Great Dane GDRZ61-28KHE, GDRZ72-27KHE, GDRZ52-23KAE, GDRZ61-26KHE, GDRZ61-27KHE User Manual
...
Chariot / Chariot LX
GDRZ48-17KAE, GDRZ48-19KAE, GDRZ52-23KAE, GDRZ52-25KAE, GDRZ52-25KHE,
GDRZ61-25KAE, GDRZ61-25KHE, GDRZ61-25KAE, GDRZ61-25KHE, GDRZ61-26KHE,
GDRZ61-27KHE, GDRZ61-28KHE, GDRZ72-27KHE, GDRZ72-28KHE
OPERATOR’S MANUAL
c WARNING: The Engine Exhaust
from this product contains chemicals known
to the State of California to cause cancer,
birth defects or other reproductive harm.
California Proposition 65 Warning
OMTCU17095 J2
North American Version
Litho in U.S.A.
TCU17095
H2
INTRODUCTION
Introduction
Using Your Operator’s Manual
This manual is an important part of your machine and
should remain with the machine when you sell it.
An engine manufacturer’s owner’s manual has been
provided with your machine. This will provide maintenance
and troubleshooting information for the engine installed in
your machine.
Reading your operator’s manual will help you and others
avoid personal injury or damage to the machine.
Information given in this manual will provide the operator
with the safest and most effective use of the machine.
Sections in your operator’s manual are placed in a specific
order to help you understand all the safety messages and
learn the controls so you can operate this machine safely.
You can also use this manual to answer any specific
operating or servicing questions.
The machine shown in this manual may differ slightly from
your machine, but will be similar enough to help you
understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by
facing in the direction the machine will travel when going
forward. When you see a broken line (------), the item
referred to is hidden from view.
Special Messages
Your manual contains special messages to bring attention
to potential safety concerns, machine damage as well as
helpful operating and servicing information. Please read all
the information carefully to avoid injury and machine
damage.
c CAUTION: Avoid injury! This symbol and text
highlight potential hazards or death to the
operator or bystanders that may occur if the
hazards or procedures are ignored.
IMPORTANT: Avoid damage! This text is used to tell
the operator of actions or conditions that might
result in damage to the machine.
NOTE: General information is given throughout the
manual that may help the operator in the operation or
service of the machine.
Introduction
PRODUCT IDENTIFICATION
Product Identification
Record Identification Numbers
Chariot
GDRZ48-17KAE, GDRZ48-19KAE, GDRZ52-23KAE,
GDRZ52-25KAE, GDRZ52-25KHE,
GDRZ61-25-KAE, GDRZ61-25KHE Serial No. (010001 - )
Chariot LX
GDRZ61-25KAE, GDRZ61-25KHE, GDRZ61-26KHE,
GDRZ61-27KHE, GDRZ61-28KHE, GDRZ72-27KHE,
GDRZ72-28KHE Serial No. (010001 - )
If you need to contact an Authorized Service Center for
information on servicing, always provide the product model
and serial numbers.
You will need to locate the model and serial numbers for the
machine and for the engine of your machine and record the
information in the spaces provided.
DATE OF PURCHASE:
_________________________________________
DEALER NAME:
_________________________________________
DEALER PHONE:
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
MOWER DECK MODEL NUMBER (C):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
MOWER DECK SERIAL NUMBER (C):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
_________________________________________
B
C
A
MX15355
MODEL NUMBER (POWER UNIT) (A):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
SERIAL NUMBER (POWER UNIT) (A):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
ENGINE MODEL NUMBER(B):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
ENGINE SERIAL NUMBER (B):
__ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __
ENGINE SPECIFICATION NUMBER (B):
Product Identification
TABLE OF CONTENTS
Table of Contents
Safety .....................................................................................................................................................................................1
Operating .............................................................................................................................................................................10
Replacement Parts ...............................................................................................................................................................22
Service Intervals...................................................................................................................................................................23
Service Lubrication...............................................................................................................................................................24
Service Engine .....................................................................................................................................................................26
Service Transmission............................................................................................................................................................31
Service Steering & Brakes....................................................................................................................................................37
Service Mower......................................................................................................................................................................41
Service Electrical..................................................................................................................................................................51
Service Miscellaneous..........................................................................................................................................................57
Troubleshooting ....................................................................................................................................................................59
Storage.................................................................................................................................................................................64
Assembly..............................................................................................................................................................................65
Specifications .......................................................................................................................................................................68
Index..................................................................................................................................................................................... 70
Service Record GD .............................................................................................................................................................. 71
All information, illustrations and
specifications in this manual are based
on the latest information at the time of
publication. The right is reserved to
make changes at any time without
John Deere Worldwide Commercial and
Consumer Equipment Division
notice.
COPYRIGHT© 2002
Deere & Co.
