How it Works
Gravely
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915154 – XL 42
User Manual
32 pgs4.13 Mb2
Table of contents
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Gravely 915154 – XL 42, 915158 – XL 54, 915156 – XL 48 User Manual

ZT XL
Parts Manual
Models
915154 - XL 42 915156 - XL 48 915158 - XL 54
04041100A 5/10
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit. They will guide you through safe and proper
operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer. Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubrican ts m anufa ctured with t he same p reci sion and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
• Record Engine Model and Serial numbers here:
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
2
MODELS
TABLE OF CONTENTS
Model 915154 (42)
22hp Kawasaki with 42” Mower Serial No. 000101 and up
Model 915156 (48)
24hp Kawasaki with 48” Mower Serial No. 000101 and up
Model 915158 (54)
24hp Kawasaki with 54” Mower Serial No. 000101 and up
DECALS
Decals – Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Decals – Style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
MAIN FRAME AND TRANSAXLES
Frame, Hood, Footrest, Casters and Tires. . . . . . . . . 6
Seat and Seat Support. . . . . . . . . . . . . . . . . . . . . . . . 8
Transaxle, Dump Valves and Rear Wheels . . . . . . . . 9
Transaxle - Left Hand. . . . . . . . . . . . . . . . . . . . . . . . 11
Transaxle - Right Hand . . . . . . . . . . . . . . . . . . . . . . 12
OPERATOR CONTROLS
Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FUEL TANKS AND ENGINE
Engine, Exhaust, Belts and Idlers . . . . . . . . . . . . . . 18
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ELECTRICAL SYSTEM
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MOWER DECKS
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mower Deck, Belt, Idlers and Blades. . . . . . . . . . . . 28
Anti-Scalp Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3
© Copyright 2010 Ariens Company
Model 915154, 156, 158
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OE0050
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077541

DECALS – SAFETY

03271900
KEEP HANDS and FEET AWAY
TO AVOID SERIOUS
02988100
02988000
INJURY OR DEATH
Read the operator’s manual. Keep children and others away from unit while operating. Never direct discharge toward other people. Thrown objects can cause injury. Look down and behind before and while backing. Never carry children. Go up and Down slopes, not across. If machine stops going uphill, stop blade and back down slowly. Avoid sudden turns. Keep safety devices (guards, shields, switches, ect. ) in place and working. Check interlock system per manual before use. Understand location and function of all controls. Never allow operation by untrained persons. Disengage PTO, stop unit and engine, setparking brake and remove key before making any inspections, repairs, etc.
POUR EVITER LES BLESSURES
GRAVES OU LA MORT
Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes. Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement. Evitez les virages brusques. Maintenez toujours en place tous les elements de securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation. Comprenez bien la fonction et la situation de chacun des leviers et boutons de commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur, serrer le frein de stationnement et enlever la cle de contact avant de commencer toute verification, reparation, etc.
PARA EVITAR DANOS SERIOS
O LA MUERTE
Antes y durante retroceso mirar hacia abajo y detras. Nunca monten ninos. Suba y baje pendientes, no transversalmente. Si la maquina se detiene subiendo cuesta, desactive le cuchilla y beje lentamente. Evite viradas subitas. Mantenga artefactos de seguridad (defensas, protectores, interruptores, etc.) en su lugar y trabajando. Verifique en el manual el sistema de engranar antes de usar. Tenga conocimiento de funciones y localizaciones de todos los controles. No permitir que personal sin la necesaria formacion use la maquina. Desactivar la TDF, detener a unidad, apagar el motor, accionar el freno de estacionamiento y quitar la llave antes de realizer cualquier inspeccion, reparacion, etc.
02994800
Item Part No. Qty . Description
1 05305100 1 Decal, American Flag 2 03271900 2 Decal, Transmission Disconnect 3 07757600 1 Decal, Instructional Steering 4 07731400 2 Decal, Mower Pan Danger 5 07742300 1 Decal, Warning 6 02988100 1 Decal, CPSC Danger 7 02988000 1 Decal, Cut Height
9 07757500 1 Decal, Parking Brake Lever
8 02994800 1 Decal, Bilingual Dang er
10 07735200 1 Decal, Danger 11 07754100 1 Decal, Hot Surface 12 00290000 1 Decal, Fuel Warning 13 05301400 1 Decal, Control
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DECALS – STYLE

