Gravely Accessory 892031 User Manual
Grass Collection System
with Dump Hopper
200 Series
Owner/Operator & Part s Manual
Model
892031
00466300A 3/07
Printed in USA
TABLE OF CONTENTS
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
INTRODUCTION
THE MANUAL
Before operation of unit, carefully and completely read
this Manual and the unit’s Owner/Operator Manual. The
contents will provide you with an understanding of safety
instructions and controls during normal operation and
maintenance.
All reference to left, right, front, or rear are given from
operator sitting in operation position and facing the
direction of forward travel.
MODEL AND SERIAL NUMBERS
When ordering replacem ent parts or
Transfer
model & serial
number label
from product
registration
here.
making service inquiries, know the
Model and Serial numbers of your
unit.
Numbers are located on the product
registration form in the unit literatur e
package. They are printed on a serial
number label, located on the hopper
of your unit.
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Parts List. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
PRODUCT REGISTRATION
The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
Customer Note: If the dealer does not register your
product, please fill out, sign, and return the product
registration card to Gravely.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of
any part on this unit with anything other than a Gravely
authorized replacement part may adversely affect the
performance, durability, and safety of this unit and may
void the warranty. Gravely disclaims liability for any
claims or damages, whether warranty, property damage,
personal injury or death arising out of the use of
unauthorized replacemen t parts.
Serial Number Label
Figure 1
• Record Unit Model and Serial numbers here.
DELIVERY
Customer Note: If you have purchased this product
without complete assembly and instruction by your
retailer, it is your responsibility to:
• Read and understand all assembly instructions in
this manual. If you do not understand or have
difficulty following the instructions, contact your
nearest Gravely Dealer for assis tance.
NOTE: To locate your nearest Gravely Dealer, go to
www.gravely.com on the internet.
WARNING: Improper as sembly or adjustments
can cause serious injury.
Before attempting to operate your unit:
1. Make sure all assembly has been properly
completed.
2. Understand all Safety Precautions provided in the
manuals.
2
3. Review control funct ion s and ope ra tio n of the unit.
Do not operate the unit unless all controls function
as described in this manual.
4. Review recommended lubrication, maintenance
and adjustments.
5. Review Limited Warranty Policy.
6. Fill out a product registration card and return the
card to the Ariens Company or go to
www.gravely.com.
SAFETY
DISCLAIMER
Gravely reserves the right to discontinue, change, and
improve its products at any time without notice or
obligation to the purchaser.
The descriptions and specifications contained in this
manual were in effect at printing. Equipment described
within this manual may be optional. Some illustrations
may not be applicable to your unit
SAFETY ALERTS
Look for these symbols to point out
important safety precautions. They mean:
Attention!
Personal Safety Is Involved!
Become Alert!
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
Read and understand all safety messages.
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
WARNING: POTENTIALLY HAZARDOUS
SITUA TION! If not avoided, COULD RESULT in
death or serious injury.
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be used to
alert against unsafe practices.
REQUIRED OPERATOR TRAINING
Original purchaser of this unit was instructed by the seller
on safe and proper operation. If unit is to be used by
someone other than original purchaser; loaned, rented or
sold, ALWAYS provide this manual and any needed
safety training before operation.
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals.
Refer to figure below for Safety Decal locations.
2
3
1
10
11
5
4
NOTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
PRACTICES AND LAWS
Practice usual and customary safe working precautions,
for the benefit of yourself and others. Understand and
follow all safety messages. Be alert to unsafe conditions
and the possibility of minor, moderate, or serious injury or
death. Learn applicable rules and laws in your area.
Always follow the practices set forth in this manual.
9
6
8
7
3
© Copyright 2007 Ariens Company
1. DANGER!
To Avoid Serious Injury
DO NOT operate mower unless guards
are in place or grass pump and entire
bagger are attached.
OL4840
ALWAYS wear adequate hearing protection.
Keep hands and body clear of moving parts when
dumping container.
Return handle to locked position.
Use care when tilting unit back to access tractor engine.
Be sure to return handle to locked position.
Use care when turning or backing. Unit protrudes behind
tractor.
6. Caution
OL4690
ROTA TING FAN! Stop engine and remove
key before clearing.
Wait fo r all moving parts to stop.
OL0900
Keep children and others away from unit
while operating.
OL4140
2. DANGER ROTATING PARTS
Avoid Injury
Stay clear of rotating parts.
OL3030
3. KEEP GUARDS IN PLACE
Do not operate mower unless guards are in
OL4430
operating position or bagger is attached.
OL3320
4. WARNING!
Turn off blower and mower engine before
dismounting or removing and cleaning
screens, hoses, cone or discharge chutes.
OL3030
Turn off blower and mower engine before
adjusting or repairing the blower unit.
Keep hands and feet clear of moving parts.
Keep safety shields in place and working.
OL0900
Keep hands and body clear when dumping
and relatching container.
7. Operation
To Dump Grass: Push Handle Out and Lift
8. Warning
Use hearing protection when operating this
equipment.
OL4690
9. Important
Hoses are subject to normal wear and deterioration.
Check hoses frequently and if they become defective,
install new hoses.
