Grass Valley Trinix Back-Up Power Supplies User Manual

Trinix

Back-Up Power Supplies

Installation and Service Manual

Software Version 3.3.1

071844303

NOVEMBER 2011

CERTIFICATE

Certificate Number: 510040.001

The Quality System of:

Grass Valley USA, LLC and its Grass Valley Affiliates

Headquarters:
400 Providence Mine Road
Nevada City, CA 95945
United States

15655 SW Greystone Ct.
Beaverton, OR 97006
United States

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The Nederlands

2300 So. Decker Lake Blvd.
Salt Lake City, UT 84119
United States

Including its implementation, meets the requirements of the standard:

ISO 9001:2008

Scope:
The design, manufacture and support of video and audio hardware and software products and related
systems.

This Certificate is valid until: June 14, 2012
This Certificate is valid as of: December 23, 2010
Certified for the first time: June 14, 2000

H. Pierre Sallé
President
KEMA-Registered Quality

The method of operation for quality certification is defined in the KEMA General Terms And Conditions For
Quality And Environmental Management Systems Certifications. Integral publication of this certificate is allowed.

KEMA-Registered Quality, Inc.

4377 County Line Road
Chalfont, PA 18914
Ph: [phone]
Fax: [phone]

CRT 001 042108

ccredited By:

ANAB

A

Trinix

Back-Up Power Supplies

Installation and Service Manual

Software Version 3.3.1

071844303

NOVEMBER 2011

Contacting Grass Valley

International

Support Centers

Local Support

Centers

(available

during normal

business hours)

France

24 x 7

Australia and New Zealand: [phone] Central/South America: [phone]
Middle East: [phone] Near East and Africa: [phone] or [phone]

Europe

[phone] or [phone]

Hong Kong, Taiwan, Korea, Macau: [phone] Indian Subcontinent: [phone]

Asia

Southeast Asia/Malaysia: [phone] Southeast Asia/Singapore: [phone]
China: [phone] Japan: [phone]

Belarus, Russia, Tadzikistan, Ukraine, Uzbekistan: [phone] Switzerland: [phone]
S. Europe/Italy-Roma: [phone] -Milan: [phone] S. Europe/Spain: [phone]
Benelux/Belgium: [phone] Benelux/Netherlands: [phone] N. Europe: [phone]
Germany, Austria, Eastern Europe: [phone] UK, Ireland, Israel: [phone]

Copyright © Grass Valley USA, LLC. All rights reserved.
This product may be covered by one or more U.S. and foreign patents.

United States/Canada

24 x 7

[phone] or [phone]

Grass Valley Web Site

The www.grassvalley.com web site offers the following:

Online User Documentation — Current versions of product catalogs, brochures,

data sheets, ordering guides, planning guides, manuals, and release notes
in .pdf format can be downloaded.

FAQ Database — Solutions to problems and troubleshooting efforts can be

found by searching our Frequently Asked Questions (FAQ) database.

Software Downloads — Download software updates, drivers, and patches.

4 Trinix — Installation and Service Manual

Contents

Preface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

About This Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Additional Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Safety Summary

Safety Terms and Symbols. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terms in This Manual. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Terms on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Symbols on the Product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Regulatory Notices

Certifications and Compliances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

FCC Emission Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Canadian EMC Notice of Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

EN55022 Class A Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

Canadian Certified Power Cords . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Canadian Certified AC Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Laser Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Laser Safety Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Laser Safety. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

FCC Emission Limits. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

ESD Protection

Recommended ESD Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Sources of ESD and Risks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Grounding Requirements for Personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

Section 1 — Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

DV-33128. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

DV-33256. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

DV-33512. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31

Materials Supplied . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Equipment Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32

Software Required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Section 2 — Installation for NXT and Newer Frames . . . . . . . . . . . . . . . . . 37

Lineage Power Supply Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Trinix — Installation and Service Manual 5

— Contents

Section 3 — Installation for Legacy Frames . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Installation Procedure - DV-33128 and DV-33256 Units . . . . . . . . . . . . . . . . . . . . 43

Installation Procedure - DV-33512 Units. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Appendix 4 — Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Environmental. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Air Intake/Exhaust Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

6 Trinix — Installation and Service Manual

Preface

About This Manual

This manual provides installation instructions for the Trinix backup power
supplies.

Additional Documentation

Trinix Installation and Service manual, includes planning and installation
instructions.

Documents can also be downloaded from our web site or ordered in print
form by contacting Technical Support (see

page 4).

Trinix Installation and Service Manual 7

— Preface

8 Trinix — Installation and Service Manual

Safety Summary

Read and follow the important safety information below, noting especially
those instructions related to risk of fire, electric shock or injury to persons.
Additional specific warnings not listed here may be found throughout the
manual.

WARNING Any instructions in this manual that require opening the equipment cover

or enclosure are for use by qualified service personnel only. To reduce the
risk of electric shock, do not perform any servicing other than that con­tained in the operating instructions unless you are qualified to do so.

Safety Terms and Symbols

Terms in This Manual

Safety-related statements may appear in this manual in the following form:

WARNING Warning statements identify conditions or practices that may result in per-

sonal injury or loss of life.

CAUTION Caution statements identify conditions or practices that may result in damage

to equipment or other property, or which may cause equipment crucial to
your business environment to become temporarily non-operational.

Terms on the Product

The following terms may appear on the product:

DANGER — A personal injury hazard is immediately accessible as you read

the marking.

WARNING — A personal injury hazard exists but is not immediately acces-

sible as you read the marking.

CAUTION — A hazard to property, product, and other equipment is present.

Trinix — Installation and Service Manual 9

Safety Summary

Symbols on the Product

The following symbols may appear on the product:

Indicates that dangerous high voltage is present within the
equipment enclosure that may be of sufficient magnitude to
constitute a risk of electric shock.

Indicates that user, operator or service technician should refer
to product manual(s) for important operating, maintenance,
or service instructions.

This is a prompt to note fuse rating when replacing fuse(s).
The fuse referenced in the text must be replaced with one
having the ratings indicated.

Identifies a protective grounding terminal which must be con­nected to earth ground prior to making any
connections.

other equipment

Warnings

Identifies an external protective grounding terminal which
may be connected to earth ground as a supplement to an
internal grounding terminal.

Indicates that static sensitive components are present which
may be damaged by electrostatic discharge. Use anti-static
procedures, equipment and surfaces during servicing.

The following warning statements identify conditions or practices that can
result in personal injury or loss of life:

Dangerous voltage or current may be present — Disconnect power and remove

battery (if applicable) before removing protective panels, soldering, or
replacing components.

Do not service alone — Do not internally service this product unless another

person capable of rendering first aid and resuscitation is present.

Remove jewelry — Prior to servicing, remove jewelry such as rings, watches,

and other metallic objects.

Avoid exposed circuitry — Do not touch exposed connections, components or

circuitry when power is present.

10 Trinix — Installation and Service Manual

Safety Summary

Use proper power cord — Use only the power cord supplied or specified for

this product.

Ground product — Connect the grounding conductor of the power cord to

earth ground.

Operate only with covers and enclosure panels in place — Do not operate this

product when covers or enclosure panels are removed.

Use correct fuse — Use only the fuse type and rating specified for this

product.

Use only in dry environment — Do not operate in wet or damp conditions.

Use only in non-explosive environment — Do not operate this product in an

explosive atmosphere.

High leakage current may be present — Earth connection of product is essential

before connecting power.

