Great Plains CPH-20 Operator Manual

Page 1
Operator Manual
Center Pivot Hitch
Manufacturing, Inc.
www.greatplainsmfg.com
Read the operator’s manual entirely. When you see this symbol, the subsequent in-
!
structions and warnings are serious - follow without exception. Your life and the lives of others depend on it!
CPH
© Copyright 2011 Printed
12/29/2011
12074
Cover illustration may show optional equipment not supplied with standard unit.
Page 2
Table of Contents
Table of Contents
Great Plains Mfg., Inc.
Important Safety Information . . . . . . . . . . . . . . . . . . 1
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Description of Unit . . . . . . . . . . . . . . . . . . . . . . . . . 6
Intended Usage. . . . . . . . . . . . . . . . . . . . . . . . 6
Using This Manual. . . . . . . . . . . . . . . . . . . . . . . . . 6
Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Owner Assistance . . . . . . . . . . . . . . . . . . . . . . . . . 6
Section 1 Preparation and Setup . . . . . . . . . . . . . . . 7
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . . 7
Hitching Tractor to Hitch . . . . . . . . . . . . . . . . . . . . 7
Hitching Drill to Hitch . . . . . . . . . . . . . . . . . . . . . . . 8
Hydraulic Hose Hookup. . . . . . . . . . . . . . . . . . . . . 8
Bleeding the Hydraulics. . . . . . . . . . . . . . . . . . . . . 9
Bleeding Tongue Cylinder . . . . . . . . . . . . . . . . 9
Bleeding Transport Lift Cylinders . . . . . . . . . 10
Section 2 Operating Instructions . . . . . . . . . . . . . . 11
Prestart Checklist . . . . . . . . . . . . . . . . . . . . . . . . 11
Field Operation . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Pivot Lock Tubes . . . . . . . . . . . . . . . . . . . . . . 11
Transporting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Parking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Section 3 Adjustments . . . . . . . . . . . . . . . . . . . . . . 13
Coulter Down Pressure . . . . . . . . . . . . . . . . . . . . 13
Added Weight . . . . . . . . . . . . . . . . . . . . . . . . 13
Coulter Springs . . . . . . . . . . . . . . . . . . . . . . . 13
Seeding Depth. . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Coulter Depth . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Hydraulic Control. . . . . . . . . . . . . . . . . . . . . . 13
Coulter Mounting Height . . . . . . . . . . . . . . . . 14
Lock Plate. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Conventional Tillage, Very Soft Soils . . . . . . . . . 14
Level Link Adjustment . . . . . . . . . . . . . . . . . . . . 15
Leaf Spring Adjustment . . . . . . . . . . . . . . . . . . . 15
Pivot Lock Tube Adjustment . . . . . . . . . . . . . . . . 15
Transport Cylinder Support Brace . . . . . . . . . . . 16
Section 4 Troubleshooting . . . . . . . . . . . . . . . . . . . 17
Section 5 Maintenance and Lubrication . . . . . . . . 18
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Slide Block . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Front Tongue to Main Frame Pivot . . . . . . . . 19
Top and Bottom Vertical Pivot Bushings . . . 19
Level Link Pivot Tube . . . . . . . . . . . . . . . . . . 19
Transport Hub Wheel Bearings . . . . . . . . . . 20
Coulter Hub Bearings. . . . . . . . . . . . . . . . . . 20
Coulter Swing Arm Pivot . . . . . . . . . . . . . . . 20
Section 6 Options . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Coulter Toolbar Weight Brackets . . . . . . . . . . . . 21
Coulter Toolbar Brace. . . . . . . . . . . . . . . . . . . . . 21
Depth Channels and Cylinder Stops . . . . . . . . . 22
Clevis-Style Drawbar Adaptor. . . . . . . . . . . . . . . 22
Section 7 Specifications and Capacities . . . . . . . 23
Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Tire Inflation Chart . . . . . . . . . . . . . . . . . . . . . . . 24
Torque Values Chart for Common Bolt Sizes . . . 24
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
© Copyright 1999, 2001, 2005, 2008, 2011 All rights Reserved
Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the informa­tion contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future.
The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains, Seed-Lok
All other brands and product names are trademarks or registered trademarks of their respective holders.
CPH Center Pivot Hitch 148-152M 12/29/2011
Great Plains Manufacturing, Incorporated Trademarks
Printed in the United States of America.
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Great Plains Mfg., Inc.
Important Safety Information
Important Safety Information
Look for Safety Symbol
The SAFETY ALERT SYMBOL indi­cates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message that follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, con­cern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
!
Be Aware of Signal Words
Signal words designate a degree or level of hazard seriousness. The sig­nal words are:
!
DANGER!
Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for func­tional purposes, cannot be guarded.
!
WARNING!
Indicates a potentially hazardous sit­uation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.
!
CAUTION!
Indicates a potentially hazardous sit­uation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
Keep Riders Off Machinery
Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from machine.
Never allow riders on implement.Never allow children to operate
equipment.
For Your Protection
Thoroughly read and understand
Safety Decals, page 4. Read all instructions noted on decals.
OFF
Shutdown and Storage
Lower machine to ground, put
tractor in park, turn off engine, and remove key.
Detach and store implement in an
area where children normally do not play. Secure implement with blocks and supports.
