This manual provides installation instructions for the Trinix backup power
supplies.
Trinix Installation and Operating Manual, part no. 071 8276 xx. Includes
planning and installation instructions.
A printed copy of the documentation set is normally provided with the
system. Individual manuals may be ordered by contacting Technical Support. For contact information, see page 2. Electronic copies of all routing
products documentation are available on the following documentation
CDs:
CD 071 8274 xx. Includes Jupiter VM-3000 and Jupiter CM-4000 manuals.
CD 071 8130 xx. Includes Encore Control System manuals.
These documents are also available on our web site. See page 2.
TRX-PS-BU Series Installation Manual5
Safety Summary
Read and follow the important safety information below, noting especially
those instructions related to risk of fire, electric shock or injury to persons.
Additional specific warnings not listed here may be found throughout the
manual.
WARNING Any instructions in this manual that require opening the equipment cover
or enclosure are for use by qualified service personnel only. To reduce the
risk of electric shock, do not perform any servicing other than that contained in the operating instructions unless you are qualified to do so.
Safety Terms and Symbols
Terms in This Manual
Safety-related statements may appear in this manual in the following form:
WARNING Warning statements identify conditions or practices that may result in per-
sonal injury or loss of life.
CAUTION Caution statements identify conditions or practices that may result in damage
to equipment or other property, or which may cause equipment crucial to
your business environment to become temporarily non-operational.
Terms on the Product
The following terms may appear on the product:
DANGER — A personal injury hazard is immediately accessible as you read
the marking.
WARNING — A personal injury hazard exists but is not immediately acces-
sible as you read the marking.
CAUTION — A hazard to property, product, and other equipment is present.
TRX-PS-BU Series Installation Manual6
Safety Summary
Symbols on the Product
The following symbols may appear on the product:
Indicates that dangerous high voltage is present within the
equipment enclosure that may be of sufficient magnitude to
constitute a risk of electric shock.
Indicates that user, operator or service technician should refer
to product manual(s) for important operating, maintenance,
or service instructions.
This is a prompt to note fuse rating when replacing fuse(s).
The fuse referenced in the text must be replaced with one
having the ratings indicated.
Identifies a protective grounding terminal which must be connected to earth ground prior to making any other equipment
connections.
Warnings
Identifies an external protective grounding terminal which
may be connected to earth ground as a supplement to an
internal grounding terminal.
Indicates that static sensitive components are present which
may be damaged by electrostatic discharge. Use anti-static
procedures, equipment and surfaces during servicing.
The following warning statements identify conditions or practices that can
result in personal injury or loss of life.
Dangerous voltage or current may be present — Disconnect power and remove
battery (if applicable) before removing protective panels, soldering, or
replacing components.
Do not service alone — Do not internally service this product unless another
person capable of rendering first aid and resuscitation is present.
Remove jewelry — Prior to servicing, remove jewelry such as rings, watches,
and other metallic objects.
Avoid exposed circuitry — Do not touch exposed connections, components or
circuitry when power is present.
7TRX-PS-BU Series Installation Manual
— Safety Summary
Use proper power cord — Use only the power cord supplied or specified for
this product.
Ground product — Connect the grounding conductor of the power cord to
earth ground.
Operate only with covers and enclosure panels in place — Do not operate this
product when covers or enclosure panels are removed.
Use correct fuse — Use only the fuse type and rating specified for this
product.
Use only in dry environment — Do not operate in wet or damp conditions.
Use only in non-explosive environment — Do not operate this product in an
explosive atmosphere.
High leakage current may be present — Earth connection of product is essential
before connecting power.
Dual power supplies may be present — Be certain to plug each power supply
cord into a separate branch circuit employing a separate service ground.
Disconnect both power supply cords prior to servicing.
Cautions
Double pole neutral fusing — Disconnect mains power prior to servicing.
Use proper lift points — Do not use door latches to lift or move equipment.
Avoid mechanical hazards — Allow all rotating devices to come to a stop before
servicing.
The following caution statements identify conditions or practices that can
result in damage to equipment or other property
Use correct power source — Do not operate this product from a power source
that applies more than the voltage specified for the product.
Use correct voltage setting — If this product lacks auto-ranging power sup-
plies, before applying power ensure that the each power supply is set to
match the power source.
Provide proper ventilation — To prevent product overheating, provide equip-
ment ventilation in accordance with installation instructions.