Dual power supplies may be present — Be certain to plug each power supply

cord into a separate branch circuit employing a separate service ground.
Disconnect both power supply cords prior to servicing.

Cautions

Double pole neutral fusing — Disconnect mains power prior to servicing.

Use proper lift points — Do not use door latches to lift or move equipment.

Avoid mechanical hazards — Allow all rotating devices to come to a stop before

servicing.

The following caution statements identify conditions or practices that can
result in damage to equipment or other property:

Use correct power source — Do not operate this product from a power source

that applies more than the voltage specified for the product.

Use correct voltage setting — If this product lacks auto-ranging power sup-

plies, before applying power ensure that the each power supply is set to
match the power source.

Provide proper ventilation — To prevent product overheating, provide equip-

ment ventilation in accordance with installation instructions.

Use anti-static procedures — Static sensitive components are present which

may be damaged by electrostatic discharge. Use anti-static procedures,
equipment and surfaces during servicing.

Trinix — Installation and Service Manual 11

Safety Summary

Do not operate with suspected equipment failure — If you suspect product damage

or equipment failure, have the equipment inspected by qualified service
personnel.

Ensure mains disconnect — If mains switch is not provided, the power cord(s)

of this equipment provide the means of disconnection. The socket outlet
must be installed near the equipment and must be easily accessible. Verify
that all mains power is disconnected before installing or removing power
supplies and/or options.

Route cable properly — Route power cords and other cables so that they ar not

likely to be damaged. Properly support heavy cable bundles to avoid con
nector damage.

Use correct power supply cords — Power cords for this equipment, if provided,

meet all North American electrical codes. Operation of this equipment at
voltages exceeding 130 VAC requires power supply cords which comply
with NEMA configurations. International power cords, if provided, have
the approval of the country of use.

Use correct replacement battery — This product may contain batteries. To

reduce the risk of explosion, check polarity and replace only with the same
or equivalent type recommended by manufacturer. Dispose of used bat
teries according to the manufacturer’s instructions.

-

-

Troubleshoot only to board level — Circuit boards in this product are densely

populated with surface mount technology (SMT) components and applica
tion specific integrated circuits (ASICS). As a result, circuit board repair at
the component level is very difficult in the field, if not impossible. For war
ranty compliance, do not troubleshoot systems beyond the board level.

-

-

12 Trinix — Installation and Service Manual

Sicherheit – Überblick

Lesen und befolgen Sie die wichtigen Sicherheitsinformationen dieses
Abschnitts. Beachten Sie insbesondere die Anweisungen bezüglich
Brand-, Stromschlag- und Verletzungsgefahren. Weitere spezifische, hier
nicht aufgeführte Warnungen finden Sie im gesamten Handbuch.

WARNUNG Alle Anweisungen in diesem Handbuch, die das Abnehmen der

Geräteabdeckung oder des Gerätegehäuses erfordern, dürfen nur von
qualifiziertem Servicepersonal ausgeführt werden. Um die
Stromschlaggefahr zu verringern, führen Sie keine Wartungsarbeiten
außer den in den Bedienungsanleitungen genannten Arbeiten aus, es sei
denn, Sie besitzen die entsprechende Qualifikationen für diese Arbeiten.

Sicherheit – Begriffe und Symbole

Safety Summary

In diesem Handbuch verwendete Begriffe

Sicherheitsrelevante Hinweise können in diesem Handbuch in der fol­genden Form auftauchen:

WARNUNG Warnungen weisen auf Situationen oder Vorgehensweisen hin, die

Verletzungs- oder Lebensgefahr bergen.

VORSICHT Vorsichtshinweise weisen auf Situationen oder Vorgehensweisen hin, die zu

Schäden an Ausrüstungskomponenten oder anderen Gegenständen oder
zum zeitweisen Ausfall wichtiger Komponenten in der Arbeitsumgebung
führen können.

Hinweise am Produkt

Die folgenden Hinweise können sich am Produkt befinden:

GEFAHR — Wenn Sie diesen Begriff lesen, besteht ein unmittelbares Verlet-

zungsrisiko.

WARNUNG — Wenn Sie diesen Begriff lesen, besteht ein mittelbares Verlet-

zungsrisiko.

VORSICHT — Es besteht ein Risiko für Objekte in der Umgebung, den Mixer

selbst oder andere Ausrüstungskomponenten.

Trinix — Installation and Service Manual 13

Safety Summary

Symbole am Produkt

Die folgenden Symbole können sich am Produkt befinden:

Weist auf eine gefährliche Hochspannung im Gerätegehäuse
hin, die stark genug sein kann, um eine Stromschlaggefahr
darzustellen.

Weist darauf hin, dass der Benutzer, Bediener oder Servicet­echniker wichtige Bedienungs-, W
weisungen in den Produkthandbüchern lesen sollte.

Dies ist eine Aufforderung, beim Wechsel von Sicherungen
auf deren Nennwert zu achten. Die im Text angegebene Sich­erung muss durch eine Sicherung erse
angegebenen Nennwerte besitzt.

Weist auf eine Schutzerdungsklemme hin, die mit dem
Erdungskontakt verbunden werden muss, bevor weitere Aus­rüstungskomponenten angeschlossen werden.

artungs- oder Servicean-

tzt werden, die die

Warnungen

Weist auf eine externe Schutzerdungsklemme hin, die als
Ergänzung zu einem internen Erdungskontakt an die Erde
angeschlossen werden kann.

Weist darauf hin, dass es statisch empfindliche Komponenten
gibt, die durch eine elektrostatische Entladung beschädigt
werden können. Verwenden Sie antistatische Prozeduren,
Ausrüstung und Oberflächen während der Wartung.

Die folgenden Warnungen weisen auf Bedingungen oder Vorgehensweisen
hin, die Verletzungs- oder Lebensgefahr bergen:

Gefährliche Spannungen oder Ströme — Schalten Sie den Strom ab, und ent-

fernen Sie ggf. die Batterie, bevor sie
oder Komponenten austauschen.

Servicearbeiten nicht alleine ausführen — Führen Sie interne Servicearbeiten nur

aus, wenn eine weitere Person anwesend ist, die erste Hilfe leisten und
Wiederbelebungsmaßnahmen einleiten kann.

Schutzabdeckungen abnehmen, löten

Schmuck abnehmen — Legen Sie vor Servicearbeiten Schmuck wie Ringe,

Uhren und andere metallische Objekte ab.

14 Trinix — Installation and Service Manual

Safety Summary

Keine offen liegenden Leiter berühren — Berühren Sie bei eingeschalteter Strom-

zufuhr keine offen liegenden Leitungen, Komponenten oder Schaltungen.

Richtiges Netzkabel verwenden — Verwenden Sie nur das mitgelieferte Netzk-

abel oder ein Netzkabel, das den Spezifikationen für dieses Produkt
entspricht.

Gerät erden — Schließen Sie den Erdleiter des Netzkabels an den Erdung-

skontakt an.

Gerät nur mit angebrachten Abdeckungen und Gehäuseseiten betreiben — Schalten Sie

dieses Gerät nicht ein, wenn die Abdeckungen oder Gehäuseseiten entfernt
wurden.

Richtige Sicherung verwenden — Verwenden Sie nur Sicherungen, deren Typ

und Nennwert den Spezifikationen für dieses Produkt entsprechen.

