Gravely 994121, 994124, 994127, 994128, 994123 User Manual

Pro-Stance™

Parts Manual

Models

994126 – Pro-Stance 48

(SN 041000 +)

994128 – Pro-Stance 52

(SN 041000 +)

994130 – Pro-Stance 52 EFI

(SN 041000 +)

994127 – Pro-Stance 48 CARB

(SN 041000 +)

994129 – Pro-Stance 52 CARB

(SN 041000 +)

994121 – Pro-Stance 52 Kohler

(SN 041000 +)

E10

994122 – Pro-Stance 52 EFI LP

(SN 041000 +)

994123 – Pro-Stance 60

(SN 041000 +)

994124 – Pro-Stance 60 EFI

(SN 041000 +)

994125 – Pro-Stance 60 CARB

(SN 041000 +)

The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de

MTBE invalidará la garantía del producto.

04864500 • 3/15

Printed in USA

THE MANUAL

PRODUCT REGISTRATION

Before you operate your unit, carefully and completely
read manuals supplied with the unit. The contents will
provide you with an understanding of safety instructions
and controls during normal operation and maintenance.

For your safety and the safety of others always read,
understand, and follow all DANGER, WARNING, and
CAUTION messages found in manuals and on safety
decals.

Hardware descriptions are given in decimals.

Decimals to Fractions

.063 1/16 .563 9/16
.125 1/8 .625 5/8
.188 3/16 .688 11/16
.250 1/4 .750 3/4
.313 5/16 .813 13/16
.375 3/8 .875 7/8
.438 7/16 .938 15/16
.500 1/2 1.00 1

SERVICE AND REPLACEMENT PARTS

When ordering replacement parts or making service
inquiries, know the Model and Serial numbers of your
unit and engine.

Numbers are located on the product registration card in
the unit literature package. They are printed on a serial
number label, located on the frame of your unit.

• Record Unit Model and Serial numbers here:

The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
company process warranty claims or contact you with the
latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.

Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration
card to Gravely or go to www.gravely.com.

YOUR SATISFACTION IS IMPORTANT

Questions? Please follow these helpful steps:

1. Refer to the manuals supplied with your unit.
They will guide you through safe and proper

operation and maintenance.
They contain specifications on your unit.
If your questions are not answered in these manuals,

go to step number two.

2. Contact your Dealer.
Our dealers will be happy to supply any service or

advice required to keep your unit operating at peak
efficiency.

A factory trained staff is available to support your
equipment needs. They stock genuine Gravely parts
and lubrican ts m anufa ctured with t he same p reci sion
and skill as the original.

If your questions are not resolved by the support
staff, ask for the manager or owner.

When contacting your Dealer supply your model and
serial numbers.

• Record Engine Model and Serial numbers here:

UNAUTHORIZED REPLACEMENT PARTS

Use only Gravely replacement parts. The replacement of
any part on this vehicle with anything other than a
Gravely authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. Gravely disclaims liability for
any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use of
unauthorized replacement parts.

TO SPEED PARTS ORDERING:

