Gravely Compact-Pro 34 991088, Compact-Pro 34 CARB 991105 Operator's Manual

Compact-Pro
34
Operator’s Manual
Manuel de I’utilisateur
991105 – Compact Pro 34 CARB
Models
991088 – Compact Pro 34
(SN 060,000 +)
(SN 060,000 +)
ENGLISH FRANÇAIS
05092100B 12/16
Printed in USA
TABLE OF CONTENTS
WELCOME . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY. . . . . . . . . . . . . . . . . . . . . . . . . 2
Practices & Laws. . . . . . . . . . . . . . . . . . 2
Emission Control System. . . . . . . . . . . . 2
Required Operator Training. . . . . . . . . . 2
Safety Alert Symbol. . . . . . . . . . . . . . . . 2
Signal Words . . . . . . . . . . . . . . . . . . . . . 2
Safety Decals. . . . . . . . . . . . . . . . . . . . . 3
Safety Rules. . . . . . . . . . . . . . . . . . . . . . 6
ASSEMBL Y . . . . . . . . . . . . . . . . . . . . . . 11
CONTROLS & FEATURES. . . . . . . . . . 12
Ignition Ke y . . . . . . . . . . . . . . . . . . . . . . 13
Choke Control Knob. . . . . . . . . . . . . . . . 13
Throttle Control Lever . . . . . . . . . . . . . . 13
Fuel Valve . . . . . . . . . . . . . . . . . . . . . . . 13
Power-Take-Off (PTO) Kn o b. . . . . . . . . 13
Hour Meter . . . . . . . . . . . . . . . . . . . . . . . 13
Deck Lift Pedal. . . . . . . . . . . . . . . . . . . . 13
Seat Adjustment Lever. . . . . . . . . . . . . . 13
Parking Brake Lever . . . . . . . . . . . . . . . 14
Safety Interlock Sy stem. . . . . . . . . . . . . 14
Steering Levers . . . . . . . . . . . . . . . . . . . 14
OPERATION . . . . . . . . . . . . . . . . . . . . . 14
Emergency Stopping . . . . . . . . . . . . . . . 14
Before Operating Unit . . . . . . . . . . . . . . 14
Start the Engine. . . . . . . . . . . . . . . . . . . 14
Operate Unit. . . . . . . . . . . . . . . . . . . . . . 15
Stop the Engine. . . . . . . . . . . . . . . . . . . 15
Move Unit Manually . . . . . . . . . . . . . . . . 15
Transport Unit . . . . . . . . . . . . . . . . . . . . 16
MAINTENANCE . . . . . . . . . . . . . . . . . . 16
Maintenance Schedule . . . . . . . . . . . . . 16
Service Parts . . . . . . . . . . . . . . . . . . . . . 16
Hour / Maintenance Meter . . . . . . . . . . . 17
Check Parking Brake. . . . . . . . . . . . . . . 17
Check Engine Oil. . . . . . . . . . . . . . . . . . 17
Check Tire Pressure . . . . . . . . . . . . . . . 17
Check Carbon Canister Filter. . . . . . . . . 17
Check Fasteners . . . . . . . . . . . . . . . . . . 17
Lubricate Unit. . . . . . . . . . . . . . . . . . . . . 18
Maintenance Preparation. . . . . . . . . . . . 18
Check Mower Blades. . . . . . . . . . . . . . . 18
Check Battery . . . . . . . . . . . . . . . . . . . . 19
Check Hydraulic Fluid . . . . . . . . . . . . . . 20
Check Mower Belts . . . . . . . . . . . . . . . . 21
ADJUSTMENTS . . . . . . . . . . . . . . . . . . 22
Adjust Seat . . . . . . . . . . . . . . . . . . . . . . 22
Adjust Steering Levers. . . . . . . . . . . . . . 22
Steering Control Neutral Adjustment . . . 23
Adjust Unit to Track Str a ig h t . . . . . . . . . 24
Adjust Parking Brake Lev e r. . . . . . . . . . 24
Remove and Install Mower Deck. . . . . . 25
Adjust Mower Deck . . . . . . . . . . . . . . . . 26
Clutch Adjustment . . . . . . . . . . . . . . . . . 27
STORAGE. . . . . . . . . . . . . . . . . . . . . . . 27
Short-Term Storage. . . . . . . . . . . . . . . . 27
Long-Term Storage . . . . . . . . . . . . . . . . 28
Start-of-Season Preparation . . . . . . . . . 28
ACCESSORIES. . . . . . . . . . . . . . . . . . . 28
TROUBLESHOOTING . . . . . . . . . . . . . 29
SPECIFICATIONS. . . . . . . . . . . . . . . . . 31
WARRANTY . . . . . . . . . . . . . . . . . . . . . 32

