Gravely 915148 ZT 42, 915146 ZT 34, 915150 ZT 50, 915168 ZT 34 CARB, 915170 ZT 42 CARB User Manual

ZT
Parts Manual
Models
915146 – ZT 34 915148 – ZT 42 915150 – ZT 50 915168 – ZT 34 CARB 915170 – ZT 42 CARB
Gasoline containing up to 10% ethanol (E10) or up to 10% MTBE (methyl tertiary butyl ether) is acceptable for use in this machine. The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty.
Il est possible d'utiliser de l'essence contenant jusqu'à 10% d'éthanol (E10) ou 10% de MTBE (éther méthyl-tertiobutylique) sur cette machine. L'utilisation d'une essence contenant plus de 10% d'éthanol (E10) ou de 10% de MTBE annulent la garantie.
En esta máquina puede utilizarse gasolina con hasta un 10% de etanol (E10) o hasta un 10% de MTBE (éter de metil butil terciario). El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE invalidará la garantía del producto.
04043300A 10/11
Printed in USA
THE MANUAL
PRODUCT REGISTRATION
Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance.
For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals.
Hardware descriptions are given in decimals.
Decimals to Fractions
.063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1
SERVICE AND REPLACEMENT PARTS
When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine.
Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit.
• Record Unit Model and Serial numbers here:
• Record Engine Model and Serial numbers here:
The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit.
Customer Note: If Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com.
YOUR SATISFACTION IS IMPORTANT
Questions? Please follow these helpful steps:
1. Refer to the manuals supplied with your unit. They will guide you through safe and proper
operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals,
go to step number two.
2. Contact Your Dealer. Our dealers will be happy to supply any service or
advice required to keep your unit operating at peak efficiency.
A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubrican ts m anufa ctured with t he same p reci sion and skill as the original.
If your questions are not resolved by the support staff, ask for the manager or owner.
When contacting your Dealer supply your model and serial numbers.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts.
TO SPEED PARTS ORDERING:
1. Know the model and serial numbers of your unit.
2. Know the part number required.
3. Know the quantity required.
4. Know the part description.
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MODELS
Domestic Model 915146 (ZT 34)
Briggs & Stratton with 34” Mower Serial No. 000101 and up
Model 915148 (ZT 42)
Kohler with 42” Mower Serial No. 000101 and up
Model 915150 (ZT 50)
Kohler with 50” Mower Serial No. 000101 and up
Model 915168 (ZT 34 CARB LVE)
Briggs & Stratton with 34” Mower Serial No. 000101 and up
Model 915170 (ZT 42 CARB LVE)
Kohler with 42” Mower Serial No. 000101 and up
TABLE OF CONTENTS
DECALS
Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAIN FRAME AND TRANSAXLES
Frame, Hood, Fenders, Casters and Tires. . . . . . . . . 6
Seat and Seat Support. . . . . . . . . . . . . . . . . . . . . . . 10
Transaxle, Dump Valves and Rear Wheels . . . . . . . 12
OPERATOR CONTROLS
Parking Brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Steering Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
FUEL TANKS AND ENGINE
Engine, Exhaust, Belts and Idlers . . . . . . . . . . . . . . 18
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
ELECTRICAL SYSTEM
Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 21
Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
MOWER DECKS
Mower Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Mower Deck, Belt and Idlers . . . . . . . . . . . . . . . . . . 28
Belt Covers and Blades . . . . . . . . . . . . . . . . . . . . . . 32
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© Copyright 2011 Ariens Company
Model 915146, 148, 150, 168, 170
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OE0055_A_G_Safety_Decals
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DECALS – SAFETY

