GRAPHTEC CE2000-60, CE200-120 User Manual

CE2000-60/120
USER’S MANUAL
MANUAL NO. CE2060-UM-151
CUTTING PLOTTER
PREFACE
Thank you for choosing a Graphtec CE2000 series cutting plotter. This cutting plotter employs a digital servo drive system to achieve high-speed and high-precision cutting operations. Besides cutting marking film and other media, it can also be used as a pen plotter. To ensure good cutting quality and optimum productivity, be sure to read this Users Manual thoroughly before use.
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, without the prior written permission of Graphtec Corporation.
The specifications and other information in this manual are subject to change without notice.
While every effort has been made to provide complete and accurate information, please contact your sales representative or nearest Graphtec vendor if you find any unclear or mistaken information or wish to make other comments or suggestions.
Notwithstanding the stipulation in the preceding paragraph, Graphtec Corporation assumes no liability for damages resulting from either the use of the information contained herein or from use of the product.
All names of companies, brands, logotypes, and products appearing in this manual are the trademarks or registered trademarks of their respective companies.
i
TO ENSURE SAFE AND CORRECT USE
To ensure safe and correct use of your cutting plotter, read this Manual thoroughly before use.
After having read this Manual, keep it in a handy location for quick reference as needed.
Do not permit small children to touch the cutting plotter.
The following describes important points for safe operation. Please be sure to observe them strictly.
Conventions Used in This Manual
To promote safe and accurate use of the cutting plotter as well as to prevent human injury and property damage, safety precautions provided in this manual are ranked into the three categories described below. Be sure you understand the difference between each of the categories.
DANGER
: This category provides information that, if ignored, is highly likely to cause fatal
or serious injury to the operator.
WARNING
: This category provides information that, if ignored, is likely to cause fatal or
serious injury to the operator.
CAUTION
: This category provides information that, if ignored, could cause injury to the
operator or physical damage to the cutting plotter.
Description of Safety Symbols
The symbol indicates information that requires careful attention (which includes warn­ings). The point requiring attention is described by an illustration or text within or next to the symbol.
The symbol indicates action that is prohibited. Such prohibited action is described by an illustration or text within or next to the symbol.
The symbol indicates action that must be performed. Such imperative action is described by an illustration or text within or next to the symbol.
ii
Safety Precautions
WARNING
During a cutting or plotting operation, do not touch the writing panel or moving parts such as the carriage.
Such action may cause human injury.
Be sure to ground the earth terminal.
If the cutting plotter is not grounded, the operator could suffer an electrical shock in case of current leakage.
Keep your hands, hair, etc. away from the writing panel and moving parts such as the carriage even if the cutting plotter is stopped, because it may suddenly start moving when data is received.
Such action may cause human injury.
Do not disassemble, repair, or remodel the cutting plotter.
Such action may cause electrical shock or a fire hazard due to current leakage.
Contact with the high-voltage parts within the cutting plotter may cause electrical shock.
If the cutting plotter requires repair, contact your sales repre­sentative or nearest Graphtec vendor.
Do not connect the cutting plotter to a non-rated power supply.
Use of a different supply voltage may result in electrical shock or a fire hazard due to current leakage.
Do not use the cutting plotter in a location where it will be exposed to water, rain or snow.
Such location may cause electrical shock or a fire hazard due to current leakage.
Do not touch
Keep your distance
Specified rating
Prohibited
Ground the cutting plotter
No disassembly
;
Q
¢
Avoid water
Beware of electrical shock
iii
Safety Precautions (Continued)
WARNING
If the cutting plotter generates smoke, is too hot, emits a strange odor, or otherwise functions abnormally, do not continue using it. Turn off its power and unplug its power cord from the electrical socket.
Use of the cutting plotter in such status may result in a fire hazard or electrical shock.
After confirming that smoke is no longer being generated, contact your sales representative or nearest Graphtec vendor to request repair.
Never try to perform repair yourself. Repair work by inexperi­enced personnel is extremely dangerous.
Do not allow dust or metallic matter to adhere to the power plug.
A dirty power plug may result in electrical shock or a fire hazard due to current leakage.
Do not use the power cord if it is damaged.
Use of a damaged cord may result in electrical shock or a fire hazard due to current leakage.
Replace the power cord with a new one.
Be careful when handling the cutter blade.
Touching the blade with your bare hand may cause injury.
During a cutting operation, keep away from the cutter blade.
Avoid contact
Prohibited
Beware of electrical shock
Unplug the power cord from the socket
Prohibited
iv
Safety Precautions (Continued)
CAUTION
Do not use or store the cutting plotter in a location exposed to direct sunlight or the direct draft of an air conditioner or heater.
Such location may impair the performance of the cutting plotter.
Do not use the cutting plotter in an excessively dusty or humid location.
Such location may impair the performance of the cutting plotter.
Do not place any receptacle containing water or other fluid on top of the cutting plotter.
Fluid falling inside the cutting plotter may cause electrical shock or a fire hazard due to current leakage.
Do not use the cutting plotter in a location subject to excessive mechanical vibration or electrical noise.
Such location may impair the performance of the cutting plotter.
When disconnecting the power cord or an interface cable, do not pull on the cord/cable.
Such action will damage the cord/cable, resulting in a fire hazard or electrical shock. Be sure to hold the power cords plug or the interface cables connector.
If water or foreign matter enters inside the cutting plotter, do not continue using it. Turn off its power and unplug its power cord from the electrical socket.
Use of the cutting plotter in such status may result in electrical shock or a fire hazard due to current leakage.
Contact your sales representative or nearest Graphtec vendor to request repair.
Prohibited
Prohibited
Avoid water
Beware of electrical shock
Prohibited
Prohibited
Unplug the power cord from the socket
v
Safety Precautions (Continued)
CAUTION
Do not attempt to lubricate the cutting plotter’s mechanisms.
Such action may cause it to break down.
Do not clean the cutting plotter using a volatile solvent such as thinner or benzine.
Such action may impair its performance.
During cutting or plotting, provide enough space around the cutting plotter so that the medium will not hit any objects in its vicinity.
Such contact may cause cutting or plotting to go out of alignment.
When using indoor lighting such as a fluorescent lamp or an electrical lamp, provide a distance of at least one meter between the cutting plotter and the light source.
Closer proximity of such a light source may cause the sensor to malfunction and prevent proper size detection of the media.
When using the cutter, be sure not to extend its blade more than necessary.
An overly extended blade will damage the cutting mat and adversely affect the cutting quality.
When manually moving the pen carriage in order to load a medium or other reasons, move the pen carriage slowly.
Moving it quickly may cause damage to the cutting plotter.
T
h
i
n
n
e
r
B
e
n
z
i
n
e
Prohibited
Prohibited
Contact prohibited
vi
For CE2000-60 models
WARNING:
Only computers or peripherals (computer input/output devices, terminals, printers, etc.) certified as complying with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules, may be attached to this product when this product is operated in a residential environment. Operation with non-certified peripherals is likely to result in interference to radio and TV.
The United States Federal Communications Commission has specified that the following notice must be brought to the attention of users of this product.
FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT
This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct interference by one or more of the following measures:
Reorient or relocate the receiving antenna.Increase the separation between the equipment and receiver.Connect the equipment into an outlet on a circuit different from that to which the receiver is
connected.
– Consult the dealer or an experienced radio/TV technician for help.
USE SHIELDED CABLES
To comply with FCC Class B requirements, all external data interface cables and connectors must be properly shielded and grounded. Proper cables and connectors are available from GRAPHTEC’s authorized dealers or manufacturers of computers or peripherals. GRAPHTEC is not responsible for any radio or television interference caused by using cables and connectors other than those recommended or by unauthorized changes or modifications to this equip­ment. Unauthorized changes or modifications could void the users authority to operate the equipment.
vii
For CE2000-120 models
WARNING:
The United States Federal Communications Commission has specified that the following notice must be brought to the attention of users of this product.
FEDERAL COMMUNICATIONS COMMISSION RADIO FREQUENCY INTERFERENCE STATEMENT
NOTE : This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
USE SHIELDED CABLES
To comply with FCC Class A requirements, all external data interface cables and connectors must be properly shielded and grounded. Proper cables and connectors are available from GRAPHTEC’s authorized dealers or manufacturers of computers or peripherals. GRAPHTEC is not responsible for any interference caused by using cables and connectors other than those recommended or by unau­thorized changes or modifications to this equipment. Unauthorized changes or modifications could void the users authority to operate the equipment.
viii
Selecting a Power Cable
Be sure to refer to the following table if you wish to use a cable other than the one supplied as an accessory.
Plug Configuration Plug Type Reference Power Cable
Standards
North America ANSI C73.11 UL Listed 125 V NEMA 5-15 10 A UL498/817/62 Type SJT
CSA22.2 No.18AWG × 3 NO.42/21/49 300 V, 10 A
Europe CEE(7)VII TYPE: H05VV-F 250 V IEC320 3 × 1.0 mm
2
10 A CEE13
UK BS1363 TYPE: H05VV-F 250 V BS4491 3 × 1.0 mm
2
5 A BS6500
Australia AS3112 TYPE: OD3CFC 250 V AS3109 3 × 1.0 mm
2
10 A AS3191
UL Listed North America ANSI C73.20 250 V NEMA 6-15 Type SJT 15 A UL 198.6 No.18AWG × 3
300 V, 10 A
Switzerland SEV1011 TYPE: H05VV-F 250 V SEV1004 3 × 0.75 mm
2
6 A SEV1012
ix
Contents
TO ENSURE SAFE AND CORRECT USE
Conventions Used in This Manual .............................................................................................. i
Description of Safety Symbols .................................................................................................... i
Safety Precautions ....................................................................................................................... ii
Selecting a Power Cable ............................................................................................................. viii
1. INTRODUCTION
1.1 Overview ............................................................................................................................ 1-2
1.2 Standard Accessories ....................................................................................................... 1-2
1.3 Assembling Your Plotter (CE2000-120) .......................................................................... 1-3
2. NAMES OF THE MAIN PARTS
2.1 Front View .......................................................................................................................... 2-2
2.2 Rear View .......................................................................................................................... 2-3
2.3 Control Panel ..................................................................................................................... 2-4
3. SETTING UP THE CUTTING PLOTTER
3.1 Connecting to Your Computer ......................................................................................... 3-2
3.2 Turning on the Power ....................................................................................................... 3-3
3.3 Loading the Medium ......................................................................................................... 3-4
3.3.1 Loading a Roll Medium ......................................................................................... 3-4
3.3.2 Loading Single Sheets ........................................................................................... 3-8
3.4 Selecting the COMMAND Mode and INTERFACE Conditions ..................................... 3-11
3.4.1 Selecting the COMMAND Mode ........................................................................... 3-11
3.4.2 Selecting the STEP SIZE or ORIGIN POINT ..................................................... 3-12
3.4.3 Selecting the Interface Conditions ........................................................................ 3-13
4. PREPARING FOR A CUTTING OPERATION
4.1 Types and Features of Cutter Blades ............................................................................. 4-2
4.2 Replacing the Cutter Blade and Adjusting Its Length ................................................... 4-2
4.3 Mounting the Cutter Pen Plunger .................................................................................... 4-5
4.4 Setting the Cutting Conditions ......................................................................................... 4-6
4.4.1 Selecting a Set of Cutting Conditions .................................................................. 4-7
4.4.2 Specifying the Cutting FORCE ............................................................................. 4-8
4.4.3 Specifying the Cutting SPEED ............................................................................. 4-9
4.4.4 Specifying the CUTTER OFFSET ........................................................................ 4-10
4.4.5 Specifying the Cutting QUALITY .......................................................................... 4-11
4.5 Running a Cutting TEST .................................................................................................. 4-12
5. USING THE BASIC FUNCTIONS
5.1 Moving the Initial Cutting Position (Origin Point) ........................................................... 5-2
5.2 Moving the Pen Carriage in +100-mm Steps ................................................................. 5-3
5.3 Clearing Data from the Internal Memory ........................................................................ 5-3
5.4 Raising and Lowering the Pen ........................................................................................ 5-4
5.5 Feeding the Medium ......................................................................................................... 5-5
5.6 Selecting the LENGTH UNIT ........................................................................................... 5-6
x
6. USING APPLIED FUNCTIONS
6.1 Rotating the Coordinate Axes .......................................................................................... 6-2
6.2 Using the COPY Function ................................................................................................ 6-3
6.3 Enabling the AUTO PRE FEED Mode ............................................................................ 6-5
6.4 Adjusting the Distance Precision ..................................................................................... 6-6
6.5 Aligning the Coordinate Axes ........................................................................................... 6-7
6.6 Specifying the Page Length ............................................................................................. 6-9
6.7 Specifying the PLOT AREA ............................................................................................. 6-10
6.8 Expanding the Width of the Plot Area ............................................................................ 6-12
7. USING THE EXTENDED FUNCTIONS
7.1 Specifying the PEN UP SPEED ...................................................................................... 7-2
7.2 Specifying the OFFSET FORCE...................................................................................... 7-3
7.3 Specifying the OFFSET ANGLE ...................................................................................... 7-4
7.4 Selecting the STEP PASS ............................................................................................... 7-5
8. USING THE SPECIAL FUNCTIONS
8.1 Description of the Special Functions ............................................................................... 8-2
8.2 Specifying the Special Functions ..................................................................................... 8-4
9. TROUBLESHOOTING PROCEDURES
9.1 Printing a List of the Currently Selected Conditions ..................................................... 9-2
9.2 Running a SELF TEST ..................................................................................................... 9-4
9.3 Using the DUMP Mode ..................................................................................................... 9-5
9.4 Cutting the Demo Pattern................................................................................................. 9-7
9.5 The Plotter is Turned On But Doesnt Operate ............................................................. 9-8
9.6 Mechanical Error Messages and Their Causes ............................................................. 9-8
9.7 Command Error Messages and Their Causes ............................................................... 9-9
9.8 The Cutting Results are Unsatisfactory .......................................................................... 9-12
APPENDIX
A.1 Main Specifications ........................................................................................................... A-2
A.2 Options and Supplies ........................................................................................................ A-3
A.3 External Dimensions ......................................................................................................... A-4
A.4 Menu Tree ......................................................................................................................... A-6
INDEX................................................................................................................................................. I-1
1
1
INTRODUCTION
1.1 Overview........................................................................................ 1-2
1.2 Standard Accessories ............................................................. 1-2
1.3 Assembling Your Plotter (CE2000-120) ........................... 1-3
1 – 2
1.1 Overview
The CE2000-60/120 is a cutting plotter that was developed for the specific purpose of cutting color adhesive-backed film. It is equipped with various functions that aim at improving the cutting quality. To ensure good cutting quality and optimum productivity, be sure to read this Users Manual thoroughly before use.