1
PE0250
2
1
Model 915154, 156, 158
Item Part No. Qty . Description
1 05231800 3 Decal, Gravely Logo 2 07800215 1 Decal, 42 ZT XL
07800216 1 Decal, 48 ZT XL 07800217 1 Decal, 54 ZT XL
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FRAME, HOOD, FOOTREST, CASTERS AND TIRES

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25
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28
Model 915154, 156, 158
6

FRAME, HOOD, FOOTREST, CASTERS AND TIRES

Item Part No. Qty. Description
1 03998151 1 Weldment, Frame XL 2 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5 3 01922953 1 Weldment, Footrest 4 06308800 2 Washer, Locking .38 x .094 Regular 5 01923251 1 Deck Access Panel 6 03368551 2 Fork, Caster 7 07100124 2 Wheel/Tire Assembly, 11.0 x 4.0 x 5.0, Monitor 8 05500934 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50
9 00278500 2 Spacer, Wheel 10 05964400 2 Bolt, Hex .50-13 x 6.50 Grade 5 11 07053300 2 Nut, Retainer .375-16 x .37 12 06543600 4 Nut, Locking Top Flange .50-13 13 05962200 2 Bolt, Hex .50-13 x 5.00 Grade 5 14 06436400 2 Washer, Flat Steel .511 x 1.441 x .125 15 06542000 4 Nut, Locking Top Flange .38-16 16 07056700 4 Bolt, Shoulder .375-16 x .135 17 07503100 6 Bumper Grommet .125 x .250 Diameter 18 0326 2200 2 Spacer, Caster Fork 19 07533600 2 Bumper, Rubber 20 06543100 2 Nut, Locking Top Flange .31-18 21 06543500 9 Nut, Locking Top Flange .25-20 22 02985453 1 Bracket, Hood Brace 23 06443300 2 Wash er, Flat Nylon .52 x 1.00 x .08 24 02970753 1 Hood, ZTXL 25 07400032 3 Screw, .25 x .50 PN Head 26 06220600 9 Bolt, Round Head Square Neck .25-20 x .50 Grade 5 27 02970500 1 Trim - ZTXL Hood 28 04045153 1 Bracket, Engine Guard
Model 915154, 156, 158
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Model 915154, 156, 158
PE1212
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2
2

SEAT AND SEAT SUPPORT

Item Part No. Qty. Description
1 03829400 1 Seat with Arm
2 71600500 1 Arm Rest Kit
3 03836051 1 Seat Plate
4 05948700 2 Bolt, Hex .38-16 x 1.00 Grade 5
5 05500435 2 Bushing, Flange .385 x .500 x .875 x .406
6 06441100 2 Washer, Flat Steel .52 x .827 x .062
7 06545500 2 Nut, .38-16 Nyloc Flange
8 00337700 2 Hub Cap
9 08300021 2 Spring, Seat 10 06212100 2 Bolt, Round Head Square Neck .31-18 x 1.50 Grade 5 11 06439100 2 Washer, Flat Steel .328 x .87 x .179 12 06500015 2 Nut, Coupling 5/16-18 x 1 .75 13 06545400 4 Nut, 5/16-18 Flange Nyloc
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TRANSAXLE, DUMP VALVES AND REAR WHEELS

To Parking Brake
PE1240
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13
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Model 915154, 156, 158
Item Part No. Qty. Description
1 03265700 1 Transaxle, ZT2800 Left Hand
2 03265800 1 Transaxle, ZT2800 Right Hand
3 05963700 6 Bolt, Hex .31-18 x 2.25 Grade 5
4 06545400 12 Nut 5/16-18 Flange Nyloc
5 02996351 1 Dump Valve, Right Hand
6 02992151 1 Dump Valve, Left Hand
7 02970200 2 Tank, Expansion ZT2800
8 06543500 4 Nut, Locking Top Flange .25-20
9 05946800 4 Bolt, Hex .25-20 x .75 Grade 5 10 06517600 8 Nut, Wheel .50-20 13/16 11 07100513 2 Tire/Wheel Assembly, 20 x 10.0-8 Center (915156, 158)
07100737 2 Tire/Wheel Assembly, 20 x 8.0-8 (915154)
12 07500039 2 Hose, Oil Reservior 13 06923500 4 Clamp, .88 Diameter Hose 14 06439500 2 Washer, Flat Steel .265 x .50 x .087 15 06701900 2 Pin, Hair Internal .06 x .18 x .77 16 05960600 4 Bolt, Hex .31-18 x 2.75
9
Model 915154, 156, 158
If a Gravely part number is not listed next to a Hydro-Gear number, source the part from your local Hydro-Gear parts distributor.

TRANSAXLE - LEFT HAND

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