Granville-Phillips® Series 475 Convectron
Vacuum Measurement Controller
®
Instruction Manual
Instruction manual part number 475101
Revision G - January 2015
Series 475
Granville-Phillips® Series 475 Convectron
®
Vacuum Measurement Controller
This Instruction Manual is for use with all Granville-Phillips
Series 475 Vacuum Measurement Controllers. A list of
applicable catalog numbers is provided on the following page.
This product is RoHS compliant.
Customer Service/Support
For Customer Service or Technical Support 24 hours per day,
7 days per week, every day of the year including holidays:
Phone: +1-800-227-8766 or +1-303-652-4691
MKS, Granville-Phillips Division
6450 Dry Creek Parkway
Longmont, CO 80503 USA
Phone: 1-303-652-4691 or 1-800-776-6543
FAX:1-303-652-2844
Email:gp-csr@mksinst.com
are registered trademarks of MKS Instruments, Inc. All other trademarks and registered
trademarks are the properties of their respective owners.
®
Granville-Phillips Series 475 Convectron
Vacuum Measurement Controller
Catalog numbers for Series 475 Convectron Vacuum Measurement Controller with Graphic Display
1/8 DIN Panel Mount or Benchtop Mount
Controller:
1/8 DIN Panel Mount or Benchtop Mount475001 - X X - X
Interface:
None0
RS-232A
RS-485/422B
Setpoints:
No setpoints0
Two setpoints2
Measurement Units:
Tor rT
mbarM
PascalP
Power Supply:
Universal, CE Compliant
Power Cords:
North American 115 VAC & Japan 100 VAC1
North American 240 VAC2
Universal Europe 220 VAC3
United Kingdom 240 VAC4
475008 - X
Convectron Gauges
Gold-Plated Tungsten Sensor
2750711/8 inch NPT / 1/2 inch compression fitting
2751851/4 inch VCR-type female fitting
2752333/8 inch VCO-type male fitting
2752821/2 inch VCR-type female fitting
2752561.33 inch (NW16CF) rotatable ConFlat-type flange
2752382.75 inch (NW35CF) rotatable ConFlat-type flange
275203NW16KF flange
275196NW25KF flange
275316NW40KF flange
Platinum Sensor
275320-PP1/8 inch NPT, ½ inch compression fitting
275320-PQ1/4 inch VCR-type female fitting
275320-PR1/2 inch VCR-type female fitting
275320-PF1.33 inch CF (NW16CF) rotatable ConFlat-type flange
275320-PG2.75 inch CF (NW35CF) rotatable ConFlat-type flange
275320-PDNW16KF flange
275320-PENW25KF flange
275320-PKNW40KF flange
275320-PB15 mm OD tubulation, metric O-ring compression fitting
This manual contains caution and warning statements with which you must
comply to prevent inaccurate measurement, property damage, or personal
injury.
Caution statements alert you to hazards or unsafe
practices that could result in minor personal injury or
property damage.
Each caution statement explains what you must do to
prevent or avoid the potential result of the specified
hazard or unsafe practice.
Warning statements alert you to hazards or unsafe
practices that could result in severe personal injury or
death due to electrical shock, fire, or explosion.
Each warning statement explains what you must do
to prevent or avoid the potential result of the
specified hazard or unsafe practice.
Each caution or warning statement explains:
1. The specific hazard that you must prevent or unsafe practice that you
must avoid,
2. The potential result of your failure to prevent the specified hazard or
avoid the unsafe practice, and
3. What you must do to prevent the specified hazardous result.
You must comply with all instructions while you are installing, operating, or
maintaining the Controller. Failure to comply with the instructions violates
standards of design, manufacture, and intended use of the Controller.
Granville-Phillips and Brooks Automation disclaim all liability for the
customer's failure to comply with the instructions.
• Read instructions – Read all instructions before installing or operating the
Controller.
• Retain instructions – Retain the instructions for future reference.
• Follow instructions – Follow all installation, operating and maintenance
instructions.