1.2 Standard Accessories
After unpacking the cutting plotter, check that the standard accessories listed below are all present. If an accessory is missing, please promptly contact your sales representative or nearest Graphtec vendor.
CE2000-60/120
OPERATION MANUAL
MANUAL NO. CE2060-UM-451
CUTTING PLOTTER
Power cord: 1 Operation Manual: 1 User Guide CD-ROM: 1
Cutter pen plunger: 1 Cutter blade: 1 (CB09UA) Roll media tray: 1
(CE2000-60 only)
Media cutter: 1 Water-based fiber-tip pen: 1
Stand : 1 (CE2000-120 only, packed in a separate box). Stopper : 2 (CE2000-120 only, packed together with main unit). Stock roller : 2 (CE2000-120 only, packed together with main unit).
1 – 3
1.3 Assembling Your Plotter (CE2000-120)
Before You Begin Assembly (When Using the Basket)
If you will be mounting the optional basket, assemble the basket after you have completed Step (1) in the section entitled Assembling the Stand.
(1) Mount the center bar (3) onto the R side foot (1) and L side foot (2).
NOTE: At such time, loosely fasten the hexagon bolts.
(2) Place the CE2000-120 main unit onto the stand, then secure it in place using hexagon bolts.
NOTE: While adjusting the positions of the temporarily fastened R and L side feet, mount
the main unit onto the stand by fitting the stands pins into the corresponding holes in the main unit.
Secure the center bar by tightening its hexagon bolts.
1
2
3
4
5
CE2000-120
1 – 4
7
8
6
E-Ring
(3) After passing each roll shaft (4) through a stopper (7) and plastic hexagon screw (8), mount
each roll shaft as shown in the figure above to complete the assembly procedure.
2
2
NAMES OF THE MAIN PARTS
2.1 Front View ..................................................................................... 2-2
2.2 Rear View...................................................................................... 2-3
2.3 Control Panel .............................................................................. 2-4
2 – 2
2.1 Front View
CE2000-60
Cutting mat : Cutting or plotting is performed on this mat. Grit rollers : Feeds the medium forward or backward. Push rollers : Pushes the medium against the grit rollers. Pen holder : Holds the cutter pen and moves it up and down. Medium set lever : Raises or lowers the push rollers when loading a medium. Control panel : Used to operate the cutting plotter and set its functions. Parallel connector : Used to connect a Centronics-compatible parallel interface cable. Serial connector : Used to connect an RS-232C serial interface cable. Pen carriage : Moves pen left & right.
CE2000-120
Grit rollers : Feeds the medium forward or backward. Push rollers : Pushes the medium against the grit rollers. Pen holder : Holds the cutter pen and moves it up and down. Medium set lever : Raises or lowers the push rollers when loading a medium. Control panel : Used to operate the cutting plotter and set its functions. Parallel connector : Used to connect a Centronics-compatible parallel interface cable. Serial connector : Used to connect an RS-232C serial interface cable. Pen carriage : Moves pen left & right. Stand : The main unit is placed on this stand (a stand is optional for the CE2000-60 model).
Pen holder
Control panel
Grit rollers
Push rollers Pen carriage
Medium set lever
Serial connector
Parallel connector
Stand
Push rollers
Pen holder
Pen carriage
Media set lever
Control panel
Serial connector
Parallel connector
Cutting mat
Grit rollers
2 – 3
2.2 Rear View
CE2000-60
Roll media tray : Holds a roll medium for feeding to the cutting plotter. Roll media tray guide rail : Used to mount the roll media tray. AC power inlet : Connects one end of the power cord to the cutting plotter. Power switch : Controls the on/off status of the power supply to the cutting plotter.
CE2000-120
AC power inlet : Connects one end of the power cord to the cutting plotter. Power switch : Controls the on/off status of the power supply to the cutting plotter. Stopper : Used to adjust the position of roll film by preventing the film from sliding from side to side. Stock roller : Holds the roll film for feeding to the cutting plotter.
Stopper
Stock roller
AC power inlet
Power switch
AC power inletRoll media tray guide railRoll media tray
Power switch
2 – 4
2.3 Control Panel
Lamps
POWER
: Remains lit while the cutting plotter is being
supplied with power.
PROMPT
: Lights upon the receipt of plot data speci-
fying a coordinate point outside of the ef­fective plotting area.
Panel Keys
F1/ORIGIN
: Press this function key to reposi-
tion the origin point or to select a menu function in PAUSE status.
F2/TEST
: Press this function key to run a
cutting test for checking the cut­ting conditions or to select a menu function in PAUSE status.
NEXT PAGE
: Press this function key to switch
through COND1 to COND4. When a menu is being displayed in PAUSE status, press this key to proceed to the next menu.
PAUSE
: This key functions differently according to the current operating status.
Press it once to enter the PAUSE status and light up the PAUSE lamp. Press it again to cancel the PAUSE status and turn off the PAUSE lamp. Press this key when you wish to discontinue cutting or plotting or set functions at menus on the display panel.
ENTER
: After setting a cutting or plotting condition, press this key to register the setting.
POSITION
: These keys function differently according to the current operating
status. When the cutting plotter is not in PAUSE status, they are used to move the pen carriage. When the cutting plotter is in PAUSE status, they are used to change the settings of functions at menus on the display panel.
Setting the Multilingual Display
Your cutting plotters display can be set to one of six different languages: English, French, German, Italian, Japanese, or Spanish. To access the language selection menu, hold down the
ENTER
and
F1/ORIGIN
keys while turning on the power. Hold down the keys until a two-line language display menu appears. Next, press the POSITION key to move through the six language selections. When the desired language is displayed, press the
ENTER
key to register your selection.
F1 / ORIGIN
F2 / TEST
PAUSE
ENTER
POWER PROMPT
NEXT PAGE
POSITION
3
3
SETTING UP THE CUTTING PLOTTER
3.1 Connecting to Your Computer ............................................ 3-2
3.2 Turning on the Power ............................................................. 3-3
3.3 Loading the Medium................................................................ 3-4
3.3.1 Loading a Roll Medium ...................................................... 3-4
3.3.2 Loading Single Sheets ....................................................... 3-8
3.4 Selecting the COMMAND Mode and INTERFACE Conditions
.................................................................................. 3-11
3.4.1 Selecting the COMMAND Mode ...................................... 3-11
3.4.2 Selecting the STEP SIZE or ORIGIN POINT................. 3-12
3.4.3 Selecting the Interface Conditions ................................ 3-13
3 – 2
3.1 Connecting to Your Computer
The cutting plotter and a computer are connected using an interface cable. At the computer, the interface cable is connected to either the printer (Centronics-compatible parallel) port or the serial (RS-232C) port. Determine which port to use according to the requirements of your application software and/or which of your computers communication ports are available for use. Use either a Centronics-compatible parallel interface cable or a serial interface cable. Obtain a Graphtec­authorized interface cable that is compatible with your computer and can be connected to either the computers printer or serial port. (The interface cables are optional.)
Centronics Parallel Interface
Caution : Make sure that the interface cable is no longer than 2 meters.
Step 1
Check that the Power switch is turned off (its O” side is down).
Step 2
Connect the cable between the cutting plotter and the computer. Data cannot be properly transferred if the cable is connected in reverse, so be sure that its connectors are correctly oriented.
After turning on the cutting plotter as described on the next page, load the medium and select the interface conditions.
3 – 3
3.2 Turning on the Power
Step 1
Check that the Power switch is turned off (its O” side is down).
Step 2
Connect the female plug of the power cord pro­vided to the cutting plotters AC power inlet and connect its male plug to an electrical socket. Be sure to ground the cutting plotter.
Step 3
Turn on the cutting plotter by pressing the “|” side of its Power switch (the control panels POWER lamp lights).
Step 4
If no medium has been loaded, the message below appears to prompt you to load a medium.
LOAD MEDIA!
If a medium has been loaded, the menu below appears for selecting the media mode.
ROLL 1 ROLL 2
For instructions on loading a medium and selecting the media mode, see Section 3.3, Loading the Medium.
3 – 4
3.3 Loading the Medium
The cutting plotter can use film in rolls or in single sheets. Loading the desired medium by following the pertinent instructions.
3.3.1 Loading a Roll Medium
CE2000-60
Step 1
Lower the media set lever to raise the push rollers.
Step 2
Place the roll medium on the tray and then pass the mediums leading edge from the back of the cutting plotter so it emerges from the front while making sure to remove any slack in the medi­ums conveyance path.
NOTE: Load the medium so that it passes
over the media sensor.
Media sensor
Step 3
At this point, pull the leading edge out of the front of the cutting plotter so that it completely covers the media sensor. If its leading edge has been pulled out so much that slack cannot be provided at the back of the plotter, turn the roll to adjust the length of the medium in front of the cutting plotter by retracting the leading edge.
Media sensor
3 – 5
Step 4
Adjust the position of the right and left push rollers to suit the width of the medium. Position each push roller at its corresponding edge of the medium so that it is above the grit roller. Move the push rollers so that they are po­sitioned inside the push roller align­ment marks provided. (To move the push rollers, the media set lever must be in lowered position.)
Push roller alignment mark
If the "RELOAD MEDIA!" message appears when you lower the media set lever, the right pinch roller is not positioned over the wider grit roller on the right. This message also appears if the left pinch roller is not positioned over a grit roller or is positioned over the wider grit roller on the right. Check that the right pinch roller is positioned over the wider grit roller on the right and that the left pinch roller is positioned over a grit roller other than the wider one on the right.
Step 5
After ensuring that there is no slack in the mediums conveyance path, raise the media set lever to lower the push rollers. As shown in the figure, provide slack in the medium for a length corresponding to the length of the medium you intend to cut or plot.
Provide slack
Step 6
If the cutting plotter has already been turned on when the push rollers are lowered by raising the media set lever, a menu for selecting the media mode appears. Select the media mode (ROLL 1 or ROLL
2) to suit the roll medium you have just loaded.
ROLL 1 ROLL 2
To select ROLL 1, press the
F1/ORIGIN
key.
To select ROLL 2, press the
F2/TEST
key. When ROLL 1 is selected, the leading edge and side edges of the medium are detected. Select this mode when you wish to begin cutting from the mediums leading edge. In this case, the origin point is positioned along the leading edge. When ROLL 2 is selected, only the mediums side edges are detected. Select this mode when you wish to begin cutting at a point past the mediums leading edge. In this case, the position of the pen carriage at the time the medium was loaded becomes the origin point.
Step 7
After the medium size has been detected, the cutting plotter awaits cutting data. If the INTERFACE conditions and COMMAND mode have not been selected yet, select these settings at this time (see Section 3.4, Selecting the COMMAND Mode and INTERFACE Conditions). If they have already been set, proceed to adjust the cutter pen. After the cutter pen has been adjusted (see Chapter 4, PREPARING FOR A CUTTING OPERATION), the cutting plotter is ready to perform cutting so send cutting data from your application software at the computer.
3 – 6
CE2000-120
Step 1
Lower the media set lever to raise the push rollers.
Step 2
Trap the mediums edges between the two stoppers and then firmly fix each stopper in place by tightening its plastic hexagon screw. Gently pull the leading edge of the film toward you to remove any slack in the film as it is fed along the conveyance path from the main unit.
NOTE: In the case of a medium with a paper core that extends beyond the side edges of the
medium itself, the medium may ride over the stoppers when the remaining supply of the medium runs low. When using this type of medium, be sure to replace it with a new roll right before the medium starts riding over the stoppers.
Step 3
At this point, pull the leading edge out of the front of the cutting plotter so that it completely covers the media sensor. If its leading edge has been pulled out so much that slack cannot be provided at the back of the plotter, turn the roll to adjust the length of the medium in front of the cutting plotter by retracting the leading edge.
Media sensor
Stopper
3 – 7
Step 4
Adjust the position of the right and left push rollers to suit the width of the medium. Position each push roller at its corresponding edge of the medium so that it is above the grit roller. Move the push rollers so that they are positioned inside the push roller alignment marks provided. (To move the push rollers, the media set lever must be in lowered position.)
Push roller alignment mark
Position the push roller (2) so that it is at the midpoint of the film and is also over the center grit roller. The film is held in place using the three rollers called push rollers (1), (2), and (3).
Push roller (3)
Push roller
Grit roller
Film
Push roller(1)
Position the push roller (2) so that it is at the midpoint of the film and is also over the center grit roller.
Similar to the push rollers (1) and (3) in the figure below, position the push roller (2) over a grit roller.
If the RELOAD MEDIA! message appears when you lower the media set lever, the right pinch roller is not positioned over the wider grit roller on the right. This message also appears if the left pinch roller is not positioned over a grit roller or is positioned over the wider grit roller on the right. Check that the right pinch roller is positioned over the wider grit roller on the right and that the left pinch roller is positioned over a grit roller other than the wider one on the right.
Step 5
If the cutting plotter has already been turned on when the push rollers are lowered by raising the media set lever, a menu for selecting the media mode appears. Select the media mode (ROLL 1 or ROLL
2) to suit the roll medium you have just loaded.
ROLL 1 ROLL 2
To select ROLL 1, press the
F1/ORIGIN
key.
To select ROLL 2, press the
F2/TEST
key. When ROLL 1 is selected, the leading edge and side edges of the medium are detected. Select this mode when you wish to begin cutting from the mediums leading edge. In this case, the origin point is positioned along the leading edge. When ROLL 2 is selected, only the mediums side edges are detected. Select this mode when you wish to begin cutting at a point past the mediums leading edge. In this case, the position of the pen carriage at the time the medium was loaded becomes the origin point.