For best collecti on resul ts, tr im hoses s o ther e is no mor e
than 2 inches excess hose with mower deck lowered.
10. Warning
Turn off blower and mower engine before
dismounting or removing and cleaning
screens, hoses, cone or discharge chutes.
OL3030
Turn off blower and mower engine before
adjusting or repairing the blower unit.
OL0900
Keep hands and feet clear of moving parts.
Keep safety shields in place and working.
11. Danger! Hot Surfaces
DO NOT TOUCH parts which are hot from
operation. Always allow parts to cool.
5. Operation
Disengage PTO (blower) when dumping debris.
To dump grass: Push handle out and lift.
OT1281
4
SAFETY RULES
Read, understand, and follow all safety practices in this
Manual, Owner/Operator Manual, and Engine Manual
before beginning assembly. Failure to follow instructions
could result in personal injury and/or damage to unit.
ALWAYS remove key and wire from spark plugs on unit
before assembly. Unintentional engine start up can cause
death or serious injury.
Sharp edges can cut. Movement of parts can cut off
fingers or a hand. Wrap blade(s), wear sturdy gloves and
use extreme caution when working near blades.
Installing the blower assembly on your mower requires
the removal of the discharge chute deflector and belt
guard. Retain discharge chute, hinge pin, belt guard and
belt guard hardware in a safe location and reinstall
whenever operating unit without the blower assembly.
DO NOT operate mower unless guards are in place or
blower assembly and entire bagger are attached.
Always install counterweights on front axle before
operating unit with bagger attached. Always remove
counterweights from front axle when bagger is removed
from the unit.
Complete a walk around inspection of unit and work area
to understand:
• Work area • Your unit • All safety decals
ALWAYS check overhead and side clearances carefully
before operation. ALWAYS be aware of traffic when
operating along streets or curbs.
Keep children and people away. Keep children out of
work area and under watchful care of a responsible adult.
NEVER allow children to operate or play on or near unit.
Be alert and shut off unit if children enter area.
Keep area of operation clear of all toys, pets, and debris.
Thrown objects can cause injury.
Check for weak spots on docks, ramps or floors. Stay
alert for hidden hazards.
Avoid uneven and rough terrain. DO NOT operate near
drop-offs, ditches, or embankments. Unit can suddenly
turn over if a wheel is over the edge of a cliff or ditch, or if
an edge caves in.
Dust, fog, etc. can reduce vision and cause an accident.
Operate unit only when there is good visibility and light.
Only trained adults may operate unit.
Training includes actual operation.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
NEVER allow anyone to operate this unit when their
alertness or coordination is impaired.
Wear adequate safety gear and protective gloves. Wear
proper footwear to improve footing on slippery surfaces.
DO NOT wear loose clothing or jewelry and tie back hair
that may get caught in rotating parts.
Protect eyes, face and head from objects that may be
thrown from unit. Wear appropriate hearing protection.
Avoid sharp edges. Sharp edges can cut. Moving parts
can cut off fingers or a hand.
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
ALWAYS disengage attachment, stop unit and engine,
remove key and allow moving parts to stop before
leaving operator’s position.
Understand:
• How to operate all controls
• The functions of all controls
• How to STOP in an Emergency
• Braking and steering characteristics
• Turning radius and clearances
DO NOT operate unit with bagger unless front weight is
installed.
NEVER operate bagger if the unit’s safety interlock
system is not working properly.
Always be aware of maximum sweep of bagger when
turning. Always allow adequate clearance between
bagger, personnel and other objects when turning.
As grass catcher fills, be alert to changing unit stability
and control.
Disengage PTO when attachment is not in use.
ALWAYS disengage PTO, stop unit and engine, remove
key, engage parking brake and allow moving parts to stop
before leaving operator’s position.
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over-speed engine. Slow
down before turning.
DO NOT mow near dropoffs, ditches or embankments.
The mower could suddenly turn over if a wheel is over
the edge of a cliff or ditch, or if an edge caves in.
DO NOT mow on wet grass. Reduced traction could
cause sliding.
DO NOT try to stabilize the machine by putting your foot
on the ground.
Know the weight of loads. Limit loads to those you can
safely control and the unit can safely handle.
ALWAYS keep protective structures, guards and panels
in good repair, in place and securely fastened.
DO NOT operate in reverse unless absolutely necessary.
ALWAYS look down and behind before and while
backing.
Watch for holes, ruts, or bumps. Uneven terrain could
overturn the machine.
5
AL WAYS allow adequate clearance for unit, attachments,
operator and objects in work area when turning. Slow
down before turning.
NEVER carry passengers.
If you cannot back up a slope or you feel uneasy on it, do
not mow it.
Mow up and down slopes, not across them.
Keep all movements on the slope slow and gradual. DO
NOT make sudden changes in speed or direction.
Avoid starting or stopping on a slope. If tires lose traction,
disengage the blades and proceed slowly straight down
the slope.
DO NOT operate on slopes over 10°.
DO NOT park on slopes unless absolutely necessary. If
you must park on a slope, always chock or block wheels.
Always set parking brake.
