Belden, Belden Sending All The Right Signals, and the Belden logo are trademarks or
registered trademarks of Belden Inc. or its affiliated companies in the United States and
other jurisdictions. Grass Valley, CommLink TR6442i are trademarks or registered
trademarks of Grass Valley. Belden Inc., Grass Valley, and other parties may also have
trademark rights in other terms used herein.
Terms and Conditions
Please read the following terms and conditions carefully. By using CommLink TR6442i
documentation, you agree to the following terms and conditions.
Grass Valley, a Belden Brand (“Grass Valley”) hereby grants permission and license to owners
of CommLink TR6442i to use their product manuals for their own internal business use.
Manuals for Grass Valley products may not be reproduced or transmitted in any form or by
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purpose unless specifically authorized in writing by Grass Valley.
A Grass Valley manual may have been revised to reflect changes made to the product
during its manufacturing life. Thus, different versions of a manual may exist for any given
product. Care should be taken to ensure that one obtains the proper manual version for a
specific product serial number.
Information in this document is subject to change without notice and does not represent a
commitment on the part of Grass Valley.
Warranty information is available in the Support section of the Grass Valley Web site
CommLink TR6442i Fiber Optic Intercom Link Fiber Optic Intercom Link Back Panel12
CommLink TR6442i Fiber Optic Intercom Link Matrix and Station Connectors . .14
CommLink™ TR6442i Intercom Link is a fiber-optic transceiver system that uses one strand of
fiber to carry two channels of production intercom, allowing robust voice and data
connectivity over distances up to 40KM (about 25 miles). The CommLink utilizes Wavelength
Division Multiplexing (WDM) for bidirectional signal transmission on a single fiber strand.
Hence, all fiber links must consist of a 1310nm unit at one end and a 1550nm unit at the
other. See
Wavelength-Division Multiplexing (WDM) and the use of CommLink units.
The CommLink is compatible with the industry's most popular intercom systems:
•Party line
• Digital Matrix
• Generic 4-Wire and Data
Wavelength-Division Multiplexing (WDM) on page 7 for information about
•Clear-Com®
•RTS® TW
• Clear-Com® MatrixPlus/Eclipse
•RTS® Adam/Cronus/Zeus
• Two Channels of bidirectional audio
• Two paths of bidirectional dataRS422 or RS485
In a special usage case, multi-strand fiber optic cable can be used to more than one signal one to the CommLink TR6442 and one carrying HD Video (see
Fiber Optic Intercom Link Usage Scenarios on page 22).
About this User Guide
This User Guide is designed to cover all of the various options, so not every page in this
guide will apply to your specific system.
Example CommLink TR6442i
2
CommLink TR6442i
Unpacking the CommLink TR6442i Fiber Optic Intercom Link
Individual items shipped with a CommLink TR6442i system depend on the particular
configuration.
Please consult your packing slip and purchase order to ensure that you have received all of
the expected components. Inspect all components for scratches and other mechanical
damage, and inspect the electrical connectors for bent or damaged pins and latches.
Report any missing or damaged components to Grass Valley. See
page 3.
You must use your own video and audio cables to make connections for Video, Tally, Black
Burst/Genlock, Base Station monitor, intercom, and other ancillary signals and equipment.
Suggestions for these cables are discussed later in this User Guide.
Product Returns
In the unlikely event of damage to your CommLink TR6442i Fiber Optic Intercom Link
during shipping or delivery, take note of any damage with the delivery or shipping service.
If any component does not work correctly out of the box, contact Grass Valley (see
Us on page 37).
Product Returns on
User Guide
Contact
If the problem cannot be remedied through a service telephone, you will receive an RMA
number (Return of Merchandise Authorization). Take note this RMA number inside and
outside of all shipping boxes and on all documentation provided with the items to be
returned.
Fiber Optics and Fiber Optic Cable are at the heart of the CommLink TR6442i Fiber Optic
Intercom Link Fiber Optic Intercom Link System. The Commlink system features the ability
to multiplex and de-multiplex a variety of video, audio, and data signals so that they can be
carried over a thin strand of Fiber Optic cable for long distances.
The specific theory and operation of Fiber Optics is beyond the scope of this document, but
you need to be aware of the different types of Fiber Optic Cable and Fiber Optic Cable
Connectors. Most CommLink TR6442i Fiber Optic Intercom Link applications will use Single
Mode Fiber with ST Connectors.
Fig. 2-1: Single Mode Fiber Optic Cable Cross-Section
6
Wavelength-Division Multiplexing (WDM)
Fiber optic transmission depends on Wavelength-Division Multiplexing (WDM). With WDM,
a number of optical carrier signals can be carried on a single optical fiber by using different
wavelengths of laser light. The full theory of WDM is beyond the scope of this manual, but it
is important to understand that by using equipment with different WDM factors on either
end of a fiber optic cable, signals can be sent in both directions over that single cable. The
CommLink units use a WDM factor of 1310 nm and a WDM of 1550 nm to provide a
complementary pair.
In practice, any CommLink setup requires one unit with a 1310 nm WDM factor and one
unit with a 1550 nm WDM factor. Any 1310 nm unit can be used with any 1550 nm unit
regardless of physical form. Two units with the same WDM factor will not work regardless of
the physical form.
Figure 2-2 displays how any 1310 nm WDM CommLink unit can be paired with any 1550 nm
WDM unit. Select one form factor at 1310 nm and pair the 1310 nm unit with one form
factor at 1550 nm.