3 – 8
Step 6
After the medium size has been detected, the cutting plotter awaits cutting data. If the INTERFACE conditions and COMMAND mode have not been selected yet, select these settings at this time (see Section 3.4, Selecting the COMMAND Mode and INTERFACE Conditions). If they have already been set, proceed to adjust the cutter pen. After the cutter pen has been adjusted (see Chapter 4, PREPARING FOR A CUTTING OPERATION), the cutting plotter is ready to perform cutting so send cutting data from your application software at the computer.
3.3.2 Loading Single Sheets
CE2000-60
Step 2
While using the front and rear medium alignment scales as guidelines, load one sheet of the medium so that its leading and trailing areas are positioned identically.
Medium alignment scales
Step 3
Adjust the position of the right and left push rollers to suit the width of the medium. Position each push roller at its corresponding edge of the medium so that it is above the grit roller. Move the push rollers so that they are posi­tioned inside the push roller alignment marks provided. (To move the push rollers, the media set lever must be in the lowered position.)
Push roller alignment mark
Step 1
Lower the media set lever to raise the push rollers.
3 – 9
Step 4
If the cutting plotter has already been turned on when the push rollers are lowered by raising the media set lever, a menu for selecting the media mode appears.
ROLL 1 ROLL 2
Press the
NEXT PAGE
key to proceed the display below.
SHEET
Press the
F1/ORIGIN
key to select the SHEET mode in which the leading and trailing edges of the media are detected.
CE2000-120
Step 1
Lower the media set lever to raise the push rollers.
Step 2
While using the front and rear medium alignment scales as guidelines, load one sheet of the medium so that its leading and trailing areas are positioned identically.
Medium alignment scales
Step 3
Adjust the position of the right and left push rollers to suit the width of the medium. Position each push roller at its corresponding edge of the medium so that it is above the grit roller. Move the push rollers so that they are positioned inside the push roller alignment marks provided. (To move the push rollers, the media set lever must be in lowered position.)
Push roller alignment mark
Step 5
After the medium size has been detected, the cutting plotter awaits cutting data. If the INTERFACE conditions and COMMAND mode have not been selected yet, select these settings at this time (see Section 3.4, Selecting the COMMAND Mode and INTERFACE Conditions). If they have already been set, proceed to adjust the cutter pen. After the cutter pen has been adjusted (see Chapter 4, PREPARING FOR A CUTTING OPERATION), the cutting plotter is ready to perform cutting so send cutting data from your application software at the computer.
3 – 10
Position the push roller (2) so that it is at the midpoint of the film and is also over the center grit roller. The film is held in place using the three rollers called push rollers (1), (2), and (3).
Push roller (3)
Push roller
Grit roller
Film
Push roller(1)
Position the push roller (2) so that it is at the midpoint of the film and is also over the center grit roller.
Similar to the push rollers (1) and (3) in the figure below, position the push roller (2) over a grit roller.
If the RELOAD MEDIA! message appears when you lower the media set lever, the right pinch roller is not positioned over the wider grit roller on the right. This message also appears if the left pinch roller is not positioned over a grit roller or is positioned over the wider grit roller on the right. Check that the right pinch roller is positioned over the wider grit roller on the right and that the left pinch roller is positioned over a grit roller other than the wider one on the right.
Step 4
If the cutting plotter has already been turned on when the push rollers are lowered by raising the media set lever, a menu for selecting the media mode appears.
ROLL 1 ROLL 2
Press the
NEXT PAGE
key to proceed the display below.
SHEET
Press the
F1/ORIGIN
key to select the SHEET mode in which the leading and trailing edges of the media
are detected.
Step 5
After the medium size has been detected, the cutting plotter awaits cutting data. If the INTERFACE conditions and COMMAND mode have not been selected yet, select these settings at this time (see Section 3.4, Selecting the COMMAND Mode and INTERFACE Conditions). If they have already been set, proceed to adjust the cutter pen. After the cutter pen has been adjusted (see Chapter 4, PREPARING FOR A CUTTING OPERATION), the cutting plotter is ready to perform cutting so send cutting data from your application software at the computer.
3 – 11
3.4 Selecting the COMMAND Mode and INTERFACE Conditions
3.4.1 Selecting the COMMAND Mode
Before sending data from the computer, you must set up the cutting plotter so that it can recognize the format (command mode) of data sent by the application software. The cutting plotter can recognize two data formats (command modes): Graphtec commands (GP-GL) or HP-GL. Select the COMMAND mode to suit your application.
Step 3
Press the
F1/ORIGIN
key (INTERFACE) to display the menu below.
RS-232C COMMAND
Step 4
Press the
F2/TEST
key (COMMAND) to display the menu below.
GP-GL
HP-GL COMMAND
The blinking square cursor indicates the currently selected command mode.
Step 5
To select the GP-GL command mode, press the
F1/ORIGIN
key.
To select the HP-GL command mode, press the
F2/TEST
key.
When the cursor appears in front of the desired command mode, press the
ENTER
key.
Step 6
If you have changed the COMMAND setting, the menu for selecting the media mode appears.
ROLL 1 ROLL 2
Select the mode to suit the currently loaded medium as described in Section 3.3, Loading the Medium.
Step 7
If the COMMAND setting is GP-GL, proceed to select the STEP SIZE. If the COMMAND setting is HP-GL, proceed to select the ORIGIN POINT.
Step 2
Press
PAUSE
key to enter PAUSE status.
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 1
After loading a medium, check that the menu below is displayed.
COND1 PEN 12 == READY ==
3 – 12
3.4.2 Selecting the STEP SIZE or ORIGIN POINT
The STEP SIZE Setting
The STEP SIZE setting is only required when the COMMAND setting is GP-GL. In GP-GL command mode, it is possible to change the minimum unit of distance which the cutter pen or pen can travel to one of four settings: 0.01, 0.025, 0.05, or 0.1 mm. The default setting is 0.1 mm, so change this setting if your application specifies a different step size (also referred to as programmable resolution).
The ORIGIN POINT setting
The ORIGIN POINT setting is only required when the COMMAND setting is HP-GL. This setting allows you to position the origin point at the lower left or center of the effective cutting/plotting area. The default setting is L.L. (Lower Left), so change this setting if your application specifies a different origin position.
Step 1
At the menu shown in Step 3, press the
NEXT PAGE
key.
If the COMMAND setting is GP-GL, the menu below appears.
STEP SIZE
If the COMMAND setting is HP-GL, the menu below appears.
ORIGIN POINT
Step 2 (Selecting the STEP SIZE)
Press the
F1/ORIGIN
key (STEP SIZE) to display the menu below.
STEP SIZE
0.100 mm
To change the STEP SIZE setting, use the and POSITION keys. When the desired STEP SIZE is displayed, press the
ENTER
key.
Step 2 (Selecting the ORIGIN POINT)
Press the
F1/ORIGIN
key (ORIGIN POINT) to display the menu below.
LOWER LEFT
CENTER ORIG PT
A blinking square cursor indicates the currently selected ORIGIN POINT. To move the origin to the lower left, press the
F1/ORIGIN
key (L.L.)
To move the origin to the center, press the
F2/TEST
key (CENTER).
When the blinking cursor is positioned in front of the desired setting, press the
ENTER
key.
3 – 13
3.4.3 Selecting the Interface Conditions
It is necessary to select the INTERFACE conditions if you are using the RS-232C serial interface. INTERFACE settings include the data transfer rate (baud rate), data length, parity mode, and handshaking mode. The INTERFACE conditions you select for the cutting plotter must match those of the computer’s operating system. This section describes the procedure for selecting the cutting plotters INTERFACE conditions. For information about the proper settings for your application or computers operation system, refer to the manual provided with your application or operating system.
Step 1
After loading a medium, check that the menu below is displayed.
COND1 PEN 12 == READY ==
Step 2
Press
PAUSE
key to enter PAUSE status.
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 3
Press the
F1/ORIGIN
key (INTERFACE) to display the menu below.
RS-232C COMMAND
Step 4
Press the
F1/ORIGIN
key (RS-232C) to display the menu below.
RS-232C 960 N 8 H
The parameter which can be changed is indicated by the blinking square cursor. Use the and keys to move the cursor to the desired parameter, then use the and keys to change its setting as described in Step 5.
Step 5
The INTERFACE conditions consist of the baud rate, parity mode, data length, and handshaking mode. The baud rate can be set to 9600, 4800, 2400, 1200, 600, or 300 bps. The parity mode can be set to N (None), E (Even parity), or O (Odd parity). The data length can be set to 8 or 7 bits. The handshaking mode can be set to H (hard-wired handshaking) or Xon/Xoff handshaking. When the COMMAND setting is HP-GL, however, ENQ/ACK handshaking can also be selected. Be sure to set all of the INTERFACE conditions to match the corresponding settings of the application software and the computers operating system.
Step 6
When all of the displayed settings are satisfactory, press the
ENTER
key.
Press the
PAUSE
key to return to READY status.
4
4
PREPARING FOR A CUTTING OPERATION
4.1 Types and Features of Cutter Blades ............................. 4-2
4.2 Replacing the Cutter Blade and Adjusting Its Length
................................................................ 4-2
4.3 Mounting the Cutter Pen Plunger ..................................... 4-5
4.4 Setting the Cutting Conditions ........................................... 4-6
4.4.1 Selecting a Set of Cutting Conditions ............................ 4-7
4.4.2 Specifying the Cutting FORCE ......................................... 4-8
4.4.3 Specifying the Cutting SPEED ......................................... 4-9
4.4.4 Specifying the CUTTER OFFSET ................................... 4-10
4.4.5 Specifying the Cutting QUALITY .................................... 4-11
4.5 Running a Cutting TEST ...................................................... 4-12
4 – 2
Before you start cutting, it is important that you become familiar with the types and features of the cutter blades which can be used with the cutting plotter. By selecting the optimum combination of cutter blade and film, you can achieve higher cutting quality.
CAUTION
To avoid cutting your fingers, always handle the cutter blade with caution.
4.1 Types and Features of Cutter Blades
Part no. Blade diameter Compatible
Features
and material and offset plunger
CB09UA 0.9-mm diameter PHP32-CB09N The standard blade for cutting color
(Supersteel) 0.45 mm offset adhesive-backed film.
Suitable for cutting film with a thickness under 0.25 mm. Max. cutting distance: approx. 4,000 m.
CB15U 1.5-mm diameter PHP32-CB15N Capable of cutting thicker film than possible
(Supersteel) 0.75 mm offset with the CB09UA blade.
Suitable for cutting film with a thickness of
0.25 mm to 0.5 mm.
4.2 Replacing the Cutter Blade and Adjusting Its Length
The cutting plotter performs cutting using a cutter blade that is mounted in a cutter pen plunger. The cutter pen plungers come in two diameters to suit the cutter blade to be mounted (the 0.9-mm cutter pen plunger comes standard). Be sure to mount the cutter blade in its corresponding cutter pen plunger.
CAUTION
To avoid cutting your fingers, always handle the cutter blade with caution.
Structure of the Cutter Pen Plunger
PlungerCutter blade
Plunger cap Blade length adjustment knob
(blue : for 0.9-mm diameter blades) (red : for 1.5-mm diameter blades)
4 – 3
Replacing the Cutter Blade
Step 1
Turn the blade length adjustment knob to retract the blade inside the plunger.
1.5-mm diameter cutter blade
0.9-mm cutter blade
1.5-mm plunger cap
Spring
0.9-mm plunger cap
Blade length adjustment knob (red)
Blade length adjustment knob (blue)
Plunger for
1.5-mm dia. blades
Plunger for
0.9-mm dia. blades
Step 2
Turn the plunger cap in the counter-clockwise direction to remove it from the plunger.
Step 3
Remove the blade from inside the plunger cap. In the case of the 0.9-mm blade, also remove the spring.
Step 4
Insert the new blade into the hole provided in the plunger cap. In the case of the 0.9-mm diameter blade, insert the blade its the spring attached into the plunger cap.
Step 5
With the blade inserted in the plunger cap, screw on the plunger from above.
4 – 4
Adjusting the Blade Length
CAUTION
To avoid cutting your fingers, always handle the cutter blade with caution.
If the blade is extended too far in relation to the thickness of the film being cut, it will
damage the cutting mat. Be sure to properly adjust the blade length.
Step 1
Adjust the blade length by turning the blade length adjustment knob as shown in the figure below. Turn the knob in the “A” direction to extend the blade, or in the “B” direction to extract the blade. Refer to the scale on the plunger mark to determine how far to move the blade. When the knob is turned the distance of one scale unit, the blade moves about 0.1 mm. A full turn of the knob moves the blade about 0.5 mm.
BA
Step 2
First of all, align the blades tip with the tip of the cutter pen. From that position, extend the blade to suit the thickness of film to be cut.
Step 3
Assuming that the films thickness is “t”, the blade length “ ” should be equal to or slightly greater than “t”. Be sure that “ ” is never greater than the combined thickness of the film and its backing sheet. If you cannot accurately determine the films thickness, adjust the blade length by gradually increasing it until only traces of the blade appear on the backing sheet as a result of running a cutting test.
t
Backing sheet
Film surface
4 – 5
4.3 Mounting the Cutter Pen Plunger
After the blade length has been properly adjusted, mount the cutter pen plunger in the cutting plotter as described below.
Step 1
Loosen the pen holders screw and then mount the cutter pen plunger into the pen holder.
Be sure to press the plunger in firmly so that it contacts this surface.
Step 2
When the cutter pen plunger is properly positioned, tighten the pen holders screw.
Step 3
After the cutter pen plunger has been mounted, proceed to set the cutting conditions.
4 – 6
4.4 Setting the Cutting Conditions
Before starting a cutting operation, set the BLADE TYPE, FORCE, SPEED, CUTTER OFFSET, and QUALITY settings to provide the optimum cutting conditions. The compatibility of the selected cutting conditions with the film to be cut is determined by the five factors below.
(1) Cutter blade length : Adjust the blade length to suit the films thickness while referring to the table
below.
(2) FORCE : Selects the amount of pressure applied by the cutter blade while cutting the
film. Set the FORCE while referring to the table below.
(3) SPEED : Selects the speed at which the film is cut. Set the SPEED while referring
to the table below.
(4) QUALITY : Selects the acceleration rate of the cutter blade when cutting the film. Set
the QUALITY while referring to the table below.
(5) CUTTER OFFSET : Set this parameter to suit the cutter blade being used.
