Gravely 992239, 992234, 992238, 992235, 992233 User Manual
...
Pro-Turn 400
Parts Manual
Models
992230 – Pro-Turn 452
(SN 000101 – 019999)
992231 – Pro-Turn 452 EFI
(SN 000101 – 019999)
992232 – Pro-Turn 460
(SN 000101 – 019999)
992233 – Pro-Turn 460 EFI
(SN 000101 – 019999)
992234 – Pro-Turn 460
(SN 000101 – 019999)
992235 – Pro-Turn 460
(SN 000101 – 019999)
E10
992238 – Pro-Turn 466
(SN 000101 – 019999)
992239 – Pro-Turn 472
(SN 000101 – 019999)
The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie.
El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE
invalidará la garantía del producto.
04383300B 5/13
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely read
manuals supplied with the unit. The contents will provide you
with an underst an di ng of safety instructions and controls during
normal operation and maintenance.
For your safety and the safety of others always read,
understand, and follow all DANGER, W ARNING, and C AUTION
messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563
.125 1/8 .625
.188 3/16 .688
.250 1/4 .750
.313 5/16 .813
.375 3/8 .875
.438 7/16 .938
.500 1/2 1.00
9/16
5/8
11/16
3/4
13/16
7/8
15/16
1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries,
know the Model and Serial numbers of your unit and engine.
Numbers are located on the produc t regis tration card in t he unit
literature package. They are printed on a serial number label,
located on the frame of your unit.
• Record Unit Model and Serial numbers here:
• Record Engine Model and Serial numbers here:
The Gravely dealer must register the product at the time of
purchase. Registering the product will help the company
process warranty claims or contact you with the latest service
information. All claim s meeting requ irements duri ng the limited
warranty period will be honored, whether or not the product
registration card is retu rned. Keep a proof of p urchas e if you do
not register your unit.
Customer Note: If Dealer does not register your product,
please fill out, sign and return the product registration card to
Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit.
They will guide y ou thro ugh s afe an d proper operation and
maintenance.
They contain specifications on your unit.
If your questions are not ans wered in these manua ls, go to
step numb er two.
2. Contact Your Dealer.
Our dealers will be happy to supply any service or advice
required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your
equipment needs. They stock genuine Gravely parts and
lubricants manufac tu r ed with the sa me prec is ion and skill
as the original.
If your questions are not resolved by the support staff, ask
for the manager or owner.
When contacting y our De aler su pply y our mod el and s erial
numbers.
To Speed Parts Ordering:
3. Know the model and serial numbers of your unit.
4. Know the part number required.
5. Know the quantity required.
6. Know the part description.
Unauthorized Replacement Parts
Use only Gravely replacement parts. The replacement of any
part on this vehicle with anything other than a Gravely