MAX. FILL
Max. Remplir Máx. llene
07800029
080000604
077541
TO AVOID SERIOUS
INJURY OR DEATH
Read the operator’s manual. Keep children and others away from unit while operating. Never direct discharge toward other people. Thrown objects can cause injury. Look down and behind before and while backing. Never carry children. Go up and Down slopes, not across. If machine stops going uphill, stop blade and back down slowly. Avoid sudden turns. Keep safety devices (guards, shields, switches, ect. ) in place and working. Check interlock system per manual before use. Understand location and function of all controls. Never allow operation by untrained persons. Disengage PTO, stop unit and engine, setparking brake and remove key before making any inspections, repairs, etc.
POUR EVITER LES BLESSURES
GRAVES OU LA MORT
Regardez derriere et sur les cotes lorsque vous reculez. Ne transportez jamais d’enfant. Tondez toujours de haut en bas et inversement jamais le long des pentes. Si la machines s’arrete en montee. Debrayez le lame et redescendez doucement. Evitez les virages brusques. Maintenez toujours en place tous les elements de securite (protecteus, interrupteurs, etc.) Controler le bon fonctionnement du systeme de securite avant utilisation tel qu’indique dans le manuel d’utilisation. Comprenez bien la fonction et la situation de chacun des leviers et boutons de commande. Ne jamais permettre l’utilisation par des personnes n’ayant pas recu la formation necessaire. Desenclencher la PdF, arreter la machine et le moteur, serrer le frein de stationnement et enlever la cle de contact avant de commencer toute verification, reparation, etc.
PARA EVITAR DANOS SERIOS
O LA MUERTE
Antes y durante retroceso mirar hacia abajo y detras. Nunca monten ninos. Suba y baje pendientes, no transversalmente. Si la maquina se detiene subiendo cuesta, desactive le cuchilla y beje lentamente. Evite viradas subitas. Mantenga artefactos de seguridad (defensas, protectores, interruptores, etc.) en su lugar y trabajando. Verifique en el manual el sistema de engranar antes de usar. Tenga conocimiento de funciones y localizaciones de todos los controles. No permitir que personal sin la necesaria formacion use la maquina. Desactivar la TDF, detener a unidad, apagar el motor, accionar el freno de estacionamiento y quitar la llave antes de realizer cualquier inspeccion, reparacion, etc.
02994800
03271900
Item Part No. Qty . Description
02988000
1 03271900 2 Decal, Trans m iss io n Di sc onn ec t 2 07757600 1 Decal, Instructional Steering 3 07731400 2 Decal, Mower Pan Head Danger 4 07742300 1 Decal, Warning 5 02988000 1 Decal, Cut Height 6 02994800 1 Decal, Bilingual Danger 7 07757500 1 Decal, Parking Brake Lever 8 07735200 1 Decal, Danger
9 07754100 1 Decal, Hot Surface 10 07800029 1 Decal, Fuel Warning 1 1 05301400 1 Decal, Throttle Control 12 08000604 1 Decal, Fuel Level 13 05305000 1 Decal, Trailer Hitch (915148, 150, 170)
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DECALS – STYLE

05239900
05239800
Decal_style_A_G
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Model 915146, 148, 150, 168, 170
Item Part No. Qty . Description
1 05239900 2 Decal, 9.5” Gravely
2 07800101 1 Decal, ZT 34 (915146, 168)
07800210 1 Decal, ZT 42 (915148, 170)
07800211 1 Decal, ZT 50 (915150) 3 08000526 1 Decal, Gravely Heritage, Large 4 05239800 1 Decal, 6.5” Gravely
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Model 915168, 170
A
A
To engine purge port
To purge port on item 39
To fuel tank neck
To tank port on item 39
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PE1200_A_G_HVZFrame
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FRAME, HOOD, FENDERS, CASTERS AND TIRES

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FRAME, HOOD, FENDERS, CASTERS AND TIRES

