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Gravely
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992221 - PRO-RIDE 260
User Manual
38 pgs4.49 Mb1

Gravely 992221 - PRO-RIDE 260, 992220 - PRO-RIDE 254, 992222, 992221, 992222 - PRO-RIDE 266 User Manual

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Pro-Ride
Parts Manual
Model
992220 - Pro-Ride 254 992221 - Pro-Ride 260 992222 - Pro-Ride 266
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
En esta máquina puede utilizarse gasolina con hasta un 10% de etanol (E10) o hasta un 10% de MTBE (éter de metil butil terciario). El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE invalidará la garantía del producto.
04283000 2/11
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit. They will guide you through safe and proper
operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer. Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubrican ts m anufa ctured with t he same p reci sion and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
MODELS
Domestic Model 992220 (Pro-Ride 254)
27hp Kawasaki with 54” Mower Serial No. 000101 and up
TABLE OF CONTENTS
DECALS
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Model 992221 (Pro-Ride 260)
31hp Kawasaki with 60” Mower Serial No. 000101 and up
Model 992222 (Pro-Ride 266)
31hp Kawasaki with 66” Mower Serial No. 000101 and up
MAIN FRAME AND TRANSAXLES
Seat, Foot Plate and Bumper. . . . . . . . . . . . . . . . . . . 6
Hydraulics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
OPERATOR CONTROLS
Wheels and Brake . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Lift Rod. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Front Axle, Casters and Wheels . . . . . . . . . . . . . . . 16
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
FUEL TANKS AND ENGINE
Engine and Exhaust. . . . . . . . . . . . . . . . . . . . . . . . . 20
Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
ROPS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Clutch and Belt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
ELECTRICAL SYSTEM
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Electrical Schematic. . . . . . . . . . . . . . . . . . . . . . . . . 28
MOWER DECKS
Deck Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Mower Deck, Anti-Scalp Wheels and Belt Covers. . 32
Belts, Idlers and Blades . . . . . . . . . . . . . . . . . . . . . . 34
Discharge Chute . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Fuel Tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
3
© Copyright 2011 Ariens Company
Model 992220, 221, 222
PARK BRAKE
P
U.S. PAT. NO. 6,434,917 B1
181003
180779
BELT ROUTING - PUMPS
ENGINE
PUMP
PUMP
IDLER
DANGER !DANGER !
+
+=
++
+
180996
ATTENTIONAT TENT ION
- Hydraulic Oil ­SAE 20W50 SJ/CD
Use Of Non-Recommended Oils Could Cause Damage
Fill Until Oil Covers Top Of Baffle
181014181014
PTO
ON OFF
OFF
RUN
START
CHOKE
ENGINE
Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes. Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement. Evitez les virages brusques. Maintenez toujours en place tous les elements de securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation. Comprenez bien la fonction et la situation de chacun des leviers et boutons de commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur, serrer le frein de stationnement et enlever la cle de contact avant de commencer toute verification, reparation, etc.
Antes y durante retroceso mirar hacia abajo y detras. Nunca monten ninos. Suba y baje pendientes, no transversalmente. Si la maquina se detiene subiendo cuesta, desactive le cuchilla y beje lentamente. Evite viradas subitas. Mantenga artefactos de seguridad (defensas, protectores, interruptores, etc.) en su lugar y trabajando. Verifique en el manual el sistema de engranar antes de usar. Tenga conocimiento de funciones y localizaciones de todos los controles. No permitir que personal sin la necesaria formacion use la maquina. Desactivar la TDF, detener a unidad, apagar el motor, accionar el freno de estacionamiento y quitar la llave antes de realizer cualquier inspeccion, reparacion, etc.
POUR EVITER LES BLESSURES GRAVES OU LA MORT PARA EVITAR DANOS SERIOS O LA MUERTE
07800040
Read the operator’s manual. Keep children and others away from unit while operating. Never direct discharge toward other people. Thrown objects can cause injury. Look down and behind before and while backing. Never carry children. Go up and Down slopes, not across. If machine stops going uphill, stop blade and back down slowly.
TO AVOID SERIOUS INJURY OR DEATH
Avoid sudden turns. Keep safety devices (guards, shields, switches, ect. ) in place and working. Check interlock system per manual before use. Understand location and function of all controls. Never allow operation by untrained persons. Disengage PTO, stop unit and engine, set parking brake and remove key before making any inspections, repairs, etc.