authorized replacement part may adversely affect the
performance, durability, or safety of this unit and may void the
warranty. Gravely disclaims liability for any claims or damages,
whether warranty, property damage, personal injury or death
arising out of the use of unauthorized replacement parts.
2
MODELS
992230 (Pro-Turn 452)
Kawasaki with 52-Inch Mower Deck
Serial No. 000101 – 019999
992231 (Pro-Turn 452 EFI)
Kohler EFI with 52-Inch Mower Deck
Serial No. 000101 – 019999
TABLE OF CONTENTS
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Decals (Cont’d) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
MAIN FRAME
992232 (Pro-Turn 460)
Kawasaki with 60-Inch Mower Deck
Serial No. 000101 – 019999
992233 (Pro-Turn 460 EFI)
Kohler EFI with 60-Inch Mower Deck
Serial No. 000101 – 019999
992234 (Pro-Turn 460)
Kawasaki with 60-Inch Mower Deck
Serial No. 000101 – 019999
992235 (Pro-Turn 460)
Kawasaki with 60-Inch Mower Deck
Serial No. 000101 – 019999
992238 (Pro-Turn 466)
Kawasaki with 66-Inch Mower Deck
Serial No. 000101 – 019999
992239 (Pro-Turn 472)
Kawasaki with 72-Inch Mower Deck
Serial No. 000101 – 019999
Frame and Subframe . . . . . . . . . . . . . . . . . . . . . . . . . 6
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
POWER UNIT
Brakes and Transaxles . . . . . . . . . . . . . . . . . . . . . . .12
Transmission Subframe . . . . . . . . . . . . . . . . . . . . . . .13
Transmission – Right Side . . . . . . . . . . . . . . . . . . . . .14
Transmission – Left Side . . . . . . . . . . . . . . . . . . . . . .17
Clutch and Exhaust Deflector. . . . . . . . . . . . . . . . . . .20
Tire Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ELECTRICAL
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
DECK LIFT AND ROPS
Deck Lift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
MOWER DECKS
Deck and Deck Mount . . . . . . . . . . . . . . . . . . . . . . . .27
Deck, Belts, Blades and Spindles . . . . . . . . . . . . . . .28
52", 60" and 66" Belt Idlers . . . . . . . . . . . . . . . . . . . .29
72" Belt Idlers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
Belt Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31
Mounting Arms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32
Anti-Scalp Rollers. . . . . . . . . . . . . . . . . . . . . . . . . . . .33
3
© Copyright 2013 Ariens Company
DECALS
07757500A
07800401
RELEASE OFF
TRANSPORT LOCK
CUT
HEIGHT
04423400
P
07800403
START/RUN
RELAY
STARTER
SOLENOID
RELAY
PTO
RELAY
FUEL
RELAY
AUX
15AMP
CHARGING
20AMP GAS ONLY
PTO
10AMP
RUN
10AMP
POWER SEAT
10AMP
OPTION 2
OPTION 1
DIESEL ONLY
04506700
2
1
3
4
5
9
7
8
10
11
12
13
14
Note: This unit may contain any of the following decals.
Order by specific part number.
6
15
Model 992230, 231, 232, 233, 234, 235, 238, 239
Item Part No. Qty . Description
1 07742300 1 Decal, Warning
2 07731400 2 Decal, Mower Pan Danger
3 07757500 1 Decal, Parking Brake Lever
4 07756000 2 Decal, Danger Fan
5 07754100 2 Decal, Hot Surface
6 02994800 1 Decal, Warning
7 07700005 1 Decal, Maintenance Instruc tion s
8 04384900 1 Decal, Fuel Control Valve
9 07735200 2 Decal, Danger
10 04423400 1 Decal, Transport Lock
11 07800402 2 Decal, Deck Guarding Safety
12 07800403 1 Decal, Instruction
13 07800340 1 Decal, Mower Deck Safety
14 07800401 1 Decal, Safety Guarding
15 04506700 1 Decal, Fuse Box Layout
4
DECALS (CONT’D)
04415200
04274700
1
2
3
4
5
6
9
7
7
8
Model 992230, 231, 232, 233, 234, 235, 238, 239
Item Part No. Qty . Description
1 07800221 1 Decal, Seat Release
2 07800026 1 Decal, 52 (992230, 231)
03818400 1 Decal, 60 (992232, 233, 234, 235)
03992700 1 Decal, 66 (992238)
05366400 1 Decal, 72 (992239)
3 07757600 1 Decal, Instructional Steering
4 08000526 1 Decal, Gravely Heritage
5 03875000 1 Decal, Belt Routing (992230, 231, 232, 233, 234, 235, 238)
08000605 1 Decal, Belt Routing (992239)
6 04381700 1 Decal, Pro-Turn 452 (992230, 231)
04381800 1 Decal, Pro-Turn 460 (992232, 233, 234, 235)
04381900 1 Decal, Pro-Turn 466 (992238)
04382000 1 Decal Pro-Turn 472 (992239)
7 04415200 1 Decal, PT-400 Height of Cut
8 05366200 2 Decal, X-Factor Deck
9 03971800 1 Decal, Control Panel (992230, 232, 234, 235, 238, 239)
04274700 1 Decal, Control Panel (992231, 233)
5
FRAME AND SUBFRAME
Model 992230, 231, 232, 233, 234, 235, 238, 239
12
13
16
14
28
14
18
26
20
14
10
13
8
1216
22
26
14
20
19
7
1
28
27
18
19
16
20
27
20
27
27
25
25
23
23
27
28
28
18
25
25
27
2
18
6
30
30
BOM ID Number Qty Description
1 04412353 1 WLDMT, FOOT PLATE
2 03855553 1 WLDMT, 200PT AXLE/ENGINE FRAME
3 03873100 1 HOSE, HYD .38-11-OK M6N0-M6N0
6 04364453 1
04369653 1 WLDMT, 72in MAIN FRAME (992239)
7 04386351
8 04386453 1 BUMPER, PT400 REAR
9 04386551 1 PLATE, BUMPER LOGO BACKING
10 04412253 1 PANEL, INSPECTION
12 05961400 4 BLT-HEX .38-16X2.75 GR5 YWZC
13 06200007 2 BLT-RDHDSQSHNK .31-18X1.00 G5YWZC
14 06222000 4 BLT-RDHDSQNK .31-18X.50 G5 YWZC
16 06436200 4 WSHR-FL-STL.406X.812X.065 YWZ
18 06530400 6 NUT-SPNLK-FLG .312-18 YWZC
19 06545400 2 NUT-LK-NYL-FLG .31-18 YWZC
20 06545500 6 NUT-LK-NYL-FLG .38-16 YWZC
22 07000034 2 BLT, SHLDR EP .38-16X.30 HEX YZ
23 07400034 2 SCR-TAP .25-20X.50 HWH TR YWZ
25 07500214 4 BUMPER, STUD MOUNTED W/FEMALE INSERT
26 07533600 2 BUMPER, RUBBER
27 05500924 8 BUSHING, FLANGE .75X1.51X1.13X2.0 URE
28 03985600 4 BUSHING, SHEAVE .50X.75X2.23
29 04420553 1 PT400 GAS BATTERY TRAY
30 07415400 4 SCR-TAP .38-16X.75 HWH
WLDMT, PT400 MAIN FRAME (992230, 231, 232, 233, 234, 235, 238)
1 GUARD, REAR BUMPER FINGER
29
18
9
18
6
40
42
43
32
37
33
35
34
35
34
31
38
39
36
44
45
30
46
47
33
BOM ID Number Qty Description
30 03873100 1 HOSE, HYD .38-11-OK M6N0-M6N0
(992230, 232, 234, 235, 238, 239)
04058500 1 HOSE, HYD .38-14-OK M6N0-M6N0
(992231, 233)
31 03873200 1 PIPE CAP 3/8 NPT FEMALE
32 03911000 1
1
1
33 03278800 2 CLAMP, FUEL LINE
34 06308600 4 WSHR-LK .31X.078 REG YWZC
35 06500018 4 NUT-LK-TOP M8-1.25 YWZC
36 06545400 2 NUT-LK-NYL-FLG .31-18 YWZC
37 06916000 1 J-CLAMP
38 07412900 1 SCR-TAP .38-16X.50 HWH TR YWZ
MUFFLER, 27-31 FX KAW
(992230, 232, 234, 238)
04263000 MUFFLER, 34HP KAW VERT
(992235, 239)
04262200 MUFFLER, KOHLER EFI
(992231, 233)
42
39 1
1
1
1
08200723 ENGINE, KAWASAKI FX751
