GRAPHTEC CS610-11eN, CS610-11eN-PRO Service Manual

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COLOR IMAGE SCANNER

SERVICE MANUAL

CS610 SERIES

CS610-UM251-02-9370

CS610-UM-251-9370 i

HISTORY OF REVISIONS

No. Date issued Description of revision Page Edition

1 08.05.15 First Printing. All 01 2 08.05.28 Cord number of the calibration sheet was corrected. 12-1 02 3 08.05.28 Cord number of the calibration sheet was corrected. 13-12 02 4 5 6 7 8

9 10 11 12 13 14 15

CS610-UM-251-9370 ii

CONTENTS

1. OVERVIEW ............................................................................................1-1

1.1 Features .............................................................................................................. 1-1

1.2 Standard Specifications .................................................................................... 1-2

1.3 External View .....................................................................................................1-4

2. PART NAMES AND FUNCTIONS ......................................................... 2-1

2.1 Part Names and Functions ............................................................................... 2-1

3. PREPARING TO OPERATE THE SCANNER ....................................... 3-1

3.1 System Requirements .......................................................................................3-1

3.2 Connecting the Scanner to a Power Supply ...................................................3-2

3.3 Connecting the Scanner to a Computer ..........................................................3-4

4. INSTALLING THE SOFTWARE ............................................................4-1

4.1 Installing the Driver Software ........................................................................... 4-1

4.1.1 Installing the Driver Software for Windows 2000 ................................. 4-1

4.1.2 Installing the Driver Software for Windows XP ..................................... 4-4

4.1.3 Installing the Driver Software for Windows Vista ................................. 4-6

4.2 Checking the Interface Connection .................................................................4-9

4.2.1 Checking the Interface Connection for Windows 2000 ........................ 4-9

4.2.2 Checking the Interface Connection for Windows XP ......................... 4-10

4.2.3 Checking the Interface Connection for Windows Vista ......................4-11

4.3 Installing the Scanning Master 21+ Application ........................................... 4-12

5. DAILY MAINTENANCE .........................................................................5-1

5.1 Opening and Closing the Top Cover ................................................................5-1

5.2 Cleaning the Document Hold-Down Unit .........................................................5-2

5.3 Cleaning the Image Sensors .............................................................................5-3

5.4 Cleaning the Paper Sensors .............................................................................5-4

5.5 Removing a Jammed Document ......................................................................5-5

5.6 Calibration ..........................................................................................................5-6

6. RECOMMENDED PARTS LIST ............................................................6-1

7. LIST OF JIGS AND TOOLS .................................................................. 7-1

7.1 Jigs ...................................................................................................................... 7-1

7.2 Tools .................................................................................................................... 7-1

7.3 Other ................................................................................................................... 7-1

CS610-UM-251-9370 iii

DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS ..................................8-1

8.1 Right Side Cover ................................................................................................ 8-1

8.2 Left Side Cover ................................................................................................... 8-1

8.3 Top Cover Assembly ..........................................................................................8-2

8.4 Front Guide Assembly .......................................................................................8-5

8.5 Rear Cover ..........................................................................................................8-6

8.6 Motor ...................................................................................................................8-7

8.7 Drive Roller Pulley .............................................................................................8-8

8.8 Drive Rollers ..................................................................................................... 8-10

8.9 Drive Belt .......................................................................................................... 8-12

8.10 Front and Rear Paper Detection Sensors ...................................................... 8-14

8.11 Control Panel Sheet Switch ............................................................................ 8-15

8.12 Contact Glass Assembly ................................................................................. 8-16

8.13 CIS (Charge Coupled Device Imaging Sensor) Assembly ........................... 8-17

7.14 CIS (Charge Coupled Device Imaging Sensor) Board .................................. 8-18

8.15 Pinch Roller Covers ......................................................................................... 8-19

8.16 Document Hold-down Rollers ........................................................................8-22

8.17 Pinch Roller Units ............................................................................................ 8-23

8.18 Cover Sensors ..................................................................................................8-24

8.19 Safety Sensors ................................................................................................. 8-25

8.20 Thickness Sensor ............................................................................................ 8-27

8.21 Elevator Sensor ................................................................................................ 8-28

8.22 Adjusting the Thickness Sensor and the Elevator Sensors ........................8-29

8.23 Adjusting the Safety Sensors .........................................................................8-32

8.24 Elevator Gear Box ............................................................................................8-33

8.25 Elevator Control Board ....................................................................................8-35

8.26 Adjusting the Elevator Slider Plate ................................................................8-36

8.27 Ethernet Board .................................................................................................8-37

8.28 Data Controller Board ......................................................................................8-38

8.29 Power Board .....................................................................................................8-41

8.30 Switching Power Supply Board ......................................................................8-42

CS610-UM-251-9370 iv

9. BOARDS AND ELECTRICAL COMPONENTS .................................... 9-1

9.1 Wiring Diagrams ................................................................................................9-1

9.2 Replacing the Data Controller Board ...............................................................9-2

1. Precautions for replacing the data controller board .................................. 9-2

2. Replacing the data controller board ............................................................ 9-2

9.3 Replacing the Ethernet Board ..........................................................................9-3

Input the MAC address to the ethernet board ................................................ 9-3

9.4 Downloading Firmware .....................................................................................9-4

1. Items required to download ﬁrmware .......................................................... 9-4

2. Procedure ....................................................................................................... 9-4

10. ADJUSTMENTS USING THE SOFTWARE ........................................ 10-1

10.1 Starting the Software ...................................................................................... 10-1

10.2 Preparations before Making Adjustments .....................................................10-4

10.3 Preparing Adjustment Charts .........................................................................10-5

10.4 Making Adjustments ........................................................................................ 10-7

10.4.1 Calibration (white correction) .............................................................. 10-8

10.4.2 Feed distance adjustment ..................................................................10-10

10.4.3 Sensor Stitch Adjustment ...................................................................10-13

10.4.4 Scanning Start Position Adjustment .................................................10-17

10.3 Color correction (using a color correction sheet) ...................................... 10-22

10. TROUBLESHOOTING ........................................................................ 11-1

12. OPTION ...............................................................................................12-1

12.1 Optional Item .................................................................................................... 12-1

12.2 Consumables ................................................................................................... 12-1

13. PARTS LIST ........................................................................................ 13-1

13.1 Outer Casing .................................................................................................... 13-1

13.2 Main Frame ....................................................................................................... 13-2

13.3 Front Guide .......................................................................................................13-4

13.4 Drive Roller .......................................................................................................13-6

13.5 CIS Unit ............................................................................................................. 13-7

13.6 Top Cover .......................................................................................................... 13-8

13.7 Cables ............................................................................................................. 13-10

13.8 Other Parts ..................................................................................................... 13-11

CS610-UM-251-9370 1-1

1. OVERVIEW

1.1 Features

• 600-dpi optical resolution for high-precision image scanning

Scanning with an optical resolution of 600 dpi allows even complex and difﬁcult-to-scan documents,

such as CAD drawings, electronic ﬁles, and mapping data to be scanned rapidly and with high precision.

Scanning Master 21+ (scanner software included as a standard accessory) can be used to adjust the

resolution in ﬁve levels (50 dpi to 800 dpi/50 dpi to 9600 (PRO) dpi, in 1-dpi increments) to suit the

scanned document.

• Compatible document widths range from 210 mm to 1066 mm

Compatible with document sizes from ISO A4 up to ANSI E (42 inches)

• Capable of color and grayscale scanning

Capable of scanning in color (24-bit color, 8-bit color) or grayscale (256 shades)

• Support of automatic thickness detection

ITA (Intelligent Thickness Adjustment) supports automatic document-thickness detection.

• Capable of reading long-axis data

Scanning of long-axis images is supported.

• Compact and lightweight design

A compact design was achieved by using a document travel system that employs contact image sensors

in the sensor unit (ﬁve rows arranged in a zigzag pattern).

• Image-processing functions

Use of the scanning software provided lets you set image-processing functions for the scanning of a

document.

• Interface

USB 2.0, Ethernet

CS610-UM-251-9370 1-2

1. OVERVIEW

1.2 Standard Specifications

Item CS610-11eN CS610-11eN-PRO

Document size ANSI E to ISO A4

Maximum width: 1092 mm; minimum width: 210 mm

Effective scanning area

1092 mm

Guaranteed scanning precision range

Width: 1,066.8 mm (centered) Length: 16 m

If the thickness exceeds 1.5 mm, 762 mm (30 inches) maximum

Document thickness 841 mm x 1189 mm, maximum thickness 1.5 mm

Optical resolution 600 dpi

Interpolated resolution From 50 to a maximum of 800 dpi, in

1-dpi increments

From 50 to a maximum of 9600 dpi, in 1-dpi increments

Main scanning system Contact image sensor system

Five A4 sensors in staggered arrangement

Sub scanning system Document travel (sheet through) system

Scanning speed

When the document thickness is 1.5 mm or less (400 dpi, A0)

Normal scan High-speed scan

Monochrome: 13 s Gray scale: 25 s 8-bit color: 47 s 24-bit color: 47 s

Monochrome: 8 s Gray scale: 22 s 8-bit color: 33 s 24-bit color: 33 s

When the document thickness is 1.5 mm to 20.32 mm (400 dpi, A0)

Normal scan High-speed scan

Monochrome: 34 s Gray scale: 41 s 8-bit color: 45 s 24-bit color: 45 s

Monochrome: 34 s Gray scale: 41 s 8-bit color: 40 s 24-bit color: 40 s

Scanning precision*3 ±0.1%, ±5 pixels

Gradation Monochrome: Bilevel, intermediate tones (dither, error diffusion)

Gray : 256 shades

Color: 8-bit, 24-bit

Threshold value Automatic threshold setting by DSP in monochrome mode

Color space sRGB compatible

Sensor

Total number of pixels 25,200 pixels

Output Color: 42 bits/pixel

Grayscale: 14 bits/pixel

Light source LED (RGB)

Interface

USB 2.0, Ethernet

Output Image data

Rated power supply 100 to 120 VAC / 200 to 240 VAC ±10%, 50/60 Hz

Operating environment Temperature: 10˚C to 35˚C;Humidity: 35% to 80% RH (no condensation)

Power consumption 135 VA or less (60 W or less) (6.3W or less in power-saving mode)

External dimensions (approx.) 1205 mm (W) X 957 mm (H) X 650 mm (D) (including stand)

Weight (approx.)

47 kg (including stand)

* 1

If the document is a long-length document, the actual length that can be scanned is limited by the available

memory (hard disk or other data storage device) of the computer to which the scanner is connected, and also by

the grade of the medium being scanned.