Handle Chemicals Properly
Agricultural chemicals can be dan­gerous. Improper use can seriously injure persons, animals, plants, soil and property.
Wear protective clothing.Handle all chemicals with care.Follow instructions on container
label.
Avoid inhaling smoke from any
type of chemical fire.
Store or dispose of unused chem-
icals as specified by chemical manufacturer.
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Important Safety Information
Great Plains Mfg., Inc.
Use Safety Lights and Devices
Slow-moving tractors, self-propelled equipment and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night.
Use flashing warning lights and
turn signals whenever driving on public roads.
Use lights and devices provided
with implement.
Transport Machinery Safely
Maximum transport speed for imple­ment is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset.
Do not exceed 20 mph. Never
travel at a speed which does not
allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes.
Comply with state and local laws.Do not tow an implement that,
when fully loaded, weighs more than 1.5 times the weight of tow­ing vehicle.
Use A Safety Chain
Use a safety chain to help con-
trol drawn machinery should it separate from tractor drawbar.
Use a chain with a strength rat-
ing equal to or greater than the gross weight of towed machin­ery.
Attach chain to tractor drawbar
support or other specified anchor location. Allow only enough slack in chain to permit turning.
Replace chain if any links or end
fittings are broken, stretched or damaged.
Do not use safety
chain for towing.
Practice Safe Maintenance
Understand procedure before
doing work. Use proper tools and equipment. Refer to this manual for additional information.
Work in a clean, dry area.Lower implement to ground, put
tractor in park, turn off engine, and remove key before performing maintenance.
Allow implement to cool completely.Inspect all parts. Make sure parts
are in good condition and installed properly.
Remove buildup of grease, oil or
debris.
Remove all tools and unused
parts from implement before oper­ation.
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Great Plains Mfg., Inc.
Important Safety Information
Prepare for Emergencies
Be prepared if a fire starts.Keep a first aid kit and fire extin-
guisher handy.
Keep emergency numbers for
doctor, ambulance, hospital and fire department near phone.
911
Wear Protective Equipment
Wear protective clothing and
equipment.
Wear clothing and equipment
appropriate for the job. Avoid loose-fitting clothing.
Because prolonged exposure to
loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs.
Because operating equipment
safely requires your full attention, avoid wearing radio headphones while operating machinery.
Avoid High Pressure Fluids Hazard
Escaping fluid under pressure can penetrate skin, causing serious injury.
Avoid the hazard by relieving
pressure before disconnecting hydraulic lines.
Use a piece of paper or card-
board, NOT BODY PARTS, to check for suspected leaks.
Wear protective gloves and safety
glasses or goggles when working with hydraulic systems.
If an accident occurs, seek imme-
diate medical attention from a physician familiar with this type of injury.
Safety at All Times
Thoroughly read and understand this manual before operating implement. Refer to Safety Decals, page 4. Read all instructions noted on decals.
Be familiar with all implement
functions.
Operate implement from driver’s
seat only.
Do not leave tractor or implement
unattended with engine running.
Do not dismount a moving tractor.
Dismounting a moving tractor could cause serious injury or death.
Do not stand between the tractor
and implement during hitching.
Keep hands, feet and clothing
away from power-driven parts.
Wear snug-fitting clothing to avoid
entanglement with moving parts.
Watch out for wires, trees, etc.,
when raising implement. Make sure all persons are clear of work­ing area.
Do not turn tractor too tight, caus-
ing implement to ride up on wheels.
Tire Safety
Tire changing can be dangerous and should be performed by trained per­sonnel using correct tools and equip­ment.
When inflating tires, use a clip-on
chuck and extension hose long enough to allow you to stand to one side–not in front of or over tire assembly. Use a safety cage if available.
When removing and installing
wheels, use wheel-handling equipment adequate for weight involved.
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Important Safety Information
Safety Decals
Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement.
1. Read and follow decal directions.
2. Keep all safety decals clean and legible.
3. Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement.
Great Plains Mfg., Inc.
4. When ordering new parts or components, also request cor­responding safety decals.
5. To install new decals:
a. Clean the area on which the decal is to be placed.
b. Peel backing from decal. Press firmly on surface,
being careful not to cause air bubbles under decal.
12081
20151
818-188C
Transport Speed Warning
838-265C
Amber Reflector
Reflector on each end of coulter toolbar; two reflectors total
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Great Plains Mfg., Inc.
Important Safety Information
12082
12080
818-398C
Caution - Tires Not A Step
818-016C
Caution - General Safety Rules
12/29/2011
12080
818-019C
Warning - Negative Tongue Weight
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Introduction
Introduction
Great Plains Mfg., Inc.
Great Plains welcomes you to its growing family of new product owners. This implement has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the ma­chine.
Description of Unit
The center pivot hitch is a pull-type tillage implement de­signed to tow a Great Plains three-point drill. No-till coulters are mounted on the hitch. Each coulter is aligned with a drill opener. The coulters till strips for the drill open­ers. The hitch has two hydraulic circuits: one for raising and lowering the coulters and one for raising and lowering the drill.
Intended Usage
Use the center pivot hitch in no-till field conditions. Use the hitch only with a Great Plains three-point drill. Do not mod­ify the hitch for use with drills or attachments other than those specified by Great Plains.
Using This Manual
This manual will familiarize you with safety, assembly, op­eration, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation.
The information in this manual is current at printing. Some parts may change to assure top performance.