All rights reserved
Previous Editions
COPYRIGHT©
OMTCU17095 J2 - English
Table of Contents
SAFETY
Safety
Understanding The Machine Safety Labels
Safety-Alert Symbol
The machine safety labels shown in this section are placed
in important areas on your machine to draw attention to
potential safety hazards.
On your machine safety labels, the words DANGER,
WARNING, and CAUTION are used with this safety-alert
symbol. DANGER identifies the most serious hazards.
The operator’s manual also explains any potential safety
hazards whenever necessary in special safety messages
that are identified with the word, CAUTION, and the safetyalert symbol.
DANGER
M131739, MX15340
To avoid injury from rotating blades, stay clear of deck
edge.
DANGER
DANGER
TCU51336, MX15340
To avoid injury to children, stop mower when children are
near. Do not mow in reverse. Look behind when backing.
Never carry riders, especially children.
M137637, MX15340
Do not mow without discharge chute or entire grass catcher
in place.
Safety - 1
SAFETY
DANGER
M131748, MX15340
To avoid injury from rotating blades and thrown objects,
stay clear of deck edge and keep others away. Do not mow
without discharge chute or entire grass catcher in place.
DANGER: EXPLOSIVE GASES / POISON: CAUSES SEVERE BURNS
WARNING
MX15340, TCU15907
To avoid injury from tipover, drive across slopes, not up and
down. If machine stops going uphill, stop blades and back
down slowly.
WARNING
TCU14885, MX15274
• Cigarettes, flames or sparks could cause battery to
explode. Always shield eyes and face from battery. Do not
charge or use booster cables or adjust post connections
without proper instruction and training.
• Contains sulfuric acid. Avoid contact with the skin, eyes
or clothing. In event of accident, flush with water and call a
physician immediately. Keep out of reach of children.
Safety - 2
TCU51051, MX15340
To avoid injury from rotating belts, keep all shields and
guards in place.
SAFETY
WARNING
Hot surface
CAUTION: HELP AVOID INJURY
M117554, MX15274
Emission Control System Certification Label
NOTE: Tampering with emission controls and
components by unauthorized personnel may result in
severe fines or penalties. Emission controls and
components can only be adjusted by EPA and/or CARB
authorized service centers. Contact your Great Dane
Equipment Retailer concerning emission controls and
component questions.
The presence of an emissions label signifies that the
engine has been certified with the United States
Environmental Protection Agency (EPA) and/or California
Air Resources Board (CARB).
The emissions warranty applies only to those engines
marketed by Great Dane that have been certified by the
EPA and/or CARB; and used in the United States and
Canada in off-road mobile equipment.
Emission Compliance Period
If your engine has the emission compliance category listed
on the emission control system certification or air index
label, this indicates the number of operating hours for which
the engine has been certified to meet EPA and/or CARB
emission requirements. The following table provides the
engine compliance period in hours associated with the
category found on the certification label.
• Operator training required
• Read operator’s manual
• Keep shields in place
• Never carry riders
• Keep people a safe distance away
• Maintain all safety devices
• Before leaving machine:
• Stop engine
• Set park brake
• Remove key
TCU14840, MX15340
Agency Category Hours
EPA C 250
EPA B 500
EPA A 1000
CARB Moderate 125
CARB Intermediate 250
CARB Extended 500
Certification
Your product has been tested and evaluated by the
manufacturer and conforms with American National
Standard B-71.4, “Safety Specifications” for commercial
turf care equipment.
Canadian Electromagnetic Compatibility (EMC) Compliance
This spark ignition system complies with Canadian ICES-
002.
Safety - 3
SAFETY
Operator Training Required
• The owner of the machine is responsible for training the
users and mechanics of the machine.
• The owner/user can prevent and is responsible for
accidents or injuries occurring to themselves, other people,
or property.
• Do not allow operation or service of the machine by
untrained adults.
• Do not let children operate the machine. Local
regulations may restrict the age of the operator.
• Read the operator’s manual and study the safety and
operation sections before operating the machine.
• If the operator of the machine cannot read or
understand this manual, it is the machine’s owner
responsibility to explain this material to the operator.
• Operate the machine in an open, unobstructed area
under the direction of an experienced operator.
• Learn the use of all controls.
• Operator experience is required to learn the moving,
stopping, turning and other operating characteristics of the
machine.
Operating Safely
• Be sure all drives are in neutral and parking brake is
locked before starting engine. Only start engine from the
operator’s position.
• Do not change the engine governor settings or
overspeed the engine. Operating the engine at excessive
speed can increase the hazard of personal injury.
• Do not operate mower without discharge chute or entire
grass catcher in place. Never operate with the discharge
deflector raised, removed, or altered, unless using a grass
catcher.
• Check brake action before you operate. Adjust or
service brakes as necessary.