CS610-UM-251-9370 1-3

1. OVERVIEW

* 2

Including data-transfer time

The following system was used to measure the scanning speeds.

CPU: Pentium 3.2 GHz or better Memory: 1 GB or more Interface: USB 2.0

The scanning speeds may be slower depending on the PC system used.

* 3

Notes on scanning precision

Scanning precision may vary slightly depending on the grade and thickness of the medium being scanned, and on

the operating conditions. The precision figures above were measured under the operating conditions described

below.

• Test chart used : Mylar sheet #200

• Guaranteed precision conditions : Temperature 20 ±3˚C; humidity: 60% ±10% RH

* 4

The USB 2.0 and Ethernet interface cannot be used at the same time.

CS610-UM-251-9370 1-4

1. OVERVIEW

1.3 External View

External Dimensions

947

1205

610

CS610

Unit : mm

Dimensional precision error : ±5 mm

CS610-UM-251-9370 2-1

2. PART NAMES AND FUNCTIONS

2.1 Part Names and Functions

Front View

Stand

Basket

Top cover

Paper sensor

Cover sensor

Control panel

Caster

Lock

Document guides

Release

Top cover

Open the top cover to clean the document hold-down unit and transparent contact plates.

Paper sensors

These sense whether a document is present in the scanner.

Cover sensor

This senses whether the top cover is open or closed, and interrupts scanner operation if the top cover is

opened during operation.

Document guides

Use these guides to determine the position of a document when you load the document.

Control panel

Use the keys to operate the scanner and the LEDs to monitor the operating status.

Stand

The stand unit is assembled for mounting of the scanner unit.

Basket

Receives the document that has been scanned.

Casters

Release the lock on the casters to allow the unit to be moved.

Do not touch the cover sensors or paper sensors.

CS610-UM-251-9370 2-2

2. PART NAMES AND FUNCTIONS

Rear View

AC line inlet

Power switch

Ethernet connector

USB connector

Interface selection switch

Power switch

Controls the on/off status of the power supply to the scanner.

AC line inlet

Connect the power cord’s female plug here.

USB connector

Used to connect the USB interface cable.

Ethernet connector*

Used to connect the Ethernet cable.

*Please do not connect with an Ethernet connector other than an Ethernet cable.

Interface selection switch

Used to switch between USB and Ethernet (LAN) connection.

This switch is set to USB connection at the time of shipment.

Make sure that the scanner’s power supply is turned off before using the interface selection switch to select an

interface.

The USB 2.0 interface cannot be used at the same time as the Ethernet interface. Do not connect both the USB

and Ethernet cables to a computer, or to two separate computers, at the same time.

CS610-UM-251-9370 2-3

2. PART NAMES AND FUNCTIONS

POWER LED

Not lit : Power is turned off.

Lit green : The power is on and the scanner is operating in normal mode.

Flashing orange : The scanner is in power-saving mode.

PAPER LED

Not lit : Normal mode.

Lit green : The scanner is ready to scan.

Flashing green : The scanner is currently scanning a document (reading image data) or

an abnormality in raising/lowering the top cover is detected.

ERROR LED

Not lit : Normal mode (no errors)

Lit red : Hardware error.

Flashing red : The LED flashes red when a document is detected in the scanner

during the power-on selftest, when the STOP button is pressed during

scanning, when a paper jam is detected, when the document length

is shorter than the scan length,

or when an abnormality in raising/

lowering the top cover is detected.

*1 If the driver software has been set to check end-of-paper processing.

ITA button

Switch between ITA (thickness-detection) and READY (normal) modes.

READY LED

Lit green : READY mode.

Not lit : ITA mode.

ITA LED

Not lit : READY mode.

Lit green : ITA mode.

Flashing green : The scanner is operating in ITA mode.

LED

Mode

READY LED ITA LED

READY mode

Lit green Not lit

ITA mode

Not lit Lit green

Safety mode* Not lit Not lit

*When something is blocking the scanner.

SCAN button

If the scanner is connected to a computer, it scans the current document in accordance

with the parameters set by the Scanning Master 21+ software. If the software is not

active, it is started in order to receive the data from the scanner.

*2 This button works during READY mode, but has no effect during ITA mode.

FORWARD button

• During READY mode

Moves a document into position. If this button is pressed while the scanner is in READY

mode, READY mode is cleared and the document is ejected to the rear of the scanner.

• During ITA mode

If a thick document has been placed in the front paper sensor section of the scanner at

the time this button is pressed, the thickness-detection process will begin automatically.

Control panel

POWER P

READY

ITA

APER

ERROR

SCAN

FORWARD

REVERSE

STOP

ITA

CS610-UM-251-9370 2-4

2. PART NAMES AND FUNCTIONS

REVERSE button

• During READY mode

Moves the document in the scanner backward. If this button is pressed while the

scanner is in READY mode, READY mode is cleared and the document is ejected to

rear of the scanner.

• During ITA mode

If a thick document is inserted into the scanner during ITA mode, this button allows you

to lower the top cover.

STOP button

Stops scanning/the automatic thickness-detection process.

CS610-UM-251-9370 3-1

3. PREPARING TO OPERATE THE SCANNER

3.1 System Requirements

The minimum system requirements for running the scanner’s hardware and software are listed below.

Operating system: Windows 2000 Professional/XP Professional/9XP Home Edition, Vista

CPU: Pentium III/4

Memory: 32 MB or more

Monitor: 1024 × 768 pixels, 256 colors or more

Enough disk space to store data

Mouse

Interface: USB interface*1 that comes standard with your computer or Ethernet interface (10BASE-

T/100-BASE-TX).

*1 If your scanner does not operate with the USB interface that comes with your computer, or if your

computer does not have a USB 2.0 interface, please contact your sales representative or nearest

Graphtec vendor for information on supported add-on cards.

Recommended environment

For binary monochrome data

CPU: Pentium 4 or higher

Memory: 64 MB or more

USB 2.0 interface (that comes standard with your computer)

For grayscale data

CPU: Pentium 4 or higher

Memory: 256 MB or more

Monitor: 1024 × 768 pixels, High Color or higher resolution

USB 2.0 interface (that comes standard with your computer)

For 8-bit/24-bit color data)

CPU: Pentium 4 or higher

Memory: 512 MB or more

Monitor: 1024 × 768 pixels, True Color or higher

USB 2.0 interface (that comes standard with your computer)

The system conﬁguration should correspond to the recommended speciﬁcations listed here, in order to ensure the

optimum capabilities of the scanner.

Use with a system conﬁguration below the recommended speciﬁcations will affect the scanning speed and prevent

the scanner from operating to its speciﬁed capabilities.

To edit an A1-size or larger grayscale document with a resolution of 400 dpi or higher, or color document, you may

need more than the recommended memory sizes above. Depending on the type of document, you may not be able

to scan in the document even if you increase the memory size.

CS610-UM-251-9370 3-2

3. PREPARING TO OPERATE THE SCANNER

3.2 Connecting the Scanner to a Power Supply

Insert the female plug of the power cord provided into the scanner’s AC line inlet and insert its male plug into

an electrical socket supplying AC voltage.

Check that the scanner’s Power switch remains in the Off position until the connection of the power cord has

been completed.

Ensure that the scanner’s Power switch is in the Off position.

Make sure that your scanner is properly grounded. If it is not grounded, there is a possibility that noise will cause incorrect operation, or that the scanned image may be distorted.

CS610-UM-251-9370 3-3

3. PREPARING TO OPERATE THE SCANNER

Turning the Scanner On or Off

Whenever the scanner's Power switch is turned on, the POWER, PAPER, and ERROR lamps on the control

panel light up. When the scanner has been initialized, the POWER lamp lights up.

When resetting the scanner by turning it off then back on again, wait at least ﬁve seconds before turning it back on.

CS610-UM-251-9370 3-4

3. PREPARING TO OPERATE THE SCANNER

3.3 Connecting the Scanner to a Computer

The scanner can be connected to a computer using the USB interface or the Ethernet interface.

The operation of the scanner cannot be guaranteed in the following cases:

• When the cable is connected to a USB hub or an add-on USB board.

• When you are using a custom-built computer or one that you have modiﬁed.

The following should never be attempted:

• Remove or reinsert the cable while you are installing the driver.

• Remove or reinsert the cable while starting up the computer or the scanner.

• Remove or reinsert the cable within a period of 5 seconds.

• Remove or reinsert the cable while transferring data.

• Connect two or more scanners to a single computer.

The USB and

Ethernet interface

connectors cannot be used at the same time. Do not connect both the USB and

Ethernet interface

cables to a computer, or to two separate computers, at the same time.

Connecting the scanner via a USB 2.0 interface

(1) Move the interface selection switch to the USB position.

(2) Ensure that you have a USB 2.0 interface cable that works with your computer. Plug the USB 2.0

interface cable into the USB connector socket situated on the right-hand side of the scanner unit.

USB 2.0

inter

face cable

To the computer

USB

connector

Interface

selection

switch

Connecting the scanner via an Ethernet interface

(1) Move the interface selection switch to the Ethernet (LAN) position.

(2) Ensure that you have an Ethernet cable that works with your computer.

Plug the Ethernet cable into the Ethernet connector located on the right-hand side of the scanner unit.

Ethernet

interface cable

To the computer

Ethernet

connector

Interface

selection

switch

CS610-UM-251-9370 4-1

4. DAILY MAINTENANCE

4. INSTALLING THE SOFTWARE

The procedure outlined below is based on the requirement that you are logged on to Windows with administrator

rights. Consult your Windows 2000, Windows XP or Windows Vista manual or Windows Help for more information.

4.1 Installing the Driver Software

4.1.1 Installing the Driver Software for Windows 2000

The following procedure assumes that you are using the CS610-11eN as part of your system, and that

you are using the USB interface. The scanner name displayed in the windows is the name of the scanner

connected to the computer (CS610-11eN is used in this section).

(1) Connect the scanner to the computer, and turn on the computer’s power. Insert the CD-ROM disk

(included with your computer) into the CD-ROM drive of the computer after Windows has started up,

and then turn on the scanner’s power.

(2) The message below appears.

(3) Next, the Found New Hardware Wizard appears.

(4) Click the Next button to proceed to the menu for installing the driver.

CS610-UM-251-9370 4-2

4. DAILY MAINTENANCE

(5) Select the option “Search for a suitable driver for my device (recommended)” and click Next.

(6) Select the check box entitled “Specify a location” and click Next.

Click Browse and select the DRIVER folder in the CD-ROM drive or enter a CD-ROM drive name and

\DRIVER using the keyboard.

Example: For drive E, enter “E:\DRIVER.”

(7) When you click OK the wizard will start searching for the driver. The screen shown below is displayed

when the wizard has ﬁnished searching.