Optimum Cutting Conditions According to Film Type
Film type Thickness (mm) Blade used FORCE SPEED QUALITY Film for outdoor signs 0.05 to 0.08 CB09UA 10 to 14 30 or less 2 Film for point-of-
0.08 to 0.10 CB09UA 14 to 17 30 or less 2
purchase signs Transparent or semi-
0.08 to 0.10 CB09UA 14 to 20 30 or less 2
transparent film Reflective film 0.08 to 0.10 CB09UA 14 to 20 30 or less 2 Fluorescent film 0.20 to 0.25 CB09UA or CB15U 20 to 24 10 to 20 1
Blade Part Nos., Displayed Blade Types, and Displayed CUTTER OFFSET Values
Display indication
CUTTER OFFSET
Blade
Part no. Blade type Default Specifiable Optimum
material
range setting
Supersteel
CB09UA 09U 0 ±518
blades
CB15U 15U 0 ±528 Other OTHER 1 1 to 45 1 Pens PEN None None 0
After a blade type has been selected, the CUTTER OFFSET is automatically adjusted by ±5 with respect to the default CUTTER OFFSET value for that blade type. Select the OTHER setting when using a blade type that is not displayed or when cutting a film using the recommended cutting conditions results in poor finished quality. Select the PEN setting for plotting with a pen. When the PEN setting is selected, no CUTTER OFFSET setting is required.
4 – 7
Reference Pen Conditions for Plotting Pens
Pen type FORCE SPEED QUALITY
Water based fiber-tip pen 10 to 12 30 2
To preserve the pens longevity, set the FORCE to the lowest possible setting that permits you to obtain the desired plotted results. Set the SPEED after checking the plotted results for the absence of faint lines and other problems.
NOTE : If the SPEED and QUALITY are set to high values, the cut/plotted results have a
coarser finish but the overall cutting/plotting time is shortened.
If the SPEED and QUALITY settings are set to low values, the cut/plotted results have a finer finish but the overall cutting/plotting time is longer.
4.4.1 Selecting a Set of Cutting Conditions
Four different sets of user-defined cutting conditions can be registered in the plotters memory as COND Nos. 1 through 4. To specify a set of cutting conditions, you must first select the destination COND No . By selecting a different COND No ., you can easily s witch between pre-defined cutting conditions f or four types of media.
Step 1
Each time you press the
NEXT PAGE
key at the menu below, the selected set of cutting conditions is sequentially
changed from COND1 through COND4. Pressing the
NEXT PAGE
key while COND4 is selected switches
the setting back to COND1.
COND1 PEN 12 == READY ==
Step 2
The currently selected blade type, CUTTER OFFSET, and FORCE settings appear. When the blade type setting is PEN, the CUTTER OFFSET setting does not appear. When the blade type setting is OTHER, an asterisk symbol () appears in place of the blade type.
The blade type setting appears The blades CUTTER OFFSET here as 09U, 15U, PEN, or setting appears here. (the asterisk represents the No setting is displayed when OTHER setting). the blade type setting is PEN.
COND1 PEN 12
The cutting FORCE setting appears here.
== READY ==
4 – 8
4.4.2 Specifying the Cutting FORCE
This setting determines the pressure to be applied by the cutter pen during cutting. Set the FORCE value to suit the medium you will be using, based on the guidelines in the table entitled Optimum Cutting Conditions According to Film Type on page 4-6.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is in READY or PAUSE status and then press the
F2/TEST
key to display the menu below.
TEST CUT PEN SETTINGS
Step 2
Press the
F2/TEST
key (PEN SETTINGS) again to display the menu below.
SPEED PEN FORCE
Step 3
Press the
F2/TEST
key (PEN FORCE) to display the menu below.
PEN FORCE 12
At the above menu, use the and keys to change the PEN FORCE value. (The PEN FORCE can be set in a range from 1 to 31 for the CE2000-60, and from 1 to 39 for the CE2000-120.) When the displayed PEN FORCE value is satisfactory, press the
ENTER
key to register your setting.
Step 4
Consecutively press the
NEXT PAGE
key until the READY or PAUSE menu reappears.
4 – 9
4.4.3 Specifying the Cutting SPEED
This setting determines the speed with which cutting is performed. Set the SPEED value to suit the medium you will be using, based on the guidelines in the table entitled Optimum Cutting Conditions According to Film Type on page 4-6.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is in READY or PAUSE status and then press the
F2/TEST
key to display the menu below.
TEST CUT PEN SETTINGS
Step 2
Press the
F2/TEST
key (PEN SETTINGS) again to display the menu below.
SPEED PEN FORCE
Step 3
Press the
F1/ORIGIN
key (SPEED) to display the menu below.
SPEED 30 cm/s
At the above menu, use the or key to change the SPEED setting. The SPEED setting can be set in a range of 1 to 60 (in 1 cm/s steps from 1 to 10 and in 5 cm/s steps from 10 to 60). For the CE2000-120 model only, the numeral 60 is followed by the display of ∗∗ which represents the maximum SPEED setting of 100 cm/s (in the diagonal direction only). When the displayed SPEED value is satisfactory, press the
ENTER
key to register your setting.
Step 4
Consecutively press the
NEXT PAGE
key until the READY or PAUSE menu reappears.
4 – 10
4.4.4 Specifying the CUTTER OFFSET
This setting adjusts the offset of the cutter blade according to the currently selected blade type. If the blade type is set to PEN, a plotting pen can be used. When a cutter blade designation or OTHER is selected, a cutter pen can be used. Because the tip of the blade mounted in the cutter pen plunger is not positioned at the center of the pen, the cutting position is adjusted by specifying the CUTTER OFFSET setting. Since the cutting plotter has been preset with the optimum CUTTER OFFSET values for the CB09UA and CB15U supersteel blade types, the optimum CUTTER OFFSET value can be easily selected by simply selecting the corresponding blade number. Fine adjustment of these two settings is also possible within a ±5 range.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is i n READY o r PAUSE status and then press the
F2/TEST
key to display the menu below.
TEST CUT PEN SETTINGS
Step 2
Press the
F2/TEST
key (PEN SETTINGS) again to
display the menu below.
SPEED PEN FORCE
Step 3
Press the
NEXT PAGE
key to display the menu below.
CUTTER OFFSET QUALITY
Step 4
Press the
F1/ORIGIN
key (CUTTER OFFSET) to display the menu below.
CUTTER OFFSET 09U 0
At the above menu, use the or key to change the CUTTER OFFSET setting. Use the or key to select the blade type (09U, 15U, OTHER, or PEN). When a blade number (09U or 15U) is displayed, the and keys can be used to finely adjust
the setting within a ±5 range. When OTHER is displayed, the and keys can be used to specify the CUTTER OFFSET value within a range of 1 to 45.
When PEN is displayed, no CUTTER OFFSET setting is required. When the displayed CUTTER OFFSET value is satisfactory, press the
ENTER
key to register your setting.
Step 5
Consecutively press the
NEXT PAGE
key until the READY or PAUSE menu reappears.
4 – 11
4.4.5 Specifying the Cutting QUALITY
This setting determines the acceleration rate of cutting.
Step 1
After selecting the desired set of cutting conditions, check that the cutting plotter is in READY or PAUSE status and then press the
F2/TEST
key to display the menu below.
TEST CUT PEN SETTINGS
Step 2
Press the
F2/TEST
key (PEN SETTINGS) again to display the menu below.
SPEED PEN FORCE
Step 3
Press the
NEXT PAGE
key to display the menu below.
CUTTER OFFSET QUALITY
Step 4
CE2000-60
Press the
F2/TEST
key (QUALITY) to display the menu below.
QUALITY 1
At the above menu, use the or key to switch the QUALITY setting between 1 and 2.
CE2000-120
NOTE : The 2 setting can only be selected when the SPEED setting ranges from 1 through
30 cm/s. When the SPEED setting is 35 cm/s or higher, the QUALITY setting is fixed to 1 (0.5 G).
If you change the SPEED setting to 35 cm/s or higher while the QUALITY setting is
2, the QUALITY setting automatically switches to 1 even if you change the SPEED setting to 30 cm/s or lower.
When the displayed QUALITY value is satisfactory, press the
ENTER
key to register your setting.
When the SPEED setting is ∗∗” (the maximum speed), the QUALITY setting is also displayed as “**” and automatically assumes a fixed value.
Step 5
Consecutively press the
NEXT PAGE
key until the READY or PAUSE menu reappears.
4 – 12
4.5 Running a Cutting TEST
After selecting the blade type and specifying the FORCE, SPEED, CUTTER OFFSET, and QUALITY settings, run a cutting test to ensure that the selected cutting conditions actually produce the desired cutting results by checking how far the blade cuts into the film and how corners are being cut. If the cut results are not satisfactory, repeatedly specify the cutting conditions and then run the cutting test until you achieve the optimum settings.
Step 1
Load film to be used for the test in the cutting plotter.
Step 2
After selecting the desired set of cutting conditions, check that the cutting plotter is in READY or PAUSE status and then press the
F2/TEST
key to display the menu below.
TEST CUT PEN SETTINGS
Step 3
Use the POSITION keys to move the cutter pen to the position from which you wish to initiate the test.
TEST CUT PEN SETTINGS
At the above menu, press the
F1/ORIGIN
key to cut a triangle within a square.
Step 4
Perform fine adjustment of the CUTTER OFFSET value to suit the type of film you are using and its thickness. Specify the FORCE so that faint cutting lines remain on the base sheet when the blade length is properly adjusted.
The CUTTER OFF­SET is too low.
Raise its value (by +1 to +5)
Proper CUTTER OFFSET setting.
The CUTTER OFF­SET is too high.
Lower its value (by ­1 to -5)
When fine adjustment is satisfactorily completed, you are ready to start a cutting operation. You can now send actual cutting data to the cutting plotter for cutting.
5.
5
5
USING THE BASIC FUNCTIONS
5.1 Moving the Initial Cutting Position (Origin Point) ..... 5-2
5.2 Moving the Pen Carriage in +100-mm Steps ............... 5-3
5.3 Clearing Data from the Internal Memory ....................... 5-3
5.4 Raising and Lowering the Pen ........................................... 5-4
5.5 Feeding the Medium ................................................................ 5-5
5.6 Selecting the LENGTH UNIT ................................................ 5-6
5 – 2
5.1 Moving the Initial Cutting Position (Origin Point)
This function allows you to move the starting position for cutting or plotting to the desired position.
Original origin
New origin
Step 1
Use the POSITION keys to move the cutter pen to the position of the new origin point.
Step 2
Press the
F1/ORIGIN
key. After the message below is displayed for a few seconds, your new origin point takes effect.
ORIGIN PT SET
When the Origin is Moved After Rotating the Coordinate Axes
When the origin point is moved after the coordinate axes have been rotated, movement of the origin point conforms to the figure below.
New origin
Original origin
When the Coordinate Axes are Rotated After Moving the Origin Point
When the coordinate axes are rotated after moving the origin point, the origin point is initialized as shown in the figure below. That is, the “a” distance is retained, but the “b” distance is initialized.
b
a
a
New origin
Original origin Original origin
Before rotation After rotation
When you wish to both move the origin and rotate the coordinate axes, be sure to rotate the coordinate axes first.
NOTE : After a new origin point is set, the displayed coordinate values of X= and Y= represent
the respective distances from the new origin.
5 – 3
5.2 Moving the Pen Carriage in +100-mm Steps
This function lets you move the pen carriage from its current position in +100-mm steps along the X and Y axes.
To Move the Pen Carriage
While the READY or PAUSE menu is being displayed, hold down the
ENTER
key while you press the
key. If you repeat this operation, the pen carriage is further moved in +100-mm steps each time.
To Return the Pen Carriage to its Initial Position
While the READY or PAUSE menu is being displayed, hold down the
ENTER
key while you press the
key.
5.3 Clearing Data from the Internal Memory
This function clears the cutting plotters internal memory of data that was sent from the computer. Use this function when you wish to discontinue a cutting operation that is in progress.
Step 1
Press the
PAUSE
key to enter PAUSE status.
Step 2
If data is being sent to the cutting plotter from the computer, stop the data transmission.
Step 3
Press the
NEXT PAGE
key until the menu below appears.
CLEAR BUFFER FEED
Step 4
Press the
F1/ORIGIN
key (CLEAR BUFFER) to display the prompt below.
CLEAR CLEAR CANCEL OK?
Step 5
Press the
F1/ORIGIN
key (CLEAR) to clear the buffer.
Press the
F2/TEST
key (CANCEL) to cancel the CLEAR BUFFER operation.
Step 6
Press the
PAUSE
key to return to READY status.
5 – 4
5.4 Raising and Lowering the Pen
Use this function to raise or lower the pen.
Step 1
Press the
PAUSE
key to enter PAUSE status.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
At this menu, press the
F2/TEST
key once to lower the pen. To raise the pen, press the
F2/TEST
key
again.
5 – 5
5.5 Feeding the Medium
When using cutting film, the FEED function advances the film and leaves faint tracks of the grit rollers on the film to prevent the film from being dislocated while it is being fed during actual cutting.
Step 1
Press the
PAUSE
key to enter the PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
CLEAR BUFFER FEED
Step 3
Press the
F2/TEST
key (FEED) to display the menu below.
SHEET FEED FEED LENGTH 1 m
Use the and keys to specify the desired distance of the FEED operation. The distance can be specified in a range of 1 m to 50 m.
Step 4
When the desired value is displayed, press the
ENTER
key to initiate the FEED operation (the film is advanced
out of the front of the cutting plotter and then fed back to its original position).
NOTE : If you press the
NEXT PAGE
key while the FEED operation is in progress, the FEED operation
is discontinued at that point and the film is returned to its original position.
CAUTION : When you press the
ENTER
key in Step 4, the FEED operation is immediately initiated. Before executing the FEED operation, ensure that the front and back areas of the cutting plotter are free of any obstacles that could obstruct the FEED operation.
5 – 6
5.6 Selecting the LENGTH UNIT
Use this function to select either mm or inch as the LENGTH UNIT.
Step 1
Press the
PAUSE
key to enter PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 3
Simultaneously press the
ENTER
and
NEXT PAGE
keys to display the menu below.
PEN UP SPEED OFFSET FORCE
Step 4
Press the
NEXT PAGE
key until the menu below appears.