Gerät nur in trockener Umgebung verwenden — Betreiben Sie das Gerät nicht in

nassen oder feuchten Umgebungen.

Gerät nur verwenden, wenn keine Explosionsgefahr besteht — Verwenden Sie dieses

Produkt nur in Umgebungen, in denen keinerlei Explosionsgefahr besteht.

Hohe Kriechströme — Das Gerät muss vor dem Einschalten unbedingt geerdet

werden.

Doppelte Spannungsversorgung kann vorhanden sein — Schließen Sie die beiden

Anschlußkabel an getrennte Stromkreise an. Vor Servicearbeiten sind beide
Anschlußkabel vom Netz zu trennen.

Zweipolige, neutrale Sicherung — Schalten Sie den Netzstrom ab, bevor Sie mit

den Servicearbeiten beginnen.

Fassen Sie das Gerät beim Transport richtig an — Halten Sie das Gerät beim Trans-

port nicht an Türen oder anderen beweglichen Teilen fest.

Gefahr durch mechanische Teile — Warten Sie, bis der Lüfter vollständig zum

Halt gekommen ist, bevor Sie mit den Servicearbeiten beginnen.

Vorsicht

Die folgenden Vorsichtshinweise weisen auf Bedingungen oder Vorge­hensweisen hin, die zu Schäden an Ausrüstungskomponenten oder
anderen Gegenständen führen können:

Gerät nicht öffnen — Durch das unbefugte Öffnen wird die Garantie ungültig.

Richtige Spannungsquelle verwenden — Betreiben Sie das Gerät nicht an einer

Spannungsquelle, die eine höhere Spannung liefert als in den Spezifika
tionen für dieses Produkt angegeben.

Trinix — Installation and Service Manual 15

-

Safety Summary

Gerät ausreichend belüften — Um eine Überhitzung des Geräts zu vermeiden,

müssen die Ausrüstungskomponenten entsprechend den Installationsan
weisungen belüftet werden. Legen Sie kein Papier unter das Gerät. Es
könnte die Belüftung behindern. Platzieren Sie das Gerät auf einer ebenen
Oberfläche.

Antistatische Vorkehrungen treffen — Es gibt statisch empfindliche Kompo-

nenten, die durch eine elektrostatische Entladung beschädigt werden kön­nen. Verwenden Sie antistatische Prozeduren, Ausrüstung und
Oberflächen während der Wartung.

CF-Karte nicht mit einem PC verwenden — Die CF-Karte ist speziell formatiert.

Die auf der CF-Karte gespeicherte Software könnte gelöscht werden.

Gerät nicht bei eventuellem Ausrüstungsfehler betreiben — Wenn Sie einen Produk-

tschaden oder Ausrüstungsfehler vermuten, lassen Sie die Komponente
von einem qualifizierten Servicetechniker untersuchen.

Kabel richtig verlegen — Verlegen Sie Netzkabel und andere Kabel so, dass Sie

nicht beschädigt werden. Stützen Sie schwere Kabelbündel ordnungs
gemäß ab, damit die Anschlüsse nicht beschädigt werden.

-

-

Richtige Netzkabel verwenden — Wenn Netzkabel mitgeliefert wurden, erfüllen

diese alle nationalen elektrischen Normen. Der Betrieb dieses Geräts mit
Spannungen über 130 V AC erfordert Netzkabel, die NEMA-Konfigura
tionen entsprechen. Wenn internationale Netzkabel mitgeliefert wurden,
sind diese für das Verwendungsland zugelassen.

Richtige Ersatzbatterie verwenden — Dieses Gerät enthält eine Batterie. Um die

Explosionsgefahr zu verringern, prüfen Sie die Polarität und tauschen die
Batterie nur gegen eine Batterie desselben Typs oder eines gleichwertigen,
vom Hersteller empfohlenen Typs aus. Entsorgen Sie gebrauchte Batterien
entsprechend den Anweisungen des Batterieherstellers.

Das Gerät enthält keine Teile, die vom Benutzer gewartet werden können.
Wenden Sie sich bei Problemen bitte an den nächsten Händler.

-

16 Trinix — Installation and Service Manual

Consignes de sécurité

Il est recommandé de lire, de bien comprendre et surtout de respecter les
informations relatives à la sécurité qui sont exposées ci-après, notamment
les consignes destinées à prévenir les risques d’incendie, les décharges élec
triques et les blessures aux personnes. Les avertissements complémen­taires, qui ne sont pas nécessairement repris ci-dessous, mais présents dans
toutes les sections du manuel, sont également à prendre en considération.

AVERTISSEMENT Toutes les instructions présentes dans ce manuel qui concernent

l’ouverture des capots ou des logements de cet équipement sont
destinées exclusivement à des membres qualifiés du personnel de
maintenance. Afin de diminuer les risques de décharges
électriques, ne procédez à aucune intervention d’entretien autre
que celles contenues dans le manuel de l’utilisateur, à moins que
vous ne soyez habilité pour le faire.

Safety Summary

-

Consignes et symboles de sécurité

Termes utilisés dans ce manuel

Les consignes de sécurité présentées dans ce manuel peuvent apparaître
sous les formes suivantes:

AVERTISSEMENT Les avertissements signalent des conditions ou des pratiques

susceptibles d’occasionner des blessures graves, voire même
fatales.

ATTENTION Les mises en garde signalent des conditions ou des pratiques

susceptibles d’occasionner un endommagement à l’équipement ou
aux installations, ou de rendre l’équipement temporairement non
opérationnel, ce qui peut porter préjudice à vos activités.

Signalétique apposée sur le produit

La signalétique suivante peut être apposée sur le produit:

DANGER — risque de danger imminent pour l’utilisateur.

AVERTISSEMENT — Risque de danger non imminent pour l’utilisateur.

MISE EN GARDE — Risque d’endommagement du produit, des installations

ou des autres équipements.

Trinix — Installation and Service Manual 17

Safety Summary

Symboles apposés sur le produit

Les symboles suivants peut être apposés sur le produit:

Signale la présence d’une tension élevée et dangereuse dans le
boîtier de l’équipement ; cette tension peut être suffisante
pour constituer un r

Signale que l’utilisateur, l’opérateur ou le technicien de main­tenance doit faire référence au(
naissance des instructions d’uti
d’entretien.

Il s’agit d’une invite à prendre note du calibre du fusible lors
du remplacement de ce dernier. Le fusible auquel il est fait
référence dans le texte doit être remplacé par un fusible du
même calibre.

Identifie une borne de protection de mise à la masse qui doit
être raccordée correctement avant de procéder au raccorde­ment des autres équipements.

isque de décharge électrique.

x) manuel(s) pour prendre con-

lisation, de maintenance ou

Avertissements

Identifie une borne de protection de mise à la masse qui peut
être connectée en tant que borne de mise à la masse supplé­mentaire.

Signale la présence de composants sensibles à l’électricité sta­tique et qui sont susceptibles d’ê
décharge électrostatique. Utilisez des procédures, des équipe­ments et des surfaces antistatique
d’entretien.

Les avertissements suivants signalent des conditions ou des pratiques sus­ceptibles d’occasionner des blessures graves, voire même fatales:

Présence possible de tensions ou de courants dangereux — Mettez hors tension,

débranchez et retirez la pile (le cas échéant) avant de déposer les couvercles
de protection, de défaire une soudure ou de remplacer des composants.