1. Know the model and serial numbers of your unit.

2. Know the part number required.

3. Know the quantity required.

4. Know the part description.

2

MODELS

Model 994121

Kohler ZT730 Confidant with 52” Mower Deck
Serial No. 041000 +

Model 994122

Kohler PVC740 EFI LP with 52” Mower Deck
Serial No. 041000 +

TABLE OF CONTENTS

DECALS

Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

DECK

Model 994123

Kawasaki FX730 with 60” Mower Deck
Serial No. 041000 +

Model 994124

Kohler ECV740 EFI with 60” Mower Deck
Serial No. 041000 +

Model 994125

Kawasaki FX730 CARB with 60” Mower Deck
Serial No. 041000 +

Model 994126

Kawasaki FX691 with 48” Mower Deck
Serial No. 041000 +

Model 994127

Kawasaki FX691 CARB with 48” Mower Deck
Serial No. 041000 +

Model 994128

Kawasaki FX691 with 52” Mower Deck
Serial No. 041000 +

Model 994129

Kawasaki FX691 CARB with 52” Mower Deck
Serial No. 041000 +

Model 994130

Kohler ECV730 EFI with 52” Mower Deck
Serial No. 041000 +

Deck – Anti-Scalp Rollers . . . . . . . . . . . . . . . . . . . . .10

Deck – Belt, Blades, Baffles, and Spindles . . . . . . . .11

Deck – Deck and Belt Covers . . . . . . . . . . . . . . . . . .14

Deck – Discharge Chute . . . . . . . . . . . . . . . . . . . . . .17

Deck – Idlers and Sheaves . . . . . . . . . . . . . . . . . . . .19

Deck – Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20

DECK LIFT

Deck Lift – Left Arm . . . . . . . . . . . . . . . . . . . . . . . . . .21

Deck Lift – Pedal (Outer) . . . . . . . . . . . . . . . . . . . . . .22

Deck Lift – Pedal (Inner) . . . . . . . . . . . . . . . . . . . . . .23

Deck Lift – Right Arm and Lever . . . . . . . . . . . . . . . .24

DRIVE SYSTEM

Drive Belt and Clutch . . . . . . . . . . . . . . . . . . . . . . . . .26

Engine and Frame . . . . . . . . . . . . . . . . . . . . . . . . . . .27

Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

LP System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .37

OPERATING SYSTEM

Operator Controls – Choke and Parking Brake . . . . .38

Operator Controls – Panel and Tower . . . . . . . . . . . .40

Operator Controls – Steering Levers . . . . . . . . . . . . .44

Operator Pad . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Operator Platform. . . . . . . . . . . . . . . . . . . . . . . . . . . .46

TIRES AND AXLES

Tires and Front Axle. . . . . . . . . . . . . . . . . . . . . . . . . .47

Tires and Transaxles . . . . . . . . . . . . . . . . . . . . . . . . .49

TRANSMISSION

Transmission – Left and Right . . . . . . . . . . . . . . . . . .50

WIRING

Wiring – Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . .52

Wiring – Electrical Components and Battery . . . . . . .55

3

© Copyright 2015 Ariens Company

DECALS – SAFETY

Model 994121, 123, 125, 126, 127, 128, 129

PTO

START/RUN

RELAY

RELAY

OPERATOR

STARTER

PRESENCE

SOLENOID

TIME DELAY

RELAY

RELAY

MAX. FILL

03271900

4

4

07700039

KEEP HANDS and FEET AWAY

CONTROLS

CHARGING

10A

FUSE

20A

15A

AUXILIARY

FUSE

FUSE

10A

10A

PTO

TIME DELAY

FUSE

FUSE

5

15A

ACCESSORY

FUSE

07700114

<20°

P

07700120

7

6

3

1

8

8

A

07700117

9

9

9

ENGINE

DECK BELT

SPINDLE

ROUTING

IDLER

SPINDLE

07700010

2

TENSIONER

11

11

0

0
1
8

8
9

02

10

10

SPINDLE

BOM ID Number Qty Description

1 03271900 2 DECAL, TRANSMISSION DISCONNECT
2 07700010 1 DECAL, BELT ROUTING 48/52 REV
3 07700038 1 DECAL, FUEL Warning
4 07700039 1 DECAL, HYDRO BELT (PROSTANCE)
5 07700114 1 DECAL, FUSE BLOCK
6 07700117 1 DECAL, HEIGHT OF CUT - PROSTANCE
7 07700120 1 DECAL, CONTROL PANEL
8 07754100 4 DECAL HOT SURFACE
9 07800340 2 DECAL, SAFETY - MOWER DECK
10 07800402 1 DECAL, SAFETY - DECK GUARDING
11 02988100 1 DECAL, DANGER

4

4

8

9

10

11

9

1

6

5

7

2

3

4

8

9

10

11

BOM ID Number Qty Description

1 03271900 2 DECAL, TRANSMISSION DISCONNECT
2 07700010 1 DECAL, BELT ROUTING 48/52 REV
3 07700038 1 DECAL, FUEL Warning
4 07700039 1 DECAL, HYDRO BELT (PROSTANCE)
5 07700114 1 DECAL, FUSE BLOCK
6 07700117 1 DECAL, HEIGHT OF CUT - PROSTANCE
7 07700121 1 DECAL, CONTROL PANEL EFI
8 07754100 4 DECAL HOT SURFACE
9 07800340 2 DECAL, SAFETY - MOWER DECK
10 07800402 1 DECAL, SAFETY - DECK GUARDING
11 02988100 1 DECAL, DANGER