TEST LENGTH UNIT
Step 5
At this menu, press the
F2/TEST
key (LENGTH UNIT) to display the menu below.
mm LENGTH
inch UNIT
The blinking square cursor indicates the currently selected LENGTH UNIT. To select mm, press the
F1/ORIGIN
key.
To select inch, press the
F2/TEST
key.
When the blinking cursor is positioned in front of the desired setting, press the
ENTER
key.
6
6
USING APPLIED FUNCTIONS
6.1 Rotating the Coordinate Axes ............................................ 6-2
6.2 Using the COPY Function..................................................... 6-3
6.3 Enabling the AUTO PRE FEED Mode .............................. 6-5
6.4 Adjusting the Distance Precision...................................... 6-6
6.5 Aligning the Coordinate Axes............................................. 6-7
6.6 Specifying the Page Length................................................. 6-9
6.7 Specifying the PLOT AREA................................................ 6-10
6.8 Expanding the Width of the Plot Area .......................... 6-12
6 – 2
6.1 Rotating the Coordinate Axes
The ROTATE function allows you to rotate the initial cutting point and the coordinate system as shown in the figure below. The ROTATE setting is retained in the cutting plotters internal memory, even while the cutting plotter is turned off.
X
Y
Y
X
When the ROTATE setting is ON
When the ROTATE setting is OFF
Step 1
Press the
PAUSE
key to enter the PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below ap-
pears.
FILM FUNCTIONS
Step 3
Press the
F2/TEST
key (FUNCTIONS) to display
the menu below.
ROTATE COPY
Step 4
Press the
F1/ORIGIN
key (ROTATE) to display the menu below.
ON ROTATE
OFF
The flashing cursor indicates the currently selected ROTATE setting.
Step 5
To switch the ROTATE setting to ON, press the
F1/ORIGIN
key (ON) to move the cursor to the ON
position. To switch the ROTATE setting to OFF, press the
F2/TEST
key (OFF) to move the cursor to the OFF position. After selecting the desired setting, press the
ENTER
key to register your setting.
Step 6
Press the
PAUSE
key to cancel the PAUSE mode.
6 – 3
6.2 Using the COPY Function
Use the COPY function to make duplicate copies of cutting data that has been sent from the computer and retained in the cutting plotters internal memory.
Initial cutting operations origin
3rd copy
2nd copy
1st copy
6th copy
5th copy
4th copy
COPY operations origin
Step 1
Send the data to be copied to the cutting plotter and perform a single cutting operation with that data.
Step 2
Use the POSITION keys to move the cutter pen to the desired origin of (the starting position for cutting/ plotting by) the COPY operation.
Step 3
Press the
PAUSE
key to enter the PAUSE mode.
Step 4
Press the
NEXT PAGE
key until the menu below ap-
pears.
FILM FUNCTIONS
Step 5
Press the
F2/TEST
key (FUNCTIONS) to display
the menu below.
ROTATE COPY
Step 6
Press the
F2/TEST
key (COPY) to display the menu below.
COPY MODE COUNT 1
If the data to be copied exceeds the effective cutting area, the warning message below appears.
CANNOT COPY
If this message appears, either use the POSITION keys to reposition the COPY operations origin or load film with an area large enough to contain the target data.
6 – 4
Step 7
Use the and keys to specify the number of copies you wish to make.
Step 8
When the desired value is displayed, press the ENTER key to initiate the COPY operation to make the specified number of copies.
Step 9
If you wish to continue making copies, replace the film with new film and then repeat Steps 2 through
8.
NOTE : • If the initial cutting position was moved to specify a new origin for the original cutting
operation, the new origin will also apply during the COPY operation. To prevent wasteful use of the film, be sure to use cut data that specifies an initial cutting position as close as possible to the effective cutting areas origin.
If the cutting plotter receives another set of data during a COPY operation, the COPY operation cannot be properly completed because the cutting plotters internal memory will be cleared of the initial data in mid-course. While a COPY operation is in progress, do not send another set of data to the cutting plotter.
After the initial cutting data is sent to the cutting plotter, even if another set of cutting data is sent after a period of 10 seconds or more, the previous data will be cleared from the cutting plotters internal memory.
The cutting plotter cannot make a copy of a set of data consisting of 2 Mbytes or more of data, because the transmission of that amount of data will cause its internal memory to overflow.
6 – 5
6.3 Enabling the AUTO PRE FEED Mode
When the CE2000 first receives data while the AUTO PRE FEED setting is ON, it automatically feeds the medium forward and backward by the specified distance. This operation marks the cutting film with the tracks of the grit rollers and thus prevents the film from slipping out of place. When using roll film, moreover, the CE2000 automatically advances the leading edge of the medium.
Step 1
Press the
PAUSE
key to enter the PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below ap-
pears.
FILM FUNCTIONS
Step 3
After pressing the
F2/TEST
key (FUNCTIONS),
press the
NEXT PAGE
key once to display the menu
below.
AUTO PRE FEED
Step 4
Press the
F1/ORIGIN
key (AUTO PRE FEED) to display the menu below.
ON PRE FEED
OFF
Step 5
To enable the AUTO PRE FEED mode, press the
F1/ORIGIN
key to move the blinking cursor to the
ON position. To disable the AUTO PRE FEED mode, press the
F2/TEST
key to move the blinking cursor to the OFF position. When the cursor appears in front of the desired setting, press the
ENTER
key to register your AUTO
PRE FEED setting.
Step 6
If you selected the ON setting in Step 5, the message below appears.
AUTO PRE FEED FEED LENGTH 1m
Use the and keys to specify the FEED LENGTH setting. When the displayed value is satisfactory, press the
ENTER
key to register your FEED LENGTH setting.
Step 7
Press the
PAUSE
key again to cancel the PAUSE mode.
6 – 6
6.4 Adjusting the Distance Precision
The DIST ADJ. function can be used to correct any deviation in the length of cut or plotted line segments which occurs as a result of the medium being used. The corrective value for any deviation in each coordinate axis is specified as a percentage of the total distance. For example, a setting of 0.05% adjusts a distance of 2 m (2,000 mm) by +1 mm (2000 × 0.05% = 1 mm) to become 2,001 mm.
Step 1
Press the
PAUSE
key to enter the PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
FILM FUNCTIONS
Step 3
Press the
F1/ORIGIN
key (FILM) to display the menu below.
AXIS ADJ. DIST ADJ.
Step 4
Press the
F2/TEST
key (DIST ADJ.) to display the menu below.
X= 0.00% DIST
Y= 0.00% ADJ.
To correct the distance along the X axis, press the
F1/ORIGIN
key to move the flashing cursor to X=.
To correct the distance along the Y axis, press the
F2/TEST
key to move the flashing cursor to Y=.
Step 5
Use the and keys to specify the corrective value for the selected coordinate axis. When the displayed values for both coordinate axes are satisfactory, press the
ENTER
key to register
your settings.
Step 6
Press the
PAUSE
key to cancel the PAUSE mode.
NOTE : The DIST ADJ. settings are retained in the cutting plotters internal memory, even while
the cutting plotter is turned off.
6 – 7
6.5 Aligning the Coordinate Axes
When loading new film, the AXIS ADJ. function is used to reposition the coordinate axes to compensate for any deviation in the coordinate axes and origin between the cutting plotter and the medium which has previously been cut or plotted. This function lets you re-align the cutting plotters coordinate axes to match those of a previously cut or plotted medium. To make it easier to specify the AXIS ADJ. settings, first plot a figure that clearly indicates the origin point and the orientation of the X axis. Be sure to perform plotting within the effective cutting area so that the AXIS ADJ. settings can be specified even if the origin and the line indicating the X axis are positioned at an angle. If the origin and the line indicating the X axis line are plotted near the boundaries of the effective cutting area, the resulting AXIS ADJ. settings may be outside of the effective cutting area such that the coordinate axes cannot be re-aligned.
Step 1
Press the
PAUSE
key to enter the PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
FILM FUNCTIONS
Step 3
Press the
F1/ORIGIN
key (FILM) to display the menu below.
AXIS ADJ. DIST ADJ.
Step 4
Press the
F1/ORIGIN
key (AXIS ADJ.) to display the menu below.
ADJ. PT 1 ( 0, 0)
Use the POSITION keys to move the cutter pen to the desired ADJ. PT 1 position (the initial point from which you started plotting). The coordinate values displayed at such time represent the relative distances from the cutter pens currently selected origin.
Step 5
After the cutter pen is at the desired position, press the
ENTER
key to set this position as the center
of rotation for the new origin and the X axis. The menu shown in Step 6 also appears.
6 – 8
Step 6
ADJ. PT 2 ( 0, 0)
Use the POSITION keys to move the cutter pen to the desired ADJ. PT 2 position (any position along the X axis of the initially plotted figure). The coordinate values displayed at such time represent the relative distances from the ADJ. PT 1 position.
After the cutter pen is at the desired position, press the
ENTER
key to initiate calculation of the angle
of the tilt of X axis and to re-align the coordinate axes.
Step 7
Press the
PAUSE
key to cancel the PAUSE mode.
The AXIS ADJ. function
ADJ. PT 2
(any point along the plotted X axis)
X
Y
The uncut area
The effective area before axis re-alignment
ADJ. PT 1
(the origin of the initial plot)
The plotted X axis
NOTE : After setting the AXIS ADJ. settings, the settings become invalid when you perform any
of the following:
Specify a new origin;
Load new film; or
Change the ROTATE setting to ON.
6 – 9
6.6 Specifying the Page Length
This function lets you specify the length of each page. When using a roll medium, the PAGE LENGTH setting corresponds to the length per page. Before performing long-axis cutting of an image longer than two meters, be sure to specify the PAGE LENGTH setting.
Step 1
Press the
PAUSE
key to enter the PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below ap-
pears.
FILM FUNCTIONS
Step 3
Press the
F1/ORIGIN
key (FILM) to display the menu
below.
AXIS ADJ. DIST ADJ.
Step 4
Press the
NEXT PAGE
key to display the menu below.
PAGE LENGTH PLOT AREA
Step 5
Press the
F1/ORIGIN
key (PAGE LENGTH) to display the menu below.
PAGE LENGTH L= 020 0mm
Use the or key to shift the blinking cursor in the corresponding direction and select the desired digit. Use the and keys to change the numeric value of the digit selected by the cursor.
Step 6
When the displayed setting is satisfactory, press the
ENTER
key to register your setting.
Step 7
Press the
PAUSE
key to cancel the PAUSE mode.
NOTE : The PAGE LENGTH setting is retained in the cutting plotters internal memory, even
while the cutting plotter is turned off.
The cutting plotters distance precision is guaranteed for page feed operations up to two meters. In the case of an image longer than two meters, long-axis cutting can be performed for up to 50 meters in the feeding direction. (This maximum distance is based on the use of 3M plastic-backed film with the cutting conditions of: SPEED = 30 or less, QUALITY = 1.)
In the case of long-axis cutting, be especially careful when loading color adhesive­backed film. If the film is loaded at even a slight angle, the film may come loose from the rollers which hold it in place.
For long-axis cutting using roll film, pull out the length of film you intend to use before you load the film.
6 – 10
6.7 Specifying the PLOT AREA
This function allows you to specify the area in which cutting will be performed, thus preventing cutting outside of the specified area. This function lets you make more efficient use of film. When you wish to cut an uncut portion of film that has already been cut, specify the PLOT AREA to exclude the previously cut area. Note that when the PLOT AREA is set to specify the cutting area, the origin point is also repositioned in accordance with the movement of the cutting area.
The previously cut figure
Cutting will only be done in this area
Position of the L.L. setting
Position of the U.R. setting
Step 1
Press the
PAUSE
to enter the PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
FILM FUNCTIONS
Step 3
Press the
F1/ORIGIN
key (FILM) to display the menu below.
AXIS ADJ. DIST ADJ.
Step 4
Press the
NEXT PAGE
key to display the menu below.
PAGE LENGTH PLOT AREA
Step 5
Press the
F2/TEST
key (PLOT AREA) to display the menu below.
DEFAULT L.L.
( 0, 0)
6 – 11
Step 6
Use the POSITION keys to move the carriage to the lower left corner of the desired cutting area. When the carriage is satisfactorily positioned, press the
ENTER
key. If you wish to use the default L.L. setting (0,0) instead of specifying a new L.L. position, however, press the
F1/ORIGIN
key (DEFAULT) before pressing the
ENTER
key.
Step 7
After the L.L. setting is completed, the menu below appears.
DEFAULT U.R.
( 0, 0)
Use the POSITION keys to move the carriage to the upper right corner of the desired cutting area. When the carriage is satisfactorily positioned, press the
ENTER
key. If you wish to use the default U.R. setting (0,0) instead of specifying a new U.R. position, however, press the
F1/ORIGIN
key (DEFAULT) before pressing the
ENTER
key.
Step 8
Press the
PAUSE
key to cancel the PAUSE mode.
NOTE : When the L.L. and U.R. settings are not separated by a distance of at least 5 mm or
are otherwise incorrectly specified, the message below appears. If this happens, set the L.L. and U.R. settings once more.
WRONG PLOT AREA
6 – 12
6.8 Expanding the Width of the Plot Area
The EXPAND function allows you to extend the width of the plot area by 9.5 mm on both sides for a total 19-mm increase, thereby enabling you to perform cutting up to the area where the pinch rollers are positioned.
Step 1
Press the
PAUSE
key to enter PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
FILM FUNCTIONS
Step 3
After pressing the
F1/ORIGIN
key (FILM), press the
NEXT PAGE
key twice to display the menu below.
EXPAND
Step 4
Press the
F1/ORIGIN
key (EXPAND) to display the menu below.
ON EXPAND
OFF
The blinking square cursor indicates the currently selected EXPAND setting.
Step 5
To enable the EXPAND mode, press the
F1/ORIGIN
key to move the blinking cursor to the ON position.
To disable the EXPAND mode, press the
F2/TEST
key to move the blinking cursor to the OFF position.
When the cursor appears in front of the desired setting, press the
ENTER
key to register your EXPAND
setting.
Step 6
If you did not change the EXPAND setting in Step 5, press the
PAUSE
key to cancel the PAUSE mode.
If you changed the EXPAND setting in Step 5, the menu below appears. This is the same menu for selecting the media mode that appears whenever the medium has been reloaded.