CS610-UM-251-9370 4-3

4. DAILY MAINTENANCE

(8) The screen shown below is displayed when you click Next.

Click Yes to continue the installation.

(9) The screen shown below is displayed when the wizard has ﬁnished installing the driver.

Click the Finish button.

(10) The Windows 2000 Desktop appears and the Scanner is acknowledged by the computer.

CS610-UM-251-9370 4-4

4. DAILY MAINTENANCE

4.1.2 Installing the Driver Software for Windows XP

The following procedure assumes that you are using the CS510-11eN as part of your system, and that

you are using the USB interface. The scanner name displayed in the windows is the name of the scanner

connected to the computer (CS610-11eN is used in this section).

(1) Connect the scanner to the computer, turn on the scanner ﬁrst, and then turn on the computer. When

Windows starts up, insert the CD-ROM supplied with the scanner in the CD-ROM drive. Turn on the

power to the scanner.

(2) Next, the Found New Hardware Wizard window appears.

Select the option “Install from a list or speciﬁc location (Advanced)”.

(3) The screen shown below is displayed when you click Next.

Select the option “Search for the best driver in these locations” and select the check box entitled “Include

this location in the search”.

Click Browse and select the DRIVER folder in the CD-ROM drive or enter a CD-ROM drive name and

\DRIVER using the keyboard.

Example: For drive E, enter “E:\DRIVER.”

(4) When you click Next the wizard will start searching for the driver.

CS610-UM-251-9370 4-5

4. DAILY MAINTENANCE

(5) The screen shown below is displayed.

Click Continue Anyway to continue the installation.

(6) The screen shown below is displayed when the wizard has ﬁnished installing the driver.

Click the Finish button to close the “Welcome to the Found New Hardware” wizard.

(7) The Windows XP desktop appears, and the scanner is recognized by the computer.

CS610-UM-251-9370 4-6

4. DAILY MAINTENANCE

4.1.3 Installing the Driver Software for Windows Vista

The following procedure assumes that you are using the CS610-11eN as part of your system, and that

you are using the USB interface. The scanner name displayed in the windows is the name of the scanner

connected to the computer (CS610-11eN is used in this section).

(1) Connect the scanner to the computer, turn on the scanner ﬁrst, and then turn on the computer. When

Windows starts up, insert the CD-ROM supplied with the scanner in the CD-ROM drive. Turn on the

power to the scanner.

(2) The following window appears.

Select the option “Locate and install driver software (recommended)”.

(3) The screen shown below is displayed when you click “Scanners and Cameras”.

Click [Continue] to continue the installation.

(4) The following window appears.

CS610-UM-251-9370 4-7

4. DAILY MAINTENANCE

(5) Click “Don’t search online”. The following window appears.

(6) Click “I don’t have the disc. Show me other options.” The following window appears.

(7) Click “Browse my computer for driver software (advanced)”. The following window appears.

Click [Browse] and select the DRIVER folder in the CD-ROM drive or enter the CDROM drive name and

\DRIVER using the keyboard.

Example: For drive E, enter “E:\DRIVER.”

CS610-UM-251-9370 4-8

4. DAILY MAINTENANCE

(8) When you click [Next] the wizard will start searching for the driver.

(9) The following window appears.

Click [Install] to continue the installation.

(10) The screen shown below is displayed when the wizard has ﬁnished installing the driver.

Click [Close] to close the “Found New Hardware” wizard.

(11) The Windows Vista desktop appears, and the scanner is recognized by the computer.

CS610-UM-251-9370 4-9

4. DAILY MAINTENANCE

4.2 Checking the Interface Connection

4.2.1 Checking the Interface Connection for Windows 2000

The procedure outlined below assumes that the CS610-11eN is connected in your system.

The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610-

11eN is used in this section).

(1) Launch the Control Panel using the Start menu.

(2) The screen shown below is displayed when you click on the “Scanners and Cameras” icon.

Ensure that “Graphtec CS610-11eN” is indicated here.

CS610-UM-251-9370 4-10

4. DAILY MAINTENANCE

4.2.2 Checking the Interface Connection for Windows XP

The procedure outlined below assumes that the CS610-11eN is connected in your system.

The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610-

11eN is used in this section).

(1) Launch the Control Panel using the Start menu.

(2) The screen shown below is displayed when you click on the “Printers and Other Hardware” icon.

(3) The screen shown below is displayed when you click on the “Scanners and Cameras” icon. Ensure that “Graphtec CS610-11eN”is indicated here.

CS610-UM-251-9370 4-11

4. DAILY MAINTENANCE

4.2.3 Checking the Interface Connection for Windows Vista

The procedure outlined below assumes that the CS610-11eN is connected in your system.

The scanner name displayed in the windows is the name of the scanner connected to the computer (CS610-

11eN is used in this section).

(1) Launch the Control Panel using the Start menu.

(2) The screen shown below is displayed when you click on the "Hardware and Sound”.

(3) The screen shown below is displayed when you click on the “Scanners and Cameras” icon. Ensure that “Graphtec CS610-11eN”is indicated here.

CS610-UM-251-9370 4-12

4. DAILY MAINTENANCE

4.3 Installing the Scanning Master 21+ Application

The Scanning Master 21+ “OPS112” is a software application for using a Graphtec scanner to scan image

data.

Operating Environment

Windows 2000 Professional/XP Professional/XP Home Edition/Vista

Installation Procedure

(The following steps are explained using the Windows 2000 windows.)

(1) Boot Windows 2000.

(2) Insert the User Guide CD-ROM containing the OPS112 program ﬁles into the computer’s CD-ROM

drive.

(3) Click the Taskbar’s Start button, then click the Run... icon.

(4) Enter the CD-ROM drive name and English\OPS112\SETUP.EXE as the name of the ﬁle you wish to

open.

If the disk is in drive E, for example, enter “E:\English\OPS112\SETUP.EXE” in the box.

(5) Click the OK button to run the OPS112 setup program. From this point on, follow the setup program’s

instructions to install the OPS112 application.

• If the application has been properly installed, “Scanning Master 21+” will be newly listed in the Programs

menu accessed from the Start button.

For more details, open the README.TXT ﬁle provided in the “Scanning Master 21+” folder.

CS610-UM-251-9370 5-1

5. DAILY MAINTENANCE

5.1 Opening and Closing the Top Cover

(1) Turn off the scanner’s power.

(2) Push the left and right open levers on the top cover to unlock them, and hold the middle part of the top

cover while you open the top cover by about 90 degrees.

Top cover

Open levers

(3) Close the top cover until the left and right latches on the top cover lock into position, making sure that you

don’t get your ﬁngers caught.

CS610-UM-251-9370 5-2

5. DAILY MAINTENANCE

5.2 Cleaning the Document Hold-Down Unit

(1) Turn off the scanner.

(2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”.

(3) Wipe clean the underside of the document hold-down unit (see below) using a soft cloth that has been

soaked in water or diluted neutral detergent and thoroughly wrung out.

Document hold-down unit

Latch

(4) Wipe the document hold-down unit once again using a soft, dry cloth (remove all moisture).

(5) Close the top cover as described in Section 5.1 “Opening and Closing the Top Cover”.

Take care not to get your ﬁngers caught in the cover.

Scanning may be affected if the underside of the document hold-down unit becomes scratched or dir ty. It must be

cleaned when necessary.

CS610-UM-251-9370 5-3

5. DAILY MAINTENANCE

5.3 Cleaning the Image Sensors

The scanner’s image quality drops when the transparent contact plates over the image sensors become dirty,

so clean the image sensors whenever necessary.

Procedure

(1) Turn off the scanner.

(2) Open the top cover as described in Section 5.1 “Opening and Closing the Top Cover”.

(3) As shown below, wipe off any soiled areas on the transparent contact plates using a soft cloth that has

been moistened with water or a neutral detergent (diluted with water) and ﬁrmly wrung out.

Transparent contact plates

(4) Completely remove any moisture on the transparent contact plates by wiping them off again using a

soft, dry cloth.

(5) Close the top cover as described in Section 5.1 “Opening and Closing the Top Cover”.

Take care not to get your ﬁngers caught in the cover.

Do not use a commercial cleaner for ofﬁce equipment, a glass cleaner, or chemical solvents such as solutions con-

taining alcohol.

Although the glass scanning table is not a maintenance part that requires periodic replacement, it is a consumable

part because its surface may receive slight scratches due to minute par ticles of dust and other foreign matter. If

document scanning produces unsatisfactory results (unexpected white or black streaks in the data) due to scratch-

es on the glass table or other reasons, please perform the calibration procedure (see Section 4.6, “Calibration”). If

the scanning results do not improve after calibration, the glass table will need to be replaced.

CS610-UM-251-9370 5-4

5. DAILY MAINTENANCE

5.4 Cleaning the Paper Sensors

Accumulated dust on the paper sensors may prevent the document from being detected. The sensors must be

cleaned when necessary.

(1) Turn off the scanner.

(2) Open the top cover as described in Section 4.1 “Opening and Closing the Top Cover”.

(3) Wipe the two paper sensors using a cotton swab.

Paper sensors

(4) Close the top cover as described in Section 4.1 “Opening and Closing the Top Cover”.

Take care not to get your ﬁngers caught in the cover.

Use a cotton swab or something equally soft to gently wipe the paper sensors. Do not use any chemicals to clean

the sensors.

CS610-UM-251-9370 5-5

5. DAILY MAINTENANCE

5.5 Removing a Jammed Document

If a document becomes jammed in the scanner during scanning or another operation, immediately turn off

the scanner, and then remove the jammed document.

Procedure

(1) Turn off the scanner.

(2) Open the top cover as described in Section 4.1 “Opening and Closing the Top Cover”.

(3) If the document is jammed at the front, remove the document from the inside by pulling it forward.

(4) If the document is jammed at the rear, remove the document from the inside by pulling it toward the rear.

(5) Close the top cover as described in Section 4.1 “Opening and Closing the Top Cover”.

Take care not to get your ﬁngers caught in the cover.

CS610-UM-251-9370 5-6

5. DAILY MAINTENANCE

5.6 Calibration

Calibrate the scanner if scanning quality is observed to deteriorate, with scanned results such as those

described below:

• The scanned image is distorted

• Areas of uneven color appear in the scanned image

• Other unsatisfactory results (but not including problems related to media quality, such as folds, wrinkling, or

paper curling)

• Handle the calibration sheet with care so that it does not get bent. To prevent soiling, store it in its special storage

box. The calibration sheet cannot be used if it is bent or soiled.

• The calibration sheet is a paper product. Do not attempt to clean it with any type of liquid cleaner.

• The calibration sheet is a consumable item. Replacement sheets can be purchased from your sales representative

or nearest Graphtec vendor.