Use a slow speed. Avoid changing speeds on slopes.
Tires may lose traction on slopes even though the brakes
are functioning properly.
Use extra care when loading or unloading unit on trailer
or truck.
Disengage PTO, stop engine, remove key and wait for all
moving parts to stop before servicing, making repairs,
adjusting or when clearing debris.
ALWAYS block wheels. Know all jack stands are strong,
secure and will hold weight of unit during maintenance.
ALWAYS keep pro tec tive str uc tu re s, gua rd s, and panels
in good repair, in place and securely fastened. NEVER
modify or remove safety devices.
Keep unit free of grass, leaves, or other debris. Clean up
oil or fuel spills.
Check bags and bagger parts prior to each use for any
holes, abrasions, mildew, or structural damage. Replace
parts when necessary.
Keep all hardware properly tightened.
Maintain or replace safety and instruction labels, as
necessary.
Keep unit free of debris. Clean up oil or fuel spills.
DO NOT store bags with grass in them.
DO NOT use double blade kits while bagging.
For extended storage, clean unit thoroughly. See Engine
Manual for proper storage.
ALWAYS lower cutting mower deck when unit is parked
or stored.
Use only attachments or accessories designed for your
unit and properly installed.
Check attachment components frequently. If worn or
damaged, replace with manufacturer’s recommended
parts.
Grass catcher components are subject to wear, damage
and deterioration, which could expose moving parts or
allow objects to be thrown. Frequently check components
and replace with manufacturer’s recommended parts,
when necessary.
6
ASSEMBLY
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
TOOLS REQUIRED
• Wrenches: 7/16", 1/2", 9/16"
•Drill
• 13/32" Drill bit
• Utility Knife
UNPACKING UNIT
IMPORTANT: Remove contents from carton carefully.
Place painted parts on a flat piece of cardboard to avoid
scratching them. Please note there will be two hardware
packages, one shipped inside the grass collector and the
other with the blower assembly.
Package Contents:
Check the contents of your kit for the parts listed in
figure 2:
Item Description Qty Part Number
1 Collector Assembly 1 00615700
2 Collector Inlet 1 00192000
3 Tool-Less Hose Clamp 1 02770200
4 Hose 1 00486100
5 Counterweight 4 01542200
6 60" Blower Baffle - Front 1 00469651
7 52" Blower Baffle - Front 1 00469551
8 Weight Plate 1 00451851
9 Rubber Bumper 2 07533600
10 5/16" Wing Knob 2 07531700
11 5/16" Wing Knob 3 07500008
12 Hair Pin 2 06701000
13 V-belt - 72-Inch Mower Deck 1 07239700
V-belt - 52-Inch Mower Deck
V-belt - 60-Inch Mower Deck
14 Lift Handle 1 00615703
15 Blower Assembly 1 69244000
16 Finger Guard
52-Inch
17 60-, & 72-Inch Finger Guard 1 00491851
18 13/32 x 1-1/2 x 1/4 Flat
Washer
19 3/8-16 Nyloc Nut 6 06545500
20 1/4-20 Locking Nut 2 06543500
21 1/4-20 x 1/2 Hex Bolt 2 05947900
22 5/16 x 47/64 x 1/16 Flat
Washer
1107236200
07213200
1 00483851
2 06400006
2 06435800
Item Description Qty Part Number
23 Bolt 5/16-18 x 4-1/2 2 06228300
24 3/8-16 x 3 Hex Bolt 6 05957800
25 23/64 / 3/8 x 3-1/4 Clevis Pin 2 02747500
26 3/8-16 x 1/2 Tapping Screw 4 07412900
27 3/8-16 x 2 Hex Bolt 1 05963300
28 3/8-16 Flange Nuts 2 06534900
29 Ball Joint 1 00192400
30 Latch Rod 1 00192300
31 5/16-24 Hex Nut 1 06529500
32 5/16 Lock Washer 1 06308600
33 Rue Ring Cotter Pin 4 06715100
34 3/4-10 1-1/2 Hex Bolt 2 05959600
35 3/4-10 Nylon Lock Nut 2 06540800
36 1/2-13 x 1 Hex Bolt 2 05947100
37 Pivot Frame Handle 2 00615703
38 14 x 3/4 Panhead Screw 4 Not Available
39 Left Frame Leg 1 00615701
40 Right Frame Leg 1 00615702
41 Main Frame 1 00197800
42 Spring 1 08354400
43 5/8 x 3 Detent Pin 2 00673600
44 5/8 Washers 2 06442800
45 5/32 x 2-5/8 Hair Pin Clips 2 06715000
46 Link Pin 2 00194100
47 52"/60" Blower Baffle - Rear 1 00887651
48 72" Blower Baffle - Rear 1 00945151
NOTE: A front blower baffle is not required for 72-inch
Mower Decks.
7
1
2
3
47
48
4
30
41
18
39
13
19
14
15
37
40
10
12
11
MOUNTING HARDWARE
20
21
16
5
17
6
7
8
9
ODD0182
22
23
45
38
36
35
34
33
44
32
43
31
42
Figure 2
46
24
25
26
27
28
ODd0436
29
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