ROLL 1 ROLL 2
Press the
F1/ORIGIN
key (ROLL 1) or
F2/TEST
key (ROLL 2) to select the media mode that suits the
roll medium you have just loaded.
7
7
USING THE EXTENDED FUNCTIONS
7.1 Specifying the PEN UP SPEED .......................................... 7-2
7.2 Specifying the OFFSET FORCE ......................................... 7-3
7.3 Specifying the OFFSET ANGLE ......................................... 7-4
7.4 Selecting the STEP PASS ..................................................... 7-5
7 – 2
7.1 Specifying the PEN UP SPEED
This function is used to specify the travelling speed of the cutter pen in raised status. It can be specified independently of the cutting SPEED function. When the PEN UP SPEED is high, the cutter pen travels faster while in raised status to shorten the overall cutting time. Your cutting plotter comes with its PEN UP SPEED set to AUTO, which selects the same speed as the cutting SPEED function (the cutter pen is in lowered status). Note that if you perform long-axis cutting of film with a high PEN UP SPEED setting, the film is likely to become jammed.
Step 1
Press the
PAUSE
key to enter PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 3
Simultaneously press the
ENTER
and
NEXT PAGE
keys to display the menu below.
PEN UP SPEED OFFSET FORCE
Step 4
Press the
F1/ORIGIN
key (PEN UP SPEED) to display the menu below.
PEN UP SPEED AUTO
Use the and keys to select the desired PEN UP SPEED and then press the
ENTER
key to
register your setting. The PEN UP SPEED can be set to AUTO (the PEN UP SPEED setting becomes identical to the SPEED setting) or to 10, 20, 30, or 60 cm/s.
Step 5
Press the
PAUSE
key to cancel the PAUSE mode.
NOTE : The PEN UP SPEED setting is retained in the cutting plotters internal memory, even
while the cutting plotter is turned off.
7 – 3
7.2 Specifying the OFFSET FORCE
Because the direction which the cutter blades tip is facing cannot be confirmed during the cutting plotters initialization routine, initial blade control is required to properly orient the blades tip. This function specifies the cutting force to be applied during initial blade control. Particularly when cutting thick film, the OFFSET FORCE setting is used to control the rotation of the blades tip during initial blade control. The OFFSET FORCE need not be specified for film of regular thickness.
Step 1
Press the
PAUSE
key to enter PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 3
Simultaneously press the
ENTER
and
NEXT PAGE
keys to display the menu below.
PEN UP SPEED OFFSET FORCE
Step 4
Press the
F2/TEST
key (OFFSET FORCE) to display the menu below.
OFFSET FORCE 4
Use the and keys to select the desired OFFSET FORCE and then press the
ENTER
key to
register your setting. The OFFSET FORCE can be set in a range of 1 to 31 for the CE2000-60, and 1 to 39 for the CE2000-
120.
Step 5
Press the
PAUSE
key to cancel the PAUSE mode.
NOTE : The OFFSET FORCE setting is retained in the cutting plotters internal memory, even
while the cutting plotter is turned off.
7 – 4
7.3 Specifying the OFFSET ANGLE
Based on the coordinate data received, the cutting plotter controls the angle of the cutter blades tip according to the displacement of the travelling angle as defined by the data which specifies the movement of the cutter pen between coordinate points. This function sets the reference value used for adjusting the cutter blades offset angle. Although a high OFFSET ANGLE setting shortens the overall cutting time, the cut results may not precisely reproduce the image defined by the data in some cases.
Step 1
Press the
PAUSE
key to enter PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 3
Simultaneously press the
ENTER
and
NEXT PAGE
keys to display the menu below.
PEN UP SPEED OFFSET FORCE
Step 4
Press the
NEXT PAGE
key until the menu below appears.
OFFSET ANGLE STEP PASS
Step 5
Press the
F1/ORIGIN
key (OFST ANGLE) to display the menu below.
OFFSET ANGLE 30
Use the and keys to select the desired OFFSET ANGLE and then press the
ENTER
key to register your setting. The OFFSET ANGLE can be set in a range of 1 to 60.
Step 6
Press the
PAUSE
key to cancel the PAUSE mode.
NOTE : The OFFSET ANGLE setting is retained in the cutting plotters internal memory, even
while the cutting plotter is turned off.
7 – 5
7.4 Selecting the STEP PASS
Use this function when the coordinate data received specifies extremely short line segments. The cutting plotter uses the specified STEP PASS setting as the unit for blade tip control, omitting blade tip control for any data that is below the STEP PASS setting. This results in higher image quality by permitting smooth blade tip control when cutting circles, arcs, and other curved lines. If the STEP PASS setting is too high, the image defined by the data may not be faithfully reproduced. Normally, set the STEP PASS setting to 0.
Step 1
Press the
PAUSE
key to enter PAUSE mode.
Step 2
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 3
Simultaneously press the
ENTER
and
NEXT PAGE
keys to display the menu below.
PEN UP SPEED OFFSET FORCE
Step 4
Press the
NEXT PAGE
key until the menu below appears.
OFFSET ANGLE STEP PASS
Step 5
Press the
F2/TEST
key (STEP PASS) to display the menu below.
STEP PASS 0
Use the and keys to select the desired STEP PASS and then press the
ENTER
key to register your setting. The STEP PASS can be set in a range of 0 to 20.
Step 6
Press the
PAUSE
key to cancel the PAUSE mode.
NOTE : The STEP PASS setting is retained in the cutting plotters internal memory, even while
the cutting plotter is turned off.
8
8
USING THE SPECIAL FUNCTIONS
8.1 Description of the Special Functions.............................. 8-2
8.2 Specifying the Special Functions ..................................... 8-4
8 – 2
8.1 Description of the Special Functions
The cutting plotter is also provided with the special functions described below. These functions are specified only for special situations and are not used for normal cutting operations.
(1) Enabling/Disabling the “:”, “,”, and “;” Commands (When the COMMAND setting
is GP-GL)
When the COMMAND setting is GP-GL, this function is set to determine whether the cutting plotter will recognize or ignore the receipt of “:”, “,”, and “;” commands. In the case where the leading part of data is lost during data transfer, these commands may adversely affect the cutting operation. In such case, set this function to DISABLE. (The default setting is DISABLE.)
(2) Moving the Pen in Raised or Lowered Status in Response to the “W” Command
(When the COMMAND setting is GP-GL)
This function determines whether, upon receipt of the “W” command for drawing a circle or arc segment, the cutting plotter moves the pen to the specified starting position in either raised status or the pen status (raised or lowered) that was in effect just prior to receipt of the “W” command. When PEN DOWN is selected, the pen is moved to the starting position for drawing in the pen status (raised or lowered) that was in effect just prior to receipt of the “W” command. When PEN UP is selected, the pen is moved to the starting position for drawing in raised status. This setting is only effective if the cutter pen has been selected. (The default setting is PEN DOWN.)
(3) Returning the MODEL EMULATED ID in Response to the OI Command (When the
COMMAND setting is HP-GL)
When the COMMAND setting is HP-GL, this function determines how the cutting plotter responds to the receipt of the OI command for requesting the model ID. When 7550 is selected, the cutting plotters response is 7550. When 7586 is selected, the cutting plotters response is 7586. (The default setting is 7550.)
(4) Selecting the SETTING PRIORITY
This function determines whether the cutting plotter places priority on the cutting conditions specified by command input from the computer or by manual settings at the cutting plotters control panel. When MANUAL is selected, the cutting plotter performs cutting based on the cutting conditions specified at its control panel, ignoring command input specifying cutting conditions. When PROGRAM is selected, the cutting plotter performs cutting based on the receipt of command input specifying cutting conditions. If it does not receive such commands, it performs cutting according to the cutting conditions specified at its control panel. (The default setting is MANUAL.)
(5) Selecting the Blade Tips Initial Position (INIT BLADE)
Whenever the cutting plotter is turned on or any setting of its cutting conditions is changed, initial blade control is performed to position the cutter pens blade on the medium so that the blade’s tip is properly oriented. This function selects the initial blade position, which is the position where initial blade control is performed. When 2mmBELOW is selected, initial blade control is performed at a position 2 mm below the starting position for cutting. When OUTSIDE is selected, initial blade control is performed outside of the effective cutting area. (The default setting is 2mmBELOW.)
8 – 3
(6) Enabling/Disabling Consecutive Pen Travel in Raised Status (PEN UP MOVE)
In response to the receipt of consecutive commands specifying pen movement in raised status, this function determines whether the pen will travel to each point specified or only from the initially specified point to the last specified point. When ENABLE is selected, the pen consecutively travels in raised status to each coordinate specified by the data received. When DISABLE is selected, the pen travels in raised status from the initially specified point to the last specified point, omitting intermediate points. (The default setting is DISABLE.)
(7) Enabling/Disabling the MEDIA SENSORs
This function enables or disables the operation of the media sensors for detecting the size of the loaded medium in the direction that film is fed. When ON is selected, the operation of the media sensors is enabled. When OFF is selected, the operation of the media sensors is disabled. (The default setting is ON.)
(8) Enabling/Disabling the HOME SENSORs
This function enables or disables the operation of the home sensors for detecting the width of the loaded medium. When ON is selected, the operation of the home sensors is enabled. When OFF is selected, the operation of the home sensors is disabled. (The default setting is ON.)
(9) Selecting the PARALLEL I/F Mode
Centronics-compatible parallel interfaces do not all employ the same timing for their signal lines. If the signal timing does not match, the receiving device cannot accurately receive data via the Centronics-compatible parallel interface. This function allows you to change the timing of the Centronics-compatible parallel interface by choosing among four different modes (1 through 4).
NOTE : If the media or HOME sensors have been disabled (the setting is OFF), be sure to specify
the plot area (see section 6.7). If the plot area is not specified, the cutting mat may be damaged.
8 – 4
8.2 Specifying the Special Functions
Step 3
Press the
F1/ORIGIN
or
F2/TEST
key to move the flashing cursor to the desired setting. At the PARALLEL I/F menu, use the or key to raise or lower the value. When the desired setting is selected, press the
ENTER
key to register your setting.
At this time, if you press the
NEXT PAGE
key without pressing the
ENTER
key, the cutting plotter displays
the next special function menu without registering the setting you selected at the current menu.
Step 4
When all of the special functions have been satisfactorily set, turn off the cutting plotter.
Step 1
While holding down the key, turn on the cutting plotter. The menus for setting the special functions will appear at the display panel.
Step 2
Depending on the current COMMAND setting (GP­GL or HP-GL), press the
NEXT PAGE
key to cycle through
the special function menus in the sequence shown below.
In HP-GL command mode
7550 MODEL
7586 EMULATED
MANUAL SETTING
COMD PRIORITY
2mm BELOW INIT
OUTSIDE BLADE
ENABLE PEN UP
DISABLE MOVE
OFF MEDIA
ON SENSOR
OFF HOME
ON SENSOR
PARALLEL I/F 1
In GP-GL command mode
ENABLE “:”,“;”
DISABLE COMD
PEN UP “W”
PEN DOWN
MANUAL SETTING
COMD PRIORITY
2mm BELOW INIT
OUTSIDE BLADE
ENABLE PEN UP
DISABLE MOVE
OFF MEDIA
ON SENSOR
OFF HOME
ON SENSOR
PARALLEL I/F 1
9
9
TROUBLESHOOTING PROCEDURES
9.1 Printing a List of the Currently Selected Conditions ... 9-2
9.2 Running a SELF TEST ............................................................ 9-4
9.3 Using the DUMP Mode ........................................................... 9-5
9.4 Cutting the Demo Pattern ..................................................... 9-7
9.5 The Plotter is Turned On But Doesnt Operate .......... 9-8
9.6 Mechanical Error Messages and Their Causes .......... 9-8
9.7 Command Error Messages and Their Causes ............. 9-9
9.8 The Cutting Results are Unsatisfactory ....................... 9-12
9 – 2
9.1 Printing a List of the Currently Selected Conditions
Use this function to print out a list of the cutting plotter's currently selected conditions. A sample printout is shown on the next page.
Step 1
Mount a plotting pen (not a cutter pen) at the cutting plotter's pen holder and then set the pen type, FORCE, SPEED, and QUALITY to suit the pen mounted.
Step 2
Load paper of at least A4 size in the cutting plotter.
Step 3
Press the
PAUSE
key to enter the PAUSE mode.
Step 4
Press the
NEXT PAGE
key until the menu below appears.
INTERFACE PEN UP/DOWN
Step 5
Simultaneously press the
ENTER
and
NEXT PAGE
keys to display the menu below.
PEN UP SPEED OFFSET FORCE
Step 6
Press the
NEXT PAGE
key until the menu below appears.
TEST LENGTH UNIT
Step 7
Press the
F1/ORIGIN
key (TEST) to display the menu below.
CONDITION SELF TEST
Press the
F1/ORIGIN
key (CONDITION) to initiate printing of a list of the cutting plotter's currently selected
conditions.
CAUTION : The pen carriage begins moving as soon as the
F1/ORIGIN
key is pressed to select CONDITION in Step 7, so be sure to keep your hands and other objects away from the cutting plotter's moving parts.
9 – 3
CE2000-120 CONDITIONS
CONDITION
1
2
3
4
COMMAND
HP-GL ORIGIN
PEN UP SPEED
OFFSET FORCE
ROTATE
EXPAND
PRE FEED
DISTANCE ADJUST 0 0
;,; COMMAND
;,; COMMAND
W COMMAND
W COMMAND
COND. PRIORITY
COND. PRIORITY
INIT. BLADE CTRL
INIT. BLADE CTRL
PARALLEL I/F
PARALLEL I/F
ENABLED
ENABLED
PEN DOWN
PEN DOWN
PROGRAM
PROGRAM
2mm BELOW
2mm BELOW
1
1
MODEL EMULATED
MODEL EMULATED
PEN UP MOVE
PEN UP MOVE
HOME SENSOR
HOME SENSOR
PAPER SENSOR
PAPER SENSOR
7550
7550
DISABLED
DISABLED
ON
ON
ON
ON
HP-GL
L.L.