Ne procédez pas seul à une intervention d’entretien — Ne réalisez pas une interven-

tion d’entretien interne sur ce produit
pour fournir les premiers soins en cas d’accident.

si une personne n’est pas présente

tre endommagés par une

s durant les interventions

Retirez tous vos bijoux — Avant de procéder à une intervention d’entretien,

retirez tous vos bijoux, notamment les bagues, la montre ou tout autre objet
métallique.

18 Trinix — Installation and Service Manual

Safety Summary

Évitez tout contact avec les circuits exposés — Évitez tout contact avec les connex-

ions, les composants ou les circuits exposés s’ils sont sous tension.

Utilisez le cordon d’alimentation approprié — Utilisez exclusivement le cordon

d’alimentation fourni avec ce produit ou spécifié pour ce produit.

Raccordez le produit à la masse — Raccordez le conducteur de masse du cordon

d’alimentation à la borne de masse de la prise secteur.

Utilisez le produit lorsque les couvercles et les capots sont en place — N’utilisez pas

ce produit si les couvercles et les capots sont déposés.

Utilisez le bon fusible — Utilisez exclusivement un fusible du type et du

calibre spécifiés pour ce produit.

Utilisez ce produit exclusivement dans un environnement sec — N’utilisez pas ce

produit dans un environnement humide.

Utilisez ce produit exclusivement dans un environnement non explosible — N’utilisez

pas ce produit dans un environnement dont l’atmosphère est explosible.

Présence possible de courants de fuite — Un raccordement à la masse est indis-

pensable avant la mise sous tension.

Mises en garde

Deux alimentations peuvent être présentes dans l’équipement — Assurez vous que

chaque cordon d’alimentation est raccordé à des circuits de terre séparés.
Débranchez les deux cordons d’alimentation avant toute intervention.

Fusion neutre bipolaire — Débranchez l’alimentation principale avant de pro-

céder à une intervention d’entretien.

Utilisez les points de levage appropriés — Ne pas utiliser les verrous de la porte

pour lever ou déplacer l’équipement.

Évitez les dangers mécaniques — Laissez le ventilateur s’arrêter avant de pro-

céder à une intervention d’entretien.

Les mises en garde suivantes signalent les conditions et les pratiques sus­ceptibles d’occasionner des endommagements à l’équipement et aux instal­lations:

N’ouvrez pas l’appareil — Toute ouverture prohibée de l’appareil aura pour

effet d’annuler la garantie.

Utilisez la source d’alimentation adéquate — Ne branchez pas ce produit à une

source d’alimentation qui utilise une tension supérieure à la tension nomi
nale spécifiée pour ce produit.

Trinix — Installation and Service Manual 19

-

Safety Summary

Assurez une ventilation adéquate — Pour éviter toute surchauffe du produit,

assurez une ventilation de l’équipement conformément aux instructions
d’installation. Ne déposez aucun document sous l’appareil — ils peuvent
gêner la ventilation. Placez l’appareil sur une surface plane.

Utilisez des procédures antistatiques - Les composants sensibles à l’électricité

statique présents dans l’équipement sont susceptibles d’être endommagés
par une décharge électrostatique. Utilisez des procédures, des équipements
et des surfaces antistatiques durant les interventions d’entretien.

N’utilisez pas la carte CF avec un PC — La carte CF a été spécialement formatée.

Le logiciel enregistré sur la carte CF risque d’être effacé.

N’utilisez pas l’équipement si un dysfonctionnement est suspecté — Si vous sus-

pectez un dysfonctionnement du produit, faites inspecter celui-ci par un
membre qualifié du personnel d’entretien.

Acheminez les câbles correctement — Acheminez les câbles d’alimentation et les

autres câbles de manière à ce qu’ils ne risquent pas d’être endommagés.
Supportez correctement les enroulements de câbles afin de ne pas endom
mager les connecteurs.

-

Utilisez les cordons d’alimentation adéquats — Les cordons d’alimentation de cet

équipement, s’ils sont fournis, satisfont aux exigences de toutes les régle
mentations régionales. L’utilisation de cet équipement à des tensions
dépassant les 130
aux exigences des configurations NEMA. Les cordons internationaux, s’ils
sont fournis, ont reçu l’approbation du pays dans lequel l’équipement est
utilisé.

Utilisez une pile de remplacement adéquate — Ce produit renferme une pile. Pour

réduire le risque d’explosion, vérifiez la polarité et ne remplacez la pile que
par une pile du même type, recommandée par le fabricant. Mettez les piles
usagées au rebut conformément aux instructions du fabricant des piles.

Cette unité ne contient aucune partie qui peut faire l’objet d’un entretien
par l’utilisateur. Si un problème survient, veuillez contacter votre distribu
teur local.

V en c.a. requiert des cordons d’alimentation qui satisfont

-

-

20 Trinix — Installation and Service Manual

Regulatory Notices

Certifications and Compliances

FCC Emission Control

This equipment has been tested and found to comply with the limits for a
Class A digital device, pursuant to Part 15 of the FCC Rules. These limits
are designed to provide reasonable protection against harmful interference
when the equipment is operated in a commercial environment. This equip
ment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause
harmful interference to radio communications. Operation of this equip
ment in a residential area is likely to cause harmful interference in which
case the user will be required to correct the interference at his own expense.
Changes or modifications not expressly approved by Grass Valley Group
can affect emission compliance and could void the user’s authority to
operate this equipment.

-

-

Canadian EMC Notice of Compliance

This digital apparatus does not exceed the Class A limits for radio noise
emissions from digital apparatus set out in the Radio Interference Regula
tions of the Canadian Department of Communications.

Le présent appareil numérique n’emet pas de bruits radioélectriques
dépassant les limites applicables aux appareils numeriques de la classe A
préscrites dans le Règlement sur le brouillage radioélectrique édicte par le
ministère des Communications du Canada.

EN55022 Class A Warning

In a domestic environment, products that comply with Class A may cause
radio interference in which case the user may be required to take adequate
measures.

-

Trinix — Installation and Service Manual 21

Regulatory Notices

Canadian Certified Power Cords

Canadian Certified AC Adapter

Laser Compliance

Laser Safety Requirements

Canadian approval includes the products and power cords appropriate for
use in the North America power network. All other power cords supplied
are approved for the country of use.

Canadian approval includes the AC adapters appropriate for use in the
North America power network. All other AC adapters supplied are
approved for the country of use.

The device used in this product is a Class 1 certified laser product. Oper­ating this product outside specifications or altering from its original design
may result in hazardous radiation exposure, and may be considered an act
of modifying or new manufacturing of a laser product under U.S. regula
tions contained in 21CFR Chapter1, subchapter J or CENELEC regulations
in HD 482 S1. People performing such an act are required by law to recertify
and reidentify this product in accordance with provisions of 21CFR sub
chapter J for distribution within the U.S.A., and in accordance with
CENELEC HD 482 S1 for distribution within countries using the IEC 825
standard.

-

-

Laser Safety

Laser safety in the United States is regulated by the Center for Devices and
Radiological Health (CDRH). The laser safety regulations are published in
the “Laser Product Performance Standard,” Code of Federal Regulation
(CFR), Title 21, Subchapter J.

The international Electrotechnical Commission (IEC) Standard 825, “Radi­ation of Laser Products, Equipment Classification, Requirements and
User’s Guide,” governs laser products outside the United States. Europe
and member nations of the European Free trade Association fall under the
jurisdiction of the Comite European de Normalization Electrotechnique
(CENELEC).