Item Part No. Qty. Description
1 03896851 1 Weldment, Frame 2 03768600 1 Fender, Right Hand 3 03768700 1 Fender, Left Hand 4 07500125 6 Rivet, Nylon 5 03769053 2 Plate, Fender 6 03368553 2 Fork, Caster 7 07100801 2 Wheel/Tire Assembly, 11.0 x 4.0 x 5.0 8 05500934 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50 9 00278500 2 Spacer, Wheel
10 05964400 2 Bolt, Hex .50-13 x 6.50
11 04194051 1 Weldment, Fender Mount Right Hand 12 04240751 1 Weldment, Fender Mount Left Hand 13 06543600 4 Nut, Locking, Top, Flange .50-13 14 05962200 2 Bolt, Hex .50-13 x 5.00 15 06436400 2 Washer, Flat Steel .511 x 1.441 x .125 16 06542000 4 Nut, Locking, Top, Flange .38-16 17 07056700 2 Bolt, Shoulder .375-16 x .135 18 07503100 2 Bumper Grommet .125 x .250 Diameter 19 00363100 4 Spacer, Caster 20 08553700 2 Bushing, Sleeve .391 x .688 x .52 21 06545400 8 Nut, .31-18 Nyloc Flange 22 06219900 4 Bolt, Round Head Square Neck .25-20 x .75 23 04085753 1 Hood Brace 24 06443300 2 Washer, Flat, Nylon .52 x 1. 00 x .08 25 04277453 1 Hood, Zoom 26 06220600 5 Bolt, Round Head Square Neck .25-20 x .50 27 06500012 4 Nut, .25-20 Nyloc Flange 28 07412000 4 Screw, Tapping .25-20 x .50 Hex Washer Head Thread 29 06543500 5 Nut, Locking Top Flange .25-20 30 03833800 2 Grip, Adhesive (1" x 16" BLK) 31 06500705 2 Nut, Push .50 32 04215900 1 Tank, ZT/Waw Fuel Exp. 33 04082700 1 Grommet, Remote Vent Nitrile 34 04246000 1 Vent, Roll-Ov er (.25 " ID Hose ) 35 07511400 1 Bushing, Flange .375 x 1.062 x .625 R 36 04182300 1 Fitting, Straig ht Fuel 37 03278100 7" Hose, .25 Low-Perm Bulk Gas 38 03278100 10" Hose, .25 Low-Perm Bulk Gas 39 04082500 1 Carbon Canister, 300CC 40 04086551 1 Bracket, Mount, Canister BBZ 41 04102900 2 Plastic Tie Strap Large 42 04097700 2 Clamp, Hose Spring .188 43 06215700 2 Bolt, Round Head Square Neck .31-18 x .75 44 03278800 6 Clamp, Fuel Line 45 07049500 3 Bolt, Serrated Hex Flange Washer Head .312-18 x .50 46 06500010 2 Nut, Locking Nylon Flange .50-13 47 06224800 2 Bolt, Round Head Square Neck .50-13 x 1.75 48 04192901 2 Tube, Upper Control Pivot 49 04188353 1 Foot Rest 50 04097000 1 Fitting, 3/16 x 1/4 90 Deg Vac 51 03375900 7" Hose, .188 Low Perm Bulk (915168)
03375900 11" Hose, .188 Low Perm Bulk (915170)
52 03278100 27" Hose, .25 Low Perm Bulk Gas (915168)
30.5" Hose, .25 Low Perm Bulk Gas (915170)
53 04196270 1 Cupholder 54 07500103 2 Edging, Clutch Paddle-2.00”
Model 915168, 170
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FRAME, HOOD, FENDERS, CASTERS AND TIRES

A
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To fuel tank neck
To engine purge port
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PE1210_A_G_HVZFrame
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Model 915146, 148, 150
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FRAME, HOOD, FENDERS, CASTERS AND TIRES