CommLink TR6442i
User Guide
Fig. 2-2: Pairing Different WDM Factor CommLink Units
7
System Overview
Wavelength-Division Multiplexing (WDM)
Fig. 2-3: CommLink Block Diagram
8
CommLink TR6442i
User Guide
CommLink TR6442i Fiber Optic Intercom Link Fiber Optic Intercom
Link Components
The three physical types of the CommLink TR6442i Fiber Optic Intercom Link Fiber Optic
Intercom Link work identically. The variations between them lie in their physical
appearance and in how they are powered.
In this section, the "throwdown" version of the CommLink TR6442i Fiber Optic Intercom
Link Fiber Optic Intercom Link is used to illustrate functionality. The variations for the other
two types of CommLink TR6442i Fiber Optic Intercom Link Fiber Optic Intercom Link (Rack
Mount and Mini-Mussel Shell) are explained in later sections. See
TR6442i Fiber Optic Intercom Link in the Viper II Rack on page 39 for information about the
installation of the CommLink TR6442i Fiber Optic Intercom Link rack mount version in the
Viper II rack.
CommLink TR6442i Fiber Optic Intercom Link Fiber Optic Intercom Link
Front Panel
Installing the CommLink
Fig. 2-4: CommLink TR6442i Fiber Optic Intercom Link Throw Down Front Panel
The CommLink TR6442i Fiber Optic Intercom Link has three features:
• Area A: System Configuration Switches
• Area B: Auto Null Control and Indicators
• Area C: System Status Indicators
9
System Overview
CommLink TR6442i Fiber Optic Intercom Link Fiber Optic Intercom Link Front Panel
Area A - System Configuration Switches
The four switches in this section allow the configuration of the CommLink TR6442i Fiber
Optic Intercom Link for the particular intercom environment in use. See
CommLink TR6442i Fiber Optic Intercom Link Usage Scenarios on page 22 below on
operation of the CommLink TR6442i Fiber Optic Intercom Link for examples of how these
switches interact.
Fig. 2-5: System Configuration switches
Example
• 1: System Switch - sets the CommLink TR6442i Fiber Optic Intercom Link in either RTS
mode or Clear-Com (C-C) mode
• 2: Mode Switch - sets the CommLink TR6442i Fiber Optic Intercom Link in either Two
Wire (2W) or Four Wire (4W) mode
• 3: 2W Power Switch - sets the CommLink TR6442i Fiber Optic Intercom Link power
mode to either externally powered (EXT) or internally powered (INT). This switch is only
operational when the Mode Switch is set to 2W.
• 4: 4W Mode Switch - sets the CommLink TR6442i Fiber Optic Intercom Link to run in
Station (STA) mode or Matrix (MTX) mode. This switch is only operational when the
Mode Switch is in 4W mode.
When connecting two CommLink TR6442i Fiber Optic Intercom Link units via fiber cable
each CommLink TR6442i Fiber Optic Intercom Link unit must be independently set for the
configuration requirements at that CommLink TR6442i Fiber Optic Intercom Link unit.
Area B - Auto Null Operation
10
Fig. 2-6: Auto Null switch and indicator
Please see Using the Auto-Null Function on page 32 below on the Auto Null function.
CommLink TR6442i
User Guide
• 5: Auto Null switch: this three-position spring-loaded momentary switch activates the
Auto Null process for either Channel 1 (CH1) or Channel 2 (CH2).
• 6: Channel 1 Auto Null Activity Indicator: blinks Green while the Nulling process
occurs.
• This indicator will be asolid Green to indicate the process is complete and good.
• This indicator will be Red if there was a problem with the null. (see Using the Auto-
Null Function on page 32 on operating the Auto Null feature)
• 7: Channel 2 Auto Null Activity Indicator: behaves the same as the Ch1 Auto Null
activity indicator
Area C - System Status Indicators
Fig. 2-7: System Status Indicators
• 8: Audio Activity Indicator
• Green when audio activity is below 0 db
• Red when audio activity is above 0 db
•9: Data Activity Indicator
• Green when there is data activity on the particular channel
•10: Power Indicator
• Green indicates power
• 11: Link Status Indicator
• Green indicates link is good
• Red indicates link is bad or non-existent.
11
System Overview
CommLink TR6442i Fiber Optic Intercom Link Fiber Optic Intercom Link Back Panel
CommLink TR6442i Fiber Optic Intercom Link Fiber Optic Intercom Link
Back Panel
Fig. 2-8: CommLink Throw Down Back Panel
• 1: Power Connector (MTR6442i Throw Down and TR6442i Rack Mount versions only)
This connector takes a 2.5 mm locking power plug. The recommended power unit is
the ADAP-AC-04LC (see
CommLink TR6442i Fiber Optic Intercom Link Power Options
on page 16 for more information regarding CommLink TR6442i Fiber Optic Intercom
Link power options)
• 2: RTS/CC-1 Chassis Mounted XLR Connector - for RTS TW operation or Channel 1 of
Clear-Com two wire operation
• 3: CC-2 Chassis Mounted XLR Connector - for Channel 2 of Clear-Com two wire
operation. Not active when the system is in RTS-TW mode.
Connectors 4 and 5 operate in one of 4 modes, depending on system configuration.
These connectors can be used with RJ45 cables or RJ11 cables. See
CommLink TR6442i
Fiber Optic Intercom Link Matrix and Station Connectors on page 14 for more
• 6: Fiber Connector - ST Connector for Fiber Optic Cable
Read the Using Fiber Optics Guide for information on how to manage and deploy your
fiber optics cabling, safety precautions, tips & tricks, and recommendations for creating
12
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