• Stop machine if anyone enters the area.
• If you hit an object or if abnormal vibration occurs, stop
and inspect the machine. Make repairs before you operate.
Keep machine and attachments properly maintained and in
good working order.
• Be aware of the mower discharge direction and make
sure that no one is in the path of the discharge direction.
• Do not leave machine unattended when it is running.
• Only operate during daylight or with good artificial light.
• Stop the blades rotating before crossing surfaces other
than grass.
• Use only accessories and attachments approved by the
manufacturer of the machine. Keep safety labels visible
when installing accessories and attachments.
• Do not operate machine if you are under the influence of
drugs or alcohol.
• Check before each use that operator presence controls
are functioning correctly. Test safety systems. Do not
operate unless they are functioning correctly.
MIF
• Only allow responsible adults, who are familiar with the
instructions to operate the machine. Local restrictions may
restrict the age of the operator.
• Inspect machine before you operate. Be sure hardware
is tight. Repair or replace damaged, badly worn, or missing
parts. Replace faulty silencers. Be sure guards and shields
are in good condition and fastened in place. Make any
necessary adjustments before you operate.
• Before using, always visually inspect to see that the
blades, blade bolts and the mower assembly are not worn
and damaged. Replace worn and damaged blades and
bolts in sets to preserve balance.
Safety - 4
• Always wear seat belt if machine has a standard ROPS
or a folding ROPS in the upright position.
• Never raise mower decks when blades are running.
• Slow down and be careful of traffic when operating near
or crossing roadways. Stop blades before crossing roads or
sidewalks. Use care when approaching blind corners,
shrubs, trees, or other objects that may obscure vision.
• Do not wear radio or music headphones. Safe service
and operation require your full attention.
• Disengage drive to attachments when transporting or
not in use.
• Reduce the throttle setting during engine run-out and, if
the engine is provided with a fuel shut-off valve, turn the
fuel off at the conclusion of mowing.
• When machine is left unattended, stored, or parked,
lower the mower deck unless a positive mechanical lock is
used.
SAFETY
Using a Spark Arrestor
The engine in this machine is not equipped with a spark
arrestor muffler. It is a violation of California Public
Resource Code Section 4442 to use or operate this engine
on or near any forest-covered, brush-covered or grasscovered land unless the exhaust system is equipped with a
spark arrestor meeting any applicable local or state laws.
Other states or federal areas may have similar laws.
A spark arrestor for your machine may be available from
your authorized dealer. An installed spark arrestor must be
maintained in good working order by the operator.
Checking Mowing Area
7. Wait for engine and all moving parts to stop before you
leave the operator’s seat.
8. Disconnect the negative battery cable or remove the
spark plug wire before servicing the machine.
Rotating Blades are Dangerous
HELP PREVENT SERIOUS OR FATAL ACCIDENTS:
MIF
• Rotating blades can cut off arms and legs.
MIF
• Evaluate the terrain to determine what accessories and
attachments are needed to properly and safely perform the
job.
• Clear mowing area of objects that might be thrown.
Keep people and pets out of mowing area.
• Low-hanging branches and similar obstacles can injure
the operator or interfere with mowing operation. Before
mowing, identify potential obstacles such as low-hanging
branches, and trim or remove those obstacles.
• Study mowing area. Set up a safe mowing pattern. Do
not mow where traction or stability is doubtful.
• Test drive area with mower lowered but not running.
Slow down when you travel over rough ground.
Parking Safely
1. Stop machine on a level surface, not on a slope.
2. Disengage PTO.
3. Lower attachments to the ground.
4. Lock the park brake.
• Keep hands, feet and clothing away from mower deck
when engine is running.
• Be alert at all times, drive forward carefully. People,
especially children can move quickly into the mowing area
before you know it.
• Before backing up, shut off PTO and look down and
behind the machine carefully, especially for children.
• Do not mow in reverse.
• Shut off blades when you are not mowing.
• Park machine safely before inspecting or unplugging
mower or bagger for any reason including emptying the
catchers or unplugging the chute.
5. Stop the engine.
6. Remove the key.
Safety - 5
SAFETY
PROTECT CHILDREN:
• Never assume that children will remain where you last
saw them. Children are attracted to mowing activity, stay
alert to the presence of children.
• Keep children indoors when you are mowing. Turn the
machine off if a child enters the mowing area.
• Use extra care when you come to blind corners, shrubs,
trees, or other objects that may block your vision.
• Do not let children or an untrained person operate the
machine.
• Transport machine with decks lowered to improve
stability.
• Drive machine very slowly and avoid quick stops when
attachment is removed.
• Drive across a hill, not up and down. Be careful when
you change direction on a slope. If necessary, turn slowly
and in the downhill direction.
• Mowing when grass is wet can cause reduced traction
and sliding.
Keep Riders Off
• Do not carry or let children ride on any attachment or
machine even with the blades off. Do not tow children in a
cart or trailer.
Avoid Tipping
MIF
• Slopes are a major factor related to loss-of-control and
tip-over accidents, which can result in severe injury or
death.
• Do not drive where machine could slip or tip.
• Stay alert for holes and other hidden hazards in the
terrain.
MIF
• Only allow the operator on the machine. Keep riders off.
• Riders on the machine or attachment may be struck by
foreign objects or thrown off the machine causing serious
injury.
• Riders obstruct the operator’s view resulting in the
machine being operated in an unsafe manner.
Checking Wheel Bolts
• A serious accident could occur causing serious injury if
wheel bolts are not tight.
• Check wheel bolt tightness often during the first 100
hours of operation.
• Wheel hardware must be tightened to specified torque
using the proper procedure anytime it is loosened.
• Keep away from drop-offs, ditches, and embankments.
• Slow down before you make a sharp turn or operate on
a slope.
Safety - 6
SAFETY
Wear Appropriate Clothing
MIF
• Always wear safety goggles, or safety glasses with side
shields, and a hard hat when operating the machine.
• Wear close fitting clothing and safety equipment
appropriate for the job.
• While mowing, always wear substantial footwear and
long trousers. Do not operate the equipment when barefoot
or wearing open sandals.
• Wear a suitable protective device such as earplugs.
Loud noise can cause impairment or loss of hearing.
Driving Safely on Public Roads
Practice Safe Maintenance
MIF
• Only qualified, trained adults should service this
machine.
• Understand service procedure before doing work. Keep
area clean and dry.
• Never lubricate, service, or adjust machine while it is
moving. Keep safety devices in place and in working
condition. Keep hardware tight.
• Keep hands, feet, clothing, jewelry, and long hair away
from any moving parts, to prevent them from getting
caught.
• Lower attachments to the ground before servicing
machine. Disengage all power and stop the engine. Lock
park brake and remove the key. Let machine cool.
MIF
• Use safety lights and devices. Slow moving machines
when driven on public roads are hard to see, especially at
night.
• Whenever driving on public roads, use flashing warning
lights and turn signals according to local regulations. Extra
flashing warning lights may need to be installed.
• Disconnect battery or remove spark plug wire (for
gasoline engines) before making any repairs.
• Before servicing machine, carefully release pressure
from any components with stored energy, such as hydraulic
components.
• Keep all nuts and bolts tightened, especially blade
attachment bolts.
• Securely support any machine elements that must be
raised for service work. Use jack stands or lock service
latches to support components when needed.
• Never run engine unless park brake is locked.
• Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Replace all worn or damaged safety and instruction decals.
• Grass catcher components are subject to wear,
damage, and deterioration which could expose moving
parts or allow objects to be thrown. Check components
frequently and replace with manufacturer’s recommended
parts when necessary.
• To prevent fires, remove any buildup of grease, oil, or
debris from the machine, especially the engine
compartment.
Safety - 7
SAFETY
• Charge batteries in an open, well-ventilated area, away
from sparks. Unplug battery charger before connecting or
disconnecting from the battery. Wear protective clothing
and use insulated tools.
• Do not modify machine or safety devices. Unauthorized
modifications may impair its function and safety.
Avoid High-Pressure Fluids
MIF
• Hydraulic hoses and lines can fail due to physical
damage, kinks, age, and exposure. Check hoses and lines
regularly. Replace damaged hoses and lines.
• Hydraulic fluid connections can loosen due to physical
damage and vibration. Check connections regularly.
Tighten loose connections.
• Escaping fluid under pressure can penetrate the skin
causing serious injury. Avoid the hazard by relieving
pressure before disconnecting hydraulic or other lines.
Tighten all connections before applying pressure.
Prevent Fires
• Remove grass and debris from engine compartment
and muffler area, before and after operating machine,
especially after mowing or mulching in dry conditions.
• To reduce fire hazard, keep engine and engine
compartment free of grass, leaves, or excessive grease.
• Allow engine to cool before storing in any enclosure.
• Never remove fuel cap, or add fuel with engine running
or hot. Allow engine to cool for several minutes.
• Never store equipment with fuel in the tank inside a
building where fumes may reach an open flame or spark.
Tire Safety
• Search for leaks with a piece of cardboard. Protect
hands and body from high-pressure fluids.
• If an accident occurs, see a doctor immediately. Any
fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source.
MIF
Explosive separation of a tire and rim parts can cause
serious injury or death:
• Do not attempt to mount a tire without the proper
equipment and experience to perform the job.
• Always maintain the correct tire pressure. Do not inflate
the tires above the recommended pressure. Never weld or
heat a wheel and tire assembly. The heat can cause an
increase in air pressure resulting in a tire explosion.
Welding can structurally weaken or deform the wheel.
Safety - 8
SAFETY
• When inflating tires, use a clip-on chuck and extension
hose long enough to allow you to stand to one side and
NOT in front of or over the tire assembly.
• Check tires for low pressure, cuts, bubbles, damaged
rims or missing lug bolts and nuts.
Handling Fuel Safely
Fuel and fuel vapors are highly flammable:
• Do not refuel machine while you smoke, when machine
is near an open flame or sparks, or when engine is running.
Stop engine and allow to cool before filling.
• Never remove the fuel cap or add fuel with the engine
running.
• Never fill fuel tank or drain fuel from a machine in an
enclosed area. Fill fuel tank outdoors.
• Prevent fires. Clean up spilled fuel immediately. If fuel is
spilled on clothing, change clothing immediately.
• Do not store fuel in container or machine with fuel in
tank in a building where fumes may reach an open flame or
spark.
• Static electric discharge can ignite gasoline vapors in an
ungrounded fuel container. Remove the fuel container from
the bed of a vehicle or the trunk of a car and place on the
ground away from the vehicle before filling. Keep nozzle in
contact with container opening while filling. Do not use a
nozzle lock-open device.
• When practical, remove equipment from trailers or truck
beds and refuel them on the ground. If this is not possible,
use a portable, plastic fuel container to refuel equipment on
a truck bed or trailer.
• For gasoline engines, do not use gas with methanol.
Methanol is harmful to your health and to the environment.
Handling Waste Products and Chemicals
• Prevent fire and explosion caused by static electric
discharge. Use only non-metal, portable fuel containers
approved by the Underwriters Laboratories (UL) or the
American Society for Testing and Materials (ASTM). If
using a funnel, make sure it is plastic and has no screen or
filter.
Safety - 9
Waste products, such as, used oil, fuel, coolant, brake fluid,
and batteries, can harm the environment and people:
• Do not use beverage containers for waste fluids someone may drink from them.
• See your local Recycling Center or authorized dealer to
learn how to recycle or get rid of waste products.
• A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
The seller of the chemical products used with your machine
is responsible for providing the MSDS for that product.
OPERATING
Operating
Daily Operating Checklist
❏ Make sure all necessary guards and shields are safely
and securely attached. Check for loose, missing, or
damaged parts.
❏ Remove mower deck belt shields. Clean grass and
debris from belt area.
❏ Remove grass and debris from machine and mower
deck.
❏ Test park brake.
❏ Test safety systems.
❏ Inspect battery terminals and hold-downs.
❏ Inspect for oil leaks.
❏ Check engine and hydraulic oil levels.
❏ Inspect all belts for damage or cracking.
❏ Inspect engine air filter.
❏ Inspect mower level.
❏ Adjust cutting height if necessary.
❏ Inspect wheel bolt torque. Tighten if necessary.
❏ Check tire air pressure. Check tires for damage or
cracking.
❏ Inspect front caster spindles/wheels.
H - Throttle Lever
I - Mower Deck Lift/Lower Lever
J - Height-of-Cut (HOC) Adjustment Pin
K - Mower Deck Transport Position Lock Lever
Miscellaneous Controls
A
MX13124
A - Hydraulic Pump Free-Wheel Valves
Testing Safety Systems
Operator Station Controls
A
B
K
I
J
A - Motion Control Levers
B - Park Brake Lever
C - Seat Adjustment Lever
D - Hourmeter
E - Ignition Key Switch
F - PTO Knob
G - Choke (Carbureted Engines Only)
H
F
G
C
D
c CAUTION: Avoid injury! Engine exhaust fumes
contain carbon monoxide and can cause
E
MX15290
serious illness or death.
Move the machine to an outside area before
running the engine.
Do not run an engine in an enclosed area
without adequate ventilation.
• Connect a pipe extension to the engine
exhaust pipe to direct the exhaust fumes out of
the area.
• Allow fresh outside air into the work area to
clear the exhaust fumes out.
Operating - 10
OPERATING
The safety systems installed on your machine should be
checked before each machine use. Be sure you have read
the machine operator manual and are completely familiar
with the operation of the machine before performing these
safety system checks.
Use the following checkout procedures to check for normal
operation of machine.
If there is a malfunction during one of these procedures, do
not operate machine. See your authorized dealer for
service.
Perform these tests in a clear open area. Keep bystanders
away.
Testing PTO Switch
1. Sit on the operator seat with the motion control levers in
the neutral detent position (standard levers) or neutral lock
position (optional “over the lap” levers).
2. Lock the park brake.
3. Pull PTO knob up to engage.
4. Turn key switch to the start position.
Result: The engine must not crank.
Testing Park Brake Switch
Testing Seat Switch
Procedure 1:
1. Sit on the operator seat with the motion control levers in
the neutral detent position (standard levers) or neutral lock
position (optional “over the lap” levers).
2. Unlock the park brake.
3. Push PTO knob down to disengage.
4. Turn key switch to the start position.
5. Raise slightly off the seat.
Result: The engine must stop.
Procedure 2:
1. Start engine.
2. Lock the park brake.
c CAUTION: Avoid injury! Before engaging
mower, make sure that area is clear of
bystanders, especially children.
3. Pull PTO knob up to engage.
4. Raise slightly off the seat.
Result: The engine must stop.
1. Sit on the operator seat with the motion control levers in
the neutral detent position (standard levers) or neutral lock
position (optional “over the lap” levers).
2. Push PTO knob down to disengage.
3. Unlock the park brake.
4. Turn key switch to the start position.
Result: The engine must not crank.
Testing Neutral Start Switch
NOTE: Repeat this test three times, with the motion
control levers in the following positions:
• Right side motion control lever inward.
• Left side motion control lever inward.
• Both motion control levers inward.
1. Move motion control lever(s) out of the neutral detent
position (standard levers) or neutral lock position (optional
“over the lap” levers).
2. Lock the park brake.
3. Push PTO knob down to disengage.
4. Turn key switch to the start position.
Testing the Park Brake
MIF
1. Stop machine on a 17° slope (30% grade). Stop the
engine and lock the park brake.
Result: Park brake must hold the machine stationary.
(Machine should move no more that 61 cm (24 in.) in one
hour.) If machine moves more than that, brakes need to be
adjusted. See Adjusting Park Brake in the Service Steering
& Brakes section.
Result: The engine must not crank.
Operating - 11
OPERATING
Mounting and Dismounting Machine Safely
A
MX15340
Do not step on the mower deck when mounting and
dismounting the machine. Mount the machine from the
front using the foot plate (A). Park machine safely (see
Parking Safely in the Safety section) before dismounting.
Keep the foot plate clean.
Lowering the Seat:
1. Stand on the side of the machine.
2. Push operator seat back and slowly lower seat frame.
Adjusting Seat
Front-to-Back Adjustment
1. Sit on the operator seat.
B
Picture Note: Chariot LX suspension seat shown.
A
MX15280
Raising and Lowering Operator Seat
c CAUTION: Avoid injury! The seat is heavy and
can cause injury if it falls. When performing
any service function under the operator seat,
make sure the seat is tilted forward and rests
against the hinge stops.
Raising the Seat:
1. Park machine safely. (See Parking Safely in the Safety
section.)
2. Slide seat to full rear position.
A
2. To adjust the seat front to back, push and hold the seat
adjustment lever (A) away from the seat.
3. Slide forward or backward to desired position.
4. Release lever.
Seat Height Adjustment (Chariot LX only)
1. Sit on the operator seat.
2. To lower the seat, turn knob (B) counterclockwise.
3. To raise the seat, turn knob (B) clockwise.
Adjusting Mower Deck Cutting Height
c CAUTION: Avoid injury! Before adjusting
cutting height, stop engine and lock the park
brake.
Cutting height can be adjusted from approximately 25-125
mm (1
-5 in.). Each hole adjusts the height-of-cut (HOC) in
approximately 12 mm (1/2 in.) increments.
The deck can also be raised and locked in a transport
position, to provide maximum ground clearance when
moving the machine from one area to another.
MX15282
3. Lift seat frame (A) and tilt forward until it rests against
the hinge stops.
Operating - 12
1. Park machine safely. (See Parking Safely in the Safety
section.)
OPERATING
2. Adjust mower deck to desired cutting height.
A
B
D
C
NOTE: The rear anti-scalp wheels are located under the
rear of the mower deck.
MX13149
2. Move the mower deck lift lever (A) to the transport
position (D).
3. Position the HOC adjustment pin (C) in the proper hole
for the desired height-of-cut.
4. Pull back and hold the mower deck lift lever (A) and
release the transport position lock lever (B).
A
C
MX13155
5. Allow the mower deck lift lever (A) to rest against the
HOC adjustment pin (C).
B
A
3. Adjust anti-scalp wheel (A) to one of two positions (B).
• Remove screw (C), nut and washer.
• Adjust wheel up or down so it is approximately 6-13
mm (1/4-1/2 in.) above mowing surface.
4. Install wheel with attaching hardware.
5. Adjust all wheels to same height.
C
MX15281
Using the Park Brake
c CAUTION: Avoid injury! Children or bystanders
may attempt to move or operate an unattended
machine.
Always lock the park brake and remove the
key before leaving the machine unattended.
Locking Park Brake:
Adjusting Mower Deck Anti-Scalp Wheels
c CAUTION: Avoid injury! Fingers or loose
clothing can get caught in rotating parts. Stop
engine and wait for all moving parts to stop
before servicing.
NOTE: The flattest cut can be achieved by having all
anti-scalp wheels adjusted off the ground. Check antiscalp wheel adjustments each time the mower deck
cutting height is changed.
It is recommended that all anti-scalp wheels be kept off
the ground to minimize scuffing.
1. Inflate tires to correct pressure.
Operating - 13
c CAUTION: Avoid injury! If the engine should
stop while operating on an incline, the mower
will free-wheel. If this should occur, lock the
park brake, start the engine, unlock the park
brake and resume operation.
OPERATING
Using the Key Switch
A
MX15275
• Raise and pull rearward park brake lever (A) to the lock
park brake.
Unlocking Park Brake:
A
NOTE: Machine will only start if the following
conditions exist:
• Park brake is locked.
• PTO is disengaged.
• Motion control levers are in the neutral detent
position (standard levers) or neutral lock position
(optional “over the lap” levers).
A
STOP
B
C
MIF
• To turn ignition off, turn key to the STOP position (A).
• To turn ignition on, turn key to the run position (B).
• To start engine, turn key to the start position (C). Once
engine begins to run, release key back to the run position.
MX15292
• Lower park brake lever (A) forward to unlock the park
brake.
Using the PTO
Engage PTO:
B
1. Move throttle lever (A) to the 1/2- to 3/4-throttle position.
2. Pull PTO knob (B) up to engage mower deck.
3. Move throttle lever (A) forward to the fast detent position
(C) for mowing.
Disengage PTO:
• Push PTO knob (B) down.
A
C
MX15284
Operating - 14
OPERATING
Using the Throttle Lever
A
• Push throttle lever (A) all the way forward to the fullthrottle detent position (B) when mowing.
• Move throttle lever (A) to the 1/2-throttle position (C)
when starting and warming the engine.
• Pull throttle lever (A) rearward to the slow position (D) to
idle engine. Do not run engine at slow idle any longer than
necessary.
B
C
D
MX15284
Using the Choke (Carbureted Engines Only)
Engage Choke:
A
MX15284
• Pull choke knob (A) out.
Disengage Choke:
• Push choke knob (A) in.
Using the Motion Control Levers
Using the Hourmeter
NOTE: The machine is equipped with an electric start.
The hourmeter will continue to run with the key switch
left in the run position.
A
MX15284
• The hourmeter (A) shows the number of hours the
machine has run.
• The service interval chart gives necessary service
intervals. Use the hourmeter and service interval chart in
the Service Intervals section to determine when machine
will need service.
See the service interval chart in the engine manufacturer’s
owners manual supplied with your machine to determine
when the engine will need service.
c CAUTION: Avoid injury! Learn use of the motion
control levers and practice at half throttle until
becoming proficient and comfortable with the
operation of the machine.
Do not move motion control levers from
forward to reverse or reverse to forward
position rapidly. Sudden direction changes
could cause loss of control or damage the
machine.
NOTE: Two types of control levers are available standard “center steer” levers and optional “over the
lap” levers. The operation of both styles of levers is the
same except as noted.
The functions of the motion control levers are:
• Dual function neutral position.
• Steering.
• Acceleration.
• Braking.
Operating - 15
OPERATING
Neutral Detent Position - Standard “Center Steer” Levers
NOTE: When the control levers are in the neutral detent
position, the control lever rollers (A) located on each
side of the control console will be seated in the
notches in the console.
A
MX15341
• Motion control levers must be in the neutral detent
position, the PTO switch disengaged and the park brake
locked to start the engine.
Neutral Lock Position - Optional “Over the Lap” Levers
A
Neutral Position - Optional “Over the Lap” Levers
A
MX15293
Picture Note: Motion control levers (A) shown in
the neutral position.
• Machine speed, motion, and direction can be controlled
when the engine is running, operator is on the seat and the
park brake is unlocked.
Forward and Reverse Motion:
c CAUTION: Avoid injury! Children or bystanders
may be injured by run over and rotating blades.
Before traveling forward or rearward:
• Carefully check the area around the
machine.
• Disengage the mower before backing up.
MX15276
Picture Note: Motion control levers (A) shown in
the neutral lock position.
• Motion control levers must be in the neutral lock
position, the PTO switch disengaged and the park brake
locked to start the engine.
• Forward and reverse movement of the motion control
levers is prevented when levers are moved to the neutral
lock position.
• Operator can exit mower with the engine running when
the PTO switch is disengaged, the motion control levers are
in the neutral lock position and the park brake is locked.
• Motion control levers must be in the neutral lock position
to safely enter and exit the operator seat.
1. Move throttle lever to the full-throttle position.
2. Unlock the park brake.
3. Optional “over the lap” levers: Move both motion control
levers from the neutral lock position inward to the neutral
position.
4. Push the control levers forward to begin forward motion.
• The farther forward the control levers are moved, the
faster the machine will travel.
• Forward speed range: 0-14 km/h (0-9 mph).
5. Pull both control levers rearward at the same time to
begin reverse motion.
• Reverse speed range: 0-6 km/h (0-4 mph).
6. To stop motion, move both motion control levers forward
or rearward until the machine comes to a stop.
NOTE: The motion control linkages are adjustable. If
adjustment is required, see Checking and Adjusting
Motion Control Linkages in the Service Transmission
section.
Operating - 16
OPERATING
Forward:
MX13114
• Push both motion control levers forward at the same
time.
Reverse:
Gentle Right Turn:
MX13117
• Push left control lever farther forward than the right
control lever.
Sharp Left Turn:
MX13115
• Pull both control levers past center rearward at the same
time.
Gentle Left Turn:
MX13116
• Push right control lever farther forward than the left
control lever.
MX13118
• Push right control lever forward and pull left control lever
rearward at the same time.
Sharp Right Turn:
MX13119
• Push left control lever forward and pull right control lever
rearward at the same time.
Operating - 17
OPERATING
Starting the Engine
c CAUTION: Avoid injury! Engine exhaust fumes
contain carbon monoxide and can cause
serious illness or death.
Move the vehicle to an outside area before
running the engine.
Do not run an engine in an enclosed area
without adequate ventilation.
• Connect a pipe extension to the engine
exhaust pipe to direct the exhaust fumes out of
the area.
• Allow fresh outside air into the work area to
clear the exhaust fumes out.
1. Sit on the operator seat.
2. Lock the park brake.
3. Move both motion control levers to the neutral detent
position (standard levers) or neutral lock position (optional
“over the lap” levers).
A
IMPORTANT: Avoid damage! Starter may be
damaged if starter is operated for more than 20
seconds at a time:
• Wait 2 minutes before trying again if the engine
does not start.
STOP
7. Turn key switch to start position (B).
If the engine does not start, wait 10 seconds.
• Turn key to start position again for no more than 5
seconds.
• Repeat the procedure if necessary.
C
B
MIF
MX15284
4. Push PTO knob (A) down to disengage PTO.
5. Move throttle lever to set engine speed:
• Cold engine: Set throttle lever at the 1/2- to 3/4throttle position.
• Warm/Hot engine: Set throttle lever to the 1/2-throttle
position.
6. Carbureted Engines Only: Position choke knob (D):
• Cold engine: Pull knob up and hold in choke position.
• Warm/Hot engine: If necessary, pull knob up and
hold in choke position.
IMPORTANT: Avoid damage! Unnecessary engine
idling may cause engine damage. Excessive idling
can cause engine overheating, carbon buildup and
poor performance.
8. Release key to run position (C) when engine starts.
9. With engine started:
• Push choke knob to off position.
• Move throttle lever to full-throttle position.
• Unlock the park brake.
Operating - 18
OPERATING
Engaging Mower
c CAUTION: Avoid injury! Clear mowing area of
all bystanders when operating this machine.
Thrown objects could cause serious injury or
death.
Keep hands and feet away from blades and
discharge opening.
Do not mow in reverse unless absolutely
necessary.
IMPORTANT: Avoid damage! To help prevent
damage to the PTO clutch:
• Do not engage PTO with throttle in the fast
position.
1. Adjust mower deck to desired cutting height.
2. Start engine.
A
Stopping the Engine
IMPORTANT: Avoid damage! To help prevent engine
backfiring, throttle lever should be set at the 1/4throttle position and run for 30 seconds prior to
stopping the engine.
Do not stop engine when mower is on a slope of
more than 30° for an extended period of time. Oil
may run through valve train into carburetor and
muffler.
1. Move the motion control levers to the neutral detent
position (standard levers) or neutral lock position (optional
“over the lap” levers).
2. Lock the park brake.
3. Push PTO switch down to disengage.
4. Move throttle lever to 1/4-throttle position and run for 30
seconds, then move throttle to slow position.
A
STOP
MX15284
3. Move throttle lever to the 1/2- to 3/4-throttle position.
4. Unlock the park brake.
5. Move both motion control levers to the neutral position.
NOTE: In cold weather or with a new machine, it may
be necessary to engage the choke at the same time as
the PTO knob to prevent the engine from stalling.
6. Pull PTO knob (A) up to engage mower deck.
7. Move throttle lever to full-throttle position.
NOTE: The travel speed and turn rate will vary with the
amount that the control levers are moved.
8. Push motion control levers forward slowly. Mow at a safe
travel speed.
MIF
5. Turn key switch to STOP position (A).
c CAUTION: Avoid injury! Children or bystanders
may attempt to move or operate an unattended
machine.
Always lock the park brake and remove the key
before leaving the machine unattended.
6. Remove key.
Operating - 19
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