Model 915146, 148, 150
Item Part No. Qty. Description
1 04282751 1 Weldment, Frame 2 03768600 1 Fender, Right Hand 3 03768700 1 Fender, Left Hand 4 07500125 6 Rivet, Nylon 5 03769053 2 Plate, Fender 6 03368553 2 Fork, Caster 7 07100801 2 Wheel/Tire Assembly, 11.0 x 4.0 x 5.0 8 05500934 4 Bushing, Flange 1.00 x 1.25 x 1.50 x 1.50
9 00278500 2 Spacer, Wheel 10 05964400 2 Bolt, Hex .50-13 x 6.50 11 04240751 1 Weldment, Left Hand Fender Mount 12 04194051 1 Weldment, Right Hand Fender Mount 13 06543600 4 Nut, Locking, Top, Flange .50-13 14 05962200 2 Bolt, Hex .50-13 x 5.00 15 06436400 2 Washer, Flat Steel .511 x 1.441 x .125 16 06542000 4 Nut, Locking, Top, Flange .38-16 17 07056700 2 Bolt, Shoulder .375-16 x .135 18 07503100 2 Bumper Grommet .125 x .250 Diameter 19 0036 3100 4 Spacer, Caster 20 08553700 2 Bushing, Sleeve .391 x .688 x .52 21 06219900 4 Bolt, Round Head Square Neck .25-20 x .75 22 04085753 1 Hood Brace 23 06443300 2 Washer, Flat, Nylon .52 x 1.00 x .08 24 04277453 1 Hood, ZT 25 03872253 4 Bolt, Round Head Square Neck .25-20 x .50 26 06500012 4 Nut, Locking Top Flange .25-20 27 07412000 4 Screw, Tapping .25-20 x .50 Hex Washer Head Thread 28 06543500 4 Nut, Locking Top Flange .25-20 29 06545400 8 Nut, Locking, Nylon, Flange .31-18 30 07500103 2 Edging, Clutch Paddle - 2.00" 31 03833800 2 Grip, Adhesive (1" x 16" BLK) 32 04215900 1 Tank, ZT/Waw Fuel Exp. (Serial Number 2500 – up) 33 04082700 1 Grommet, Remote Vent Nitrile (Serial Number 2500 – up) 34 07500206 1 Bushing, Flange .375 x 1.062 x .625 (Serial Number 2500 – up) 35 03278100 1 Hose, .25 Low-Perm Bulk Gas (7 inches) (Serial Number 2500 – up) 36 03278100 1 Hose, .25 Low-Perm Bulk Gas (27 inches) (Serial Number 2500 – up) 37 04182300 1 Fitting, Straight Fuel (Serial Number 2500 – up) 38 04246000 1 Vent, Roll-Over (.25" ID Hose) (Serial Number 2500 – up) 39 03278800 6 Clamp, Hose Wire .490/.510 x .116 (Serial Number 2500 – up) 40 07049500 3 Bolt, Serrated Hex Flange Washer Head .312-18 x .50 (Serial Number 2500 – up) 41 04097000 1 Fitting, 3/16 x 1/4 90° Vac (Serial Number 2500 – up) 42 04097700 2 Clamp, Hose, Spring .188 (Serial Number 2500 – up) 43 03375900 1 Hose, .188 Low-Perm Bulk Gas (7 inches) (915146) (Serial Number 2500 – up)
44 04192700 1 Cupholder, Snap-In, 3.75 OD 45 06215700 2 Bolt, Round Head Square Neck .31-18 x .75 46 04188353 1 Foot Rest 47 04192901 2 Tube, Upper Control Pivot 48 06224800 2 Bolt, Round Head Square Neck .50-13 x 1.75 49 06500010 2 Nut, Locking Nylon Flange .50-13 50 06500705 2 Nut, Push .50
1 Hose, .188 Low-Perm Bulk Gas (11 inches) (915148, 150) (Serial Number 2500 – up)
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Model 915146, 148, 150, 168, 170
PE1212
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SEAT AND SEAT SUPPORT

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SEAT AND SEAT SUPPORT

Item Part No. Qty. Description
1 03795800 1 Seat, 13 in Grey (915146, 168)
04278000 1 Seat, Milsco XB180 Grey (915148, 150, 170)
2 03782051 1 Seat Plate
3 05900033 4 Bolt, Hex 5/16-18 x 3/4
4 07412000 2 Screw, Tapping .25-20 x .50 Hex Washer Head Thread
5 03753351 1 Guard, Fan
6 06542000 2 Nut, .38-16 Locking Top Flange
7 00337700 2 Hub Cap
8 08300021 2 Spring, Seat
9 06212100 2 Bolt, Round Head Square Neck .31-18 x 1.50 10 06439100 2 Washer, Flat, Steel .328 x .87 x .179 11 06500015 2 Nut, Coupling 5/16-18 x 1.75 12 06545400 2 Nut, 5/16-18 Flange Nyloc 13 07056700 2 Bolt, Shoulder .375-16 x .135 14 01305900 2 Bushing, Flange .325 x .499 x .26 x .88 15 05946900 2 Bolt, Hex .31-18 x 1.00
Model 915146, 148, 150, 168, 170
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