Use anti-static procedures — Static sensitive components are present which
may be damaged by electrostatic discharge. Use anti-static procedures,
equipment and surfaces during servicing.
8TRX-PS-BU Series Installation Manual
Safety Summary
Do not operate with suspected equipment failure — If you suspect product
damage or equipment failure, have the equipment inspected by qualified
service personnel.
Ensure mains disconnect — If mains switch is not provided, the power cord(s)
of this equipment provide the means of disconnection. The socket outlet
must be installed near the equipment and must be easily accessible. Verify
that all mains power is disconnected before installing or removing power
supplies and/or options.
Route cable properly — Route power cords and other cables so that they ar not
likely to be damaged. Properly support heavy cable bundles to avoid connector damage.
Use correct power supply cords — Power cords for this equipment, if provided,
meet all North American electrical codes. Operation of this equipment at
voltages exceeding 130 VAC requires power supply cords which comply
with NEMA configurations. International power cords, if provided, have
the approval of the country of use.
Use correct replacement battery — This product may contain batteries. To
reduce the risk of explosion, check polarity and replace only with the same
or equivalent type recommended by manufacturer. Dispose of used batteries according to the manufacturer’s instructions.
Troubleshoot only to board level — Circuit boards in this product are densely
populated with surface mount technology (SMT) components and application specific integrated circuits (ASICS). As a result, circuit board repair at
the component level is very difficult in the field, if not impossible. For warranty compliance, do not troubleshoot systems beyond the board level.
9TRX-PS-BU Series Installation Manual
Regulatory Notices
Certifications and Compliances
FCC Emission Control
This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
Changes or modifications not expressly approved by Grass Valley Group
can affect emission compliance and could void the user’s authority to
operate this equipment.
Canadian EMC Notice of Compliance
This digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications.
Le présent appareil numérique n’emet pas de bruits radioélectriques
dépassant les limites applicables aux appareils numeriques de la classe A
préscrites dans le Règlement sur le brouillage radioélectrique édicte par le
ministère des Communications du Canada.
EN55022 Class A Warning
For products that comply with Class A. In a domestic environment this
product may cause radio interference in which case the user may be
required to take adequate measures.
TRX-PS-BU Series Installation Manual10
Regulatory Notices
Canadian Certified Power Cords
Canadian Certified AC Adapter
Laser Compliance
Laser Safety Requirements
Canadian approval includes the products and power cords appropriate for
use in the North America power network. All other power cords supplied
are approved for the country of use.
Canadian approval includes the AC adapters appropriate for use in the
North America power network. All other AC adapters supplied are
approved for the country of use.
The device used in this product is a Class 1 certified laser product. Operating this product outside specifications or altering from its original design
may result in hazardous radiation exposure, and may be considered an act
of modifying or new manufacturing of a laser product under U.S. regulations contained in 21CFR Chapter1, subchapter J or CENELEC regulations
in HD 482 S1. People performing such an act are required by law to recertify
and reidentify this product in accordance with provisions of 21CFR subchapter J for distribution within the U.S.A., and in accordance with
CENELEC HD 482 S1 for distribution within countries using the IEC 825
standard.
Laser Safety
Laser safety in the United States is regulated by the Center for Devices and
Radiological Health (CDRH). The laser safety regulations are published in
the “Laser Product Performance Standard,” Code of Federal Regulation
(CFR), Title 21, Subchapter J.
The international Electrotechnical Commission (IEC) Standard 825, “Radiation of Laser Products, Equipment Classification, Requirements and
User’s Guide,” governs laser products outside the United States. Europe
and member nations of the European Free trade Association fall under the
jurisdiction of the Comite European de Normalization Electrotechnique
(CENELEC).
For the CDRH: The radiant power is detected trough a 7 mm aperture at a
distance of 200 mm from the source focused through a lens with a focal
length of 100 mm.
For IEC compliance: The radiant power is detected trough a 7 mm aperture
at a distance of 100 mm from the source focused through a lens with a focal
length of 100 mm.
11TRX-PS-BU Series Installation Manual
FCC Emission Limits
Certification
Regulatory Notices
This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions: (1) This device may no cause harmful interference, and (2) this device must accept any interference received,
including interference that may cause undesirable operation. This device
has been tested and found to comply with FCC Part 15 Class B limits for a
digital device when tested with a representative laser-based fiber optical
system that complies with ANSI X3T11 Fiber Channel Standard.