WELCOME

Figure 1
Model & Serial Number Label
Congratulations on your purchase and welcome to the Gravely family! Every machine in the Gravely lineup is designed for long-lasting and unsurpassed performance. We are confident your machine will be part of your family for many years to come.
Have Questions or Need Assistance?
gravely.custhelp.com • gravely.com
A parts manual for your unit is available for free download or purchase at
www.gravely.com.
Manual del operador español está disponible para su descarga gratuita o
compra en gravely.com
PRODUCT REGISTRATION
You or the dealer you purchased the unit from must register the product at the ti me of purchase. Know the model and serial numbers of your unit and register online at www.gravely.com or return the registration card to Ariens Company. See Figure 1 for label location.
Record model number here.
MANUALS
Before operating or servicing the unit, carefully and completely read the manuals provided with the unit. They contain safety instructions and important information about unit controls.
The engine on this unit is covered by a separate manual. Refer to the engine manual for engine service recommendations. Contact the engine manufacturer for a replacement manual if necessary.
It is your responsibility to read and understand all safety precautions and instructions in the manuals. If you do not understand or have difficulty following the instructions, contact your Gravely dealer for assistance. To locate your nearest Gravely dealer, go to www.gravelymower.com
DISCLAIMER
Gravely reserves the right to discontinue, make changes to, and add improvements upon its products at any time without public notice or obligation. The descriptions and specifications contained in this manual were in effect at printing. Equipment described in this manual may be optional. Some illustrations may not be applicable to your unit.
Record serial number here.
EN - 1

SAFETY

Read these safety rules and follow them closely. Failure to follow these rules could lead to loss of control of unit, severe personal injury or death to you or bystanders, or resul t in damage to property or the machine.
WARNING: AVOID INJURY. This cutting machine is capable of amputating hands and feet and throwing objects. Failure to observe the safety instructions in the manuals and on decals could result in serious injury or death.

PRACTICES & LAWS

Practice usual and customary safe working precautions. Learn applicable rules and laws in your area. AL W AYS follow the practices set forth in this manual.

EMISSION CONTROL SYSTEM

This equipment and/or its engine may include exhaust and evaporative emissions control system components required to meet U.S. Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB) regulations. T ampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by an Ariens Company dealer or an authorized engine manufacturer's service center. Contact your Ariens Company Equipment Retailer concerning emission controls and component questions.

REQUIRED OPERATOR TRAINING

Read and understand the Operator's Manual and decals on the unit. This information is for your safety and the proper use of your equipment.
Failure to follow these instructions and warnings may cause death or serious injury. If you have purchased this product from an Ariens dealer, the dealer can provide you with training.
Familiarize yourself and any other operators with all controls and the safe use of the features of this unit. If you loan, rent or sell this product to others, provide them with all manuals.
If you have any questions, please call our customer support line at 920-756-4688 or contact us at www.ariens.com. Do not use this equipment if, after reading the Operator's Manual and the on-board decals, you have any questions about the safe use of this product.

SAFETY ALERT SYMBOL

This is the safety alert symbol. It means:
• ATTENTION!
• YOUR SAFETY IS INVOLVED!
When you see this symbol:
• BECOME ALERT!
• OBEY THE MESSAGE!

SIGNAL WORDS

The safety alert symbols above and signal words below are used on decals and in this manual.
Read and understand all safety messages.
1. Danger
DANGER: Indicates an
IMMINENTLY HAZ ARDOUS SITUATION! If not avoided, WILL RESULT in death or serious injury.
2. Warning
WARNING: Indicates a
POTENTIALLY HAZARDOUS SITUATION! If not avoided, COULD RESULT in death or serious injury.
3. Caution
CAUTION: Indicates a
POTENTIALLY HAZARDOUS SITUATION! If not avoided, MA Y RESULT in minor or moderate injury. It may also be used to alert against unsafe practices.
EN - 2
4. Notice
Never fill tank when engine is running, hot or unit is indoors.
Never overfill fuel tank.
Replace fuel cap securely and clean up spilled fuel.
08000611
07800401
P
07800654
Figure 2
1
2
5
3
6
7
4
3
8
NOTICE: Indicates information or procedures that are considered important but not hazard related. If not avoided property damage could result.
5. Important
IMPORTANT: Indicates general reference
information worthy of special attention.