Preparation and checks

Recommended usage environment

• Monitor: 1024 x 768 pixels, High Color or better resolution

A low-resolution monitor will make it difﬁcult to discern any problem areas.

Launching the Scanner Adjustment Program

(1) Connect the scanner to the PC and switch on the scanner. Switch on the PC.

(2) Install Scanning Master 21+ (OPS112) if it is not already installed.

(3) Click the Start button, then select Programs > Scanning Master 21+ > Scanner Adjustment.

(4) Click Scanner Adjustment to launch the Scanner Adjustment program.

CS610-UM-251-9370 5-7

5. DAILY MAINTENANCE

Scanner Calibration

Before beginning calibration, clean the transparent contact plates and scanner table surface.

Any dust or dirt on this surface may affect calibration results and resulting image quality.

Check that the calibration sheet is free of any dust or dirt.

The calibration procedure will take some time. Do not switch off the scanner while calibration is underway. Acciden-

tally switching off the scanner may result in damage that requires servicing.

(1) Connect the scanner to the computer. Switch on the scanner, then switch on the PC.

(2) Launch the Scanner Adjustment program (as described earlier).

(3) Select Model Setup on the Scanner menu.

(4) Select the connected scanner and click the OK button.

(5) Select Calibration on the Scanner menu.

(6) Select All in Calibration and click the Execute button.

(7) The following message is displayed. Insert the calibration sheet into the scanner as instructed.

(8) Clicking the OK button begins calibration.

(9) Calibration ends after approximately 10 minutes.

Click the OK button to complete calibration.

CS610-UM-251-9370 5-8

5. DAILY MAINTENANCE

(10) To check the calibration results, click the Conﬁrm button in the Calibration menu (shown in step (5)

above).

(11) The following message is displayed. Insert the calibration sheet into the scanner as instructed.

(12) Click the OK button to start scanning.

The scanned data is displayed when scanning is complete. Colors may differ slightly for individual

sensors to make it easier to identify problem areas in calibration. This does not indicate a defect.

Check that there are no vertical streaks, such as white patches, in the scanned data.

(Streaks occur when calibration is not performed correctly due to contamination by dust or dirt.)

(13) If the data is normal, calibration is complete.

Click the Close button and exit the Scanner Adjustment Program.

(14) If any abnormal data is observed, specify the problem areas as follows:

Select Speciﬁed Part in Calibration.

(15) The mouse arrow cursor changes to a cross cursor when moved over the data. Click the left mouse

button with the mouse positioned over the streak data. The selected area is shown in blue. Repeat this

procedure for any additional streaks.

Areas that have been selected (shown in blue) can be deselected by clicking the left mouse button

again. To deselect all selected areas, click the Clear button.

(16) Once all required areas have been speciﬁed, remove the calibration sheet and clean the glass and table

surfaces. Check the calibration sheet for dust and dirt, then click the Execute button.

(17) Return to step (10) and verify the calibration results.

CS610-UM-251-9370 5-9

5. DAILY MAINTENANCE

Color Correction

Perform color correction if there is any discrepancy in color in parts of the scanned image even after you

have calibrated the scanner.

(1) Select Color Correction on the Scanner menu.

(2) Click the Scan button.

(3) The following message is displayed. Insert the color correction sheet in the scanner.

Position the color correction sheet so that the red bar in the center of the sheet is centered in the scanner (but with

the printed side down).

(4) Click the OK button to start scanning.

The scanned data is displayed when scanning is complete. Colors may differ slightly for individual

sensors, but this does not indicate a defect.

(5) When the data is displayed, click the Get button.

(6) Click in the center of the color tile indicated by the numbers 1 to 6, in ascending order.

For numbers 1 to 5, click the center of the upper left tile; for number 6, click in the center of the bottom

right tile. Align the cursor crosshairs with the printed lines at the sides of the tile.

Cursor lines (red)

Align with the printed lines, then click.

• The next reference point to be checked is displayed on the Status bar.

• If you click in error, click the Esc. key to cancel the operation and return to the immediately previous step.

• If you click on the wrong tile, color correction will not be performed correctly and the colors of the image displayed

after color correction will be incorrect.

CS610-UM-251-9370 5-10

5. DAILY MAINTENANCE

(7) After you have clicked tile number 6, click the Set button.

Click the OK button.

(8) To check the color correction results, click the Conﬁrm button.

(9) The following message is displayed. Insert the color correction sheet in the scanner as instructed.

Position the color correction sheet so that the red bar in the center of the sheet is centered in the scanner (but with

the printed side down).

(10) Click the OK button to start scanning.

After scanning has been completed, an enlarged view of the color-corrected data is displayed.

(11) Click the Fit icon to display the entire image, and check whether there is any discrepancy in color. If

there is no discrepancy, color correction is complete. Click the Close button.

If there is still some color discrepancy after per forming Color Correction, repeat steps (6) through (11).

CS610-UM-251-9370 6-1

6. RECOMMENDED PARTS LIST

No. Part No. Part Name Description Q'ty Remarks

444105030 Data Controller Board CS610PRO

1 CS610PRO

444105040 Data Controller Board CS610

1 CS610

2 794050003 CIS Controller Board 5

Same as CS600A

3 794050004 CIS Power Board) 1

Same as CS600A

774019980 CIS Sensor Assembly, Rank A

Select the same rank of

sensor that is used in your

scanner.

774019981 CIS Sensor Assembly, Rank B 774019982 CIS Sensor Assembly, Rank C 774019983 CIS Sensor Assembly, Rank D 774019984 CIS Sensor Assembly, Rank E 774019985 CIS Sensor Assembly, Rank F 774019986 CIS Sensor Assembly, Rank G

774019987 CIS Sensor Assembly, Rank H 5 500051794 Motor KT60KM06-551 1 6 500052381 Control Panel 52610-10 1 7 500051793 Inlet FN-9222R-3-06 1 8 502112009 Power Switch AJ7201B 1 9 502210002 Paper Sensor PS-R50L-A 2

10 502211000 Cover Sensor GP1A05A 1 11

500051630 Switching Power Supply Board ZWS75AF-24/J 1

12 314690020 Bearing 6900ZZNXR 4 13 341511001 O Ring 1AP12 208 14 378020021 Drive Belt BELT 60S2M400 1 15 774017027 Contact Glass Assembly 1

Same as CS500/IS200

16 641300130 Drive Roller DRIVE ROLLER 2 17 641301502 Paper Hold-down Roller 5

Same as CS500/IS200

18 641300102 Pinch Roller PINCH ROLLER G 52 19 641300112 Pinch Roller Shaft SHAFT 26 20 774018010 Front Guide Assembly ASSY-CS5-11 1 21 774017139 Elevator Gear Box Assembly 1 22 794060002 Elevator Control Board 1

Same as CS600A 23 794050005 IF Board (Power Cont Block) 1 24 684504150 Ethernet Board (NIC Board) 1

CS610-UM-251-9370 7-1

7. LIST OF JIGS AND TOOLS

7.1 Jigs

Jigs Adjustments Remarks sc_csis4vxxx.x •Downloading system program Firmware OPS112 (Ver. 6.60or later) •Downloading system program

•Shading (white correction)

•Adjusting feed distance

•Aligning sensor images

•Adjusting offset

•Color correction

Software supplied with the scanner

(Scanning Master 21+)

Calibration sheet •Shading (white correction)

•Replacing main board

Standard accessory

1050 mm x 200 mm

Color correction sheet •Color correction Standard accessory

42-inch

adjustment test chart •Adjusting feed distance

•Adjusting offset

•Aligning sensor images

Record measured values between c10

and c90.

Thick paper test chart •Adjusting for thickness mode

7.2 Tools

Tools Usage Remarks

Screwdriver

Allen wrench

Needle-nose pliers

Disassembly, reassembly, and other

operations

Large, medium, and small flat blade

screwdrivers and Phillips screwdrivers

Colex gauge Adjusting belt tension 200g / 4 mm displacement Multimeter Checking voltage level

7.3 Other

Item Usage Remarks Water-diluted neutral detergent or

absolute ethanol wiper (cloth)

Cleaning

USB cable

Used to determine whether the problem

is caused by the scanner or any other

equipment.

CS610-UM-251-9370 8-1

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.1 Right Side Cover

Detaching the right side cover

(1) Remove the three M4L6 binding head screws on the right side of the scanner unit.

(2) Detach the right side cover as shown below.

Right Side Cover

M4L6 Binding Head Screw

(3) Disconnect the connectors from the control panel relay board.

Reattaching the right side cover

(1) Reattach the right side cover in the reverse order in which it was detached.

8.2 Left Side Cover

Detaching the left side cover

(1) Remove the three M4L6 binding head screws on the left side of the scanner unit.

(2) Detach the left side cover as shown below.

Left Side Cover

M4L6 Binding Head Screw

Reattaching the left side cover

(1) Reattach the left side cover in the reverse order in which it was detached.

CS610-UM-251-9370 8-2

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.3 Top Cover Assembly

Detaching the top cover assembly

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Verify that the POWER LED and READY LED are lit.

(3) Press the ITA button and then verify that the READY LED goes out, and that the ITA LED lights instead.

(4) Press the FORWARD button to raise the top cover to the upper limit position.

(5) Open the top cover.

(6) Loosen the two M3L6 binding head screws holding the right top cover plate.

M3L6 binding head screw

(7) Disconnect the connector from the top cover assembly as shown below.

Disconnect this connector

CS610-UM-251-9370 8-3

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

(8) Place the disconnected connector as shown below.

Place the cable here.

(9) Close the top cover.

(10) Loosen the M3L6 binding head screw holding the right top cover plate as shown below.

Loosen the M3L6 binding

head screw which is

concealed in this location.

(11) Hold the top cover assembly and then release the top cover shaft as shown below.

Push the top cover shaft

and then lift up the top

cover assembly.

CS610-UM-251-9370 8-4

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

(12) Detach the top cover assembly from the right side of the scanner unit as shown below.

Reattaching the top cover assembly

(1) Reattach the top cover assembly in the reverse order in which it was detached.

CS610-UM-251-9370 8-5

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.4 Front Guide Assembly

Detaching the front guide assembly

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Remove the four M3L6 binding head screws holding the front guide assembly from each side.

(3) Detach the front guide assembly as shown below.

M3L6 Binding Head Screw

Front Guide Assembly

Reattaching the front guide assembly

(1) Reattach the front guide assembly in the reverse order in which it was detached.

When reattaching the front guide assembly, make sure that the front guide assembly does not touch the front drive

roller.

CS610-UM-251-9370 8-6

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.5 Rear Cover

Detaching the rear cover

(1) Remove the four M3L6 binding head screws at the back of the scanner unit.