Category StandardDesigned/tested for compliance with:
SafetyUL1950Safety of Information Technology Equipment, including Electrical
Business Equipment (Second edition, 1993).
IEC 950Safety of Information Technology Equipment, including Electrical
Business Equipment (Second edition, 1991).
CAN/CSA C22.2, No. 950-93Safety of Information Technology Equipment, including Electrical
Business Equipment.
EN60950Safety of Information Technology Equipment, including Electrical
Business Equipment.
TRX-PS-BU Series Installation Manual12
Certifications and Compliances
TRX-PS-BU Series Installation Manual13
Figure 1. TRX-PS-BU Trinix Backup Power Supplies
TRX-PS-BU1200
OR
TRX-PS-BU2400
TRX-PS-BU2400
TRX-PS-BU3600
DV-33128
DV-33256
OR
TRX-PS-BU2400
TRX-PS-BU2400
TRX-PS-BU3600
TRX-PS-BU3600
DV-33512
OR
14TRX-PS-BU Series Installation Manual
Introduction
The TRX-PS-BU series of products are designed to supplement the Trinix
DV-33128, DV-33256 and DV-33512 internal power supplies to provide
increased backup protection.. Three packages are available:
•TRX-PS-BU1200 - 1 ea. 1200 watt module mounted in a 1 RU frame
•TRX-PS-BU2400 - 2 ea. 1200 watt modules mounted in a 1 RU frame
•TRX-PS-BU3600 - 3 ea. 1200 watt modules mounted in a 1 RU frame
Each module consists of a Unipower TPCP 7000 1200 watt power supply.
The rack frame is a Unipower TPCP R1U3-B 1.75-inch chassis.
As shown on the facing page, these packages can be used in various combinations with Trinix DV-33128, DV-33256, and DV-33512 routers.
Section 1
DV-33128
The power supplies are essentially bussed together so that the power load
is shared at all times. If one supply fails, the remaining supplies on that bus
will continue to provide power. The failed supply should be replaced as
soon as possible.
For DV-33128 routers, installation of one TRX-PS-BU1200 will provide a
total of three on-line power supplies: two internally-mounted supplies and
one supply mounted in the external chassis. Any one of these three supplies can fully power the DV-33128 router.
Installation of one TRX-PS-BU2400 will provide a total of four on-line
power supplies: two internally-mounted supplies and two supplies
mounted in the external chassis. Any one of these four supplies can fully
power the DV-33128 router.
TRX-PS-BU Series Installation Manual15
Section 1 — Introduction
DV-33256
DV-33512
For DV-33256 routers, installation of one TRX-PS-BU2400 will provide a
total of four on-line power supplies: two internally-mounted supplies and
two supplies mounted in the external chassis. Any one of these four supplies can fully power the DV-33256 router.
Installation of one TRX-PS-BU3600 will provide a total of five on-line
power supplies: two internally-mounted supplies and three supplies
mounted in the external chassis. Any one of these five supplies can fully
power the DV-33256 router.
For DV-33512 routers, installation of two TRX-PS-BU2400s will provide a
total of eight on-line power supplies divided into two groups:
•One group consists of internal supplies A and B and the two supplies
in one of the external chassis (total of four supplies). The four supplies
in this group power half the boards in the router. Any one of the four
supplies can provide all needed power to these boards.
•The opposite group consists of internal supplies C and D and the two
supplies in the other external chassis (total of four supplies). The four
supplies in this group power half the boards in the router. Any one of
the five supplies can provide all needed power to these boards
Installation of two TRX-PS-BU3600s will provide a total of ten on-line
power supplies divided into two groups:
•One group consists of internal supplies A and B and the three supplies
in one of the external chassis (total of five supplies). The five supplies
in this group power half the boards in the router. Any one of the five
supplies can provide all needed power to these boards.
•The opposite group consists of internal supplies C and D and the three
supplies in the other external chassis (total of five supplies). The five
supplies in this group power half the boards in the router. Any one of
the five supplies can provide all needed power to these boards.