SAFETY DECALS

The safety decals on your machine are visual reminders of the important safety information in this manual. All messages on your unit must be fully understood and carefully followed. Safety decals on the machine are explained below.
ALWAYS replace missing or damaged safety decals. Replacement decal part numbers are found in the parts manual for your machine and may be ordered from your dealer.
See Figure 2 for safety decal locations.
Safety Decal Locations
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Safety Decal Descriptions
1. DANGER!
Do not operate mower unless all guards are in operating position or bagger is attached.
DANGER!
Read and understand the operator’s manual before operating unit.
1.1 Amputation Hazard
To avoid amputation hazard do not put hands near rotating blades.
To avoid amputation hazard do not put hands near moving belts.
Keep hands away from all rotating or moving parts.
Keep all guards and shields in place.
1.3 Tipping Hazard
Avoid tipping hazard.
DO NOT operate on slopes over 15°.
DO NOT operate on slopes over 15°.
1.4 Service Hazard
Before servicing unit do the following:
Read owners manual before servicing or making adjustments to unit.
1.2 Discharge Hazard
Discharge Hazard – NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage.
Keep children and others away from unit while unit is in operation.
P
Set parking brake.
Remove key and disconnect spark plug before servicing or making adjustments to unit.
EN - 4
1.5 Bystander Hazard
DO NOT operate the unit in the presence of bystanders.
Do not carry passengers.
2. DANGER!
Discharge Hazard – NEVER operate unit without discharge chute in operating position. Thrown ob jects can cause injury or damage.
Do not operate mower unless all guards are in operating position or bagger is attached.
Look behind when operating the unit in reverse.
1.6 Loss of Traction Hazard
If loss of traction is experienced do the following:
Disengage PTO.
Look before backing. Proceed off slope slowly.
Do not try to turn or speed up.
3. DANGER!
Discharge Hazard – NEVER direct discharge toward people, pets or property. Thrown objects can cause injury or damage.
Amputation Hazard – NEVER stick hands or feet under deck or shielded areas.
Shut off engine, remove key, and read manual before servicing or making adjustments to unit.
Keep children and others away from unit while unit is in operation.
Keep feet and hands away from all rotating or moving parts.
EN - 5
DO NOT step or stand in this area.
4. DANGER!
MAX. FILL
Discharge Hazard – NEVER operate unit without discharge chute in operating position. Thrown objects can cause injury or damage.
8. DANGER!
DANGER! Keep hands and feet away from all rotating or moving parts.
Do not operate mower unless all guards are in operating position or bagger is attached.
5. HOT SURFACES!
DO NOT touch parts which are hot from operation. ALW AYS allow parts to cool.
6. ROTATING PARTS!
AVOID INJURY. Stay clear of rotating parts.
7. CAUTION!
Never fill tank when engine is running, hot or unit is indoors.
.
Never overfill fuel tank.