M3L6 Binding Head Screw

(2) Detach the rear cover.

Reattaching the rear cover

(1) Reattach the rear cover in the reverse order in which it was detached.

When reattaching the rear cover, make sure that the rear cover does not touch the rear drive roller.

CS610-UM-251-9370 8-7

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.6 Motor

Detaching the motor

(1) Detach the left side cover (see Section 8.2).

(2) Detach the front guide assembly (see Section 8.4).

(3) Disconnect the J4 connector from the data power board.

(4) Remove the two M4L6 binding head screws holding the motor.

(5) Detach the drive belt from the pulleys.

Belt

M4L6 binding head screws

Reattaching the motor

(1) Reattach the motor by reversing the sequence of steps in which it was detached.

(2) Adjust the drive belt tension (see Section 8.9).

Disassembling the motor

(1) Loosen the M3L6WP set screws to detach the motor pulley.

Remove the two silver M4L12 binding head screws holding together the motor and motor mount.

M3L6WP set screw

Pull

Motor mount

Motor

M4L12 binding

head screw

Reassembling the motor

(1) Reassemble the motor by reversing the sequence of steps in which it was disassembled.

CS610-UM-251-9370 8-8

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.7 Drive Roller Pulley

Detaching the drive roller pulleys

(1) Detach the left side cover (see Section 8.2).

(2) Loosen the two M4L6 binding head screws holding the motor.

Belt

M4L6 binding head screws

(3) Detach the drive belt from the pulleys.

(4) Loosen the M3L6WP set screw to detach the drive roller pulleys.

M3L6WP set screw

Drive roller pulley

Drive roller belt

CS610-UM-251-9370 8-9

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Reattaching the drive roller pulleys

(1) Reattach the drive roller pulleys by reversing the sequence of steps in which they were detached.

(2) Install the belt to the 180-degree punched markings of the drive roller shaft as shown below.

Adjust the punched

holes by 180 degrees.

(3) Adjust the belt tension (see Section 8.9).

CS610-UM-251-9370 8-10

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.8 Drive Rollers

Detaching the front drive roller

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Detach the front guide assembly (see Section 8.4).

(3) Detach the top cover assembly (see Section 8.3).

(4) Detach the drive roller belt and the pulley from the drive roller (see Section 8.7).

(5) Detach the E-ring holding the drive roller.

(6) Detach the two bearings holding both ends of the drive roller.

(7) Slide the drive roller to the left, lift up the drive roller from the right side, and then detach it.

Rear drive roller

Front drive roller

Bearing

E-ring

Rear paper sensor

M3L6 binding head screw

Detaching the rear drive roller

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Detach the rear cover (see Section 8.5).

(3) Loosen the M3L6 binding head screw holding the rear paper sensor bracket.

(4) Detach the drive roller belt and the pulley from the drive roller (see Section 8.7).

(5) Detach the E-ring holding the drive roller.

(6) Detach the two bearings holding both ends of the drive roller.

(7) Slide the drive roller to the left, lift up the drive roller from the right side, and then detach it.

CS610-UM-251-9370 8-11

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Reattaching the drive rollers

(1) Reattach the drive rollers by reversing the sequence of steps in which they were detached.

(2) The front drive roller and the rear drive roller are different.

When installing a drive roller, check the mark on it to make sure that you have the correct one.

Install the drive roller with

this mark at the front.

Install the drive roller with

this mark at the rear.

(3) Adjust the drive belt tension (see Section 8.9).

CS610-UM-251-9370 8-12

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.9 Drive Belt

Detaching the drive belt

(1) Detach the left side cover (see Section 8.2).

(2) Loosen the two M4L6 binding head screws holding the motor.

(3) Detach the drive belt from the pulleys.

Belt

M4L6 binding head screws

Reattaching the drive belt

(1) Reattach the drive belt by reversing the sequence of steps in which it was detached.

(2) Install the belt to the 180-degree punched markings of the drive roller shaft as shown below.

Adjust the punched

holes by 180 degrees.

(3) Adjust the drive belt tension.

CS610-UM-251-9370 8-13

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Adjusting the drive belt tension

(1) Loosen the two M4L6 binding head screws holding the motor.

(2) Pull the motor in the "A" direction as shown below.

(3) Use the Colex gauge to adjust the belt tension so that the belt displacement is approximately 1.6 mm

when pressed with a force of 167 gf.

Belt

M4L6 binding head screws

1.6 mm

167 g

Belt

Motor pulley

Drive roller pulley

(4) Tighten the two M4L6 binding head screws holding the motor.

CS610-UM-251-9370 8-14

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.10 Front and Rear Paper Detection Sensors

Detaching the front paper detection sensor

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Detach the front guide assembly (see Section 8.4).

(3) Remove the M3L10 binding head screws holding the front paper detection sensor.

(4) Disconnect the front paper detection sensor cable from the connector and then detach the front paper

detection sensor.

M3L10 binding head screw

Rear paper detection sensor

Front paper detection sensor

Detaching the rear paper detection sensor

(1) Detach the rear cover (see Section 8.5).

(2) Remove the M3L10 binding head screws holding the rear paper detection sensor.

(3) Disconnect the rear paper detection sensor cable from the connector and then detach the rear paper

detection sensor.

Reattaching the paper detection sensors

(1) Reattach the paper detection sensors by reversing the sequence of steps in which they were detached.

CS610-UM-251-9370 8-15

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.11 Control Panel Sheet Switch

Detaching the control panel sheet switch

(1) Detach the right cover (see Section 8.1).

(2) Disconnect the ﬂ exible cable from the control panel relay board and then pull off the control panel sheet

switch from the right side cover.

Flexible cable

Reattaching the control panel sheet switch

(1) Reattach the new control panel sheet switch in the reverse order in which it was detached.

CS610-UM-251-9370 8-16

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.12 Contact Glass Assembly

Detaching the contact glass assembly

(1) Open the center cover.

(2) Remove the six M2L5 binding head screws holding the front contact glass stopper plate.

M2L5 binding head screwM2L5 binding head screw

M2L5 binding head screw

(3) Detach the front contact glass stopper plate from the unit.

(4) Remove the six M2L5 binding head screws holding the rear contact glass stopper plate.

(5) Detach the rear contact glass stopper plate from the unit.

(6) Slide the contact glass assembly to the right side, lift up the contact glass from the left side, and then

detach the contact glass assembly from the unit.

Reattaching the contact glass assembly

(1) Reattach the contact glass in the reverse order in which it was detached.

(2) Make sure that each of the CIS assembly surfaces lies ﬂat against the inside of the contact glass

assembly when you reattach the contact glass assembly.

(3) Perform the software adjustment.

When replacing the contact glass assembly, be sure to clean the interior of the image sensor unit and the inside of

the contact glass assembly. A soiled or dusty unit can affect scanning performance.

CS610-UM-251-9370 8-17

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.13 CIS (Charge Coupled Device Imaging Sensor) Assembly

Detaching the CIS assembly

(1) Detach the contact glass assembly (see Section 8.12).

(2) Slide each CIS assembly to the left side, lift it up from the right side, and then detach each CIS

assembly.

(3) Disconnect the ﬂexible cable from each CIS assembly and then detach each CIS assembly.

Flexible cableFlexible cable

Reattaching the CIS assembly

(1) Reattach each CIS assembly in the reverse order in which it was detached.

(2) Perform the software adjustment.

When replacing the CIS assembly, be sure to clean the interior of the image sensor unit and the inside of the

contact glass assembly. A soiled or dusty unit can affect scanning per formance.

CS610-UM-251-9370 8-18

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

7.14 CIS (Charge Coupled Device Imaging Sensor) Board

Detaching the CIS boards

(1) Detach the contact glass assembly (see Section 7.12).

(2) Detach each CIS assembly (see Section 7.13).

(3) Remove the two M2L5 binding head screws supporting each CIS board.

M2L5 binding head screwM2L5 binding head screw

CIS boardCIS board

(4) Disconnect the cables from each CIS board and then detach each CIS board.

CableCable

Reattaching the CIS boards

(1) Reattach each CIS board in the reverse order in which it was detached.

(2) When you have replaced the CIS boards, perform calibration using the software adjustment.

When replacing the

CIS boards

, be sure to clean the interior of the image sensor unit and the inside of the contact

glass assembly. A soiled or dusty unit can affect scanning performance.

CS610-UM-251-9370 8-19

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.15 Pinch Roller Covers

Detaching the rear pinch roller cover

(1) Remove the two M3L8 binding head screws and the bushes holding the rear pinch roller cover.

M3L8 binding head screw

(2) Remove the three M3L6 binding head screws holding the rear pinch roller cover from the rear of the

scanner.

M3L6 binding head screw

(3) Detach the rear pinch roller cover from the top cover assembly.

CS610-UM-251-9370 8-20

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Detaching the front pinch roller cover

(1) Remove the four M3L8 binding head screws and the bushes holding the front pinch roller cover.

M3L8 binding head screw

(2) Loosen the two M3L6 binding head screws holding the front pinch roller cover holding bracket.

(3) Slide the front pinch roller cover holding bracket to the left and then detach the front pinch roller cover.

Slide the front pinch roller

cover holding bracket to

the left.

Loosen the two M3L8 binding head screws.

CS610-UM-251-9370 8-21

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Reattaching the pinch roller covers

(1) Reattach the pinch roller covers in the reverse order in which they were detached.

CS610-UM-251-9370 8-22

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.16 Document Hold-down Rollers

Detaching the document hold-down rollers

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the three M3L6 binding head screws holding each document hold-down roller spring plate.

M3L6 binding head screw

Document hold-down roller

Document hold-down roller spring plate

Front pinch roller cover holding bracket

(3) Detach the document hold-down rollers from the top cover assembly.

(4) For the center document hold-down roller, remove the two M3L6 binding head screws holding the front

pinch roller cover holding bracket and then detach the front pinch roller cover holding bracket.

Remove the three M3L6 binding head screws holding the center document hold-down roller spring

plate. Detach the center document hold-down roller from the top cover assembly.

Reattaching the document hold-down rollers

(1) Reattach the document hold-down rollers in the reverse order in which they were detached.

CS610-UM-251-9370 8-23

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.17 Pinch Roller Units

Detaching the front pinch roller units

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the two M3L6 binding head screws holding the four pinch rollers unit assembly.

Detach the four pinch rollers unit assembly from the top cover assembly.

M3L6 binding head screw

Front center pinch rollers unit assembly

(3) Remove the four M3L6 binding head screws holding the center pinch rollers unit assembly.

Detach the center pinch rollers unit assembly from the top cover assembly.

Detaching the rear pinch roller units

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the two M3L6 binding head screws holding the four pinch rollers unit assembly.