AUTO
4
OFF
ON
OFF
STEP SIZE
PAGE LENGTH
STEP PASS
OFFSET ANGLE
DISPLAY UNIT
PRE FEED LENGTH
0.025
2000
0
30
mm
1
RS-232C BAUD RATE
9600
PARITY
N
DATA BIT
8
HANDSHAKE
H
FORCE
12
14
17
25
SPEED
50
25
20
10
PEN TYPE
PEN
09U
OTHER
15U
OFFSET
0
0
+17
0
ACCEL
1
2
2
2
ROM VERSION ∗.∗∗
9 – 4
9.2 Running a SELF TEST
The SELF TEST function prints out a test pattern for checking the precision of the operation of the cutting plotter itself (but not the status of its connection to a computer).
Step 1
Mount a plotting pen (not a cutter pen) at the cutting plotter's pen holder and then set the pen type, FORCE, SPEED, and QUALITY to suit the pen mounted.
Step 2
Load paper of at least A3 size in the cutting plotter.
Step 3
Press the
PAUSE
key to enter the PAUSE mode.
Step 4
Press the
NEXT PAGE
key until the menu below ap-
pears.
INTERFACE PEN UP/DOWN
Step 5
Simultaneously press the
ENTER
and
NEXT PAGE
keys to
display the menu below.
PEN UP SPEED OFFSET FORCE
Step 6
Press the
NEXT PAGE
key until the menu below ap-
pears.
TEST LENGTH UNIT
Step 7
Press the
F1/ORIGIN
key (TEST) to display the menu below.
CONDITION SELF TEST
Step 8
Press the
F2/TEST
key (SELF TEST) to display the menu below.
YES TEST NO PATTERN
To initiate printing of the self test pattern, press the
F1/ORIGIN
key (YES).
To return to the menu in Step 7, press the
F2/TEST
key (NO).
CAUTION : The pen carriage begins moving as soon as the
F1/ORIGIN
key is pressed to select YES in Step 8, so be sure to keep your hands and other objects away from the cutting plotter's moving parts.
9 – 5
9.3 Using the DUMP Mode
In contrast with the SELF TEST mode which checks the operation of the cutting plotter itself, this function prints the data received by the cutting plotter from the computer as codes so you can check whether data transfer is being properly conducted. If the data printed is not identical to the data sent from the computer, check that you are using the correct interface cable and that the cable is properly connected. If you are using the RS-232C serial interface, also check that the proper interface conditions have been set at both the cutting plotter and the computer.
Step 1
Mount a plotting pen (not a cutter pen) at the cutting plotter's pen holder and then set the pen type, FORCE, SPEED, and QUALITY to suit the pen mounted.
Step 2
Load paper of at least A4 size in the cutting plotter.
Step 3
Press the
PAUSE
key to enter the PAUSE mode.
Step 4
Press the
NEXT PAGE
key until the menu below ap-
pears.
INTERFACE PEN UP/DOWN
Step 5
Simultaneously press the
ENTER
and
NEXT PAGE
keys to
display the menu below.
PEN UP SPEED OFFSET FORCE
Step 6
Press the
NEXT PAGE
key until the menu below ap-
pears.
TEST LENGTH UNIT
Step 7
Press the
F1/ORIGIN
key (TEST) to display the
menu below.
CONDITION SELF TEST
Step 8
Press the NEXT PAGE to display the menu below.
DUMP CUT DEMO
Step 9
Press the
F1/ORIGIN
key (DUMP) to display the menu below.
ON DUMP
OFF
The blinking square cursor indicates the currently selected DUMP mode setting.
To enable the DUMP mode, press the
F1/ORIGIN
key to move the blinking cursor to the ON position.
To disable the DUMP mode, press the
F2/TEST
key to move the blinking cursor to the OFF position.
When the cursor appears in front of the desired setting, press the
ENTER
key to register your DUMP
mode setting.
9 – 6
Step 10
When the
F1/ORIGIN
key (ON) is pressed, the "DUMP MODE" message is displayed, so send data to the cutting plotter from the computer in this status. Upon receiving the data, the cutting plotter will begin printing it as codes.
Step 11
To cancel DUMP mode, turn the cutting plotter off then back on again.
NOTE : In DUMP mode, all of the data received by the cutting plotter from the computer is printed
out as ASCII character codes or as two-digit hexadecimal control codes. Upon receipt of a READ-type command (excluding a request for the cutting plotter's status), the cutting plotter outputs dummy data.
CAUTION : The pen carriage begins moving as soon as the
F1/ORIGIN
key is pressed to select ON in Step 9, so be sure to keep your hands and other objects away from the cutting plotter's moving parts.
9 – 7
9.4 Cutting the Demo Pattern
Use this function to cut a demonstration pattern.
Step 1
Mount a cutter pen at the cutting plotter's pen holder and then set the blade type, FORCE, SPEED, QUALITY, and CUTTER OFFSET to suit the cutter blade mounted.
Step 2
Load film in the cutting plotter.
Step 3
Press the
PAUSE
key to enter the PAUSE mode.
Step 4
Press the
NEXT PAGE
key until the menu below ap-
pears.
INTERFACE PEN UP/DOWN
Step 5
Simultaneously press the
ENTER
and
NEXT PAGE
keys to
display the menu below.
PEN UP SPEED OFFSET FORCE
Step 6
Press the
NEXT PAGE
key until the menu below ap-
pears.
TEST LENGTH UNIT
Step 7
Press the
F1/ORIGIN
key (TEST) to display the menu below.
CONDITION SELF TEST
Step 8
Press the NEXT PAGE to display the menu below.
DUMP CUT DEMO
Press the
F2/TEST
key (CUT DEMO) to cut the demonstration pattern.
CAUTION : The pen carriage begins moving as soon as the
F2/TEST
key is pressed to select
CUT DEMO in Step 8, so be sure to keep your hands and other objects away from the cutting plotter's moving parts.
9 – 8
9.5 The Plotter is Turned On But Doesnt Operate
Symptom Cause Solution
The control panels POWER lamp does not light.
The POWER lamp lights but nothing ap­pears on the display panel.
The plotter is not being supplied with power.
The plotter is defective.
Check that the power cord is securely connected to the plotters AC line inlet and the electrical output.
Contact your sales represen­tative or nearest Graphtec dealer.
9.6 Mechanical Error Messages and Their Causes
Error message Cause Solution
CURRENT LIMIT
POSITION ERROR
The POWER lamp flickers.
SPEED ERROR
The POWER lamp flickers.
Excessive load is causing the current to the motor to exceed the rated value.
Cutting conditions do not suit the cutting medium.
Movement of the pen carriage is being obstructed.
The pen carriage was subjected to external pressure during cutting.
Film scraps stuck in the films moving parts are impeding plotter operation.
Turn off the plotter, remove the obstacle, them turn the plotter back on.
Lower the cutting SPEED and/or the cutting FORCE
Turn off the plotter, remove the obstacle, then turn the plot­ter back on.
Turn off the plotter, remove the obstacle, then turn the plot­ter back on.
Turn off the plotter, remove the film scraps, then turn the plotter back on.
If either error occurs frequently, contact your sales representative or nearest Graphtec dealer.
Immediately after turning on the plot­ter, excessive force was used to manually move the pen carriage.
The internal speed control is faulty.
If the error occurs frequently, contact your sales representative or nearest Graphtec dealer.
Turn the plotter off then back on again.
Turn the plotter off then back on again.
9 – 9
9.7 Command Error Messages and Their Causes
If any of the following command errors occur, they are nearly always caused by one of the reasons below:
(1) The software configuration regarding the output device has been changed: or (2) The plotters interface conditions have been changed.
When a command error occurs, therefore, first check the three corresponding points below: (1) Configure the application software so that it can control the cutting plotter.
(2) Specify the application software's interface conditions to the correct settings. (3) Specify the cutting plotter interface conditions to the correct settings.
Error messages in GP-GL command mode
Error message Cause Solution
Press the ENTER key.
Configure the software to
drive your plotter. Ensure that the software’s interface conditions are cor­rectly set.
Ensure that the plotter’s in-
terface conditions are set to match those of the soft­ware.
Configure the software to
drive your plotter. Ensure that the software’s interface conditions are cor­rectly set.
Ensure that the plotter’s in-
terface conditions are set to match those of the soft­ware.
The plotter received an unrecogniz­able command.
Noise was input to the plotter upon execution of the software applica­tion.
The software configuration regard­ing the output device has been changed.
The plotters interface conditions have been changed.
A command was received with an incorrectly specified terminator.
The software configuration regard­ing the output device has been changed.
The plotters interface conditions have been changed.
ERROR 1 COMMAND ERROR
ERROR 2 TERMINATOR ERROR
(1/2)
9 – 10
Error message Cause Solution
Configure the software to
drive your plotter. Ensure that the software’s interface conditions are cor­rectly set.
Ensure that the plotter’s in-
terface conditions are set to match those of the soft­ware.
Configure the software to
drive your plotter. Ensure that the software’s interface conditions are cor­rectly set.
Ensure that the plotter’s in-
terface conditions are set to match those of the soft­ware.
Configure the software to
drive your plotter. Ensure that the software’s interface conditions are cor­rectly set.
Ensure that the plotter’s in-
terface conditions are set to match those of the soft­ware.
A command was received with an incorrectly specified delimiter.
The software configuration regard­ing the output device has been changed.
The plotters interface conditions have been changed.
A command was received containing a numeric parameter that exceeds that commands permissible range.
The software configuration regard­ing the output device has been changed.
The plotters interface conditions have been changed.
An error occurred during data trans­fer.
The software configuration regard­ing the output device has been changed.
The plotters interface conditions have been changed.
ERROR 3 DELIMITER ERROR
ERROR 4 PARAMETER OVERFLOW
ERROR 5 I/O ERROR
Error messages in GP-GL command mode
(2/2)
9 – 11
Error message Cause Solution
Execute a recognizable com­mand.
Execute the command with the correct number of parameters.
Execute the command with its parameters specified within their permissible ranges.
Specify a recognizable char­acter set.
Execute the command with its coordinate data specified within the effective cutting/plotting area.
Increase the buffer size.
Check the flow of your programmed data.
Check the ESC commands in your program.
Check the device control com­mands in your program.
Check the program.
Check the number of command parameters.
Check the settings of the inter­face conditions.
Check the settings of the hand­shaking mode and other inter­face conditions.
An unrecognizable instruction was executed.
A command was executed with the wrong number of parameters.
A command containing an unusable parameter was specified.
An unrecognizable character set was specified.
A command was executed with co­ordinate data that exceeds the effec­tive cutting/plotting area.
The data being input exceeded the capacity of the plotters download­able character buffer, polygon buffer, etc.
During execution of an output com­mand, another output command was executed.
The ESC character was followed by an invalid byte.
A device control command contain­ing an invalid byte was received.
A parameter outside of the permis­sible numeric range was specified.
Too many parameters were received.
During data transfer, a framing error, parity error, or overrun error occurred.
The I/O buffer received data at a faster pace than it could process, indicating that handshaking is not successful.
ERROR 1 INSTRUCTION ERR
ERROR 2 PARAM NO. ERROR
ERROR 3 PARAMETER ERROR
ERROR 5 CHAR SET ERROR
ERROR 6 POSITION O/FLOW
ERROR 7 BUFFER OVERFLOW
ERROR 10 I/O OUTPUT COMD ERR
ERROR 11 ESC INVLD BYTE ERR
ERROR 12 I/O CONTROL BYTE ERR
ERROR 13 I/O PARAM RANGE ERR
ERROR 14 I/O PARAM NO. ERROR
ERROR 15 I/O TRANSM ERR
ERROR 16 I/O BUFFER OVERFLOW
Error messages in HP-GL emulation mode
9 – 12
9.8 The Cutting Results are Unsatisfactory
Problem Cause Solution
The cut corners are rounded
or too pointed.
The cut line starts out
crooked.
The blade skips and does
not completely cut lines that should be solid.
Solid lines are not cut at a
constant depth.
Coarse resolution of curved
lines.
The film curis up at the cor-
ners.
The blade is cutting into the backing sheet.
Film can be cut but is hard to weed afterward.
Cut film cannot be picked up using a retack sheet.
The CUTTER OFFSET is incom-
patible with the blade type being used.
The blade mounted in the holder
does not rotate smoothly.
The Offset Cut Pressure is too
low.
With the 0.9 mm cutter pen (blue
blade adjustment knob), the spr­ing has come loose from the blade.
The blade is extended too far.
The cutting SPEED is too high.
The softwares resolution setting
is too low.
The blade offset angle is too low.
The blade is extended too far.
The CUTTER OFFSET is incom-
patible with the blade type being used.
The cutting SPEED is too high.
The blade is dull.
The QUALITY setting is too high.
The blade is extended too far.
The cutting FORCE is too high.
The retack sheet is not sticky
enough.
Film gets entangled during cut­ting.
Weeding of cut film was postpon­ed too long.
Adjust the CUTTER OFFSET value:
-
If too low, corners become rounded.
-
If too high, corners are too pointed.
Grease the blade and holder.
Remove any foreign matter inside the
pen holder.
Raise the Offset Cut Pressure setting (the Offset Cut Pressure is separate from the cutting FORCE).
Replace the blade with a new one that has a spring.
Adjust the blade length.
Lower the SPEED setting.
Adjust the softwares resolution setting.
Raise the blade offset angle.
Adjust the blade length.
Adjust the CUTTER OFFSET value:
-
If too low, corners become rounded.
-
If too high, corners are too pointed.
Lower the SPEED setting.
Replace the blade.
Lower the QUALITY setting.
Adjust the blade length.
Lower the FORCE setting.
Switch to a retack sheet that is more
sticky.
Reduce the blade length and/or lower the cutting FORCE.
Promptly weed cut film.
9 – 13
Problem Cause Solution
Abnormal noise generate by the cutter pen during cutting.
The film is discolored where the blade has passed.
The cutting results differ from the specified size.
When the plotter is receiv­ing data, the PROMPT lamp lights (an offscale error oc­curs.)
Some parts of the film can­not be cut.
The currently selected cut­ting conditions are disre­garded or cannot be changed.
Characters or lines are de­formed during pen plotting.
Film is fed at an angle.
Film is abruptly fed forward.
The length of cutting results
differ from the program (slight distance error).
Film is stuck in the tip of the cutter plunger.
The programmable resolution (STEP SIZE) has been set differ­ently at the plotter and the soft­ware application.