For the CDRH: The radiant power is detected trough a 7 mm aperture at a
distance of 200 mm from the source focused through a lens with a focal
length of 100 mm.

For IEC compliance: The radiant power is detected trough a 7 mm aperture
at a distance of 100 mm from the source focused through a lens with a focal
length of 100 mm.

22 Trinix Installation and Service Manual

FCC Emission Limits

Certification

Regulatory Notices

This device complies with Part 15 of the FCC Rules. Operation is subject to
the following two conditions: (1) This device may no cause harmful inter
ference, and (2) this device must accept any interference received,
including interference that may cause undesirable operation. This device
has been tested and found to comply with FCC Part 15 Class B limits for a
digital device when tested with a representative laser-based fiber optical
system that complies with ANSI X3T11 Fiber Channel Standard.

Category Standard Designed/tested for compliance with:

Safety UL1950 Safety of Information Technology Equipment, including Electrical Busi-

ness Equipment (Second edition, 1993).

IEC 950 Safety of Information Technology Equipment, including Electrical Busi-

ness Equipment (Second edition, 1991).

CAN/CSA C22.2, No. 950-93 Safety of Information Technology Equipment, including Electrical Busi-

ness Equipment.

EN60950 Safety of Information Technology Equipment, including Electrical Busi-

ness Equipment.

-

Trinix Installation and Service Manual 23

— Regulatory Notices

24 Trinix — Installation and Service Manual

ESD Protection

Electronics today are more susceptible to electrostatic discharge (ESD)
damage than older equipment. Damage to equipment can occur by ESD
fields that are smaller than you can feel. Implementing the information in
this section will help you protect the investment that you have made in
purchasing Grass Valley equipment. This section contains Grass Valley’s
recommended ESD guidelines that should be followed when handling
electrostatic discharge sensitive (ESDS) items. These minimal recommen
dations are based on the information in the Sources of ESD and Risks area.
The information in Grounding Requirements for Personnel on page 27 is pro­vided to assist you in selecting an appropriate grounding method.

Recommended ESD Guidelines

Follow these guidelines when handling Grass Valley equipment:

• Only trained personnel that are connected to a grounding system
should handle ESDS items.

• Do not open any protective bag, box, or special shipping packaging
until you have been grounded.

-

Note When a Personal Grounding strap is unavailable, as an absolute minimum,

touch a metal object that is touching the floor (for example, a table, frame, or
rack) to discharge any static energy before touching an ESDS item.

• Open the anti-static packaging by slitting any existing adhesive tapes.
Do not tear the tapes off.

• Remove the ESDS item by holding it by its edges or by a metal panel.

• Do not touch the components of an ESDS item unless it is absolutely
necessary to configure or repair the item.

• Keep the ESDS work area clear of all nonessential items such as coffee
cups, pens, wrappers and personal items as these items can discharge
static. If you need to set an ESDS item down, place it on an anti-static
mat or on the anti-static packaging.

Trinix — Installation and Service Manual 25

ESD Protection

Sources of ESD and Risks

The following information identifies possible sources of electrostatic dis­charge and can be used to help establish an ESD policy.

Personnel

One of the largest sources of static is personnel. The static can be released
from a person’s clothing and shoes.

Environment

The environment includes the humidity and floors in a work area. The
humidity level must be controlled and should not be allowed to fluctuate
over a broad range. Relative humidity (RH) is a major part in determining
the level of static that is being generated. For example, at 10% - 20% RH a
person walking across a carpeted floor can develop 35kV; yet when the rel
ative humidity is increased to 70% - 80%, the person can only generate

1.5kV.

-

Static is generated as personnel move (or as equipment is moved) across a
floor’s surface. Carpeted and waxed vinyl floors contribute to static build
up.

Work Surfaces

Painted or vinyl-covered tables, chairs, conveyor belts, racks, carts, anod­ized surfaces, plexiglass covers, and shelving are all static generators.

Equipment

Any equipment commonly found in an ESD work area, such as solder
guns, heat guns, blowers, etc., should be grounded.

Materials

Plastic work holders, foam, plastic tote boxes, pens, packaging containers
and other items commonly found at workstations can generate static elec
tricity.

-

26 Trinix — Installation and Service Manual

Grounding Requirements for Personnel

The information in this section is provided to assist you in selecting a
grounding method. This information is taken from ANSI/ESD S20.20-2007
(Revision of ANSI/ESD S20.20-1999).

Table 1. Product Qualification

Personnel Grounding Technical

Requirement

Wrist Strap System* ANSI/ESD S1.1 (Section 5.11) < 3.5 x 107 ohm

Flooring / Footwear System – Method 1 ANSI/ESD STM97.1 < 3.5 x 10

Flooring / Footwear System – Method 2
(both required)

ANSI/ESD STM97.1

ANSI/ESD STM97.2

Product qualification is normally conducted during the initial selection of
ESD control products and materials. Any of the following methods can be
used: product specification review, independent laboratory evaluation, or
internal laboratory evaluation.

Test Method Required Limits

9

< 10

< 100 V

ESD Protection

7

ohm

ohm

Table 2. Compliance Verification

Personnel Grounding Technical

Requirement

Wrist Strap System* ESD TR53 Wrist Strap Section < 3.5 x 107 ohm

Flooring / Footwear System – Method 1 ESD TR53 Flooring Section and ESD

Flooring / Footwear System – Method 2
(both required)

TR53 Footwear Section

ESD TR53 Flooring Section and ESD
TR53 Footwear Section

Test Method Required Limits

< 3.5 x 10

< 1.0 x 10

7

ohm

9

ohm

* For situations where an ESD garment is used as part of the wrist strap
grounding path, the total system resistance, including the person, garment,

7

and grounding cord, must be less than 3.5 x 10

ohm.

Trinix — Installation and Service Manual 27

ESD Protection

28 Trinix — Installation and Service Manual

Overview

Introduction

Overview

The instructions are for the original Trinix DV-33128, DV-33256 and DV­33512 routing switchers.

For Installation instructions for the newer NXT or Asymmetrical frames,
see

Installation for NXT and Newer Frames on page 37. For more information

about these frames see the Trinix Installation and Service manual.

The TRX-PS-BU series of products, sometimes referred to as “tertiary”
power supplies, are designed to supplement the Trinix DV-33128, DV-33256
and DV-33512 internal power supplies to provide increased backup protec
tion. Two packages are available:

Section 1

-

• TRX-PS-BU1200 - 1 ea. 1200 watt module mounted in a 1 RU frame

• TRX-PS-BU2400 - 2 ea. 1200 watt modules mounted in a 1 RU frame

These packages can be used in various combinations with Trinix DV-33128,
DV-33256, and DV-33512 routers. This flexibility is shown in
next page.

The power supplies are bussed together so that the power load is shared at
all times. If one power supply fails, the remaining power supplies on that
bus will continue to provide power. The failed power supply should be
replaced as soon as possible.

Figure 1 on the

29 Trinix Installation and Service Manual

OR

DV-33128

DV-33256

DV-33512

TRX-PS-BU1200

TRX-PS-BU2400

TRX-PS-BU2400

TRX-PS-BU2400
TRX-PS-BU2400

Figure 1. TRX-PS-BU Trinix Backup Power Supplies

Trinix — Installation and Service Manual 30

DV-33128

DV-33256

Overview

For DV-33128 routers, installation of one TRX-PS-BU1200 will provide a
total of three on-line power supplies: two internally-mounted supplies and
one supply mounted in the external chassis. Any one of these three sup
plies can fully power the DV-33128 router.

