to fix the alarm. Each alarm type has an associated alarm number .
Some alarms require a specific action before the alarm condition will cease. In these cases, instructions are indicated on the alarm display.
Other alarms can be acknowledged by pressing the Alarm Cancel button of ESC key on the IntelliAg virtual terminal.
For any failure that persists, contact DICKEY-john Technical Support at 1-800-637-3302
Error Codes
100 ECU Control Module
101 ECU Control Module
102 GPS Signal Quality Low GPS signal quality has degraded below a usable
103 Internal Data Storage
104 Internal Data Storage
105 In Setup with System
200 Setting Change Active System settings changed and operating began
Error Probable Cause Corrective Action
Lost
Intermittent
Space Low
Space is Critical
Running
COMMUNICATION WITH AN ACTIVE MODULE HAS FAILED
1. Damaged CAN or module harness.
2. Blown module harness fuse.
3. Defective module.
1. A module that had previously failed communication has come online.
level.
Internal data storage is low on free space. 1. Clear old coverage lags.
Internal data storage is low on free space. 1. Clear old coverage lags.
Detected implement controller running and not in Ready state.
before system could initialize.
1. Identify missing module in the Module Configuration list. Inspect CAN/module harness of the missing module for damage. Repair or replace harness.
2. Inspect module harness fuse, replace if necessary.
3. Identify missing module in the Module Configuration list. Inspect missing module for damage or replace.
1. Inspect harness connections to this module.
1. Check GPS antenna corrections.
2. Inspect GPS harness for damage.
3. Check GPS communication settings.
4. Inspect GPS receiver for damage.
2. Delete unused fields.
3. Delete unused farms.
4. Delete unused clients.
2. Delete unused fields.
3. Delete unused farms.
4. Delete unused clients.
1. Complete setup operations.
2. Complete Task Selection.
3. Return to the Work Screen.
1. Stop operating by lifting implement, turning master switch off, or stopping.
2. Restart the system.
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OPERATOR’S MANUAL
Auto Section Control Terminal
ISO
Tractor
Hitch
WSMT 2 ‘T’ Harness
467980850
Add a CAN Extension
or
CAN Terminator
WSMB
Tru Count
Output Module
Tru Count Solenoid Modules (available from Tru Count)
Tru Count Clutch Harness 467983505
Hitch Extension Harness 46798013x
WSMT 2 PDC Module
CFM or
RSM
Switch
Module
Harness
467980330
Auto
Section
Terminal
Interface
Harness
467980337
GPS input from GPS Receiver
Terminator
Corner A Post
GTA Console
Harness
GTA2
To
Auxiliary
12 V in Cab
GPS Receiver connects direct to RS232 on Auto Section Terminal Harness. Refer to Auto Section Control Setup to transmit GPS signal over CAN.
Cab Harnessing
Implement Harnessing
APPENDIX A
AGCO GTA CONSOLE
AGCO tractors with a factory installed cab harness and GTA console requires the GTASWATHKIT. This kit contains the required harnesses that connect to the GTA console and auxiliary power connector in the cab.
Figure 50 AGCO GTA Console and RSM or CFM Harness Connections
56 / ERROR CODES
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Auto Section Control Terminal
Auto Section Terminal Interface Harness 467980337
GPS input from GPS Receiver
CAN Pass Through
to Aux Interface
Module 467980336
ISO
Tractor
Hitch
WSMT 2 ‘T’ Harness
467980850
Add a CAN Extension
or
CAN Terminator
WSMB
Tru Count
Output Module
Tru Count Solenoid Modules (available from Tru Count)
Tru Count Clutch Harness 467983505
Hitch Extension Harness 46798013x
WSMT 2 PDC Module
Corner A Post
GS2 Console
Harness
CFM or RSM Switch Module Harness 467980335
Starfire GPS Interface Harness 467980460
To Auxiliary 12 V in Cab
Implement Harnessing
Cab Harnessing
APPENDIX B
JOHN DEERE GS2 CONSOLE
John Deere tractors with a factory installed cab harness and GS2 console requires the GS2SWATHKIT. This kit contains the required harnesses that connect to the GS2 console and auxiliary power connector in the cab.
Figure 51 John Deere GS2 Console and RSM or CFM Module Harness Connections
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OPERATOR’S MANUAL
Do not unplug male connector of GPS receiver harness
DEERE GS2 CONSOLE CAB HARNESS CONNECTIONS
1. Standing on the outside of the cab near the Starfire GPS receiver, remove the dust plug connector on the GPS receiver harness.
IMPORTANT: Do not unplug the male connector of the GPS receiver
harness connected to the John Deere cab/electronics.
Figure 52 Remove GPS Receiver Dust Plug from Starfire Receiver Harness
2. Connect the DICKEY-john (Starfire) Interface harness part number 46798-0460 to the dust plug and the female connector of the GPS Receiver harness.
Figure 53 Attach Interface Harness to Starfire Receiver Harness
58 / ERROR CODES
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3. Inside the cab, connect CFM/RSM Module harness part number 46798-0335 to the mating 4 pin connector of the GS2 console harness.
Figure 54 Connect CFM or RSM Harness to GS2 Console
4. Connect the mating connectors of the Auxiliary Interface Module harness part number 46798-0336 to the CFM/RSM Switch Module harness part number 46798-0335.
Figure 55 Connector CFM or RSM Harness to Auxiliary Interface Harness
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OPERATOR’S MANUAL
5. Connect the Auto Section Control harness part number 46798-0337 to the mating connector of the Auxiliary Interface harness part number 46798-0336.
Figure 56 Connect Auto Section Control Harness to Aux Interface Harness
6. Plug in the Auxiliary Power 3 pin connector of the Auto Section Control harness part number 46798-0337 to the auxiliary power in the cab.
Figure 57 Connect Auto Section Control Connector to Cab Auxiliary Power
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7. Connect the RS232 connector from the Starfire Interface cable to the RS232 connector of the Auto Section Control harness part number 46798-0337.
Figure 58 Connect Starfire RS232 to Auto Section Control RS232
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OPERATOR’S MANUAL
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Dealers have the responsibility of calling to the attention of their customers the following
warranty prior to acceptance of an order from their customer for any DICKEY-john product.
DICKEY-john® WARRANTY
DICKEY-john warrants to the original purchaser for use that, if any part of the product
proves to be defective in material or workmanship within one year from date of original
installation, and is returned to DICKEY-john within 30 days after such defect is discovered,
DICKEY-john will (at our option) either replace or repair said part. This warranty does not apply
to damage resulting from misuse, neglect, accident, or improper installation or maintenance; any
expenses or liability for repairs made by outside parties without DICKEY-john’s written consent;
damage to any associated equipment; or lost profits or special damages. Said part will not be
considered defective if it substantially fulfills the performance expectations. THE FOREGOING
WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES OF
MERCHANTABILITY, FITNESS FOR PURPOSE, AND OF ANY OTHER TYPE, WHETHER
EXPRESS OR IMPLIED. DICKEY-john neither assumes nor authorizes anyone to assume for it
any other obligation or liability in connection with said part and will not be liable for
consequential damages. Purchaser accepts these terms and warranty limitations unless the
product is returned within fifteen days for full refund of purchase price.
For DICKEY- john Service Department, call
1-800-637-3302 in either the U.S.A. or Canada
Headquarters:
5200 Dickey-john Road, Auburn, IL USA 62615 TEL: 217 438 3371, FAX: 217 438 6012, WEB: www.dickey-john.com
Europe: DICKEY-john Europe S.A.S, 165, boulevard de Valmy, 92706 – Colombes – France TEL: 33 (0) 1 41 19 21 80, FAX: 33 (0) 1 47 86 00 07 WEB: www.dickey-john.eu
Copyright 2012 DICKEY-john Corporation
Specifications subject to change without notice.
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