SAFETY RULES

The following safety instructions are based on the B71.4 specifications of the American National Standards Institute and ISO 5395 in effect at the time of production.
Training
Read, understand, and follow all instructions on the machine and in the manuals before starting.
Be sure the area is clear of bystanders and pets before operating. Stop machine if anyone enters the area.
Improper use of power equipment can cause serous permanent injury or death to the operator or a bystander.
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an Emergency
• Braking and steering characteristics
• Turning radius and clearances If the operator or the mechanic cannot read
the manual, it is the owner’s responsibility to explain it to them.
Always train any inexperienced operators and require them to read and understand all manuals and decals.
Only allow responsible adults, who are familiar with the instructions, to operate this machine.
Only the user can prevent and is responsible for accidents or injuries occurring to themselves, other people or property.
Replace fuel cap securely and clean up spilled fuel.
Operator Age
Do not allow children under the age of 18 to operate any outdoor power equipment.
Local regulations may restrict the age of the operator.
EN - 6
Data indicates operators age 60 years and above are involved in a large percentage of riding mower-related injuries.
These operators should evaluate their abi lity to operate the riding mower safely enough to protect themselves and others
from serious injury.
Children
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the machine and the mowing activity. Never assume that children will remain where you last saw them.
Be alert and turn machine off if a child enters the area.
Before and while backing, look behind and down for small children.
Never carry children, even with the blade(s) shut off. They may fall off and be seriously injured or interfere with safe machine operation. Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.
Never allow children to operate the machine. Use extreme care when approaching blind
corners, shrubs, trees, or other objects that may block your view of a child.
Keep children out of the mowing area and in the watchful care of a responsible adult other than the operator.
Personal Protection
DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotati ng parts.
Wear adequate outer garments. NEVER wear open sandals or canvas shoes
during operation. Wear adequate safety gear, protective gloves and footwear.
Wear proper footwear to improve footing on slippery surfaces.
Always wear eye and ear protection when operating machine.
Before Operating
Keep all nuts and bolts tight to be sure the equipment is in safe working condition.
Maintain the machine to be in compliance with the maintenance schedule.
Clean grass and debris from unit, especially from around muffler and engine, to help prevent fires.
Check parking brake operation frequently. Adjust and service as required.
Inspect unit before each use for missing or damaged decals and shields, correctly operating safety interlock system, and deterioration of grass catchers. Replace or repair as needed.
Ensure Safety Interlock System is functioning properly. DO NOT operate unit if safety interlock is damaged or disabled.
Start and operate unit only when seated in operator’s position. Steering control levers must be in neutral, PTO disengaged and parking brake set when starting engine.
Never tamper with safety devices. Check their proper operation regularly.
Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris.
Operation
Be sure the area is clear of bystanders before operating. Stop machine if anyone enters the area.
Never operate machine in a closed or poorly ventilated area.
ALWAYS maintain unit in safe operating condition. Damaged or worn out muffler can cause fire or explosion.
This product is equipped with an internal combustion type engine. DO NOT use unit on or near any unimproved, forest-covered or brush covered land unless exhaust system is equipped with a spark arrester meeting applicable local, state or federal laws. A spark arrester, if it is used, must be maintained in effective working order by operator.
DO NOT operate machine while feeling tired, ill or under the influence of alcohol or other drugs.
Do not put hands or feet near rotating parts or under the machine. Keep clear of the discharge opening at all times.
DO NOT touch parts which are hot. Allow parts to cool.
Do not operate machine without the entire grass catcher, discharge guard, or other safety devices in place and working.
Always keep hands and feet away from all pinch points.
EN - 7
Avoid slippery surfaces. Always be sure of your footing.
Never carry passengers. Never direct discharged material toward
anyone. Avoid discharging material against a wall or obstruction. Material may ricochet back toward the operator. Stop the blade(s) when crossing gravel surfaces.
Never engage PTO when attachment, including mower blades, is not in use. Always turn off power to attachment when not in active use such as traveling or crossing driveways.
Always disengage PTO, stop unit and engine, remove key, engage parking brake and allow moving parts to stop before leaving operator’s position.
Never engage PTO while raising the attachment, including mower blades, or when attachment is in the raised position.
Keep safety devices or guards in place and functioning properly. Never modify or remove safety devices.
Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.
Stop engine before removing grass catcher or unclogging chute.
Slow down before turning. If you strike a foreign object, stop and
inspect the machine. Repair, if necessary, before restarting.
Never leave a running machine unattended. Always turn off blade(s), set parking brake, stop engine and remove key before dismounting.
Disengage blade(s) when not mowing. Shut off engine and wait for all parts to come to a complete stop before cleaning the machine, removing the grass catcher, or unclogging the discharge guard.
Know the weight of loads. Limit loads to those you can safely control and the unit can safely handle.
Operating Conditions
Lightning can cause severe injury or death. If lightning is seen or thunder is heard in the area, do not operate the machine; seek shelter.
Always check overhead and side clearances carefully before operation.
Watch for traffic when operating near or crossing roadways.
Clear the area of objects such as rocks, wire, toys, etc., which could be thrown by the blades.
Check for weak spots on docks, ramps or floors. Avoid uneven work areas and rough terrain. Stay alert for hidden hazards or traffic.
Use care when approaching blind corners, shrubs, trees or other objects that may obscure vision.