• Heed warnings and cautions – Adhere to all warnings and caution
statements on the Controller and in these instructions.
• Parts and accessories – Install only those replacement parts and
accessories that are recommended by Granville-Phillips. Substitution of
parts is hazardous.
Chapter 1
WARNING
Read these safety notices and warnings before
installing, using, or servicing this equipment. If you
have any doubts regarding the safe use of this
equipment, contact the Granville−Phillips Customer
Service department at the address listed in this user
manual.
Each warning statement explains what you must do
to prevent or avoid the potential result of the
specified hazard or unsafe practice.
1.3System GroundingIon producing equipment, such as ionization gauges, mass spectrometers,
sputtering systems, etc., from many manufacturers may, under some
conditions, provide sufficient electrical conduction via a plasma to couple a
high voltage electrode potential to the vacuum chamber. If exposed
conductive parts of the gauge, Controller, and chamber are not properly
grounded, they may attain a potential near that of the high voltage electrode
during this coupling. Potential fatal electrical shock could then occur
because of the high voltage between these exposed conductors and ground.
All components in a vacuum system used with this or any similar high
voltage product must be maintained at Earth ground for safe operation.
Connect power cords only to properly grounded outlets or sources.
1.4Explosive GasesDo not use the Series 475 Controller or a Series 275 Convectron Gauge in
an environment of explosive or combustible gases or gas mixtures.
Operation of any electrical instrument in such an environment constitutes a
definite safety hazard. Do not use the product to measure the pressure of
explosive gases or gas mixtures. The sensor wire of a Convectron Gauge
normally operates at 125 degrees Centigrade. If a malfunction causes the
sensor wire to reach a higher temperature, it could raise the sensor wire
temperature to above the ignition point of combustible materials or gases.
Danger of explosion or inadvertent venting to atmosphere exists in all
vacuum systems which incorporate gas sources or involve processes capable
of pressuring the system above safe limits.
1.5Explosion / ImplosionDanger of injury to personnel and damage to equipment exists on all
vacuum systems that incorporate gas sources or involve processes capable
of pressuring the system above the limits it can safely withstand.
For example, danger of explosion in a vacuum system exists during
backfilling from pressurized gas cylinders because many vacuum devices
such as ionization gauge tubes, glass windows, glass belljars, etc., are not
designed to be pressurized.
1.6Overpressure
Conditions
Do NOT subject Series 275 Convectron Gauges to pressures above 1000
Torr.
Install suitable devices that will limit the pressure from external gas sources
to the level that the vacuum system can safely withstand. In addition, install
suitable pressure relief valves or rupture disks that will release pressure at a
level considerably below that pressure which the system can safely
withstand.
Suppliers of pressure relief valves and pressure relief disks are listed in
Thomas Register under "Valves, Relief", and "Discs, Rupture".
Confirm that these safety devices are properly installed before installing the
Series 275 Convectron Gauge. In addition, check that (1) the proper gas
cylinders are installed, (2) gas cylinder valve positions are correct on manual
systems, and (3) the automation is correct on automated systems.
Using the N
calibration to pressurize a vacuum system above 1 Torr with
2
certain other gases can cause dangerously high pressures which can cause
explosion of the system. See Indicated vs. True Pressure for Gases Other
Than N
or Air on page 42.
2
If used improperly, Convectron Gauges can supply misleading pressure
indications that can result in dangerous overpressure conditions within the
system.
1.7OperationIt is the installer's responsibility to ensure that the automatic signals provided
by the process control module are always used in a safe manner.
Carefully check manual operation of the system and the setpoint
programming before switching to automatic operation. Where an equipment
malfunction could cause a hazardous situation, always provide for fail-safe
operation. As an example, in an automatic backfill operation where a
malfunction might cause high internal pressures, provide an appropriate
pressure relief device.