07700039

MAX. FILL

07700117

START/RUN

RELAY

STARTER

SOLENOID

RELAY

OPERATOR
PRESENCE
TIME DELAY

RELAY

PTO

RELAY

10A

CONTROLS

FUSE

20A

CHARGING

FUSE

10A

PTO
FUSE

15A

AUXILIARY

FUSE

10A

TIME DELAY

FUSE

15A

ACCESSORY

FUSE

07700114

ENGINE

SPINDLE

SPINDLE

SPINDLE

IDLER

TENSIONER

DECK BELT
ROUTING

07700010

A

07700121

<20°

P

03271900

KEEP HANDS and FEET AWAY

02

9

8

8

1

0

0

DECALS – SAFETY

Model 994124, 130

5

5

4

12

13

1

12

2

9

8

10

11

6

7

3

5

4

12

13

1

BOM ID Number Qty Description

1 02988100 1 DECAL, DANGER
2 03271900 2 DECAL, TRANSMISSION DISCONNECT
3 05359400 2 DECAL, PINCH POINT
4 07700010 1 DECAL, BELT ROUTING 48/52 REV
5 07700039 1 DECAL, HYDRO BELT (PROSTANCE)
6 07700103 1 DECAL, HORZ. MOWER TANKS ONLY
7 07700104 1 DECAL, SAFETY -LP
8 07700114 1 DECAL, FUSE BLOCK
9 07700117 1 DECAL, HEIGHT OF CUT - PROSTANCE
10 07700121 1 DECAL, CONTROL PANEL EFI
11 07754100 4 DECAL HOT SURFACE
12 07800340 2 DECAL, SAFETY - MOWER DECK
13 07800402 1 DECAL, SAFETY - DECK GUARDING

07700039

07700117

START/RUN

RELAY

STARTER

SOLENOID

RELAY

OPERATOR
PRESENCE

TIME DELAY

RELAY

PTO
RELAY

10A

CONTROLS

FUSE

20A

CHARGING

FUSE

10A

PTO
FUSE

15A

AUXILIARY

FUSE

10A

TIME DELAY

FUSE

15A

ACCESSORY

FUSE

07700114

ENGINE

SPINDLE

SPINDLE

SPINDLE

IDLER

TENSIONER

DECK BELT
ROUTING

07700010

A

07700121

<20°

P

03271900

KEEP HANDS and FEET AWAY

02

9

8

8

1

0

0

05359400A

07700103

DECALS – SAFETY

Model 994122

6

DECALS – STYLE

3

3

Model 994126, 127

3

3

5

1

2

2

6

6

BOM ID Number Qty Description

1 03891000 1 DECAL, 48"
2 05366200 2 DECAL, X-FACTOR DECK
3 05239900 2 DECAL, 9.5" GRAVELY LOGO
4 07800338 1 DECAL, FUEL TANK-GRAVELY
5 07700028 1 DECAL, PROSTANCE 48"
6 08000526 1 DECAL, GRAVELY HERITAGE-LARGE

7

DECALS – STYLE

1

6

5

4

1

6

BOM ID Number Qty Description

1 05366200 2 DECAL, X-FACTOR DECK
2 05239900 2 DECAL, 9.5" GRAVELY LOGO
3 07800338 1 DECAL, FUEL TANK-GRAVELY
4 07700029 1 DECAL, PROSTANCE 52" 2011
5 07800026 1 DECAL, 52"
6 08000526 1 DECAL, GRAVELY HERITAGE-LARGE

Model 994121, 122, 128, 129, 130

8

DECALS – STYLE

3

6

1

4

3

6

BOM ID Number Qty Description

1 03818400 1 DECAL, 60"
2 05239900 2 DECAL, 9.5" GRAVELY LOGO
3 05366200 2 DECAL, X-FACTOR DECK
4 07700125 1 DECAL, 60" PRO-STANCE SHIELD
5 07800338 1 DECAL, FUEL TANK-GRAVELY
6 08000526 1 DECAL, GRAVELY HERITAGE-LARGE

Model 994123, 124, 125

9

DECK – ANTI-SCALP ROLLERS

Model All

3

1

5

5

3

6

5

1

6

5

4

6

2

6

6

3

1

3

3

3

1

BOM ID Number Qty Description

1 00473700 4 SPACER, .510X.625X3.35
2 00473800 1 SPACER, .510 X .625 X 6.50
3 03905900 6 ANTI-SCALP WHEEL - 5X3 CTR
4 06206400 1 BLT-RDHDSQNK .50-13X8.50 Y
5 06225900 4 BLT-RDHDSQNK .50-13X5.00 G5 YWZC
6 06500010 5 NUT-LK-NYL-FLG .50-13 YWZC