07800039
C
07731400E
DECK BELT
SPRING TENSION LENGTH 5 9/16" END TO END
DECK DRIVE BELT
BELT ROUTING
180776
LUBRICATION INTERVALS
REF DESCRIPTION FREQUENCY
BLADE SPINDLES (3)
DECK PIVOT IDLER (1)
PUMP DRIVE TENSION (1)
FRONT WHEEL AXLES (2)
LIFT LINK PIVOTS (2)
FRONT AXLE PIVOT (1)
DRAG LINK PIVOTS (2)
HYDRAULIC FLUID LEVEL
ENGINE OIL LEVEL
WHEEL FORK PIVOTS (2)
1
2
3
4
5
6
7
8
9
10
25 HOURS
25 HOURS
25 HOURS
40 HOURS
40 HOURS
40 HOURS
40 HOURS
DAILY
DAILY
YEARLY
181253
1
1
10
10
4
4
6
5
5
7
8
9
2
3
DECK RELEASE LEVER
DEPRESS FOOT BEFORE RELEASING
07735400B
RIGHT
TANK
LEFT TANK
OFF
2
7
8
3
5
9
1
10
6
11
12
4
3
13
14
15
ProZoom_safety_decal_G
DECALS – SAFETY
Item Part No. Qty . Description
1 07800042 1 Decal, Control Panel - 03971800 (Serial Number 101 – 2499)
03971800 1 Decal, Control Panel - 03971800 (Serial Number 2500 and up) 2 00180996 2 Decal, Danger - Battery 3 05236900 1 Decal, Danger Belt Rotation 4 00181254 1 Attention, Hydraulic Reservoir 5 07800040 1 Decal, Safety French/Spanish 6 07800039 1 Decal, Safety English 7 00181003 2 Decal, Park Brake 8 00180776 1 Decal, Belt Routing 9 07731400 2 Decal, Mower Pan Danger
10 07742300 1 Decal, Warning 11 00180693 1 Decal, HOC Index 12 00180779 1 Decal, Pump Belts 13 00181253 1 Decal, Lubrication Intervals 14 00180946 1 Decal, Deck Release Lever 15 07735400 1 Decal, Fuel
4
DECALS – STYLE
05239900
3
4
1
2
ProZoom_style_decal_G
Model 992220, 221, 222
Item Part No. Qty . Description
1 07800311 1 Decal, Pro-Ride 254 (992220)
07800312 1 Decal, Pro-Ride 260 (992221)
07800313 1 Decal, Pro-Ride 266 (992222) 2 08000526 1 Decal, Gravely Heritage, Large 3 05239900 1 Decal, 9.5” Gravely (Serials 101 – 2499) 4 04058900 1 Decal, Deck Size 54” (992220)
03818400 1 Decal, Deck Size 60” (992221)
07800038 1 Decal, Deck Size 66” (992222)
5
Model 992220, 221, 222
9
9
23
9
24
9
13
30
33
22
13
19
20
29
31
26
14
18
13
11
7
9
6
15
3
2
18
4
8
1
15
27
17
16
5
16
9
21
14
15
36
37
9
35
25
34
34
25
35
13
10
32
12
Seat and Engine Guard Plate_G
28
SEAT, FOOT PLATE AND BUMPER
6
SEAT, FOOT PLATE AND BUMPER
Item Part No. Qty. Description
1 56496000 1 Assembly, Frame with Decals (992220) (Serials 101 – 2499)
56496008 1 Assembly, Frame with Decals (992220) (Serials 2500 and up) 56496001 1 Assembly, Frame with Decals (992221) (Serials 101 – 2499) 56496009 1 Assembly, Frame with Decals (992221) (Serials 2500 and up) 56496002 1 Assembly, Frame with Decals (992222) (Serials 101 – 2499)
56496011 1 Assembly, Frame with Decals (992222) (Serials 2500 and up) 2 AA968100 4 Rivet, 3/16 x .500 Pop 3 00180390 4 Bumper, Rubber .625 x 1.50 DIA 4 00180391 1 Bar, Seat Lock 5 03817453 1 Plate, Seat 6 00962903 2 Set Screw, 3/8-16 x 3/4 ALHD CUP 7 00180658 3 Traction Tape, 4 x 18 8 00180659 1 Traction Tape, 2.5 x 21.5 9 06508000 18 Nut, Locking, Flange .375-16
10 03947200 1 Seat, Full Suspension (Includes items 12, 19, 20 and 28 - 33) 1 1 03817353 1 Foot Plate 12 02754100 1 Seat Switch S/O 13 05948700 4 Bolt, 3/8-16 x 1.00 Hex 5 14 05958000 1 Bolt, 3/8-16 x 1.25 Hex 5 15 06529400 4 Nut, 3/8-16 STD Hex 16 06435700 6 Washer, Flat, Steel .38 x .875 x .083 17 06530800 4 Nut, Crown .312-18 18 06435900 2 Washer, Flat, Steel .438 x 1.00 x .083 19 59208000 1 Kit, Seat Knob 20 59210400 2 Kit, RH Armrest Assembly 21 06814800 1 Pin, Clevis .38 x .75 22 03817253 1 Plate, Hitch 23 03771853 2 Arm, Hitch Support 24 03792253 1 Plate, Rear Bumper (Serials 101 – 2499)