Detach the four pinch rollers unit assembly from the top cover assembly.

M3L6 binding head screw

Five pinch rollers unit assembly

Four pinch rollers unit assembly

(3) Remove the four M3L6 binding head screws holding the ﬁ ve pinch rollers unit assembly.

Detach the ﬁ ve pinch rollers unit assembly from the top cover assembly.

Reattaching the pinch roller units

(1) Reattach the pinch roller units in the reverse order in which they were detached.

CS610-UM-251-9370 8-24

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.18 Cover Sensors

Detaching the right cover sensor

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the M4L12 binding head screws holding the right cover sensor.

M2L10 binding head screw

M4L12 binding head screw

Right safety sensor

Right cover sensor

Sensor relay board

M3L6 binding head screw

(3) Disconnect the cable from the right cover sensor and then detach the right cover sensor.

Detaching the left cover sensor

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the M4L12 binding head screws holding the left cover sensor.

Left safety sensor

M2L10 binding head screw

M4L12 binding head screw

Left cover sensor

(3) Disconnect the cable from the left cover sensor and then detach the left cover sensor.

Reattaching the cover sensors

(1) Reattach the cover sensors in the reverse order in which they were detached.

CS610-UM-251-9370 8-25

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.19 Safety Sensors

Detaching the right safety sensor

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the two M2L10 binding head screws holding the right safety sensor.

M2L10 binding head screw

M4L12 binding head screw

Right safety sensor

Right cover sensor

Sensor relay board

M3L6 binding head screw

(3) Disconnect the cable from the right safety sensor and then detach the right safety sensor.

Detaching the left safety sensor

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the two M2L10 binding head screws holding the left safety sensor.

Left safety sensor

M2L10 binding head screw

M4L12 binding head screw

Left cover sensor

(3) Disconnect the cable and then detach the left safety sensor from the top cover assembly.

CS610-UM-251-9370 8-26

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Detaching the center safety sensor

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the two M2L10 binding head screws holding the center safety sensor.

Center safety sensor

M2L10 binding head screw

M4L12 binding head screw

Thickness sensor

(3) Disconnect the cable from the center safety sensor and then detach the center safety sensor.

Reattaching the safety sensors

(1) Reattach the safety sensors in the reverse order in which they were detached.

(2) Adjust the height level of the safety sensors (see Section 8.23).

CS610-UM-251-9370 8-27

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.20 Thickness Sensor

Detaching the thickness sensor

(1) Detach the pinch roller covers (see Section 8.15).

(2) Remove the two M2L10 binding head screws holding the thickness sensor.

Center safety sensor

M2L10 binding head screw

M4L12 binding head screw

Thickness sensor

(3) Disconnect the cable from the thickness sensor and then detach the thickness sensor.

Reattaching the thickness sensor

(1) Reattach the thickness sensor in the reverse order in which it was detached.

(2) Adjust the thickness sensor height level (see Section 8.22).

CS610-UM-251-9370 8-28

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.21 Elevator Sensor

Detaching the elevator sensors

(1) Detach the right cover (see Section 8.1).

(2) Remove the two M2L10 binding head screws holding each elevator sensor.

Low position elevator sensor

M2L10 binding head screw

High position elevator sensor

(3) Disconnect the cable from each elevator sensor and then detach each elevator sensor.

Reattaching the elevator sensors

(1) Reattach the elevator sensors in the reverse order in which they were detached.

(2) Adjust the elevator sensor positions (see Section 8.22).

CS610-UM-251-9370 8-29

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.22 Adjusting the Thickness Sensor and the Elevator Sensors

Adjusting the thickness sensor

(1) Detach the right cover but do not disconnect any cables from the right cover (see Section 8.1).

(2) Remove the two M2L10 binding head screws holding the low position elevator sensor and then detach

the low position elevator sensor.

Low position elevator sensor

M2L10 binding head screw

High position elevator sensor

(3) Verify that the POWER LED and READY LED are lit.

(4) Press the ITA button and then verify that the READY LED goes out, and that the ITA LED lights instead.

(5) Place a sheet of copy paper (paper which is thinner than 1 mm) on the front paper sensor and insert it

into the recess. The top cover starts to rise automatically.

(6) When the top cover has risen to the upper limit position, insert the copy paper further so that it can

be seen from the rear of the scanner. (Lowering starts approximately 5 seconds after the test target is

detected by the front and rear paper sensors.)

(7) When the copy paper is inserted into position, the top cover automatically descends to detect the

thickness.

(8) Conﬁ rm the gap between the 4-mm holes in the slider and the side panel.

Low position elevator sensor

4 mm hole

Slider

High position elevator sensor

The gap between the 4-mm holes in the slider and the side panel

To be within 0.2 mm.

Side Panel

CS610-UM-251-9370 8-30

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

(9) Adjust the gap so that it is within 0.2 mm, using the screw in the center adjustment hole.

(The slider will lower when you turn the screw clockwise.)

Adjusting the low position elevator sensor (Thickness mode sensor)

(1) After adjusting the thickness sensor, install the sensor at the position where the slider goes down. The

sensor should be on at this position.

Low position elevator sensor

M2L10 binding head screw

CS610-UM-251-9370 8-31

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Adjusting the high position elevator sensor

(1) After adjusting the low position elevator sensor, press the FORWARD button until the slider goes up.

(2) Conﬁ rm the gap between the 4-mm holes in the slider and the side panel.

(3) Adjust the gap using the FORWARD button and the REVERSE button.

(4) Install the sensor at the position where the slider goes up. The sensor should be on at this position.

M2L10 binding head screw

High position elevator sensor

4 mm hole

Slider

The gap between the 4-mm holes in the slider and the side panel

To be within 2 mm.

Side Panel

CS610-UM-251-9370 8-32

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.23 Adjusting the Safety Sensors

Adjusting the safety sensors

(1) Open the top cover assembly.

(2) Insert a piece of sponge (thickness about 20 mm) or something similar under the center safety sensor.

The center safety sensor adjustment hole

Sponge

The left safety sensor adjustment hole

The right safety sensor adjustment hole

(3) Close the top cover assembly.

(4) Verify that the POWER LED and READY LED are lit.

(5) Press the ITA button and then verify that the READY LED goes out, and that the ITA LED lights instead.

(6) Place a sheet of copy paper on the front paper sensor and insert it into the recess. The top cover starts

to rise automatically.

(7) When the top cover has risen to the upper limit position, insert the copy paper further so that it can be

seen from the rear of the scanner.

(8) Lowering starts. If the top cover does not start to lower, press the REVERSE button.

(9) When the top cover has descended, and the error lamp is not lit, make the following adjustment.

When the top cover has descended, and the error lamp is lit, make the adjustment described in step (12).

(10) Adjust the center safety sensor height, using the screw in the center safety sensor adjustment hole.

(The sensor will lower when you turn the screw clockwise.)

(11) Turn off the scanner and then redo the procedure starting from step (2).

(12) Remove the piece of sponge from the scanner and then redo the procedure starting from step (4).

(13) When the top cover has descended, and the error lamp is not lit, adjustment is complete.

When the top cover has descended, and the error lamp is lit, turn the center safety sensor adjustment

screw counterclockwise.

(14) Turn off the scanner and then redo the procedure starting from step (2).

(15) Make adjustments for the left and right sensors in the same way.

CS610-UM-251-9370 8-33

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.24 Elevator Gear Box

Detaching the elevator gear box

(1) Detach the front guide assembly (see Section 7.4).

(2) Disconnect connector J3 on the elevator control board.

Elevator control board

(3) Loosen the three M3L6 binding head screws holding the rear of the bottom cover.

(4) Remove the three M3L6 binding head screws holding the front of the bottom cover and the two M3L6

binding head screws holding both sides of the bottom cover.

Bottom cover

M3L6 binding head screw

(5) Detach the bottom cover from the scanner.

Elevator gear box

CS610-UM-251-9370 8-34

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

(6) Remove the two M3L6 binding head screws holding the gear box.

M3L6 binding head screw

Gear box

Gear shaft clamp bracket

M3L6 binding head screw

(7) Remove the M3L6 binding head screws holding the gear shaft clamp bracket.

(8) Detach the gear box from the scanner.

Reattaching the elevator gear box

(1) Reattach the elevator gear box in the reverse order in which it was detached.

CS610-UM-251-9370 8-35

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.25 Elevator Control Board

Detaching the elevator control board

(1) Detach the front guide assembly (see Section 8.4).

(2) Remove the four M3L6 binding head screws holding the elevator control board.

(3) Disconnect all the connectors on the elevator control board.

Elevator control board

M3L6 binding head screw

(4) Detach the elevator control board from the scanner.

Reattaching the elevator control board

(1) Reattach the elevator control board in the reverse order in which it was detached.

(2) Prepare corresponded the elevator control board before replacing the data controller board.

CS610-UM-251-9370 8-36

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.26 Adjusting the Elevator Slider Plate

(1) Detach the front guide assembly (see Section 8.4).

(2) Detach the right and left side covers (see Sections 8.1 and 8.2).

(3) Detach the top cover assembly (see Section 8.3).

(4) Remove the M4L14 binding head screw holding the elevator lever plate.

Elevator lever plate

M4L14 binding head screw

(5) Loosen the three M3L8 binding head screws and the slider pressure adjustment shaft.

Elevator slider plate

Slider pressure adjustment shaft

M3L8 binding head screw

(6) Adjust the slider pressure using the slider pressure adjustment shaft and then tighten those screws.

(7) Conﬁrm that there is no play and that the slider moves smoothly.

(8) Adjust the left side slider pressure adjustment shaft in the same way.

CS610-UM-251-9370 8-37

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.27 Ethernet Board

Detaching the ethernet board

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Detach the front guide assembly (see Section 8.4).

(3) Disconnect all the connectors on the ethernet board.

M3L6 binding head screw

Ethernet Board

(4) Remove the four M3L6 binding head screws holding the ethernet board and then detach the ethernet

board from the unit.

Reattaching the ethernet board

(1) Reattach the ethernet board in the reverse order in which it was detached.

CS610-UM-251-9370 8-38

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.28 Data Controller Board

When replacing the data controller board, perform the software adjustment to obtain the former setting values from

the data controller board.

Detaching the data controller board

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Detach the front guide assembly (see Section 8.4).

(3) Disconnect all the connectors on the ethernet board.

(4) Remove the four M3L6 binding head screws holding the ethernet board bracket and then detach the

ethernet board with ethernet board bracket from the main unit.

M3L6 binding head screw

Ethernet Board

Ethernet Board Bracket

(5) Remove the M3L6 binding head screw holding the cable bracket and then detach the cable bracket from

the main unit.