10

DECK – BELT, BLADES, BAFFLES, AND SPINDLES

10

13

5

8

11

4

14

16

11

2

1

15

7

6

3

12

9

11

14

14

17

BOM ID Number Qty Description

1 07342967 3 PULLEY, V - 1" ID X 6.00" OD
2 59215400 3 SERVICE, ASM SPINDLE- DUCTILE
3 00952851 1 BAFFLE, 52" RH VACUUM-BLACK
4 00952951 1 BAFFLE, 52" LH VACUUM-BLACK
5 00450300 3 BLADE, 18.00" MOVER (HI-LIFT)
6 04530500 3 RETAINER, SHEAVE SPINDLE
7 04764053 1 BAFFLE, 52 IN DISCHARGE
8 05900013 12 BLT-HEX .38-16X1.00 GR5 YWZC EP30
9 05963000 3 BLT-HEX .38-16X2.75 GR8 YWZC
10 05978900 3 BLT, HEX .62-18X1.75 GR8 YWZC
11 06215700 6 BLT-RDHDSQNK .31-18X.75 G5 YWZC
12 06216100 1 BLT-RDHDSQSHNK .31-18X1.00 G5 Y
13 06445700 3 WSHR, BLVL .63X1.625X.14
14 06530200 6 NUT-LK-NYL .312-18 YWZC
15 06545400 1 NUT-LK-NYL-FLG .31-18 YWZC
16 06611200 3 KEY-SQ .250X.250X1.00 RC 40-50
17 07200712 1 V-BELT, B SECTION RAW EDGE

Model 994121, 122, 128, 129, 130

11

DECK – BELT, BLADES, BAFFLES, AND SPINDLES

Model 994123, 124, 125

14

13

16

6

8

1

15

2

10

13

5

11

10

3

7

12

4

10

BOM ID Number Qty Description

1 07343167 3 PULLEY, V-1.00 ID X 6.75 OD
2 59215400 3 SERVICE, ASM SPINDLE- DUCTILE
3 00374153 1 BAFFLE, 60" DISCHARGE
4 00952551 1 BAFFLE, 60" RH VACUUM
5 00952651 1 BAFFLE, 60" LH VACUUM
6 04530500 3 RETAINER, SHEAVE SPINDLE
7 05900013 12 BLT-HEX .38-16X1.00 GR5 YWZC EP30
8 05963000 3 BLT-HEX .38-16X2.75 GR8 YWZC
9 05978900 3 BLT, HEX .62-18X1.75 GR8 YWZC
10 06215700 7 BLT-RDHDSQNK .31-18X.75 G5 YWZC
11 06216100 1 BLT-RDHDSQSHNK .31-18X1.00 G5 Y
12 06445700 3 WSHR, BLVL .63X1.625X.14
13 06530200 7 NUT-LK-NYL .312-18 YWZC
14 06545400 1 NUT-LK-NYL-FLG .31-18 YWZC
15 06611200 3 KEY-SQ .250X.250X1.00 RC 40-50
16 07200713 1 V-BELT, B SECTION RAW EDGE
17 09081200 3 BLADE, MOWER 60"

13

17

9

12

DECK – BELT, BLADES, BAFFLES, AND SPINDLES

8

9

3

13

11

16

7

15

12

2

1

17

4

5

6

12

14

11

16

10

17

BOM ID Number Qty Description

1 07343267 3 PULLEY, V-1.00 ID X 5.75 OD
2 59215400 3 SERVICE, ASM SPINDLE- DUCTILE
3 00450200 3 BLADE, 16.19" MOWER (HI-LIFT)
4 00451653 1 BAFFLE, 44-48" SIDE DISCHARGE
5 04530500 3 RETAINER, SHEAVE SPINDLE
6 04550951 1 BAFFLE, 48" RH VACUUM
7 04551051 1 BAFFLE, 44/48" LH VACUUM
8 05978900 3 BLT, HEX .62-18X1.75 GR8 YWZC
9 06445700 3 WSHR, BLVL .63X1.625X.14
10 07200706 1 V-BELT, B SECTION RAW EDGE
11 06215700 5 BLT-RDHDSQNK .31-18X.75 G5 YWZC
12 06216100 2 BLT-RDHDSQSHNK .31-18X1.00 G5 Y
13 05900013 12 BLT-HEX .38-16X1.00 GR5 YWZC EP30
14 05963000 3 BLT-HEX .38-16X2.75 GR8 YWZC
15 06611200 3 KEY-SQ .250X.250X1.00 RC 40-50
16 06530200 5 NUT-LK-NYL .312-18 YWZC
17 06545400 2 NUT-LK-NYL-FLG .31-18 YWZC