Definitions
The following terms are used throughout this manual.
Right-hand and left-hand as used in this manual are deter­mined by facing the direction the machine will travel while in use unless otherwise stated.
IMPORTANT: A crucial point of information related to the preceding topic. For safe and correct operation, read and follow the directions provided before continu­ing.
NOTE: Useful information related to the preceding topic.
Owner Assistance
If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products.
Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located as shown in Figure A.
17135
Figure A
Serial Number
Record your drill model and serial number here for quick reference:
Model Number: _________________________________
Serial Number: _________________________________
Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions.
1. Discuss the matter with your dealership service man-
ager. Make sure they are aware of any problems so they can assist you.
2. If you are still unsatisfied, seek out the owner or gen-
eral manager of the dealership.
3. For further assistance write to:
Product Support
Great Plains Mfg. Inc., Service Department
PO Box 5060
Salina, KS 67402-5060
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Great Plains Mfg., Inc.
Section 1 Preparation and Setup
Section 1 Preparation and Setup
This section will help you prepare your tractor and drill for use. You must hitch the tractor to the hitch, connect the hy­draulics to your tractor, hitch the drill to your hitch, and bleed the hydraulic systems.
Prestart Checklist
1. Read and understand “Important Safety Informa­tion,” page 1.
2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread.
3. Check that all grease fittings are in place and lubricat­ed. Refer to Lubrication,“Maintenance and Lubrica- tion,” page 19.
4. Check that all safety decals and reflectors are correct­ly located and legible. Replace decals if damaged. See Safety Decals,“Important Safety Information,” page 4.
5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Appendix,” page 24
Hitching Tractor to Hitch
!
DANGER!
You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving tractor. Stop tractor engine and set park brake before installing the hitch bolt.
1. Place hitch weldment (1) over ball swivel (2) on hitch tongue. Hold hitch weldment in place by inserting spacer tube (3) through hitch clevis and ball swivel.
2. Back tractor up to hitch and bolt hitch weldment to tractor drawbar using 1-by-10-inch bolt (4), large flat washer (5), lock washer (6), and nut (7).
3. Use 3/4-by-9-inch bolt (8) to bolt hitch weldment through its slotted hole and onto secondary hole of tractor drawbar. Install a 3/4-inch flat washer (9) next to top slotted hole and fasten with a lock washer (10) and nut (11). Tighten both bolts.
17215
Figure 1-1
Drawbar Assembly Illustration
4. Securely attach safety chain to tractor-drawbar frame.
5. Remove jack from stob on side of hitch tongue and place in transport position on frame brace. See Figure 1-2.
12083
Figure 1-2
Jack in Transport
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Section 1 Preparation and Setup
Great Plains Mfg., Inc.
Hitching Drill to Hitch
!
DANGER!
You may be severely injured or killed by being crushed between the hitch and drill. Do not stand or place any part of your body between drill and moving hitch. Stop tractor engine and set park brake before installing the hitch pins.
1. Place hitch extension (1) between top hitch plates on drill. Bolt hitch extension in place as shown in Figure 1-3 using two 1-by-5 1/2-inch bolts (2), lock washers (3) and hex nuts (4).
12085
Figure 1-3
Top Hitch Extension
2. With center-pivot hitch hitched to tractor drawbar, re­move transport lock pins from vertical tubes above tires. Place transport lock pins in storage hole next to stabilizer cylinder. See Figure 1-4.
4. Position quick-hitch handles to locking position as shown in Figure 1-5. This will allow drill hitch pins to snap into quick-hitch links and secure drill to hitch.
10747
Figure 1-5
Hitch Links
5. Back center pivot hitch up to drill until hitch pins con­tact quick hitch. Hydraulically raise hitch just until drill hitch pins are secure inside quick-hitch links. Do not raise drill any higher than necessary.
6. Attach slotted level-link bar (1) to top hitch extension on drill. Use 1-by-3 3/4-inch pin (2) and bushing (3) to pin level-link bar to drill. Secure pin with clip provided (4). See Figure 1-6.
12086
Figure 1-6
Top Hitch Link and Drill Extension
Hydraulic Hose Hookup
Great Plains hydraulic hoses are color coded to help you
12081
Figure 1-4
Transport Lock Pins in Storage
3. Position center pivot hitch in front of drill so quick-hitch links on hitch are in line with lower hitch pins on drill. Hydraulically retract transport-lift cylinders to position quick-hitch links slightly lower than drill hitch pins.
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hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color.
Color Hydraulic Function
Red Field Lift Cylinders
Blue Transport Lift Cylinders
Orange Marker Cylinders
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Great Plains Mfg., Inc.
Section 1 Preparation and Setup
To distinguish hoses on the same hydraulic circuit, refer to plastic hose holder. See Figure 1-7. Hose under extend­cylinder symbol feeds cylinder base ends. Hose under re­tracted-cylinder symbol feeds cylinder rod ends.
17641
Figure 1-7
Hydraulic Hose Color Ties
Connect hydraulic hoses from tongue cylinder to one set of tractor outlets. Connect hoses from transport-lift cylin­ders to another set of tractor outlets.
wise safely support cylinder so when rod end is fully extended it does not contact anything.
4. Cycle cylinder completely in and out at least three times to purge air from cylinder and hoses.
5. Fully extend cylinder and repin rod end.
6. Recheck tractor reservoir and fill to proper level.
Bleeding the Hydraulics
!