(992230, 232)
08200628 ENGINE, KOHLER 747CC EFI
(992231, 233)
08200724 ENGINE, KAWASAKI FX850
(992234, 238)
08200624 ENGINE, KAWASAKI FX921
(992235, 239)
40 06900339 1 CLAMP, HOSE 2.75 DIA
(992230, 232, 234, 235, 238, 239)
21538400 AR FUEL FILTER
(992230, 232, 234, 235, 238, 239)
21547528 AR FUEL FILTER
(992231, 233)
43 21536100 AR SPARK PLUG
(992230, 232, 234, 235, 238, 239)
21544000 AR SPARK PLUG
(992231, 233)
AR OIL FILTER
(992230, 232, 234, 235, 238, 239)
44 21538400
AR OIL FILTER
(992231, 233)
21397200
1 CAP, AIR CLEANER INTAKE
45 09408700
AR ELEMENT, INNER SAFETY
(992230, 232, 234, 235, 238, 239)
46 21545300
AR ELEMENT, INNER SAFETY
(992231, 233)
21536900
AR ELEMENT, OUTER PRIMARY
(992230, 232, 234, 235, 238, 239)
47 21545400
AR ELEMENT, OUTER PRIMARY
(992231, 233)
21537000
ENGINE
Model 992230, 231, 232, 233, 234, 235, 238, 239
7
SEAT
6
1
28
17
29
16
21
14
11
4
525
20
2
23
18
13
24
23
27
25
10
19
12
18
22
20
21
3
18
14
15
24
9
7
26
8
BOM ID Number Qty Description
1 03991551 1 BRKT, SEAT LATCH
2 03991651 1 WMT, SEAT LATCH
3 03991751 1 MOUNT, SEAT LATCH - RH
4 03991851 1 MOUNT, SEAT LATCH - LH
5 03991951 1 RETAINER-SEAT LATCH
6 04383700 1 SEAT, AIR SUSPENSION
7 04383953 1 WLDMT, SEAT ISO MOUNTING
8 04384053 1 WLDMT, SEAT MOUNTING
9 04443000 4 WLDMT, SEAT RETAINER
10 05500026 1 BSHG, SPLIT NYLON
11 05521100 1 BUSHING, FLANGE NYLON
12 05946800 2 BLT-HEX .25-20X.75 GR5 YWZC
13 05946900 8 BLT-HEX .31-18X1.00 GR5 YWZC
14 05947000 4 BLT-HEX .31-18X.75 GR5 YWZC
15 05948700 2 BLT-HEX .38-16X1.00 GR5 YWZC
16 05958300 4 BLT-HEX .38-16X3.0 GR5 FTD YWZ
17 05961100 2 BLT-HEX .38-16X3.25 GR5 YWZC
18 06437200 12 WSHR-FL-STL.344X.688X.065YWZC
19 06441100 1 WSHR-FL-STL .520X.827X.062 YWZC
20 06530400 2 NUT-SPNLK-FLG .312-18 YWZC
21 06543100 4 NUT, LK-TOP-FLG .312-18 YWZC
22 06543500 2 NUT, LK-TOP-FLG .25-20 YWZC
23 06545400 12 NUT-LK-NYL-FLG .31-18 YWZC
24 06545500 4 NUT-LK-NYL-FLG .38-16 YWZC
25 06701000 2 PIN-HAIR INT .08X.38X1.42 YWZC
26 07500213 4 MOUNT, ISOLATOR
27 07500218 2 BUMPER, STUD MOUNTED CONE SHAPED
28 07539700 1 GRIP-VINYL-YELLOW .125 x 1.0 x 3.0
29 08321100 1 SPRG, TENSION .043X.44X3.31 WLD 5.8
27
Model 992230, 231, 232, 233, 234, 235, 238, 239
8
SEAT – SERVICE PARTS
BOM ID Number Qty Description
1 59212300 1 KIT, SPRING AND SADDLE
2 59212400 1 KIT, SHAFT/BEARING
3 59212500 1 KIT, SLIDE
4 59212600 1 KIT, BACK CUSHION
5 59212700 1 KIT, SEAT CUSHION
6
7
59212800 1 KIT, BACK PANEL
8
59212900 1 KIT, KNOB
9
59213000 1 KIT, BOOT
10
59213100 1 KIT, PIVOT BOLT
11
59213200 1 KIT, BUMPER
12
59213300 1 KIT, SUSPENSION BASE WELDMENT
13
59213400 1 KIT, SEAT FRAME WELDMENT
14
59213500 1 KIT, LINKAGE ASSEMBLY
15
59213600 1 KIT, BACK FRAME WELDMENT
16
59213700 1 KIT, WIRE HARNESS
17
59213800 1 KIT, COMPRESSOR
18
59213900 1 KIT, AIR VALVE
19
59214000 1 KIT, OPS SWITCH
20
59214100 1 KIT, RH ARMREST ASSEMBLY
21
59214200 1 KIT, LH ARMREST ASSEMBLY
22
59214300 1 KIT, ARMREST STOP
24
25
59214700
59214400 1 KIT, SHOCK ABSORBER
1 KIT, LABEL
59214500 1 KIT, GEAR
26
59214600 1 KIT, GEAR
Model 992230, 231, 232, 233, 234, 235, 238, 239