16TRX-PS-BU Series Installation Manual
Materials Supplied
Each of the three packages includes the following:
Specifications
Qty
1 Power cable assembly, power supply rack to Trinix, 9 ft.
1, 2, or 3AC mains power cord kit (type varies per destination country)
1, 2, or 3Power supply, Unipower TPCP 7000, 1200 W 48 VDC
1Power supply rack, Unipower TPCP R1U3-B
1 or 2Blank panels for power supply rack
2Small pattern 6 nut
2Split lock no. 6 washer
24-40 x 1/4 SEMS screw
46-32 x 1/4 SEMS screw
21/4-20 UNC nut
2Internal lock washer
2No. 6 flat washer
Equipment Required
TRX-PS-BU1200 installations:
1.75 in. (1 RU) rack space in Trinix or adjacent rack, and
1 AC power outlet, 1200 watts.
TRX-PS-BU2400 installations:
Description
Software Required
Specifications
1.75 in. (1 RU) rack space in Trinix or adjacent rack, and
2 AC power outlets, 1200 W each (total 2400 W)
TRX-PS-BU3600 installations:
1.75 in. (1 RU) rack space in Trinix or adjacent rack, and
3 AC power outlets, 1200 W each (total 3600 W)
No software changes are needed.
For mechanical, environmental, and electrical specifications, see Appendix
A - Specifications.
TRX-PS-BU Series Installation Manual17
Section 1 — Introduction
Ordering Information
Tab l e 1.
TRX-PS-BU1200POWER SUPPLY 1200 W 1 RU STAND ALONE DC OUTPUT
TRX-PS-BU2400POWER SUPPLY 2400 W 1 RU STAND ALONE DC OUTPUT
TRX-PS-BU3600POWER SUPPLY 3600 W 1 RU STAND ALONE DC OUTPUT
18TRX-PS-BU Series Installation Manual
Ordering Information
TRX-PS-BU Series Installation Manual19
Figure 2. TRX-PS-BU Trinix Backup Power Supplies
Y
g
Red
ellow/
reen
Plain
black
DC INPUT 2 NOT FUSED
42 - 54 VDC
30 - 24 AMPS
DC IN +
DC IN -
DC INPUT 1 NOT FUSED
42 - 54 VDC
30 - 24 AMPS
DC IN + DC IN -
INPUTSINPUTS
INPUTS
161 - 192
193 - 224
129 - 160
DC OUTPUT 2
42 - 54 VDC
30 - 24 AMPS
DC OUT -DC OUT +
DC INPUT 2
42 - 54 VDC
30 - 24 AMPS
DC IN -DC IN +
AC INPUT: 100-240 V ~, 10.0-5.0A, 50-60Hz
100-120V: 12.5A, 250V, SLO BLO
200-240V: T6.3A, 250V
PS D
L
E
N
Blue
DC INPUT
42 - 54 VDC
30-24 AMPS
DC IN -DC IN +
PS DPS C
A
1
B
A
2
B
OP
MON
A
3
B
A
4
B
1
2
REF
IN
3
4
OUTPUTSINPUTS
OUTPUTS
OUTPUTS
INPUTS
OUTPUTS
OUTPUTS
OUTPUTS
449 - 480
417 - 448
225 - 256
385 - 416
481 - 512
257 - 288
DC OUTPUT 1
42 - 54 VDC
30 - 24 AMPS
DC OUT +DC OUT -
DC INPUT 1
42 - 54 VDC
30 - 24 AMPS
DC IN -DC IN +
AC INPUT: 100-240 V ~, 10.0-5.0A, 50-60Hz
100-120V: 12.5A, 250V, SLO BLO
WARNING: FOR CONTINUED PROTECTION
AGAINST RISK OF FIRE, REPLACE ONLY
WITH SAME TYPE AND RATING OF FUSE
PS B
200-240V: T6.3A, 250V
L
E
N
PS CPS A
N
E
L
Red
Yellow/
green
OUTPUTS
289 - 320
N
E
L
Plain
black
PS IFC FAN IFC
XPT BUS
COM BUSCOM BUS
LEVEL
SUPER
0
0
2
32
14
96
112
15
16
1
80
13
48
3
64
4
64
12
80
5
48
11
16
112
79
32
96
610
8
0
ULTRA
FRAME
MONITOR
1024
0
512
1536
2
14
15
1
13
3
2048
4
12
5
11
7
9
6
10
8
INPUTS
INPUTS
OUTPUTS
OUTPUTS
INPUTS
289 - 320
353 - 384
321 - 352
257 - 288
1
2
REF IN
COM BUS
CONSOLE A
4
3
REF IN
COM BUS
CONSOLE B
GPIO/TC
XPT BUS
CONTROL
DV-33512
ALARM
INPUT EXPAND
OUTPUT EXPAND
SYNC REDUNDANT
INT XPT CNTL
60Hz ENABLE
A
B
C
INPUTS
INPUTS
353 - 384
321 - 352
PRIMARY
NIC A
SECONDARY
NIC B
FRAME IFC
Blue
DC INPUT
42 - 54 VDC
30-24 AMPS
PS BPS A
DV-33128
PRIMARY
SECONDARY
NIC B
NIC A
DV-33256
PS B
PS A
IN EXPAND
96
112
OP EXPAND
80
VIT REDUNDANT
64
INT XPT CNTL
48
60Hz ENABLE
16
32
A
ULTRA
B
C