Installation of one TRX-PS-BU2400 will provide a total of four on-line
power supplies: two internally-mounted supplies and two supplies
mounted in the external chassis. Any one of these four supplies can fully
power the DV-33128 router.

For DV-33256 routers, installation of one TRX-PS-BU2400 will provide a
total of four on-line power supplies: two internally-mounted supplies and
two supplies mounted in the external chassis. Any one of these four sup
plies can fully power the DV-33256 router.

-

-

DV-33512

For DV-33512 routers, installation of two TRX-PS-BU2400s will provide a
total of eight on-line power supplies divided into two groups:

• One group consists of internal supplies A and B and the two supplies
in one of the external chassis (total of four supplies). The four supplies
in this group power half the boards in the router. Any one of the four
supplies can provide all needed power to these boards.

• The opposite group consists of internal supplies C and D and the two
supplies in the other external chassis (total of four supplies). The four
supplies in this group power half the boards in the router. Any one of
the four supplies can provide all needed power to these boards

Trinix — Installation and Service Manual 31

Section 1 — Introduction

Materials Supplied

Each of the two packages includes the following items:

Table 1. Contents of Each Package.

Quantity Description Notes

1

1, 2

1, 2 Power supply, 1200 W 48 VDC

1 Power supply rack

1 or 2 Blank panels for power supply rack

2 Small pattern 6 nut spare

2 Split lock no. 6 washer spare

2 4-40 x 1/4 SEMS screw spare

4 6-32 x 1/4 SEMS screw spare

2 1/4-20 UNC nut spare

1 Internal lock washer spare

1 No. 6 flat washer spare

1 Manual Part no. 071844303

Power cable assembly, power supply rack to

Trinix, 10 ft. (3 m).

AC mains power cord kit (type varies per desti-

nation country)

Equipment Required

TRX-PS-BU2400 installations:

1.75 in. (1 RU) rack space in T

2 AC power outlets, 1200 W each (total 2400 W)

For DV-33512 ONLY:

TRX-PS-33500 chassis with ORi

Note Early versions of the TRX-PS33500 chassis did not include ORing diodes for

rinix or adjacent rack, and

ng diodes installed.

the redundant DC inputs. The installation of this back-up power supply
requires the TRX-PS-33500 chassis with the ORing diodes. To verify that
your TRX-PS-33500 chassis has the required ORing diodes, see Figure 2 and
compare to your TRX-PS33500. The ORing diodes can be viewed through the
rear panel grill work of the TRX-33500 chassis. The diode covers about 1
square inches and is clearly visible from the rear. Contact Grass Valley if your
power supply does not have the ORing diode installed.

32 Trinix — Installation and Service Manual

Figure 2. The TRX-PS33500 With Required ORing Diodes Highlighted

Overview

8443-02-22JAN09

Trinix — Installation and Service Manual 33

Section 1 — Introduction

Software Required

Specifications

No software changes are required.

For mechanical, environmental, and electrical specifications, see Appendix
A.

Trinix does not monitor the back-up power supplies. Operation of the
external-back-up power supplies must be checked by monitoring the
power supply status LEDs and Output voltage on the DC-Input connec
tors. Check the voltage on the DC input connector only at installation to
verify proper connections. After that, you can verify operation with the
LEDs on the front panel of the power supply.

-

34 Trinix — Installation and Service Manual

Ordering Information

Table 2. Power Supply Item and Description

TRX-PS-BU1200 POWER SUPPLY 1200 W 1 RU STAND ALONE DC OUTPUT

TRX-PS-BU2400 POWER SUPPLY 2400 W 1 RU STAND ALONE DC OUTPUT

TRX-PS-BU2400-47V POWER SUPPLY 2400 W - 47 V 1 RU STAND ALONE DC OUTPUT

Ordering Information

Trinix — Installation and Service Manual 35

Section 1 — Introduction

36 Trinix — Installation and Service Manual

Installation for NXT and

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Atach the
cable to here

Atach the
cable to here

Newer Frames

The newer NXT and Asymmetrical frames, have improved and simpilfied
the power connections to a single connection.

To connect redundant power to the newer frames:

1. Atach the cable to either DC INPUT A or B (Figure 1).

2. Tighten the connector ring by turning it to the right.

Figure 1. Example of the NXT and Asymmetrical Frame - Connection Location

Section 2

For more information about these frames see the Trinix Installation and
Service manual.

Trinix — Installation and Service Manual 37

Lineage Power Supply Alarms

The Lineage PS modules have two known issues that may produce an
alarm when the power is turned off:

• Removing the power supply and then re-inserting before the power
supply's fans have stopped spinning.

• Cycling the power for short periods of time (approximately less than 10
Sec.) or a brief power failure.

The work around for each of these issues is described below.

Note These steps assume that the system is operational.

Removing the Power Supply and Inserting Too Soon

When a power module is removed:

1. Wait until the module's fans have stopped spinning (approximately 10

sec.).

2. Re-Insert the module.

Cycling the power for short periods of time or a Power Failure

When a power failure lasts between 1 to 10 seconds, the power supply may
come back up in an alarm condition.

To correct the alarm condition, do one of the following:

Extract the power supply module

1. Extract the alarming power supply module.

2. Wait until the module's fans have stopped spinning (approximately 10

sec.).

3. Reinsert the power supply module.

Remove AC power to the System

1. Remove AC power to the system

2. Wait until the power supply module's fans have stopped spinning

(approximately 10 sec.).

3. Reapply the AC power, simultaneously to all power supply modules.

For more information see Lineage's documentation for the CP1800-AC52
power supply.

Trinix — Installation and Service Manual 38

Reference

Page 5 of the the Linage manual, in the "hot Plug" section states:

When rapidly extracting and reinserting modules care should be taken to
allow for discharging the internal bias supply so that a predictable restart
could be achieved. The way to ensure that the circuit sufficiently discharges
is to observe the spinning of the fans after an extraction. The unit should
not be reinserted until the fans stop spinning.

Regarding hot-plug issues, it is possible to essentially lock up the processor
during re-insertion if the Vcc of the processor is still decaying as the power
supply is plugged in. That is why we request on the data sheet to refrain
from re-inserting the supply until the fan stops spinning. This is a known
issue that only occurs during a rapid reinsertion. No physical damage
occurs, but a re-insertion is necessary.

Trinix — Installation and Service Manual 39

Section 2 — Installation for NXT and Newer Frames

40 Trinix — Installation and Service Manual

Installation for Legacy Frames

CAUTION Installation of this product on the DV-33128, DV33256, and DV33512 frames

requires the connection of several 48 VDC power cables. The safest and rec­ommended method to make these connections is to remove power to the
Trinix, before making the connection. In other words, you must take the
router and all associated signals off-line long enough to connect between six
and fifteen cables to a terminal block(s), depending on the size of the router.
If for some reason this connection can only be performed with power on, it
must be made using special procedures and only by Grass Valley personnel.

Tools Required

Section 3

• The proper sized Phillips screwdrivers,

• Electrical tape,

• Cable tie wraps,

• Nut driver, size #P8 (1/4”),

• A light source

If powered down, you will need a Phillips screwdriver and nut driver (we
need to tell them the size).