M3L6 binding head screw

Cable Bracket

CS610-UM-251-9370 8-39

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

(6) Remove the two M2L4 ﬂ at head screws holding the I/F selector switch braket and then detach the I/F

selector switch braket from the main unit.

M2L4 Flat head screw

(7) Remove the M2L4 ﬂ at head screw and the two M3L6 binding head screws holding the I/F board and

then detach the I/F board from the data controller board.

I/F Board

M3L6 binding head screw

M2L6 binding head screw

Data controller board

(8) Disconnect all the connectors on the data controller board.

(9) Remove the two M3L6 binding head screws and the two studs holding the data controller board.

M3L6 binding head screw

Data controller board

Stud

(10) Detach the data controller board from the unit.

CS610-UM-251-9370 8-40

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

Reattaching the data controller board

(1) Reattach the data controller board in the reverse order in which it was detached.

(2) Prepare corresponded the data controller board before replacing the data controller board.

(3) Set the DIP switch setting for each model (See "Replacing the Data Controller Board" in Section 9.2).

(4) Perform the software adjustment to input the former setting values or adjust the scanner by software

adjustment. (See "Preparations before Making Adjustments" in Section 10.2)

(5) When replacing the data controller board, write down the MAC address that is shown on the old data

controller board on the new data controller board.

When replacing the data controller board, perform the software adjustment to obtain the former setting values from

data controller board. (See "Preparations before Making Adjustments" in Section 10.2)

CS610-UM-251-9370 8-41

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.29 Power Board

Detaching the power board

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Detach the front guide assembly (see Section 8.4).

(3) Remove the six M3L6 binding head screws holding the power board.

M3L6 binding head screw

(4) Disconnect all the connectors on the power board.

(5) Detach the power board from the unit.

Reattaching the power board

(1) Reattach the power board in the reverse order in which it was detached.

(2) Prepare corresponded the power board before replacing the data controller board.

CS610-UM-251-9370 8-42

8. DISASSEMBLING AND ADJUSTING THE MECHANICAL PARTS

8.30 Switching Power Supply Board

Detaching the switching power supply board

(1) Detach the right and left side covers (see Sections 8.1 and 8.2).

(2) Detach the front guide assembly (see Section 8.4).

(3) Remove the four M3L6 binding head screws holding the switching power supply board.

M3L6 binding head screw

(4) Disconnect all the connectors on the switching power supply board.

(5) Detach the switching power supply board from the unit.

Reattaching the switching power supply board

(1) Reattach the switching power supply board in the reverse order in which it was detached.

CS610-UM-251-9370 9-1

9. BOARDS AND ELECTRICAL COMPONENTS

9.1 Wiring Diagrams

POWER SUPPLY

LPS-75-24

AC INLET

MAIN BOARD

CIS

CN4091-18*

CN4091-16*

CN4091-17*

CN4091-21*

CN4025-22*

CN4025-20*

LAN BOARD

POWER BOARD

POWER CONTROL BOARD

KEY RELAY

BOARD

OPERATION PANEL

J1 J3

J20 J21 J22 J23 J24

J401 J901

J501

J307

J10

J20

J21

J21J22J23

J302 J304

J306 J305

J402

J902

J303

J302

J301

J202J201J206

J204

J205J203

USB OUT

LAN OUT

CN4091-18*

CIS CIS CIS CIS

J15 J12 J13

J10

J101

J20

J40

J3J2J5

J14 J13 J12 J11 J10

J16

J310

J311

IF SW BOARD

SAFTY SNSCOVER SNS

LOW LIMIT

UP/DOWN

MOTOR

HIGH LIMIT

UP DOWN CONTROL BOARD

PR40500*

FEED MOTOR

FRONT REAR

PAPER SNS

3SB-2C-10*

3SB-2C-1*

3SB-2C-9*

3SB-2C-17*

3SB-2C-18*

3SB-2C-19*

3SB-2C-20*

FPC

CA450530*

CA450532*

CA450509*

CA4501120*

CA4501110* CA4501100*

CA450534*

CA450508*

CA450507*

CA450500*

CA450503*

CA450502*

CA450501*

CA450504*

CA450511*

3SB-2C-31*

3SB-2C-13*

3SB-2C-27*

3SB-2C-11*

3SB-2C-22*

3SB-2C-21*

CA450506*

CA450531*

THICKNESS

SNS

PR40501*

SNS RELAY BOARD

3SB-2C-1*

3SB-2C-7*

3SB-2C-2*

3SB-2C-6*

POW ER SW

CN4091-18*

J1 J3

CN4091-18*

J1 J3

CN4091-18*

J1 J3

CS610-UM-251-9370 9-2

9. BOARDS AND ELECTRICAL COMPONENTS

9.2 Replacing the Data Controller Board

1. Precautions for replacing the data controller board

(1) Prepare corresponded the data controller board before replacing the data controller board.

If the model name is CS600-11, use the old type of data controller board.

If the model name is CS500-11-A, use the new type of data controller board.

(2) Before replacing the data controller board, note the feed correction value, X overlap and Y offset values

currently selected for the scanner, if these values can be checked. (To check these values, follow the

procedure given in "Preparations before Making Adjustments" in Section 10.2.)

(3) Use Scanning Master 21+ to make adjustments.

2. Replacing the data controller board

(1) Before replacing the data controller board, note the feed correction value, X overlap and Y offset values

currently selected for the scanner, if these values can be checked. (To check these values, follow the

steps given in "Preparations before Making Adjustments" in Section 10.2.)

(2) Detach the data controller board (See "Data Controller Board" in Section 8.28).

(3) Write down the MAC address that is shown on the old data controller board on the new data controller

board.

(4) Attach the new data controller board by reversing the sequence of steps in which the old board was

removed.

(5) Set the DIP No.5 and 6 switches to ON on the data controller board.

(6) Initialize all adjustments by turning ON the power while pressing and holding down the STOP and SCAN

keys.

(7) Perform Calibration (white correction). (See "Calibration (white correction)" on p. 10-8.)

(8) Adjust the feed distance. (See "Feed distance adjustment" on p. 10-10.)

(9) Adjust the offset (origin). (See "Scaning Start position adjustment" on p. 10-17.)

(10) Align the sensor images (X overlap, Y offset). (See "Sensor Stitch Adjustment" on p. 10-13.)

(11) Perform Color correction (using a color correction sheet). (See "Color correction" on p. 10-22.)

CS610-UM-251-9370 9-3

9. BOARDS AND ELECTRICAL COMPONENTS

9.3 Replacing the Ethernet Board

(1) After replacing the ethernet board, you need to input the MAC address to the ethernet board.

(2) Use Scanning Master 21+ to input the MAC address.

Input the MAC address to the ethernet board

(1) Use the USB cable to connect the CS610 and PC.

(2) Turn on the power for your PC and start OPS112.

(3) When OPS112 starts, follow the steps given below to input the MAC address.

1. Access the "Help" menu and select "About." At this time, a dialog box will appear.

2. Point to the icon in the window and click while pressing and holding down the "Ctrl" key.

3. Click the "OK" button while pressing and holding down the "Shift" key. This makes the status

available for adjustment.

4. Select "Setup ID" from the "Adjust" menu to display the Adjust Scanner window.

5. The following dialog box appears. Input the 10-digit MAC address shown on the data controller

board.

6. Click the "Set" button to register the MAC address.

7. Click the "Close" button to end the adjustment mode.

CS610-UM-251-9370 9-4

9. BOARDS AND ELECTRICAL COMPONENTS

9.4 Downloading Firmware

This section describes how to download ﬁrmware (system programs) via the USB interface to the ﬂash

memory provided on the data controller board, to which the boot program has been downloaded.

1. Items required to download ﬁrmware

• sc_csis4vxxx.x ﬁle (Firmware)

• CS600 scanner

• PC (Windows 2000/XP and an operating environment that provides USB 2.0 compatibility)

• OPS112 (Scanning Master 21+ Ver 5.22 or later)

• USB interface cable

2. Procedure

(1) Use the USB cable to connect the CS610 and PC.

(2) Turn on the power while pressing and holding down the STOP key, the REVERSE key and the

FORWARD key until the green and orange LED come on the power LED.

(3) Turn on the power for your PC and start OPS112.

(4) When OPS112 starts, follow the steps given below to download the ﬁrmware.

1. Access the "Help" menu and select "About." At this time, a dialog box will appear.

2. Point to the icon in the window and click while pressing and holding down the "Ctrl" key.

3. Click the "OK" button while pressing and holding down the "Shift" key.

This makes the status available for adjustment.

4. Select "Adjust Scanner" from the "Tools" menu to display the Adjust Scanner window.

5. Select "Update Scanner/Firmware" from the "Scan" menu to display the Download dialog box.

(5) Insert the ﬂoppy disk containing the ﬁrmware (ﬁlename: argos2.X) into the ﬂoppy disk drive, click the

"View" button on the Download dialog box, select the ﬂoppy disk, and click the "OK" button.

(6) Click the "Start" button to begin downloading.

(7) After the download is complete, a message will appear. At this time, the paper and error LEDs on the

scanner should start ﬂashing simultaneously.

After conﬁrming this, turn off the power.

CS610-UM-251-9370 10-1

10. ADJUSTMENTS USING THE SOFTWARE

10.1 Starting the Software

• Ensure that OPS112 (Scanning Master 21+ Ver 6.60 or later) is installed.

(1) Connect the scanner to the PC using a USB cable and switch on the scanner.

(2) Start Windows (OS).

(3) Start OPS112 (SCANNING MASTER 21+).

(4) Select "Model Setup" from the "Scan" menu.

(5) Select model that is connecting from the pull down menu.

(6) Click the "Conﬁrm" button to conﬁrm the scanner is connected.

CS610-UM-251-9370 10-2

10. ADJUSTMENTS USING THE SOFTWARE

(7) The following message is displayed when the scanner is detected.

Click "OK" button.

(8) Select "About" from the "Help" menu.

(9) Click the scanner icon while pressing and holding down the "Ctrl" key.

Next, click the "OK" button while pressing and holding down the "Shift" key.

Icon

(10) Select "Adjust Scanner" from the "Tools" menu.

(11) Select "Yes".

CS610-UM-251-9370 10-3

10. ADJUSTMENTS USING THE SOFTWARE

(12) When you click the "OK" button in the following window, the Scanner Adjustment window will appear

with an Adjust menu.

CS610-UM-251-9370 10-4

10. ADJUSTMENTS USING THE SOFTWARE

10.2 Preparations before Making Adjustments

Note the current feed distance adjustment and position adjustment values while making adjustments.

This enables the values to be entered directly from the keyboard to restore the scanner to its previous status

if adjustment fails.