WARNING!
Escaping fluid under pressure can have sufficient force to pene­trate the skin. Check all hydraulic lines and hoses before apply­ing pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this kind of injury.
Hydraulics must be bled of air before hitch operation. If the hydraulics are not bled, the cylinders will move with jerky, uneven motions. The hydraulics should be bled during ini­tial hitch setup. If the hydraulics have not be bleed, or if you replace a hydraulic component during the life of the drill, follow these procedures.
Bleeding Tongue Cylinder
1. Check hydraulic fluid in tractor reservoir and fill to proper level. Add fluid to system as needed. Tongue cylinder capacity is one-half gallon (1.89 liters).
2. Raise and safely support hitch, transport frame and front tongue.
3. Unpin rod end of tongue cylinder. Block, wire or other-
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Section 1 Preparation and Setup
Bleeding Transport Lift Cylinders
The transport-lift cylinders are rephasing cylinders and re­quire a special procedure for bleeding air from the circuit. Read and follow procedure carefully. Cylinders will not function properly with air in the hydraulic circuit.
1. Check hydraulic fluid in tractor reservoir and fill to proper level. Add fluid to system as needed. Trans­port-lift-cylinder capacity is about 2 gallons (7.57 li­ters).
2. Jack up and support hitch frame.
3. Remove 1/2-inch nylock nuts on spring side of cylin­der-support brace. Unpin cylinders. Do not alter posi­tion of jam nuts on center of support-brace bolts.
4. Turn cylinders to a position where rod ends are higher than base ends. Support cylinders in a safe location.
5. Start tractor and run engine at idle speed. With rod ends higher than base ends, hydraulically extend cyl­inders. After cylinder rods are fully extended, continue to hold control lever for one minute before hydrauli­cally retracting cylinders.
Great Plains Mfg., Inc.
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Great Plains Mfg., Inc.
Section 2 Operating Instructions
Section 2 Operating Instructions
This section covers general operation. Experience, ma­chine familiarity and the following information will lead to efficient operation and good working habits. Always oper­ate farm machinery with safety in mind.
Prestart Checklist
1. Carefully read “Important Safety Information,” be-
ginning on page 1.
2. Lubricate implement as indicated under Lubrication,
Maintenance and Lubrication,” page 19.
3. Check all tires for proper inflation as indicated on Tire
Inflation Chart,“Appendix,” page 24.
4. Check all bolts, pins and fasteners. Torque as speci-
fied on Torque Values Chart,“Appendix,” page 24.
5. Check implement for worn or damaged parts. Repair
or replace before going to the field.
6. Check hydraulic hoses, fittings and cylinders for leaks.
Repair or replace before going to the field.
Field Operation
1. Hitch center pivot hitch and drill to a suitable tractor.
Refer to Hitching Tractor to Hitch and Hitching Drill to Hitch,“Preparation and Setup,” page 7.
2. Unlock pivot-lock tubes. Refer to Pivot Lock Tubes,
this page.
3. Hydraulically adjust coulters to desired depth. Note
reference measurement on tongue-cylinder gauge to help you achieve the same coulter depth with each field pass. Refer to Coulter Depth,“Adjustments,” page 13, for further adjustment instructions.
4. Set drill seeding rate. Refer to drill operator’s manual.
5. Load drill box with clean seed.
6. Pull forward, lower coulters and drill and begin seed-
ing.
7. Always lift coulters and drill out of ground when turn-
ing at row ends and for other short turns. Seeding will stop automatically as drill is raised.
Pivot Lock Tubes
The pivot-lock tubes are located behind the stabilizer cyl­inders on each side of hitch. See Figure 2-1.
17129
Figure 2-1
Pivot Lock Tube Location
During normal fieldoperation, operate hitch with pivot-lock tubes unlocked so hitch can pivot and drill openers can properly track coulters. Refer to Figure 2-2.
11880
Figure 2-2
Pivot Lock Tubes Unsecured–Normal Field Position
When drilling on steep slopes or transporting, lock pivot­lock tubes. To lock tubes, turn so tubes are horizontal with hitch frame. Refer to Figure 2-3.
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10555
Figure 2-3
Pivot Lock Tubes Secured–Transport Position
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Section 2 Operating Instructions
Great Plains Mfg., Inc.
You can adjust spring tension on pivot-lock tubes. Refer to
Pivot Lock Tube Adjustment, “Adjustments,” page 15.
Transport Lift Cylinders
The transport-lift cylinders are rephasing hydraulic cylin­ders. After a period of normal use, the cylinders may get out of sequence. If this happens, the hitch will lift unevenly or one set of tires will not retract from the soil.
To rephase cylinders, raise drill completely and hold hy­draulic lever on for a few seconds to allow cylinders time to rephase.
Transporting
!
WARNING!
Towing the implement at high speeds or with a vehicle that is not heavy enough can lead to loss of vehicle control. Loss of ve­hicle control can lead to serious road accidents, injury and death. To reduce the hazard:
Do not exceed 20 mph (32 kph).
Install lock pins and channel as explained below.
Do not tow an implement that, when fully loaded, weighs
more than 1.5 times the weight of the towing vehicle.
1. Check that implement is securely hitched to a suffi­cient tractor. Refer to Hitching Tractor to Hitch, “Prep- aration and Setup,” page 7. Make sure safety chain is secured to tractor.
2. Unload drill seed box before transporting if at all pos­sible. The implement can be transported with a full box of grain, but added weight will increase stopping dis­tance and decrease maneuverability.
3. Check that tires are properly inflated. Refer to Tire In- flation Chart,“Appendix,” page 24.
4. Know implement dimensions in transport position. Choose a route that provides adequate clearance from all obstructions. Refer to “Specifications and Capacities,” page 23, for dimensions.
5. Hydraulically lift drill with transport-lift cylinders.
6. Install transport lock pins in vertical axle tubes.
7. Lock pivot-lock tubes for transport. Position tubes so they are horizontal against hitch frame. See Figure 2-
3.
8. Remove lock channel from storage (1). Install lock channel over extended tongue-cylinder rod.
11230
Figure 2-5
Lock Channel
9. Comply with all laws when traveling on public roads.
Parking
Perform the following steps when parking implement. Re­fer to Storage,“Maintenance and Lubrication,” page 18, for information on long-term storage preparation.
1. Park implement on a firm, level area. Lower coulters and drill to ground.
2. Block tires securely to prevent rolling.
3. Release pressure on hydraulic system, then discon­nect hydraulic lines. Check that hose ends do not rest on ground.
4. Move jack from transport position and place it on stob on side of hitch tongue.
12084
17208
Figure 2-4
Lock Pin Installed
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5. Extend jack until all weight is off tractor drawbar. Re­move 1-by-10-inch bolt, washer and nut.
Figure 2-6
Jack Extended
Page 15
Great Plains Mfg., Inc.
Section 3 Adjustments
Section 3 Adjustments
Coulter Down Pressure
The amount of coulter down force needed to cut a soil groove varies with soil conditions. Adding weight or short­ening the coulter spring increases coulter down pressure and cutting force. Refer to Coulter Down Pressure, page 13, for more information on these adjustments.
Added Weight
In hard soil conditions where coulter penetration is limited, you can add suitcase weights to brackets on hitch the frame. Adding weight on the hitch frame provides the best weight distribution for no-till drilling.You can add up to 100 pounds (45 kilograms) of additional weight per foot of hitch width (1200, 1500 or 2000 pounds maximum). Place an equal amount of weight on each weight bracket.
17212
Figure 3-1
Weight Brackets
Coulter Springs
Coulter-spring length is preset at the factory to 10 inches, giving coulters an initial operating force of 400 pounds (181 kg). This setting is adequate for many difficult no-till conditions. For lighter no-till conditions where rocks or oth­er obstructions are a problem, you can reduce coulter down pressure to give coulters better impact protection. Refer to the following chart for adjusting coulter down pressure.
Spring Length
Coulter Down
Pressure
Seeding Depth
For accurate seeding-depth adjustments, you must adjust your hitch and drill to match your soil conditions.
To adjust seeding depth:
1. Adjust coulters to desired depth. Refer to Coulter
Depth, page 13.
2. Adjust length of gauge-wheel turnbuckles on drill for
proper frame height. Refer to Leveling Drill,“Prepara- tion and Setup,” in the drill operator’s manual.
3. Set lock plate on hitch level link to position that best
matches your field conditions. Refer to Lock Plate, page 14.
4. Adjust hitch level link. Refer to Level Link Adjustment,
page 15.
Coulter Depth
A no-till coulter is mounted on the hitch directly ahead of each opener on the drill. The coulters cut through heavy trash and make a groove in the soil for the openers.
The center-pivot hitch is designed to allow coulters to pen­etrate approximately two inches (5 centimeters) into soil when the tongue is level. However, hard soil or heavy crop residue may cause shallow penetration. If coulter penetra­tion is different than desired, depth can be adjusted hydraulically for all coulters or manually for individual coulters.
Hydraulic Control
Make the following adjustment when drilling in level ground with the seed box half full.
1. Retract tongue cylinder to transfer weight to coulter
toolbar.
2. Set tongue cylinder so that coulters are at desired
depth. Note setting on cylinder gauge (see Figure 3-2) so that you can return to the same depth.
NOTE: Use cylinder gauge only as a reference. Gauge does not measure actual coulter depth.
10 1/2 in (26.67 cm) 175 lbs (79 kg)
10 1/4 in (26.03 cm) 300 lbs (136 kg)
10 in (25.40 cm) 400 lbs (181 kg)
9 3/4 in (24.77 cm) 525 lbs (238 kg)
NOTE: Do not reset coulter-spring length shorter than 9 3/4 inches (24.77 centimeters). Shortening springs more than 93/4 inches(24.77 centimeters)may contribute to premature failure of parts and warranty will be voided.
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17218
Figure 3-2
Cylinder Gauge
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Section 3 Adjustments
Coulter Mounting Height
You can change the depth of individual coulters by adjust­ing coulter-mounting height. If you adjust coulter height, be sure to rebolt coulters vertically straight and correctly spaced. To raise or lower individual coulters:
1. Loosen mounting clamps and adjustcoulter todesired height. Do not lower coulter spring bar below top u­bolts on coulter clamp.
2. To retighten clamps, refer to Figure 3-3. Snug hex­head clamp bolts (1) just until u-bolts are tight on each side of spring bar.
3. Tighten nuts (2) on u-bolts.
4. Finish tightening hex-head clamp bolts.
Great Plains Mfg., Inc.
12087
Figure 3-4
Link in Rigid Position
Minimum Till, Average Soil with Hills and Terraces
For softer soils that have been tilled lightly and for drilling over hills, contours, ditches or terraces, operate drill in lim­ited-float position. See Figure 3-5. Leave lock plate un­locked and adjust level link so top link pin is at back of slot. (Refer to Level Link Adjustment, page 15.) The limited- float position allows hitch and drill to flex when traveling over contours but transfers enough weight to drill for open­er penetration in softer soils.
10300
Figure 3-3
Individual Coulter Mounting
NOTE: Even when coulter is held securely, there may be a gap between clamp halves.
Lock Plate
Set lock plate to match your field conditions. Lock plate is located at rear of level link.
No-Till, Hard and Dry Soil
For maximum opener penetration, operate drill and hitch in rigid position. See Figure 3-4. The rigid position is the most common position for no-till seeding and is effective for a wide range of field conditions. Lock plate down over top link pin.
12088
Figure 3-5
Link in Limited-Float Position
Conventional Tillage, Very Soft Soils
For maximum flotation over hills and contours in soft soils, operate drill and hitch in maximum-float position. See Fig­ure 3-6. Leave lock plate unlocked and adjust level link so top link pin is in center of slot. (Refer to Level Link Adjust- ment, page 15.) In maximum-float position, drill tips for­ward and back independent of hitch.
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Great Plains Mfg., Inc.
Section 3 Adjustments
12089
Figure 3-6
Link in Maximum-Float Position
Level Link Adjustment
After setting lock plate to position that matches your field conditions, adjust level link to level drill.
1. With drill box half-full of seed, lower drill and coulters
into field position in the field.
2. Observe drill and hitch from the side. The top of drill
box (1) should be parallel with the ground.
3. If necessary, adjust level link. Refer to Figure 3-7.
Raise drill and hitch, unlock lock plate and unpin level link (2) from hitch. Loosen jam nut (3) and turn eye bolt to shorten or lengthen link as necessary.
4. Repin link, lower drill and coulters and recheck top of
drill box. When drill box is parallel with ground, tighten jam nuts.
Leaf Spring Adjustment
A leaf spring is located just ahead of the vertical pivot. See Figure 3-8. The spring is designed to provide just enough force to keep the hitch square and stable for turning at field ends and to add stability for drilling in rough field condi­tions. Proper leaf-spring adjustment is important for smooth implement operation.
To adjust properly, refer to Figure 3-8. Square tongue with transport frame and adjust 3/8-inch u-bolts (1) on each side until leaf-spring rollers (2) just make contact with roll­er pads (3) on transport frame. Make sure both right and left sides are adjusted properly.
17133
Figure 3-8
Leaf Spring Adjustment
Pivot Lock Tube Adjustment
To adjust tension on pivot-lock tubes, loosen jam nut and screw bolt in or out to desired setting and retightening jam nut. When pivot frame is 90 degrees to tongue, bolt head should be about 1/16 inch (0.16 centimeter) away from pivot frame.
17690
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Figure 3-7
Leveling Adjustment
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Section 3 Adjustments
Transport Cylinder Support Brace
The transport-lift cylinders are equipped with cylinder sup­port braces to prevent cylinder buckling during transport. These support braces must be properly assembled to sup­port transport-lift cylinders without binding or placing undo side loads on cylinders.
If cylinders areremoved or inner-axle-slide blocks become worn, assemble or adjust support braces as follows.Use this procedure for both support bolts on the transport-lift cylinders. See Figure 3-9.
1. Assemble 1/2-by-5 1/2-inch, full-thread bolt (1) to cyl­inder support brace (2), bolted to rod end cylinder casting.
2. Screw on three 1/2-inch jam nuts (3) and one 1/2-inch washer (4) as shown. Tighten first jam nut against cyl­inder support (2) and run other two jam nuts on nearly all the way.
3. Install cylinder with support bolts (1) extending through bracket (5) on outer slide tube and pin both base end and rod end.
4. Screw outer 1/2-inch jam nut out until 1/2-inch washer (4) just touches bracket on outer slide tube. Do not put pressure on the cylinder by tightening the 1/2-inch jam nut. Once washer touches bracket, lock outer 1/2-inch jam nut in place with center 1/2-inch jam nut.
5. Install spring (6) and 1/2-inch nylock nut (7). Tighten nut to compress spring to a 1 1/4 inches (3.18 centi­meters).
Great Plains Mfg., Inc.
12092
Figure 3-9
Transport Brace Assembly
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Great Plains Mfg., Inc.
Section 4 Troubleshooting
Section 4 Troubleshooting
Problem Solution
Drill raising and lowering rough and uneven Check for too little play in slide-block area. Refer to Maintenance, “Mainte-
Coulters not going deep enough
Drill not tracking behind coulters Check if coulters are aligned with openers.
Openers plugging in no-till conditions Drill across standing residue.
Drill planting too deep
Uneven seed spacing or uneven stand
nance and Lubrication,” page 18.
Check for air trapped in hydraulic lines or cylinders. Bleed hydraulics if nec­essary. Refer to Bleeding the Hydraulic Systems, “Preparation and Setup,” page 9.
Retract tongue cylinder.
Add weight to hitch frame. Refer to Coulter Down Pressure, “Adjustments,” page 13.
Too much weight is being used by openers; set drill openers to lightest spring setting. Refer to drill operator’s manual.
Shorten coulter springs to increase down pressure. Refer to Coulter Down Pressure, “Adjustments,” page 13.
Check that pivot-lock tubes are in drilling position. Refer to Figure 2-2, page 11
.
Check if leaf spring is out of alignment. Refer to Leaf Spring Adjustment, “Adjustments,” page 15.
Link is letting drill tip back too much. Refer to Level Drill with Hitch, “Prepa- ration and Setup,” page 9.
Change the press-wheel setting. Refer to drill operator’s manual.
Remove weight from hitch.
Check for plugging in drill seed cups.
Check if drill seed tubes are plugged.
Reduce ground speed.
Check that drill opener disks turn freely.
Use a faster drive type and a lower seed-rate-handle setting. Refer to drill operator’s manual.
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Increase opener down pressure so opener disks penetrate. Refer to drill operator’s manual.
Check for trash or mud build-up on optional Seed-Lok® wheels.
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Section 5 Maintenance and Lubrication
Section 5 Maintenance and Lubrication
Great Plains Mfg., Inc.
Maintenance
Proper servicing and maintenance is the key to long imple­ment life. With careful and systematic inspection, you can avoid costly maintenance, downtime and repair.
Always turn off and remove the tractor key before making any adjustments or performing any maintenance.
!
WARNING!
You may be severely injured or killed by being crushed from a falling implement. Always have transport locks in place and frame sufficiently blocked up when working on implement.
!
WARNING!
Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury.
1. After using implement for several hours, check all bolts to be sure they are tight.
2. Inflate tires as specified on Tire Inflation Chart,“Ap- pendix,” page 24.
3. Replace any worn, damaged or illegible safety decals. Obtain new decals from your Great Plains dealer. Re­fer to Safety Decals,“Important Safety Information,” page 4 for decal placement.
4. Check hitch safety chain. Make sure chain is properly attached to both hitch. Inspect chain for wear or other damage. Replace immediately if needed.
Slide Block
Keep front slide blocks on telescoping transport axles ad­justed to 0.015 - 0.025 inch (0.0381 to 0.0635 centime­ters) clearance with inner-axle tubes. See Figure 5.
12093
Figure 5
Slide Block Adjustment
Storage
Store the hitch where children do not play. If possible, store the hitch inside for longer life.
1. Clean hitch as necessary.
2. Lubricate all fittings as indicated under Lubrication, this page.
3. Apply a light coat of oil to exposed cylinder rods.
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Great Plains Mfg., Inc.
Section 5 Maintenance and Lubrication
Lubrication
Lubrication
Legend
12112
Multipurpose spray lube
Multipurpose
grease lube
Front Tongue to Main Frame Pivot
One zerk at rear of tongue
Type of Lubrication: Grease
Quantity = Until grease emerges
Top and Bottom Vertical Pivot Bushings
Located on back side of vertical pivot tube on transport frame; two zerks total
Multipurpose oil lube
50
Intervals at which lubrication is required
8
8
12113
12109
Type of Lubrication: Grease
Quantity = Until grease emerges
8
Level Link Pivot Tube
One zerk on top of mainframe under level link
Type of Lubrication: Grease
Quantity = Until grease emerges
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Section 5 Maintenance and Lubrication
12110
Great Plains Mfg., Inc.
8
Coulter Swing Arm Pivot
Zerk on each coulter
Type of Lubrication: Grease
Quantity = Until grease emerges
Seasonally
12133
12111
Coulter Hub Bearings
Zerk on each coulter hub
Type of Lubrication: Grease
Quantity = Force grease into tapered roller bearings; do not pressurize cavity enough to blow out seal or hub cap
Seasonally
Transport Hub Wheel Bearings
Type of Lubrication: Grease
Quantity = Repack bearings
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Great Plains Mfg., Inc.
Section 6 Options
Section 6 Options
12139
Coulter Toolbar Weight Brackets
Weight brackets for the coulter toolbar are available for improved coulter penetration in very hard soils.
To order the brackets, contact your Great Plains dealer.
Weight Bracket Package Part Number
J.D. WT BRKT W/HARDWARE 149-032A
I.H. CASE WT BRKT W/HARDWARE 149-034A
94 CPH TOOL BAR WEIGHT BKT AS 149-168A
12134
Coulter Toolbar Brace
The coulter toolbar brace is available for 20-foot coulters bars to prevent toolbar flexing in extremely dry or hard ground.
To order the brace, contact your Great Plains dealer.
Toolbar Brace Package Part Number
94 20’CPH TOOL BAR BRACE ASSY 149-169A
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Section 6 Options
17691
Great Plains Mfg., Inc.
Depth Channels and Cylinder Stops
In soft soils, the gauge-wheel tires on the drill may sink. Depth channels and cylinder stops are available to hold the center-pivot hitch tires down to help carry some weight. The channels pin over the extend transport-cyl­inder rods. The cylinder stops come in a set of five and are various widths.
To order the brackets or stops, contact your Great Plains dealer.
Depth Channel Kits Part Number
4 3/4-Inch Depth Channel 148-134A
6-Inch Depth Channel 148-181A
Set of Five Cylinder Stops 810-120C
Clevis-Style Drawbar Adaptor
The adaptor allows you to hitch the center-pivot hitch to a clevis-style tractor drawbar.
To order the adaptor, contact your Great Plains dealer.
Package Part Number
Clevis-Style Drawbar Adaptor 148-109H
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Great Plains Mfg., Inc.
Section 7 Specifications and Capacities
Section 7 Specifications and Capacities
12-Foot Hitch 15-Foot Hitch 20-Foot Hitch
Coulter Spacing 7 in. 7.5 in. 8 in. 10 in. 7 in. 7.5 in. 8 in. 10 in. 7 in. 7.5 in. 8 in. 10 in.
Coulters per Hitch 20 19 18 14 26 24 22 18 34 32 30 24
Weight in Pounds
Transport Width 12 ft. 2 in. (3.71 m) 15 ft. 4 in. (4.67 m) 20 ft. (6.10 m)
Hitch Height 8 ft. 10 3/4 in. (2.71 m) 8 ft. 10 3/4 in. (2.71 m) 8 ft. 10 3/4 in. (2.71 m)
Hitch Length 17 ft. 8 in. (5.39 m) 17 ft. 8 in. (5.39 m) 17 ft. 8 in. (5.39 m)
Transport Tires 9.5L - 15 12 ply 9.5L - 15 12ply 11L - 15 12 ply
NOTE: All tires are warranted by the original manufacturer of the tire. Tire warranty information can be found in the bro­chures included with your Operator’s and Parts Manuals or online at the manufacturer’s websites. For service assistance or information, contact your nearest Authorized Farm Tire Retailer.
(kg)
4260
(1936)
4190
(1905)
4130
(1877)
3870
(1759)
4800
(2182)
4670
(2123)
4540
(2064)
4280
(1945)
5550
(2523)
5420
(2464)
5290
(2405)
4900
(2227)
Manufacturer Website
Titan www.titan-intl.com Goodyear www.goodyearag.com Firestone www.firestoneag.com
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Appendix
Appendix
Torque Values Chart for Common Bolt Sizes
Great Plains Mfg., Inc.
Bolt Head Identification
Bolt Size
(Inches)
1
in-tpi
1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 436597
1/4" - 28 8.5 6 13 10 18 14 M 6 X 1 7 5 11 8 15 11
5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27
5/16" - 24 17 13 26 19 37 27 M 8 X 1 18 13 28 21 39 29
3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53
3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62
7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93
7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97
1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105
1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150
9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160
9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230
5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245
5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300
3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355
3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450
7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665
7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780
1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845
1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550
1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710
1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700
1 1/4" - 7 680 500 1520 1120 2460 1820 M36 X 2 1880 1380 2960 2190 4100 3220
1 1/4" - 12 750 555 1680 1240 2730 2010
1 3/8" - 6 890 655 1990 1470 3230 2380
1 3/8" - 12 1010 745 2270 1670 3680 2710
1 1/2" - 6 1180 870 2640 1950 4290 3160
1 1/2" - 12 1330 980 2970 2190 4820 3560
Grade 2 Grade 5
N · m2ft-lb3N · m ft-lb N · m ft-lb mm x pitch4N · m ft-lb N · m ft-lb N · m ft-lb
Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above.
Grade 8
Bolt Size
(Metric)
1
in-tpi = nominal thread diameter in inches-threads per inch
4
mm x pitch = nominal thread diameter in millimeters x thread pitch
Bolt Head Identification
5.8 8.8 10.9
Class 5.8 Class 8.8 Class 10.9
2
N· m = newton-meters
3
ft-lb= foot pounds
Tire Inflation Chart
Tire Size Inflation PSI Tire Size Inflation PSI
7.50 x 20" 4-Ply Drill Rib 28 11L x 15" 6-Ply Rib Implement 28
9.0 x 22.5 10-Ply Highway Service 70 70 11L x 15" 12-Ply Rib Implement 52
9.0 x 24" 8-Ply Rib Implement 40 12.5L x 15" 8-Ply Rib Implement 36
9.5L x 15" 6-Ply Rib Implement 32 12.5L x 15" 10-Ply Rib Implement 44
9.5L x 15" 8-Ply Rib Implement 44 16.5L x 16.1" 10-Ply Rib Implement 36
9.5L x 15" 12-Ply Rib Implement 60 41 x 15" x 18 - 22-Ply Rib Implement 44
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Great Plains Mfg., Inc.
Appendix
Warranty
Great Plains Manufacturing, Incorporated warrants to the original pur­chaser that this seeding equipment will be free from defects in material and workmanship for a period of one year from the date of original pur­chase when used as intended and under normal service and conditions for personal use; 90 days for commercial or rental purposes. This War­ranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement part. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship.
This Warranty does not apply to any part or product which in Great Plains’ judgement shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or al­tered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not de­signed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour.
Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in mate­rials or design of the product at any time without notice.
This Warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct, consequential, or contingent, to property. Furthermore, Great Plains shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not ex­tend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason.
No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of mer­chantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby dis­claimed and excluded from this sale.
This Warranty is not valid unless registered with Great Plains Manufac­turing, Incorporated within 10 days from the date of original purchase.
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Great Plains Manufacturing, Inc.
Corporate Office: PO. Box 5060
Salina, Kansas 67402-5060 USA
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