If powered up, electrical tape.
The light source may be helpful depending on the light available in the

back of the rack.

Trinix — Installation and Service Manual 41

129-160

INPUTS

DC INPUT

DC IN -DC IN +

42 - 54 VDC
30-24 AMPS

INPUTS

33-641-32

INPUTS INPUTS

PS B

PS B

225-256193-224129-160 161-19265-9633-64 97-1281-3297-12865-96

OUTPUTS

WARNING: FOR CONTINUED PROTECTION

WITH SAME TYPE AND RATING OF FUSE
115: 12.5A 250V SLOW BLOW
230: T6.3A 240V

AGAINST RISK OF FIRE, REPLACE ONLY

OUTPUTS

AUTO SELECT
100-130V/200-240V

10.0A/5.0A
47-63HZ

INPUTSINPUTS

PS A

OUTPUTS OUTPUTS

PS A

OUTPUTS

OUTPUTS

OUTPUTS OUTPUTSOUTPUTS

OP EXPAND
VIT REDUNDANT

60Hz ENABLE

INT XPT CNTL

IN EXPAND

CONTROL

MON

OP

OP
MON

193-224161-192 225-256

ALARM

INPUTS

INPUTS

INPUTS INPUTS

CROSSPOINT BUS

CONSOLE

GPIO/TC

CONSOLE

B

432

1

A

PRIMARY

IN

REF

IN

REF

COM BUS

42

NIC B

SECONDARY

31

COM BUS

NIC A

5

8

79

6

A
B
C

0

0

3

4

8

0

3

1

79

2

5
6

4

0
1

2

LEVEL

SUPER

MONITOR

512

384

128

256

14

12

11
10

13

15

14

12

11
10

13

15

32

64

48
80
96

96

112

80

16

32

48

64

16

112

ULTRA

FRAME

L

E

N

L

E

N

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

31

30

29

28

5

8

9

11

26

25

27

7

6

22

24

23

4

3

2

21

20

1

15

14

13

12

10

19

16

17

18

32

DC INPUT

DC IN -DC IN +

42 - 54 VDC
30-24 AMPS

PS B PS A

DV-33128

DV-33256

Figure 1. Location of DV-33128 and DV-33256 Power Supply Connections

Trinix — Installation and Service Manual 42

Installation Procedure - DV-33128 and DV-33256 Units

Installation Procedure - DV-33128 and DV-33256 Units

1. Install the supplied 1RU Power supply rack-power supply frame:
a. Install the external power supply frame in a suitable 19-inch

equipment rack.
The frame is shipped with the DC cables already connected.
The power supply frame should be mounted in the same equip-

ment rack as the Trinix, but it may be mounted in an adjacent rack
if necessary. The cable provided for connection to the Trinix is
approximately ten feet (3 m) long.

Leave 1RU rack space above and below the power supply for
optimal cooling if extra rack space is available.

b. Test the external supplies prior to connecting to the Trinix router.

Temporarily apply electrical tape each of the DC output connectors
(red, blue, white, yellow) to isolate them to prevent shorting out.
Apply power to the external power supplies.

c. Using a voltmeter, verify that the external frame’s output voltage

measures between 47 and 48.5 VDC.

d. Unplug the external power supplies AC power cords.
e. Unscrew the external supplies restraining screws and slide the

supply out of the chassis 1 inch.

CAUTION The following step will interrupt all signals passing through the router until

power is restored.

2. Proceed as follows:
a. Power down the router by unplugging the AC cord of each of the

internal power supplies.

b. On the rear of the Trinix PS chassis, locate the “DC IN +” and “DC

IN -” terminal blocks. See Figure 2.

Trinix — Installation and Service Manual 43

Section 3 — Installation for Legacy Frames

DC IN -DC IN +

PS B PS A

(1)

(2) (3) (4) (5)

8443 07

DC IN -DC IN +

PS B PS A

(1)

(2) (3) (4) (5)

Figure 2. Power Connections Showing Reference Numbers Used for this Document

c. Remove the “DC IN +” and “DC IN -” screws (2), (3), (4), and (5).
d. Locate the DC power ground stud (1). Use a nut driver to remove

one nut (only) and one washer (only) from the stud.

e. Connect the supplied external power supply cables as shown in

Figure 3 and Table 1.

Figure 3. DV-33128/256 External Power Supply Wiring (Partially Complete)

44 Trinix — Installation and Service Manual

Installation Procedure - DV-33128 and DV-33256 Units

Table 1. External Power Supply Wiring (Complete)

Wire Color

Yellow/green (1)

Black (1)

Red (2)

Blue (3)

White (4)

Yel low (5 )

f. All connections to the router itself are now done. Double check all

Connect to

Terminal

wiring.

3. Connect the AC or DC power cords to the external power supplies.

4. At the front of the external power supply chassis, screw in each supply.

Verify that the two LEDs on the front of each supply are green (AC
good/DC good), and that the fans all rotate.

5. Restore power to the Trinix internal power supplies.

6. Check the DC voltage now being provided at the Trinix “DC In”

connectors. Voltage should be between 47 and 48.5 VDC. If not, contact
Grass Valley Technical Support.

7. Check the fail-over function of the new supply(s).This procedure

should not cause any interruption to router operation. However, Grass
Valley recommends that you perform this check when the
consequences of possible signal interruption are at a minimum.

a. Pull the internal power supplies out a few inches. The router should

remain powered up. Push the internal supplies back into position.

8. In some cases, the original Trinix system may have been supplied with

a total of only one internal power supply. In this case, the SR/NR­33000’s sync card jumper JN2 must be moved to the “AC” position for
the alarm system to operate properly.

Note For more information about this jumper, refer to the redundant power supply

notes in the Installation section of the Trinix manual.

This completes the installation.

Trinix — Installation and Service Manual 45

Section 3 — Installation for Legacy Frames

DC INPUT

DC IN -DC IN +

42 - 54 VDC
30-24 AMPS

PS B PS A

DC INPUT

DC IN -DC IN +

42 - 54 VDC
30-24 AMPS

PS D PS C

289 - 320

INPUTS

449 - 480

OUTPUTS

161 - 192

OUTPUTS
353 - 384

B

A

B

A

B

A

B

1

4

3

2

MON

OP

A

INPUTS
129 - 160

OUTPUTSINPUTS

417 - 448

OUTPUTS

225 - 256

INPUTS

193 - 224

INPUTSINPUTS

385 - 416

OUTPUTS

289 - 320

OUTPUTS

321 - 352

OUTPUTS

481 - 512

OUTPUTS

257 - 288

OUTPUTS

DC IN + DC IN -

30 - 24 AMPS

DC IN +

30 - 24 AMPS

DC IN -

42 - 54 VDC

DC INPUT 2 NOT FUSED

DC INPUT 1 NOT FUSED

42 - 54 VDC

1

2

4

3

IN

REF

INPUTS

353 - 384

INPUTS

321 - 352

INPUTS

257 - 288

INPUTS

1024

512

2048

1536

16

112

1

15

80

48

64

80
48

64

0

ULTRA

MONITOR

16

32

96

112

3
5

4
12
11

13

3

6

5

2

4

8

14
13
12
11
10

8

0

7

1

9

15

FRAME

610

79

LEVEL

32

SUPER
0

96

2

0

14

C

B

A

INT XPT CNTL

OUTPUT EXPAND

INPUT EXPAND

60Hz ENABLE

SYNC REDUNDANT

PS IFC FAN IFC

XPT BUS

COM BUSCOM BUS

ALARM

CONTROL

CONSOLE B

CONSOLE A

AGAINST RISK OF FIRE, REPLACE ONLY
WITH SAME TYPE AND RATING OF FUSE

WARNING: FOR CONTINUED PROTECTION

AC INPUT: 100-240 V ~, 10.0-5.0A, 50-60Hz

PS D

DC IN -DC IN +

100-120V: 12.5A, 250V, SLO BLO

200-240V: T6.3A, 250V

30 - 24 AMPS

42 - 54 VDC

DC INPUT 2

30 - 24 AMPS

42 - 54 VDC

DC OUT -DC OUT +

DC OUTPUT 2

AC INPUT: 100-240 V ~, 10.0-5.0A, 50-60Hz

100-120V: 12.5A, 250V, SLO BLO

200-240V: T6.3A, 250V

FRAME IFC

NIC B

NIC A

COM BUS

COM BUS

XPT BUS

SECONDARY

PRIMARY

DC IN -DC IN +

30 - 24 AMPS

42 - 54 VDC

DC INPUT 1

42 - 54 VDC
30 - 24 AMPS

DC OUT + DC OUT -

DC OUTPUT 1

PS C PS A

3

1

PS B

GPIO/TC

REF IN

4

REF IN

2

L

E

N

L

E

N

L

E

N

L

E

N

DV-33512

Figure 4. Location of DV-33512 Power Supply Connections

46 Trinix — Installation and Service Manual

Installation Procedure - DV-33512 Units

Installation Procedure - DV-33512 Units

Note It is critical that the ORing diodes are present on the 512 PS frame. See the

Note in the Equipment Required section.

1. 1R power supply frames:
a. Install the external power supply frames in a suitable 19-inch

equipment rack.
The frames are shipped with the DC cables already connected.
The power supply frames should be mounted in the same equip-

ment rack as the Trinix, but they may be mounted in an adjacent
rack if necessary. The cables provided for connection to the Trinix
are approximately ten feet (3 m) long.

No special ventilation spacing is needed for these frames since the
airflow is from front to back.

b. Test the external supplies prior to connecting to the Trinix router.

Temporarily apply electrical tape each of the DC output connectors
(red, blue, white, yellow) to isolate them to prevent shorting out.
Apply power to the external power supplies.

c. Using a voltmeter, verify that the external frame’s output voltage

measures between 47 and 48.5 VDC. Contact Grass Valley
Technical Support if the output voltage is not between this range.

d. Unplug each of the external power supplies’ AC power cords.
e. Unscrew each of the external power supply’s restraining screw and

slide each supply out of the chassis 1 inch.

CAUTION The following steps will interrupt all signals passing though the router until

power is restored.

2. Proceed as follows:
a. Power down the router by unplugging the AC cord for each of the

internal power supplies.

b. On the rear of the Trinix PS chassis, locate the “DC IN +” and “DC

IN -” terminal blocks. See Figure 5.

Note The (1) reference is an extra ground check point. Currently it is not being

used.

Trinix — Installation and Service Manual 47

Section 3 — Installation for Legacy Frames

DC IN -DC IN +

PS B PS A

DC IN -DC IN +

PS D PS C

(1)

(2) (7)

(3) (4) (5) (6) (8) (9) (10) (11)

DC IN -DC IN +

PS B PS A

DC IN -DC IN +

PS D PS C

(1)

(2) (7)

(3) (4) (5) (6) (8) (9) (10) (11)

to external A/B power supply(s)to external C/D power supply(s)

Figure 5. DV-33512 Power Supply Connectors Showing Reference Numbers Used in this Document

c. Remove the “DC IN +” and “DC IN -” screws (3), (4), (5), (6), (8), (9),

(10), and (11).

d. Locate the two DC power ground studs (2) and (7). Use a nut driver

to remove one nut (only) and one washer (only) from each stud.

e. Connect the supplied jumper wires and external power supply

cables as shown in Figure 6 and Table 2.

Figure 6. Jumper and External Power Supply Wiring (Partially Complete)

48 Trinix — Installation and Service Manual

Installation Procedure - DV-33512 Units

Table 2. Jumper and Power Cable Wiring (Complete)

Terminal Power Cable

(2) C/D yellow/green

(3) C/D red

(4) C/D blue

(5) C/D white

(6) C/D yellow

(7) A/B yellow/green

(8) A/B red

(9) A/B blue

(10) A/B white

(11) A/B yellow

C/D black

A/B black

f. All connections to the router itself are now done. Double check all

wiring.

3. Connect the AC power cords for the external A/B power supplies and

the external C/D power supplies.

4. At the front of the external power supplies chassis, screw in each

external supply. Verify that the two LEDs on the front of each supply are
green (AC good/DC good), and that the fans all rotate.

5. Restore power to the internal power supplies.

6. Check the DC voltage now being provided at the Trinix “DC In”

connector(s). Voltage should be between 47 and 48.5 VDC. If not,
contact Technical Support.

7. At an appropriate time, check the fail-over function of the new

supplies. This procedure should not cause any interruption to router
operation. However, Grass Valley recommends that you perform this
check when the consequences of possible signal interruption are at a
minimum.

•First make sure that both external power supply frames are

installed and powered on per the above procedure. Open the main
chassis door. Open the Trinix power supply chassis and pull the A
and B supplies out a few inches. The router should remain powered
up. Replace the A and B supplies. Pull the C and D supplies; the
router should remain powered. Replace the C and D supplies.

8. In some cases, the original system may have been supplied with a total

of only two internal power supplies. In this case, the RP-33500 512 x 512
Rear Panel’s card jumper JN1 must now be moved to the “AC”
position. This step ensures that the alarm system will operate properly.

Trinix — Installation and Service Manual 49

Section 3 — Installation for Legacy Frames

Note For more information about this jumper, refer to the redundant power supply

notes in the Installation section of the Trinix manual.

This completes the installation.

50 Trinix — Installation and Service Manual

Specifications

Mechanical

Table 1. Mechanical Specifications

Depth

TRX-PS-BU1200 11.56 in. / 294 mm 19.0 in. / 483 mm 1.75 in. / 44 mm 7.2 lb. / 3.2 kg 1

TRX-PS-BU2400 11.56 in. / 294 mm 19.0 in. / 483 mm 1.75 in. / 44 mm 10.3 lb. / 4.6 kg 1

a

Allow a minimum of 6 in. (152 mm) of clear space at the rear of the MCP for proper cable clearance and air flow.

b

All weights approximate.

Environmental

Appendix 4

, a

Width Height Weight

b

Rack Units

Table 2.

Environmental Characteristics (operation with required forced air cooling)

Operating temperature 32 to 104 degrees F (0 to 40 degrees C) ambient

Full specifications met 32 to 104 degrees F (0 to 40 degrees C)

Storage temperature -40 to 185 F (-40 to +85 degrees C)

Air Intake/Exhaust Locations

All modules draw cooling air through fans in the front. Warm air is
exhausted through openings in the back. It is not necessary to leave open
space above or below the chassis.

Trinix — Installation and Service Manual 51

Appendix 4 — Specifications

Electrical

Table 3.

Output Power 1200 watts per module

Input voltage range 100 - 240 VAC

Input frequency 47 - 63 Hz

Hot-swap operation Yes

52 Trinix — Installation and Service Manual