1.8Certification MKS Instruments, Inc. certifies that this product met its published
specifications at the time of shipment from the factory. MKS Instruments
further certifies that its calibration measurements are traceable to the
National Institute of Standards and Technology to the extent allowed by the
Institute's calibration facility. See the CE Declaration of Conformity inside
envelope for the CE tests performed.
1.9Extended Warranty MKS Instruments, Inc. provides an extended warranty period to five (5) years
from the date of shipment for the Granville-Phillips Series 475 Controllers.
The MKS Instruments, Inc. General Terms and Conditions of Sale provides
the complete and exclusive warranty for Granville-Phillips products. This
document is located on our web site at www.mksinst.com, or may be
obtained by contacting a Granville-Phillips Customer Service
Representative.
1.10Service Guidelines Some minor problems are readily corrected on site. If the product requires
service, contact the MKS, Granville-Phillips Division Customer Service
Department at +1-800-227-8766 or +1-303-652-4691 for troubleshooting
help over the phone.
If the product must be returned to the factory for service, request a Return
Material Authorization (RMA) from Granville-Phillips. Do not return
products without first obtaining an RMA. In some cases a hazardous
materials document may be required. The MKS/Granville-Phillips Customer
Service Representative will advise you if the hazardous materials document
is required.
When returning a products to Granville-Phillips, be sure to package the
products to prevent shipping damage. Circuit boards and modules separated
from the gauge assembly must be handled using proper anti-static protection
methods and must be packaged in anti-static packaging. Granville-Phillips
will supply return packaging materials at no charge upon request. Shipping
damage on returned products as a result of inadequate packaging is the
Buyer's responsibility.
For Customer Service or Technical Support 24 hours per day, 7 days per
week, every day of the year including holidays:
Phone: +1-800-227-8766 or +1-303-652-4691
Email: gp-csr@mksinst.com
MKS, Granville-Phillips Division
6450 Dry Creek Parkway
Longmont, CO 80503 USA
Phone: 1-303-652-4691 or 1-800-776-6543
FAX: 1-303-652-2844.
1.11Damage Requiring
Service
Turn OFF power to the Controller and refer servicing to qualified service
personnel under the following conditions:
• If any liquid has been spilled onto, or objects have fallen into the
Controller.
• If a circuit board is faulty.
• If the Convectron Gauge sensing wire is open or the gauge is
contaminated.
• If the Controller has been exposed to moisture.
• If the Controller does not operate normally even if you follow the
operating instructions. Adjust only those controls that are explained in this
instruction manual. Improper adjustment of other controls may result in
damage and will often require extensive work by a qualified technician to
restore the Controller to its normal operation.
• If the Controller has been dropped or the enclosure has been damaged.
• If the Controller exhibits a distinct change in performance.
Operating conditionsSuitable for continuous operation, category 1 for insulation overvoltage,
Non-operating temperature
Compliance
EMCEN61326-1
SafetyEN61010-1
IP ratingIP20
EnvironmentalRoHS compliant
Setpoint relays (Optional)(2) single-pole, double-throw (SPDT) (Limit overvoltage to <2.4kv)
Contact rating5 A @ 250 VAC resistive load
Range
Resolution1 significant digit in the 10
2.1System ComponentsFigure 2-1 and Figure 2-2 illustrate all available options and system
capabilities, including Controllers with process control and RS-232 or
RS-485 computer interface options.
Figure 2-1Series 475 Convectron Controller Front and Rear Panels
Figure 2-2Convectron Vacuum Measurement System Components
This chapter guides you through the basic setup procedures for the 475
Controller, including mounting the Controller, installing a Convectron
Gauge, connecting vacuum chamber fittings, and connecting wiring.
If your application requires different settings than the factory defaults listed
in Table 2-1, see Chapters 3, 4, and 5 for instructions on changing the
settings. You can reconfigure options before or after completing the basic
setup procedures described in this chapter.
Installing, removing, or replacing the 475 Controller
in a high-voltage environment can cause an electrical
discharge through a gas or plasma, resulting in
property damage or personal injury due to electrical
shock or fire.
