Graymills MSPR User Manual

WARNINGS/CAUTIONS
Read all these SAFETY INSTRUCTIONS BEFORE installing or using this equipment. Keep this manual handy for reference/training.
• Inspect unit for damage. Report any damage to carrier/dealer immediately.
Pump may be heavy. If in doubt, take appropriate precau­tions.
• Do not allow liquids to come into contact with the motor, or any electrical components.
• Never attempt any service work while the unit is still con­nected to any electrical power source.
• This pump contains rotating parts. Use caution.
• When working on or around pump, be aware of what liquid is/has been pumped. If liquid is potentially harmful, take appropriate precautions.
• Never use any part of the wiring/electrical system to lift or move the equipment. This could cause a failure of the electri­cal system, resulting in severe shock or death.
• Do not operate this pump or allow others to operate it until the instructions and warnings have been read and are under­stood by all involved.
Never work with equipment you feel may be unsafe. Contact your Supervisor immediately.
DESCRIPTION/SPECIFICATIONS
The Graymills MSPR Series pumps are multi-stage centrifugal pumps designed to handle water-based coolants and water.
• Maximum liquid temperature 160°F (72°C).
• Maximum viscosity 300 SSU.
• Maximum suction pressure 75psi.
• Pipe connections are 1" NPT suction and discharge. 1/4" NPT Bypass is included.
• Rotation: left hand, ie, COUNTERCLOCKWISE when viewed from motor end.
POWER SUPPLY, WIRING AND GROUNDING
WARNING
Install ground and wiring according to local and National Electrical Code requirements.
• Install a disconnect switch on all power legs near the pump.
• Disconnect and lockout electrical supply before installing or servicing pump.
• 230/460V, 3 phase, 60 cycle AC circuit rated for a minimum of 10 amps. Refer to motor nameplate for instructions.
• Electrical supply MUST match pump’s name plate specifica­tions. Incorrect voltage can cause fire and/or damage to the motor and voids warranty.
• All three phase motors not protected for overload conditions MUST be provided with a starter which includes heaters.
• Use only stranded copper wire to motor and ground. The ground wire MUST be at least as large as the wire to the motor. Wires should be color coded for ease of maintenance.
• Follow motor manufacturer’s wiring diagram on the motor nameplate or terminal cover carefully.
WARNING
Failure to permanently ground the pump, motor and controls before connecting to electrical power can cause shock, burns or death.
Multi-Stage Centrifugal MSPR Pumps
Operations and Maintenance Instructions
795-07945
GM02-05
ROTATION
NOTICE: Incorrect rotation may cause damage to pump
in as little as 5 seconds and will void the warranty.
• Correct rotation is left-hand, COUNTERCLOCKWISE when viewed from the motor end.
• Rotation can be verified by quickly energizing the pump for an INSTANT with a quick on/off motion.
• To reverse three phase motor rotation interchange any two power supply leads.
PIPING
• Piping should be no smaller than the pump discharge. Piping should be kept as short as possible, avoiding unnecessary fit­tings to minimize friction losses.
• All piping MUST be independently supported and MUST NOT place any piping loads on the pump. It should “line up” naturally.
• All joints MUST be airtight. Use 3 - 4 wraps of Teflon™ tape to seal threaded connections.
CAUTION
Never draw piping into place by forcing the pump discharge connections.
INSTALLATION
WARNING
Multi-stage pumps produce considerable shut-off pressure. Hoses and associated plumbing used with these pumps should be rated for a minimum working pressure of 180 psi. Failure to heed this warning could result in ruptured lines and possible injury to personnel.
• Maximum operating pressure: 175psig at 200°F
• Minimum and maximum liquid levels must be maintained for proper pump operation. See Figure 1.
• Allow adequate space for servicing and ventilation. Protect from freezing and flooding.
WARNING
• Use clean fluids only; no chips, grit or other foreign particles.
Graymills recommends the use of an inlet strainer to minimize the size and amount of debris that
enters the pump. Contamination drawn into the pump can cause internal damage and is not cov­ered under warranty. Consult factory for recom­mendations as to the appropriate size and type of strainer to use.
• High Pressure Filters for keeping fluid clean must be used. Graymills can provide the filter to trap particles, scale and contaminants to prevent costly damage. Filter collects up to 20 cu. in. of material (HPFB20) without pressure drop. Available in 14" length single cartridge model (HPFB10) or 24" length dual cartridge model (HPFB20). All models are 304 stainless steel for use with water-soluble and corrosive liquids. Reusable stainless steel cartridges available in 10, 50, and 100 mesh.
OPERATION
CAUTION
• Before starting, pump must be primed (free of air) and discharge valves partially open.
• Do not run pump dry; damage to mechanical seal will result.
• Use a Check valve on plumbing if pump is mounted horizontally or if the potential to lose prime can occur.
• Do not run against closed nozzles or damage to pump and piping will result. Use Bypass as described below.
• Do not operate at or near zero flow.
• If operating at or below 8 GPM or where valves may be opened and closed periodically, you must use a bypass. This kit (Bypass Kit C-32450) installs in the side of the discharge head and provides a fluid bypass when the pump is operated against a closed discharge thus preventing excessive heat build-up which will damage the pump.
• After stabilizing the system at normal operating conditions, check the piping. If necessary, adjust the pipe supports.
• To ensure proper suction, fluid level should cover first two impellers (5" from the suction end of the pump).
• Pump may be mounted horizontally with included horizontal mounting bracket.
• If pump is not generating enough pressure or flow, see “TROUBLESHOOTING GUIDE”.
MAINTENANCE
WARNING
Failure to disconnect and lockout electrical power before attempting any maintenance can cause shock, burns or death.
• Motors have permanently lubricated bearings. No lubrication is possible or necessary. Follow the motor manufacturer’s recommendations for maintenance.
• To REMOVE pump from service, drain all fluid from pump and piping.
Figure 1
Bypass Kit Diagram
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