04307553 1 Plate, Gravely Bumper (Serials 2500 and up)
25 06309300 2 Washer, Locking .44 x .109 Regular 26 07070119 2 Bolt, Shoulder .5 x .106 x .38-16 27 00967353 1 Ring, Rue 28 59210500 1 Kit, LH Armrest Assembly 29 59208800 1 Kit, Back Cushion - Light Grey 30 59208900 1 Kit, Seat Cushion - Light Grey 31 59208100 1 Kit, Seat Back 32 59207900 1 Kit, Seat Slide 33 59207800 1 Kit, Seat Spring and Saddle 34 05918400 2 Bolt, Hex .44-20 x .75 35 00181572 2 Assembly, Seat Belt 36 03841451 1 Seat Latch 37 00160176 1 Spring, Com .600 x .056 x .875
Model 992220, 221, 222
7
Model 992220, 221, 222
4
5
2
22
11
10
1
8
7
3
13
23
9
12
10
15
14
6
21
16
17
19
11
18
12
20
5
5
5
14
11
11
16
15
17
17
17
18
hyd. EXPLODED schematic_G
HYDRAULICS
8
HYDRAULICS
Item Part No. Qty. Description
1 00180236 1 Motor, Left Hand Wheel 2 00180237 1 Motor, Right Hand Wheel 3 00181210 1 Cap, Oil Reservoir Breather 4 03819851 1 Weldment, Oil Tank 5 00180652 4 Hose, Hydraulic 5/8 x 18.75 6 00180831 1 Pump, LH BDP16A 7 00180832 1 Pump, RH BDP16A 8 00180908 1 Head, Filter 9 00180909 1 Filter, 25 MICRON
10 00180935 2 Hose, Hydraulic 3/8 x 12.5 Long 11 00180947 4 Clamp, .690 OD Hose PINCH 12 00181031 2 Fitting, #6 Male OR x #8 Female 37° JIC 13 00181032 1 Fitting, Bulk Head #8 JIC Tee 14 00181035 2 Hose, #8 TOC W/ # 8 SWL 37°JIC 15 D24028 2 Fitting, 9/16 MOR x 3/8 Hose 90º 16 D14196 2 Fitting, HYD Elbow 3/4 O-RING, 3/4JIC 17 00313290 4 Adapter, 3/4-16MOR x 7/8-14JIC 18 00313392 4 Adapter, 7/8-14MOR x 7/8-14JIC 19 AA963000 2 Bolt, 1/4-20 x .500 WSH 5 20 00180993 2 Fan, BDP16 Plastic Cooler 21 00180994 2 Hub, BDP16 Fan 22 00180995 2 Washer, .375 x 1.25 x .072 Bellville 23 00964066 2 Locknut, .38-24 Crown
Model 992220, 221, 222
Not Shown:
24 00181371 AR Lever, S/O 25 00181066 AR Kit, Motor Seal - DF280 S/O
9
Model 992220, 221, 222
1
3
4
5
6
7
8
9
10
11
13
14
15
16
17
18
19
20
2
12
Pump Components_G
PUMP
10
PUMP
Item Part No. Qty. Description
1 00181228 1 Band, 18” 2 03799751 2 Weldment, Fan Shield Mounting 3 00181341 2 Grill, 7” Fan 4 00180956 2 Yoke, 1/4-20 RH Adjustable 5 00180957 2 Spring, Compression .784 x .092 x 1.50 6 00180967 2 Pump Control Rod 7 06531000 4 Nut, Locking, Nylon .250-20 8 00967393 2 Bolt, 1/4-20 x 2.75 SOC 8 9 05961400 4 Bolt, 3/8-16 x 2.75 Hex 5
10 05962800 4 Bolt, 7/16-14 x 1.50 Hex 11 06529500 1 Nut, 5/16-24 STD Hex 12 06547200 1 Nut, 5/16-24 Hex LH 13 06435800 2 Washer, Flat, Steel .312 x .734 x .065 14 06435900 4 Washer, Flat Steel .438 x 1.00 x .083 15 00967350 2 Ring, Rue .250 x .041 x .844 16 06818500 2 Pin, CVS .250 x 1.00 x .859 17 06508000 8 Nut, Locking, Flange .375-16 18 06508200 4 Nut, Locking, Crown .437-14 19 05959400 6 Bolt, .38-16 x .750 Hex 20 06435700 6 Washer, Flat, Steel .38 x .875 x .083
Model 992220, 221, 222
11
Model 992220, 221, 222
1
2
3
21
8
16
14
15
4
12
11
9
10
17
18
19
5
20
7
13
18
15
6
Brake and Hub Components_G
WHEELS AND BRAKE
12
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