Model 994126, 127

13

DECK – DECK AND BELT COVERS

7

9

2

13

11

1

5

7

6

11

8

12

10

14

10

10

3

9

13

13

11

10

10

4

11

BOM ID Number Qty Description

1 59402300 1 KIT, 52 IN PROSTANCE MOWER DECK W/SAFETY DECALS
2 04792453 1 WLDMT, RH BRKT BELT GUARD MOUNTING-RED
3 04792553 1 WLDMT, LH BRKT BELT GUARD MOUNTING-RED
4 04788353 1 GUARD, RH DECK BELT
5 04788453 1 GUARD, LH DECK BELT-RED
6 06212100 1 BLT-RDHDSQNK .31-18X1.50 G5 YWZC
7 06215700 4 BLT-RDHDSQNK .31-18X.75 G5 YWZC
8 06529800 1 NUT-LK-CTR .31-18 YWZC
9 06530200 4 NUT-LK-NYL .312-18 YWZC
10 07412900 7 SCR-TAP .38-16X.50 HWH TR YWZ
11 07500008 4 KNOB, WING STUD .312-18X.75
12 07500009 1 BUMPER, RECESSED 1.50 X .63 W/.31 HOLE
13 07503100 6 BUMPER GROMMET .125 X .25 REV
14 07534800 1 KNOB, CLAMPING

Model 994121, 122, 128, 129, 130

14

DECK – DECK AND BELT COVERS

7

9

1

13

11

7

5

6

11

3

10

10

8

12

14

10

2

10

9

11

10

13

4

10

11

BOM ID Number Qty Description

1 04792453 1 WLDMT, RH BRKT BELT GUARD MOUNTING-RED
2 04792553 1 WLDMT, LH BRKT BELT GUARD MOUNTING-RED
3 59402400 1 WLDMT, 60 IN DECK WITH DECALS
4 04788353 1 GUARD, RH DECK BELT
5 04788453 1 GUARD, LH DECK BELT-RED
6 06212100 1 BLT-RDHDSQNK .31-18X1.50 G5 YWZC
7 06215700 4 BLT-RDHDSQNK .31-18X.75 G5 YWZC
8 06529800 1 NUT-LK-CTR .31-18 YWZC
9 06530200 4 NUT-LK-NYL .312-18 YWZC
10 07412900 10 SCR-TAP .38-16X.50 HWH TR YWZ
11 07500008 4 KNOB, WING STUD .312-18X.75
12 07500009 1 BUMPER, RECESSED 1.50 X .63 W/.31 HOLE
13 07503100 6 BUMPER GROMMET .125 X .25 REV
14 07534800 1 KNOB, CLAMPING

Model 994123, 124, 125

15

DECK – DECK AND BELT COVERS

Model 994126, 127

5

9

11

10

7

10

12

7

8

4

10

12

8

3

12

8

8

8

10

2

8

6

1

6

BOM ID Number Qty Description

1 59402200 1 KIT, 48 IN PROSTANCE MOWER DECK W/SAFETY DECALS-RED
2 04792453 1 WLDMT, RH BRKT BELT GUARD MOUNTING-RED
3 04792553 1 WLDMT, LH BRKT BELT GUARD MOUNTING-RED
4 04788353 1 GUARD, RH DECK BELT
5 04788453 1 GUARD, LH DECK BELT-RED
6 06215700 4 BLT-RDHDSQNK .31-18X.75 G5 YWZC
7 06530200 4 NUT-LK-NYL .312-18 YWZC
8 07412900 8 SCR-TAP .38-16X.50 HWH TR YWZ
9 07413900 1 SCR-TAP .31-18X1.00 HWH TR YZ
10 07500008 4 KNOB, WING STUD .312-18X.75
11 07500009 1 BUMPER, RECESSED 1.50 X .63 W/.31 HOLE
12 07503100 6 BUMPER GROMMET .125 X .25 REV

16

DECK – DISCHARGE CHUTE

Model 994121, 122, 123, 124, 125, 128, 129, 130

5

3

7

6

7

9

5

7

1

8

4

7

2

BOM ID Number Qty Description

1 00980553 1 WLDMT, 52"-60" DISCH CHUTE MTG-RED
2 00474753 1 CHUTE STORAGE BRACKET-RED
3 04551600 1 CHUTE, RUBBER DISCHARGE
4 05948700 1 BLT-HEX .38-16X1.00 GR5 YWZC
5 06223600 2 BLT-RDHDSQNK .38-16X1.00 G5 YWZC
6 06224100 3 BLT-RDHDSQNK .38-16X1.25 G5 YWZC
7 06545500 6 NUT-LK-NYL-FLG .38-16 YWZC
8 07000037 1 PULL PIN,.50-13THDX.310 PLNGR
9 59218500 1 DISCHARGE CHUTE SUPPORT W/SAFETY DECAL-RED

17