In main board replacement, the time required for adjustment can be reduced by setting the previously noted

feed distance adjustment and position adjustment values. However, for image sensor unit replacement, all

settings must be adjusted, eliminating the need to record the previous values.

Adjustment Procedure

(1) Start Scanning Master 21+. (See p. 10-1.)

(2) Select "Adjust Feed Distance" from the "Adjust" menu.

(3) Click the "Current Value" button and note the value shown in the Feed Adjustment Value box. After

ﬁnishing, click the "Close" button.

(4) Similarly, select "Adjust Position" from the "Adjust" menu and click the "Current Value" button. Note the

values shown in the Origin, the X Overlap and Y Offset boxes and click the "Close" button.

CS610-UM-251-9370 10-5

10. ADJUSTMENTS USING THE SOFTWARE

10.3 Preparing Adjustment Charts

There are the three kind of adjustment charts.

• Calibration Sheet: This sheet is used for the sensor sensitivity adjustment.

220 mm

1070 mm

Calibration sheet

• C600/500/IS200 adjustment test chart: This chart is used for the manual sensor stitch adjustment,

the feed distance adjustment and the scanning start position

adjustment.

C010

C090

E001

E002

E003

E004

E005

E006

E007

E008

E009

E010

E011

E008

E009

E010

E011

E008

E009

E010

E011

E008

E009

E010

E011

E012

E013

E014

E015

E016

E017

E018

E019

E020

E021

E018

E019

E020

E021

E018

E019

E020

E021

E018

E019

E020

E021

E022

E023

E024

E025

E026

E027

E028

E029

E030

E031

E028

E029

E030

E031

E028

E029

E030

E031

E028

E029

E030

E031

E032

E034

E035

E036

E037

E038

E039

E040

E041

E038

E039

E040

E041

E038

E039

E040

E041

E038

E039

E040

E041

E042

E043

E044

E045

E046

E047

E048

E049

E050

E051

E048

E049

E050

E051

E048

E049

E050

E051

E048

E049

E050

E051

E052

E053

E054

E055

E056

E057

E058

E059

E060

E061

E058

E059

E060

E061

E058

E059

E060

E061

E058

E059

E060

E061

E062

E063

E064

E065

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Cut along this dotted line Cut along this dotted line Cut along this dotted lineCut along this dotted line

A0 A1

24 A1 A2

A2 A3

A3 A4

A1 A2

24 A0 A1

CS500/600/IS200 Adjustment Chart

Distances between two points Note measured distances below

C010-C090

• Color correction chart: This chart is used for the color correction.

CS610-UM-251-9370 10-6

10. ADJUSTMENTS USING THE SOFTWARE

Preparing the CS600/500/IS200 adjustment test chart

(1) Prepare a CS600/500/IS200 adjustment test chart.

Print the Test Chart CS600/500/IS200.pdf by the printer that is able to print A0 size.

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Cut along this dotted line Cut along this dotted line Cut along this dotted lineCut along this dotted line

A0 A1

24 A1 A2

A2 A3

A3 A4

A1 A2

24 A0 A1

CS500/600/IS200 Adjustment Chart

Distances between two points Note measured distances below

C010-C090

(2) Make sure that the distances (measured with a glass scale) between the two points in all pairs are

included in the chart in advance. (See the chart shown above.)

<<Tip 1>> The test chart is made of Mylar paper.

For use in normal ofﬁce environments (normal temperatures and humidity levels), you should

only need to measure each distance once.

Make sure that each distance is measured with the utmost accuracy.

<<Tip 2>> Make sure that all staff members using this test chart select the same measurement points.

This chart has been designed with the assumption that the point shown below is used for

measurement.

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C001

C002

C003

C004

C005

C006

C007

C008

C009

C010

C011

C012

C013

C014

A1 A2

A2 A3

C010

B041

B042

B043

B044

B045

B046

B047

B048

B049

B050

B051

B052

B053

B054

B055

B056

B057

B058

B059

B060

B061

B062

B063

B064

B065

B066

B067

B068

B069

B070

B071

B072

B073

B074

B075

B076

B077

B078

B079

B080

B081

B082

B083

B084

B085

B086

B088

B087

B089

B090

B091

B092

B093

D041

D042

D043

D044

D045

D046

D047

D048

D049

D050

D051

D048

D049

D050

D051

D048

D049

D050

D051

D048

D049

D050

D051

D052

D053

D054

D055

D056

D057

D058

D059

D060

D061

D058

D059

D060

D061

D058

D059

D060

D061

D058

D059

D060

D061

D062

D063

D064

D065

D066

D067

D068

D069

D070

D071

D068

D069

D070

D071

D068

D069

D070

D071

D068

D069

D070

D071

D072

D073

D074

D075

D076

D077

D078

D079

D080

D081

D078

D079

D080

D081

D078

D079

D080

D081

D078

D079

D080

D081

D082

D083

D084

D085

D086

D088

D087

D089

D090

D091

D088

D089

D090

D091

D088

D089

D090

D091

D088

D089

D090

D091

D092

D093

D041

D042

D043

D044

D045

D046

D047

D048

D049

D050

D051

D052

D053

D054

D055

D056

D057

D058

D059

D060

D061

D062

D063

D064

D065

D066

D067

D068

D069

D070

D071

D072

D073

D074

D075

D076

D077

D078

D079

D080

D081

D082

D083

D084

D085

D086

D088

D087

D089

D090

D091

D092

D093

E041

E042

E043

E044

E045

E046

E047

E048

E049

E050

E051

E048

E049

E050

E051

E048

E049

E050

E051

E048

E049

E050

E051

E052

E053

E054

E055

E056

E057

E058

E059

E060

E061

E058

E059

E060

E061

E058

E059

E060

E061

E058

E059

E060

E061

E062

E063

E064

E065

E066

E067

E068

E069

E070

E071

E068

E069

E070

E071

E068

E069

E070

E071

E068

E069

E070

E071

E072

E073

E074

E075

E076

E077

E078

E079

E080

E081

E078

E079

E080

E081

E078

E079

E080

E081

E078

E079

E080

E081

E082

E083

E084

E085

E086

E088

E087

E089

E090

E091

E088

E089

E090

E091

E088

E089

E090

E091

E088

E089

E090

E091

E092

E093

E041

E042

E043

E044

E045

E046

E047

E048

E049

E050

E051

E052

E053

E054

E055

E056

E057

E058

E059

E060

E061

E062

E063

E064

E065

E066

E067

E068

E069

E070

E071

E072

E073

E074

E075

E076

E077

E078

E079

E080

E081

E082

E083

E084

E085

E086

E088

E087

E089

E090

E091

E092

E093

C041

C042

C043

C044

C045

C046

C047

C048

C049

C050

C051

C052

C053

C054

C055

C056

C057

C058

C059

C060

C061

C062

C063

C064

C065

C066

C067

C068

C069

C070

C071

C072

C073

C074

C075

C076

C077

C078

C079

C080

C081

C082

C083

C084

C085

C086

C088

C087

C089

C090

C091

C092

C093

C041

C042

C043

C044

C045

C046

C047

C048

C049

C050

C051

C052

C053

C054

C055

C056

C057

C058

C059

C060

C061

C062

C063

C064

C065

C066

C067

C068

C069

C070

C071

C072

C073

C074

C075

C076

C077

C078

C079

C080

C081

C082

C083

C084

C085

C086

C088

C087

C089

C090

C091

C092

C093

C090

<<Tip 3>> If user-speciﬁed paper must be used for adjustments, you should make the measurements over

as long a period of time as possible to obtain good results.

CS610-UM-251-9370 10-7

10. ADJUSTMENTS USING THE SOFTWARE

10.4 Making Adjustments

When you replaced the main board or the CIS sensors, follow the sequence of adjustments below.

1. Calibration (white correction)

2. Feed distance adjustment

3. Sensor stitch alignment

5. Recalibration (white correction)

4. Scanning start position adjustment

6. Color correction

Before beginning calibration, clean the contact glass plates and scanning-table surface. Any dust or dirt

on those surfaces may affect the calibration results and resulting image quality.

Check that the calibration sheet is free of any dust or dirt.

CS610-UM-251-9370 10-8

10. ADJUSTMENTS USING THE SOFTWARE

10.4.1 Calibration (white correction)

In the following cases, perform this adjustment.

• When difference color appeared between each sensor.

• When you replaced the main board.

• When you replaced the CIS board.

• When you replaced or removed the CIS sensors.

• When you replaced or removed the contact glasses.

How to perform the calibration

(1) Connect the scanner to the computer. Switch on the scanner, then switch on the PC.

(2) Start Scanning Master 21+. (See p. 10-1.)

(3) Remove the white calibration sheet (220 x 1070 mm) from its special storage box.

Clean the sensor glass surface and the document hold-down unit.

220 mm

1070 mm

Calibration sheet

(4) Select "Calibration" from the "Adjust" menu.

(5) Select All in Calibration and click the Execute button.

(6) The following message is displayed. Insert the calibration sheet into the scanner as instructed.

CS610-UM-251-9370 10-9

10. ADJUSTMENTS USING THE SOFTWARE

(7) Click the OK button to start scanning.

The scanned data is displayed when scanning is complete. Colors may differ slightly for individual

sensors to make it easier to identify problem areas in calibration. This does not indicate a defect.

Check that there are no vertical streaks, such as white patches, in the scanned data.

(Streaks occur when calibration is not performed correctly due to contamination by dust or dirt.)

(8) If the data is normal, calibration is complete.

Click the Close button and exit calibration mode.

(9) If any abnormal data is observed, clean the sensor glass surface and the document hold-down unit.

Remove the calibration sheet and clean the glass and table surfaces. Check the calibration sheet for

dust.

(10) Repeat step (5) to step (7).

(11) Return to step (5) and verify the calibration results.

CS610-UM-251-9370 10-10

10. ADJUSTMENTS USING THE SOFTWARE

10.4.2 Feed distance adjustment

In the following cases, perform this adjustment.

• When the distance is different in the direction of the feed.

• When you replaced the main board.

• When you replaced or removed the CIS sensors.

• When you replaced or removed the feed motor.

• When you replaced or removed the feed rollers.

How to perform the feed distance adjustment

(1) Prepare the CS600/500/IS200 Test Chart.

(2) Measure the distances between the C010 and the C090 points in the CS600/500/IS200 Test Chart with

a glass scale. And then record it.

(3) Run the software. (See page 10-1) This is not necessary when the software is running already.

(4) Select "Adjust Feed Distance" from the "Adjust" menu.

(5) The following dialog box will appear. Correctly insert the CS600/500/IS200 test chart to the scanner, and

then click the "Scan" button.

GRAPHTEC CS610-11eN, CS610-11eN-PRO Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual