Great Plains Detracker User Manual

Assembly and Parts Manual

Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
41541
Detracker
Illustrations may show optional equipment not supplied with standard unit.
EN
© Copyright 2014 Printed 02/24/2014 589-386Q
Great Plains Manufacturing, Inc. iii

Table of Contents

General Information ..................................................... 1
Tools Required ...............................................................1
Pre-assembly Checklist..................................................1
Document Family ...........................................................1
Product Support......................................................1
Assembly ......................................................................2
Before You Start.............................................................2
Install Detracker Frame Assembly .................................2
Detracker Frame Assembly Parts...............................2
Install Detracker Spring Assembly .................................3
Detracker Spring Assembly Parts ................................. 3
Install Coulter Hub Assembly......................................... 4
Coulter Hub Assembly Parts.......................................... 4
Prior Going To The Field................................................ 5
Detracker Placement.............................................. 5
Detracker Adjustments........................................... 5
Spring Adjustment.................................................. 5
Detracter Height Adjustment .................................. 5
Torque Value Chart........................................................ 6
© Copyright 2007, 2008, 2009, 2010, 2011, 2012, 2013, 2014 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
02/24/2014 589-386Q
Trademarks of Great Plains Manufacturing, Inc. include: Singulator Plus, Swath Command, Terra-Tine.
Registered Trademarks of Great Plains Manufacturing, Inc. include:
Air-Pro, Clear-Shot, Discovator, Great Plains, Land Pride, MeterCone, Nutri-Pro, Seed-Lok, Solid Stand,
Terra-Guard, Turbo-Chisel, Turbo-Chopper, Turbo Max, Turbo-Till, Ultra-Till, Verti-Till, Whirlfilter, Yield-Pro.
Brand and Product Names that appear and are owned by others are trademarks of their respective owners.
iv Detracker Great Plains Manufacturing, Inc.
589-386Q 02/24/2014
Great Plains Manufacturing, Inc. 1

General Information

These Instructions explain how to install the Detracker on the front of the center gang hanger. The unit will be shipped with the detracker mounts banded together. The utility coulters will be pre-assembled from the factory. The rest of the smaller parts will be shipped in a box.

Tools Required

• Basic Hand Tools
• Torque Wrench
• Fork Truck, Overhead Hoist or Loader

Pre-assembly Checklist

1. Before assembling, read and understand “Important Safety Information” in front part of the machines Operator’s Manual.
2. Have at least two people on hand while assembling.
3. Make sure area is level and free of obstructions (preferably an open concrete area).
4. Have all major componets
5. Have all fasteners and pins shipped with Detracker.
6. Be sure and have a copy of all manuals of the machine you are mounting the Detracker on.
Figure 1
Detracker
41628

Document Family

589-386Q Assembly & Parts Manual (this document)
586-201Q Assembly Manual
586-201M Operator Manual
586-201P Parts Manual
586-229Q Assembly Manual
586-239M Operator Manual
586-239P Parts Manual
7. If you do not have a copy of all the manuals that per­tains to your machine, you may go to www.great­plainsmfg.com and all the manuals will be online.
8. If you need further assistance after reading all the manuals, assistance is available. Contact:

Product Support

Great Plains Mfg., Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
gp_web_cs@greatplainsmfg.com
1-800-255-9215
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2 Detracker Great Plains Manufacturing, Inc.

Assembly

Before You Start

Review these instructions, and make sure you under­stand where and how the componets install to machine.

Install Detracker Frame Assembly

See parts lists below for proper descriptions and comments.
Refer to Figure 2
1. Attach detracker mount to center gang hanger with plate , using bolts , lock washers and nut . See “Prior Going To The Field” on page 5, for proper placement. Repeat same procedure for other side.
2. Mount shank to detracker mount tube by aligning the holes in the two plates (one on each side). Align holes in shank clamps on front side of shank, secure assembly with bolts and lock washers . These bolts thread into shank clamp. See “Prior Going To The Field” on page 5, for proper placement.
3. Now the set screws may be installed into the shank clamps. Attach bolt through top hole in shank, secure with lock nut .
4. Once every thing is adjusted, all bolts may be tight­ened to specs, See “Torque Value Chart” on page 6.
12 13 14
15
16
19
11
17
20
18
21
22
23
Carefully un-band all componets and inventory the con­tents on page.Assembly
23
20
11
22
15
14
13
21
16
17
19
Detracker Frame Assembly
18
Figure 2
12
41629

Detracker Frame Assembly Parts

Callout
11 589-384H DETRACKER MOUNT 12 589-134D PART - DETRACKER 13 802-208C HHCS 5/8-11X8 GR5 14 804-022C WASHER LOCK SPRING 5/8 PLT 15 803-021C NUT HEX 5/8-11 PLT 16 204-026D SHANK 1 1/2D X 22 FERT COUL 17 204-038D CLAMP PLT 4 BAR 18 802-045C HHCS 1/2-13X5 GR 19 804-015C WASHER LOCK SPRING 1/2 PLT 20 204-072D CLAMP SHANK 1 1/2 DIA 21 801-040C SCREW SQ HD 5/8-11 X 1 CUP P 22 802-115C HHCS 5/16-18X2 GR5 23 803-011C NUT LOCK 5/16-18 PLT
589-386q 02/24/2014
Part Number Description Comment
Great Plains Manufacturing, Inc. Assembly 3

Install Detracker Spring Assembly

Refer to Figure 2
5. Slide coulter stop weldment into slot in swivel casting and onto shank, secure with roll pin . Install set screw into coulter stop weldment. Attach set screws and jam nut into swivel casting.
6. Slide coulter spring rod through hole on swivel casting. Slide casting bushing , spring , rod sleeve , spring washer over coulter spring rod and secure with two jam nuts . Tighten first jam nut down until it compresses spring down to 97⁄8inches to 10 inches as shown. Tighten second jam nut down tight against first one.
7. Be sure swing arm bushing is in the swing arm
32
bushing is installed. Slide swing arm on to rest of assembly as shown, secure top with flange lock nut
36 37 34
and cotter pin .
8. If decal is not installed, note location, clean area, peel backing off and press on firmly.
9. See “Prior Going To The Field” on page 5, for proper adjustments after hub assembly is installed. before tightening bolts.
24 29
21
27 28
41 42
the right way. Also check that the swivel casting
30
and jam nut . Secure pin with flat washer
35
33
38
31
26
39 40
37
30
31
33
35
28
38
32
26
27
24
Figure 3
Spring Assembly
39
29
25
40
36
34
41
37
42824

Detracker Spring Assembly Parts

Callout
24 249-225S PVT CLTR CASTING MNT ASY RH 25 800-001C GREASE ZERK STRAIGHT 1/4-28 26 149-044D COULTER STOP 30 DEGREE 27 801-083C SCREW SET 5/8-11X1 1/2 GR8 CU 28 803-023C NUT HEX JAM 5/8-11 PLT 29 805-043C PIN SPIROL 3/8X2 1/2 PLAI 30 804-156C WASHER MACH 1 1/4x3/4x14GA 31 817-513C BUSHING 1x3/4x1 1/8 FLG HD 32 204-664H 20” CLTR SWING ARM WLMT 33 838-482C DECAL GP PLANTING COMPONENT 34 804-165C WASHER MACH 1 7/8x1 1/4x14GA 35 800-164C SNAP RING 3/4 EXTERNAL HEAVY 36 800-177C SNAP RING EXT 1 1/4 HEAVY 37 803-048C NUT HEX JAM 3/4-10 PLT 38 802-718C EYE BOLT 3/4-10x14 3/4 LG SP 39 805-331C COULTER SPRING GUIDE TUBE 40 149-559D SPRING 2.25 O.D. X .5 COIL 41 149-558D COULTER SPRING WASHER
Part Number Description Comment
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4 Detracker Great Plains Manufacturing, Inc.

Install Coulter Hub Assembly

Refer to Figure 4
The hub assembly should come pre-assembled on swing arm. Figure 4 shows a parts breakdown if you have to take the assembly apart.
10. Align holes on coulter blade to bolts on hub assembly , secure with lock washers and nut .
11. Tightened hub bolts to specs, See “Torque Value Chart” on page 6.
43 19
52
51
19
52
50
46
42
45
43
45
44
25
42
53
Figure 4
Coulter Hub Assembly
47

Coulter Hub Assembly Parts

Callout
42 822-020C BRG CUP LM-67010 43 200-039V COULTER HUB & CUP ASSY Includes items 25 & 43 44 816-009C OIL SEAL DOUBLE LIP 45 822-021C BRG CONE 1.25ID LM-67048 46 200-001D HUB GREASE CAP 47 204-379S COULTER HUB PACKAGE Includes items 25, 43-47 48 804-055C WASHER SPINDLE - 7/8 49 803-029C NUT HEX SLOTTED 7/8-14 PLT 50 805-017C PIN COTTER 3/16 X 1 3/4 PLT 51 820-215C 18 INCH TURBO COULTER BLADE 52 803-020C NUT HEX 1/2-13 PLT 53 802-214C RHSNB 1/2-13X1 1/4 GR5
Part Number Description Comment
48
51
49
45
43297
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Great Plains Manufacturing, Inc. Assembly 5

Prior Going To The Field

Detracker Placement

Refer to Figure 5
Adjust detracker frames to approximate location as shown in Figure 5 to clear other parts on machine. Adjust coulter assemblies to cover tire tracks.

Detracker Adjustments

Refer to Figure 6

Spring Adjustment

12. Coulters springs are preset at 10”, giving the coulters an initial operating force of 400 pounds. This setting is adequate for many no-till conditions. For lighter no-till conditions where rocks or other obstructions are a problem, you can lengthen the springs to protect the coulters from impact.
Spring Length
Force
10.25” (26.04cm) 300lbs (136kg) 10” (25.4cm) 400lbs (181kg)
9.75” (24.77cm) 525lbs (238kg)
Note: Setting the coulter spring length shorter than 9.75”
may contribute to premature failure of parts and voids the warranty.

Detracter Height Adjustment

13. The initial height of the detracker coulter assemblies is 1 1/2” - 2” deeper than the machine gangs. To adjust the height, loosen the set screws on the clamp shanks and slide the shank up or down to
20
21
the desired height, then re-tighten set screws.
Note: May need to adjust coulter height for different field
conditions.
14. Be sure all bolts are tightened to specs, See “Torque Value Chart” on page 6.
15. This completes the setup.
Figure 5
Detracker Placement
41630
Figure 6
41627
Detracker Adjustment
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6 Detracker Great Plains Manufacturing, Inc.

Torque Value Chart

Bolt Size
in-tpi
1
⁄4-20
1
⁄4-28
5
⁄16-18
5
⁄16-24
3
⁄8-16
3
⁄8-24
7
⁄16-14
7
⁄16-20
1
⁄2-13
1
⁄2-20
9
⁄16-12
9
⁄16-18
5
⁄8-11
5
⁄8-18
3
⁄4-10
3
⁄4-16
7
⁄8-9
7
⁄8-14
1-8
1-12
1
1
⁄8-7
1
1
⁄8-12
1
⁄4-7
1
1
⁄4-12
1
3
⁄8-6
1
3
1
⁄8-12
1
1
⁄2-6
1
1
⁄2-12
Bolt Head Identification
Grade 2 Grade 5 Grade 8 Class 5.8 Class 8.8 Class 10.9
a
N-m
b
N-m N-m
7.4 11 16
8.5 13 18
15 24 33
17 26 37
27 42 59
31 47 67
43 67 95
49 75 105
66 105 145
75 115 165
95 150 210
105 165 235
130 205 285
150 230 325
235 360 510
260 405 570
225 585 820
250 640 905
340 875 1230
370 955 1350
480 1080 1750
540 1210 1960
680 1520 2460
750 1680 2730
890 1990 3230
1010 2270 3680
1180 2640 4290
1330 2970 4820
Bolt Head Identification
Bolt Size
mm x pitch
M 5 X 0.8
M 6 X 1
M 8 X 1.25
M 8 X 1
M10 X 1.5
M10 X 0.75
M12 X 1.75
M12 X 1.5
M12 X 1
M14 X 2
M14 X 1.5
M16 X 2
M16 X 1.5
M18 X 2.5
M18 X 1.5
M20 X 2.5
M20 X 1.5
M24 X 3
M24 X 2
M30 X 3.5
M30 X 2
M36 X 3.5
M36 X 2
a. in-tpi = nominal thread diameter in inches-threads per inch
b. N· m = newton-meters
c. mm x pitch = nominal thread diameter in mm x thread pitch
c
5.8 8.8 10.9
N-m N-m N-m
946
71115
17 26 36
18 28 39
33 52 72
39 61 85
58 91 125
60 95 130
90 105 145
92 145 200
99 155 215
145 225 315
155 240 335
195 310 405
220 350 485
280 440 610
310 650 900
480 760 1050
525 830 1150
960 1510 2100
1060 1680 2320
1730 2650 3660
1880 2960 4100
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
25199m
589-386q 02/24/2014
02/24/2014 589-386Q
Great Plains Manufacturing, Inc.
Corporate Office: P.O. Box 5060
Salina, Kansas 67402-5060 USA
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