DC INPUT
42 - 54 VDC
30-24 AMPS
DC IN -DC IN +
WARNING: FOR CONTINUED PROTECTION
PS B
L
E
N
INPUTS INPUTS
33-641-32
17
1
1
18
2
2
19
3
3
20
4
4
21
5
5
22
6
6
23
7
7
24
8
8
25
9
9
DC IN -DC IN +
26
10
10
27
11
11
28
12
12
29
13
13
30
14
14
31
15
15
32
16
16
AGAINST RISK OF FIRE, REPLACE ONLY
PS A
WITH SAME TYPE AND RATING OF FUSE
115: 12.5A 250V SLOW BLOW
230: T6.3A 240V
The following procedure will not disrupt normal operation of the router.
1. Install the supplied TPCP R1U3-B power supply frame(s).
The frames are shipped with the DC cables already connected.
The power supply frames should preferably be mounted in the same
equipment rack as the Trinix, but they may be mounted in an adjacent
rack if necessary. The cables provided for connection to the Trinix are
approximately nine feet (2.7 m) long.
No special ventilation spacing is needed for these frames since the
airflow is from front to back.
2. Connect the DC power cable(s) to the Trinix rear panel DC Input
connector(s).
Section 2
See Table 2 fo r pinout information.
3. Connect the supplied AC power cords.
All LEDs on the front of the power supply array(s) should now be
green.The left LED of each supply monitors AC; the right LED monitors
DC.
4. Check the DC voltage now being provided at the Trinix “DC In”
connector(s). Voltage should be between 47.0 and 48.5 VDC.
5. At an appropriate time, check the fail-over function of the new
supplies.This procedure should not cause any interruption to router
operation; however, Grass Valley recommends that you perform this
check when the consequences of possible signal interruption are at a
minimum.
•For DV-33128 and DV-33256 units, pull both internal power supplies out a few inches. The r outer should r emain powere d up. Push
the internal supplies back into position.
•For DV -33512 units, f irst make su re that both power supply frames
are installed and powered on per the above procedure. Open the
main chassis door. Open the power supply chassis and pull the A
and B supplies out a few inches. The r outer should remain power ed
up. Replace the A and B supplies. Pull the C and D supplies; the
router should remain powered. Replace the C and D supplies.
TRX-PS-BU Series Installation Manual21
Section 2 — Installation
6. This completes the installation.
22TRX-PS-BU Series Installation Manual
Specifications
Mechanical
Table 3. Mechanical Specifications
TRX-PS-BU120011.56 in. / 294 mm19.0 in. / 483 mm 1.75 in. / 44 mm7.2 lb. / 3.2 kg 1
TRX-PS-BU240011.56 in. / 294 mm19.0 in. / 483 mm1.75 in. / 44 mm10.3 lb. / 4.6 kg1
TRX-PS-BU360011.56 in. / 294 mm19.0 in. / 483 mm1.75 in. / 44 mm13.5 lb. / 6.1 kg1
a
Allow a minimum of 6 in. (152 mm) of clear space at the rear of the MCP for proper cable clearance and air flow.
b
All weights approximate.
Depth
Appendix A
, a
WidthHeightWeight
b
Rack Units
Environmental
T able 4.
Air Intake/Exhaust Locations
All modules draw cooling air through fans in the front. Warm air is
exhausted through openings in the back. It is not necessary to leave open
space above or below the chassis.
Environmental Characteristics (operation with required forced air cooling)
Operating temperature32 to 158 degrees F (0 to 70 degrees C) ambient
Full specifications met32 to 122 degrees F (0 to 50 degrees C)
Storage temperature-40 to 185 F (-40 to +85 degrees C)