9
CONTROLS
46
47
9
29
48
41
2
46
42
52
45
46
21
1
7
34
31
29
30
33
36
32
3
11
23
48
49
26
44
51
38
30
14
35
12
50
50
43
39
BOM ID Number Qty Description
1 00325400 2 WAVE WASHER .531X.781X.125 FH
2 03652200 4 STUD-BALL
3 03769800 2 DAMPER
7 03885451 2 BRKT., CONTROL MTG
9 03938500 2 ROD, STEERING
11 04383600 2 GRIP, HANDLEBAR
12 04395153 1 BRKT, RH CONTROL ARM STOP
13 04395253 1 BRKT, LH CONTROL ARM STOP
14 04413000 1 WLDMT, RH STEERING ARM
17 04413100 1 WLDMT, LH LOWER CONTROL ARM
21 04413200 1 WLDMT, RH LOWER CONTROL ARM
23 04413351 2 MOUNT, STEERING ARM, ADJUSTABLE
26 04413600 2 SPCR, STEERING ARM
27 04424000 1 WLDMT, LH STEERING ARM
29 05501001 4 BUSHING, PLASTIC
30 05525200 4 BUSHING, FLANGE
31 05532400 2 SPACER
32 05946900 2 BLT-HEX .31-18X1.00 GR5 YWZC
33 05948700 2 BLT-HEX .38-16X1.00 GR5
BOM ID Number Qty Description
34 05957200 2 BLT-HEX .31-18X2.00 GR5 YWZC
35 05958000 2 BLT-HEX .38-16X1.25 GR5 YWZC
36 05958700 2 BLT-HEX .44-14X1.00 GR5
38 06200213 2 BLT-RDHDSQSHK, 38-16X2.50 G5YZ
39 05974000 2 BLT-HEX .38-16X1.75 GR5 FTD YWZ
41 06500009 2 NUT-LK-NYL-FLG .44-14 YWZC
42 06529800 2 NUT-LK-CTR .31-18 YWZC
43 06535900 4 NUT, 3/8-16 JAM GR5
44 06536100 2 NUT, 5/16-18 JAM GR5
45 06536700 2 NUT-JAM
46 06543100 6 NUT, LK-TOP-FLG .312-18 YWZC
47 06544300 2 NUT, JAM -LH .31-24 YWZC
48 06545500 4 NUT-LK-NYL-FLG .38-16 YWZC
49 07028500 4 BLT-SERHFWH .38-16X.75 YWZC
50 07415400 6 SCR-TAP .38-16X.75 HWH TR YWZ
51 07500219 2 BUMPER, STUD MOUNTED
52 09235700 2 ECCENTRIC
57 03787200 2 LH ROD END
58 03787100 2 RH ROD END
13
11
35
50
43
47
34
52
33
36
29
32
1
9
7
31
46
43
49
17
39
50
46
48
42
41
46
48
30
2
23
26
45
3
2
44
30
29
51
38
27
57
58
57
58
Model 992230, 231, 232, 233, 234, 235, 238, 239
10
FUEL SYSTEM
Model 992230, 231, 232, 233, 234, 235, 238, 239
4
7
15
20
23
20
23
1c
7
6
2
4
3
18
16
14
17
1d
5
24
2
16
2
14
17
22
19
6
1a
2
2
1b
5
24
18
15
10
11
2
12
17
19
22
16
14
14
17
16
2
9
2
13
17
16
17
16
14
14
BOM ID Number Qty Description
1a 28”03278100 .25 LOW PERM GAS HOSE (992230, 232, 235, 238, 239)
1d 54” .25 LOW PERM GAS HOSE03278100
2 03278800 9 CLAMP, FUEL LINE
3 03375900 30” HOSE, .188 LOW-PERM BULK GAS
4 04068910 2 VALVE, COMBINATION
5 04082700 2 GROMMET, REMOTE VENT NITRILE
6 04097700 2 CLAMP - HOSE, SPRING .188
7 04237300 2 CAP, 3.50" VENT-IN RATCHET FUEL
9 04306900 1 TEE, 1/4 HOSE RUN X 3/16 HOSE BRANCH
10 04396053 1 PLATE, FUEL VALVE MOUNTING
47” .25 LOW PERM GAS HOSE (992231,233)03278100
19” .25 LOW PERM GAS HOSE1b 03278100
24” .25 LOW PERM GAS HOSE1c 03278100
BOM ID Number Qty Description
11 04426400 1 VALVE, FUEL
12 04452000 1 TANK, LH LARGE FUEL (INCLUDES 20 & 23)
13 04452100 1 TANK, RH LARGE FUEL (INCLUDES 20 & 23)
14 05947000 8 BLT-HEX .31-18X.75 GR5 YWZC
15 06100211 4 SCR, HWH 10-24x.38 STAINLESS
16 06308600 8 WSHR-LK .31X.078 REG YWZC
17 06435700 8 WSHR-FL-STL.38X.875X.083 YWZC
18 06909400 2 J-Clamp
19 07500031 2 GROMMET, RUBBER
20 07500034 2 GROMMET, FUEL GAGE
22 07500040 2 CABLE TIE W/ TREE (.25 HOLE)
23 07500223 2 GUAGE, REMOTE FUEL, 12"
24 04320800 2 ASSEMBLY, LARGE TANK FUEL PICKUP
11
Loading...