Scaling has been specified at the software application.
The computer sent coordinate data that exceeds the specified effec­tive cutting area.
The computer sent coordinate data that exceeds the maximum effec­tive cutting area.
The Parameter Priority setting is set to program mode.
The ENTER key was not pressed after changing the settings.
The plotter is in Cutting mode.
Film has been loaded at an angle.
The total amount of roll film to be
cut was not pulled out in advance.
Incorrectly selected film type.
The film is slipping.
The distance correction requires
adjustment.
Adjust the blade length and cutting FORCE setting.
Set both the plotter and software to the same resolution.
Check whether scaling has been speci­fied.
Set the effective cutting area to a larger area.
Check the PAGE LENGTH setting.
Switch to larger film or change the co-
ordinate data.
Change the Parameter Priority setting to manual mode.
Make sure you are setting the condi­tions correctly.
Set the blade type of the CUTTER OFFSET function to PEN.
Correctly reload the film.
Pull out the required amount of film in
advance.
Correctly set the film type to match your film.
Lower the cutting SPEED or the PEN UP SPEED setting.
Adjust the distance correction.
9 – 14
Problem Cause Solution
Film is loaded but the RELOAD PAPER ! prompt appears.
Cut characters are deformed.
The cutting results of a de-
tailed figure are deformed.
The staring and end points of cutting do not match.
Film that is nearly transparent cannot be detected by the paper sensors.
Strong reflected light is preventing the paper sensors from detecting the film.
The loaded film has not been po­sitioned over the paper sensors.
The right pinch roller is not posi­tioned over the wider grit roller on the right.
The left pinch roller is not posi­tioned over a grit roller or is po­sitioned over the wider grit roller on the right.
The Step Pass is too high.
Coordinate points are incorrectly
specified.
The Offset Cut Pressure is too low.
The film is too flimsy.
Blade rotation is not smooth.
Disable the paper sensors by tur ning
off the Maintenance 1 function, then set the effective cutting area at the control panel.
Change the position of the light source.
Properly reload the film.
Position the right pinch roller over the wider grit roller on the right.
Position the left pinch roller over a grit roller other than the wider one on the right.
Lower the Step Pass setting.
Check the coordinate data by plotting
it with a pen.
Raise the Offset Cut Pressure setting.
Switch to a stronger film.
Grease the cutter blade and holder.
APPENDIX
APPENDIX
A.1 Main Specifications ..................................................................A-2
A.2 Options and Supplies .............................................................A-3
A.3 External Dimensions ................................................................A-4
A.4 Menu Tree .....................................................................................A-6
A – 2
Item Specifications
Model number CE2000-60 CE2000-120 Configuration Grit-rolling cutting plotter Drive system Digital servo drive system Maximum cutting area 584 mm × 50 m 1220 mm × 50 m Range of guaranteed precision 584 mm × 5 m*
1
1220 mm × 5 m*
1
Compatible media widths Minimum: 50 mm, Minimum: 85 mm,
maximum: 712 mm maximum: 1346 mm
(28 inches) (53 inches) Maximum media thickness 10 mil (0.25 mm) Maximum cutting speed 60 cm/s 100 cm/s*
3
Specifiable cutting speeds 1 to 10, 15, 20, 25, 30, 35, 40, 45, 50, 55, 60 (cm/s)
The CE2000-120 has an additional setting of ∗∗ (100
cm/s). Cutting force 20 to 300 g/f (31 levels) 20 to 450 g/f (39 levels) Minimum character matrix About 5 mm for an alphanumeric character (varies
with the medium, font, etc.) Mechanical step size 0.005 mm Programmable step size GP-GL: 0.1, 0.05, 0.025, 0.01 mm; HP-GL*2: 0.025 mm Repeatability precision 0.1 mm or less/2 m*
1
No. of mountable pens 1 pen Compatible cutter type Supersteel blades Compatible pen type Water-based fiber-tip pens Compatible cutting media Marking film (polyvinyl, fluorescent, or reflective film)
with a maximum thickness of 0.25 mm (excluding
high-luminosity reflective film) Standard interfaces RS-232C serial or Centronics-compatible parallel
(automatically selected) Internal memory capacity 2 Mbytes Command modes GP-GL and HP-GL (selected at the control panel) Display panel Liquid crystal display, 16 characters × 2 rows Power supply
Supply voltage
115 to 230 VAC 50/60 Hz (UL, CSA)
100 to 240 VAC 50/60 Hz (CE)
Power consumption 80 VA 120 VA
Environmental
Operating environment
10° to 35°C, 35% to 75% R.H. conditions (non-condensing)
Guaranteed precision
16° to 32°C, 35% to 70% R.H.
(non-condensing) External dimensions
840 (W) ×278 (D)× 25 0 (H) mm 1489(W) × 656(D)× 1189(H) mm
(including stand)
Weight 13 kg 46 kg (including stand)
*1 Varies with the type of Graphtec-authorized film and the cutting conditions. *
2
HP-GL is a registered trademark of Hewlett-Packard Company.
*
3
Only in the diagonal (45° angle) direction.
A.1 Main Specifications
A – 3
A.2 Options and Supplies
To place orders or request more information about the options and supplies available for your cutting plotter, please contact your sales representative or nearest Graphtec vendor.
Options
Designation Part no. Description
Stand ST0033 Dedicated stand for the CE2000-60 Basket-60 PG0006 For CE2000-60 Basket-120 PG0007 For CE2000-120 Loupe PHP-61LOUPE Loupe with 6× magnification
Supplies
Designation Part no. Description
Cutter holder PHP32-CB09N 1 holder for the supersteel blade of 0.9-mm diameter
PHP32-CB15N 1 holder for the supersteel blade of 1.5-mm diameter
Cutter blade CB09UA-5 Set of 5 supersteel blades of 0.9-mm diameter
CB15U-5 Set of 5 supersteel blades of 1.5-mm diameter
Water-based KF550-F8 1 pen each of red, black, violet, brown, blue, green, orange, fibertip pen and pink
KF550-S1 2 black pens and 1 pen each of red, blue, and green KF551-RD 5 red pens KF552-BK 5 black pens KF555-BL 5 blue pens KF556-GR 5 green pens
* Other sets of water-based fibertip pens are also available that consist of single colors (violet, brown,
orange, or pink) or of intermediate shades.
A – 4
227mm
(226.5mm)
278mm
(280mm)
851mm
A.3 External Dimensions
CE2000-60
CE2000-120
Dimensional precision: ±5 mm error
656
1189
1489
1333
A – 5
CE2000-120 with optional basket
1494
1333
1189
820
A – 6
A.4 Menu Tree
F2
NEXT
NEXT
NEXT
NEXT
NEXT
NEXTENTER
NEXT
NEXT
NEXT
NEXT
F2
F1
F2
F1
F2
F1
F1
F1
F1
F2
F2
F2
F2
F2
F1F1
F1
F1
F2
F1
F2
F1
F2
F1
F1
F2
+
When GP-GL
When HP-GL
COND1 09U 0 14
COND1 09U 0 14 ––––
PAUSE
PAUSE––––
TEST CUT
TEST CUT
PEN SETTINGS
PEN SETTINGS
SPEED
SPEED
PEN FORCE
PEN FORCE
CUTTER OFFSET
CUTTER OFFSET
QUALITY
QUALITY
CLEAR BUFFER
CLEAR BUFFER
FEED
FEED
FILM
FILM
FUNCTIONS
FUNCTIONS
RS
RS
–232C
232C
COMMAND
COMMAND
INTERFACE
INTERFACE
PEN UP/DOWN
PEN UP/DOWN
PEN UP SPEED
PEN UP SPEED
OFFSET FORCE
OFFSET FORCE
OFFSET ANGLE
OFFSET ANGLE
STEP PASS
STEP PASS
ROTATE
ROTATE
COPY
COPY
PAGE LENGTH
PAGE LENGTH
PLOT AREA
PLOT AREA
NEXT
EXPAND
EXPAND
AXIS ADJ.
AXIS ADJ.
DIST ADJ.
DIST ADJ.
YES TEST
YES TEST
NO PATTERN
NO PATTERN
CONDITIONS
CONDITIONS
SELF TEST
SELF TEST
TEST
TEST
LENGTH UNIT
LENGTH UNIT
mm LENGTH
mm LENGTH
inch UNIT
inch UNIT
DUMP
DUMP
CUT DEMO
CUT DEMO
SPEED
SPEED
30 cm/s
30 cm/s
PEN FORCE
PEN FORCE
14
14
CUTTER OFFSET
CUTTER OFFSET
09U 0
09U 0
X= 0.00% DIST
X= 0.00% DIST
Y= 0.00% ADJ.
Y= 0.00% ADJ.
PAGE LENGTH
PAGE LENGTH
L= 02000mm
L= 02000mm
COPY MODE
COPY MODE
COUNT 1
COUNT 1
STEP SIZE
STEP SIZE
0.100 mm
0.100 mm
STEP PASS
STEP PASS
0
0
OFFSET ANGLE
OFFSET ANGLE
30
30
OFFSET FORCE
OFFSET FORCE
4
4
PEN UP SPEED
PEN UP SPEED
AUTO
AUTO
LOWER LEFT
LOWER LEFT
CENTER ORIG PT
CENTER ORIG PT
STEP SIZE
STEP SIZE
ORIGIN POINT
ORIGIN POINT
RS
RS
–232C
232C
9600 N 8 H
9600 N 8 H
DEFAULT L.L.
DEFAULT L.L.
(
(
∗∗∗∗∗∗, , ∗∗∗∗∗∗)
ON ROTATE
ON ROTATE
OFF
OFF
ADJ PT 1
ADJ PT 1
(
(
∗∗∗∗∗∗, , ∗∗∗∗∗∗)
QUALITY
QUALITY
2
2
SHEET FEED
SHEET FEED
FEED LENGTH 1 m
FEED LENGTH 1 m
GP
GP
–GL
GL
HP
HP
–GL COMMAND
GL COMMAND
F1
ON EXPAND
ON EXPAND
OFF
OFF
NEXT
AUTO PRE FEED
AUTO PRE FEED
F1
ON PRE FEED
ON PRE FEED
OFF
OFF
ON DUMP
ON DUMP
OFF
OFF
F2
I – 1
A
AC power inlet ............................................... 2-3
Aligning the coordinate axes ........................6-7
AUTO PRE FEED mode .............................. 6-5
AXIS ADJ. function ....................................... 6-7
B
Baud rate .....................................................3-13
C
Centronics-compatible parallel interface
Cable ....................................................... 3-2
Connector ................................................ 2-2
COMMAND mode ........................................3-11
CONDITION function .....................................9-2
Printing a list of current conditions ...... 9-2
Connecting to a power supply ..................... 3-2
Control panel ................................................. 2-4
Monitor lamps ......................................... 2-4
Control panel keys ................................. 2-4
Coordinate axes
Alignment ................................................. 6-7
Rotation ................................................... 6-2
COPY function ............................................... 6-3
CUT DEMO function ..................................... 9-7
Cutter blades ................................................. 4-2
Adjusting the blade length ............ 4-4, 4-6
Blade numbers ................................4-6
Types and features ......................... 4-2
CUTTER OFFSET ...............................4-6, 4-10
Cutter pen plunger ................................4-2, 4-5
Mounting.................................................. 4-5
CUT TEST function .....................................4-12
Cutting area, setting the ............................... 6-9
Cutting conditions
Setting procedure ...................................4-7
Printing a list of ...................................... 9-2
Cutting data ................................................... 6-3
Cutting mat .....................................................2-2
Cutting results are unsatisfactory .............. 9-12
D
Data length ...................................................3-13
Data transfer rate ........................................ 3-13
Demo pattern, cutting the............................. 9-7
DIST ADJ. function ....................................... 6-6
Distance precision, adjusting the .................6-6
DUMP mode ................................................... 9-5
E
ENQ/ACK handshaking mode .................... 3-13
Error messages ............................................. 9-8
EXPAND function ........................................6-12
External dimensions ..................................... A-4
F
Film, loading ..................................................3-4
FEED function ................................................5-5
FORCE setting .......................................4-6, 4-8
G
GP-GL
Command mode ...................................3-11
Command errors .....................................9-9
Grit rollers ...................................................... 2-2
H
Handshaking modes ....................................3-13
Hardwire handshaking mode ......................3-13
Home sensors, enabling/disabling the ........ 8-3
HP-GL
Command mode ...................................3-11
Command errors ...................................9-11
I
Initial blade control ................................8-2, 8-4
Interface conditions
Setting procedure .......................3-11, 3-13
Printing a list ...........................................9-2
Internal memory .............................................6-3
INDEX
I – 2
M
Media sensors ............................................... 3-4
Enabling/disabling the ............................ 8-3
Medium set lever ...........................................2-2
Media tray ...................................................... 2-3
Media tray guide rail ..................................... 2-3
Menus, flowchart of ...................................... A-6
Model ID response ........................................ 8-2
O
OFFSET FORCE function ............................ 7-3
OFFSET ANGLE function ............................. 7-4
ORIGIN function ..........................................3-12
P
PAGE LENGTH function ...............................6-9
Parity mode ..................................................3-13
Pen holder...................................................... 2-2
PEN UP MOVE function ...............................8-2
PEN UP SPEED function ............................. 7-2
PLOT AREA function ..................................6-10
Plunger cap, cutter pen’s ............................. 4-3
Power switch ..................................................2-3
Push rollers ............................................ 2-2, 3-4
Q
QUALITY, cutting .................................4-6, 4-11
Setting procedure .................................4-11
R
Roll medium, loading a .................................3-4
ROTATE function .......................................... 6-2
Rotating the coordinate axes ....................... 6-2
RS-232C serial interface
Cable ....................................................... 3-2
Connector ................................................ 2-2
Interface conditions ..............................3-13
S
SELF TEST function ..................................... 9-4
SETTING PRIORITY function ...................... 8-2
Single sheets, loading...................................3-8
Special functions ........................................... 8-2
Setting procedure ...................................8-4
Specifications ................................................ A-2
SPEED, cutting ...................................... 4-6, 4-9
Setting procedure ...................................4-9
STEP SIZE function .................................... 3-12
STEP PASS function .................................... 7-5
X
XON/XOFF handshaking mode ..................3-13
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