Dust, smoke, fog, etc. can reduce vision and cause an accident.
Operate machine only in daylight or good artificial light.
Slope Operation
Slopes are a major factor related to loss of control and tip-over accidents, which can result in severe injury or death. Operation on all slopes requires extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO NOT operate on slopes of more than 15°.
Mow up and down slopes, not across. Watch for holes, ruts, bumps, rocks, or other
hidden objects. Uneven terrain could overturn the machine. Tall grass can hide obstacles.
Do not mow on moist or wet grass. Tires may lose traction causing a loss of control.
Use extra care while operating machine with grass catchers or other attachments; they can affect the stability of the machine. Do not use on steep slopes.
Keep all movements on the slope slow and gradual. Do not make sudden changes in speed or direction, which could cause the machine to roll over.
Avoid starting, stopping, or turning on a slope. If the tires lose traction, disengage the blade(s) and proceed slowly straight down the slope.
Operation on slopes may lead to loss of steering control. When operating on slopes be prepared to react to an emergency situation:
• Return steering levers to neutral position.
• Immediately set parking brake.
• Turn off PTO and engine. DO NOT try to stabilize the machine by
putting your foot on the ground.
EN - 8
DO NOT park on slopes unless necessary. When parking on slope always chock or block wheels. Always set parking brake.
Choose a low ground speed so you will not have to stop or shift while on a slope.
DO NOT operate near drop-offs, ditches, or embankments. Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not bypass transmission or allow transmission to free-wheel when on a slope.
Fuel
T o avoid personal injury or property damage, use extreme care in handling gasoline. Gasoline is extremely flammable and the vapors are explosive.
Ethanol blends must not exceed E10. Higher ethanol content may cause your machine to run hotter and damage your engine.
Replace fuel cap securely and clean up spilled fuel before starting engine.
Extinguish all cigarettes, cigars, pipes, and other sources of ignition.
Use only an approved gasoline container. Never store the machine or fuel container
where there is an open flame, spark, or pilot light such as on a water or space heater or other appliances.
Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner. Always place containers on the ground away from your vehicle before filling.
Never fuel the machine indoors. Never remove gas cap or add fuel with the
engine running. Allow engine to cool before fueling.
Fuel is highly flammable and its vapors are explosive. Handle with care. Use only an approved gasoline container with an appropriately sized dispensing spout.
NO smoking, NO sparks, NO flames. Remove gas-powered equipment from the
trailer and refuel it on the ground. If this is not possible, then refuel such equipment with a portable container, rather than from a gasoline dispenser nozzle.
Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete. Do not use a nozzle lock-open device.
Never overfill fuel tank. Replace gas cap and tighten securely.
If fuel is spilled on clothing, change clothing immediately.
Towing
Follow the manufacturer’s recommendations for weight limits for towed equipment and towing on slopes.
NEVER allow children or others in or on towed equipment.
Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the hitch point.
On slopes, the weight of the towed equipment may cause loss of control.
Travel slowly and allow extra distance to stop.
Accessories
Follow the manufacturer’s recommendation for wheel weights or counterweights.
Check grass catcher components and the discharge guard frequently nad replace with the manufacturer’s recommended parts, when necessary.
Use only Ariens Company-recommended attachments that are appropriate to your use and can be used safely in your application.
Batteries
Avoid Electric Shock. Objects contacting both battery terminals at the same time may result in injury and unit damage. DO NOT reverse battery connections.
Reverse connections may result in sparks which can cause serious injury. Always connect positive (+) lead of charger to positive (+) terminal, and negative (-) lead to negative (-) terminal.
ALWAYS disconnect negative (-) cable FIRST and positive (+) cable SECOND. ALWAYS connect positive (+) cable FIRST, and negative (-) cable SECOND.
Explosive Gases from battery can cause death or serious injury. Poisonous battery fluid contains sulfuric acid and its contact with skin, eyes or clothing can cause severe chemical burns.
No flames, No sparks, No smoking near battery.
ALW A YS wear safety glasses and protective gear near battery. Use insulated tools.
EN - 9
ALWAYS keep batteries out of reach of children.
Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling.
Service
The use of non-genuine replacement parts or accessories could adversely affect machine operation and safety.
Do not change engine governor setting or overspeed the engine.
Maintain or replace safety and instruction labels, as necessary.
Keep unit free of debris. Clean up oil or fuel spills.
ALWAYS block wheels and know all jack stands are strong and secure and wi ll hold weight of unit during maintenance.
Release any pneumatic or hydraulic pressure from components slowly.
NEVER attempt to make any adjustments to unit while engine is running (except where specifically recommended). Stop engine, remove key or spark plug wire and wait for all moving parts to stop before servicing or cleaning.
Lower cutting deck unless a positive mechanical lock is used.
Allow engine to cool before servicing. Moving parts can cut or amputate fingers or
a hand. On multiblade mowers, rotation of one blade will cause all blades to rotate.
Never weld or straighten mower bl ades. Never make adjustments or repairs with the
engine running. Mower blades are sharp. Wrap the blade or
wear gloves, and use extra caution when servicing them.
ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure.
Do not transport machine while engine is running.
ALWAYS turn off power to attachment and shut off fuel when transporting unit.
Storage
NEVER store unit with fuel in fuel tank, inside a building where any ignition sources are present.
Keep machine free of grass, leaves, or other debris build-up. Clean up oil or fuel spillage and remove any fuel-soaked debris. Allow machine to cool before storing.
For extended storage, shut off fuel and clean unit thoroughly . See engine manual for proper storage.
Transporting Unit
Use extra care when loading or unloading the machine into a trailer.
Secure unit chassis to transport vehicle. Never secure from rods or linkages that could be damaged.
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