Vent the vacuum chamber to atmospheric pressure
and shut OFF power to the Controller before you
install, remove, or replace the Controller.
Exposing the Controller to moisture can cause fire or
electrical shock resulting in product damage or
personal injury.
To avoid exposing the Controller to moisture, install
the Controller in an indoor environment. Do not
install the Controller in any outdoor environment. Do
not spill any liquid onto the Controller.
2.3Installation ProcedureThe Controller installation procedure includes the following steps:
1. Install the appropriate pressure relief devices in the vacuum system.
2. Establish the desired location and orientation for the Series 475
Controller.
3. Install the Convectron Gauge that connects to the Controller.
4. Assemble and connect the Controller wiring.
5. Adjust the process control relays for the process pressures that will be
used.
2.4Install Pressure Relief
Devices
2.5Mount the ControllerTo locate and orient the Controller, refer to Figure 2-3 and follow the
Before you install the Controller, install appropriate pressure relief devices in
the vacuum system.
Granville-Phillips does not supply pressure relief valves or rupture disks.
Suppliers of pressure relief valves and pressure relief disks can be located via
an on-line search, and are listed on ThomasNet.com under “Relief Valves”
and “Rupture Discs. Confirm that these safety devices are properly installed before installing and operating the product.
Operating the Controller above 1000 Torr (1333
mbar, 133 kPa) true pressure could cause pressure
measurement error or product failure.
To avoid measurement error or product failure due to
overpressurization, install pressure relief valves or
rupture disks in the system if pressure exceeds 1000
Torr (1333 mbar, 133 kPa).
instructions below.
• For greatest accuracy and repeatability, locate the Controller in a stable,
room-temperature environment. Ambient temperature should never
exceed 40 °C (104 °F) operating, non-condensing, or 85 °C (185 °F)
non-operating.
• Provide adequate ventilation for the Controller to dissipate 6 Watts.
• Locate the Controller away from internal and external heat sources and in
an area where ambient temperature remains reasonably constant.
• Do not locate the Controller where it will be exposed to corrosive gases
such as mercury vapor or fluorine.
See Install the Convectron Gauge on page 20 for Convectron Gauge
installation instructions.
The Controller may be free-standing or panel-mounted. For free standing
(benchtop) use, install the provided self-adhesive rubber feet on the bottom
of the Controller.
To use the Controller in a free-standing (benchtop) configuration:
1. Apply the four provided adhesive rubber mount feet on the bottom of the
Controller.
Figure 2-4Mount Feet on the Bottom of the Controller
To mount the Controller in a panel, refer to Figure 2-5 and Figure 2-6, and
follow these steps:
• Panel opening dimensions are 92 mm x 45 mm (3.6 inches x 1.77 inch).
• Panel thickness is 3 mm (1/8 inch).
• Provide a minimum of 64 mm (2.5 inch) clearance behind the Controller
to allow for cables.
1. Prepare the panel opening per the dimensions listed on Figure 2-3 and
2. Remove the Front Panel (bezel) as shown in Figure 2-5. Hold the
Controller in your hands and use your thumbs to push on the bezel. Push
the bottom of the bezel loose, then the top.
Figure 2-5Remove the Front Panel (bezel)
3. Insert the Controller through the front of the panel.
2.6Install the Convectron
Gauge
Figure 2-6Pawl Screw Used to Secure Controller to Panel
4. Use a Phillips head screwdriver to rotate the Pawl Screw to lock the
Controller to the panel. See Figure 2-6.
5. Replace the bezel by aligning it with the keys and push the top and the
bottom of the bezel to snap it into place.
To install Convectron Gauges, refer to Figure 2-7 and follow the instructions
below.
• Orient the Convectron Gauge to prevent condensation of process vapors
on the internal surfaces through line-of-sight access to its interior. If vapor
condensation is likely, orient the port downward to help liquids drain out.
• For proper operation above about 1 Torr, install Convectron Gauges with
• Do not locate the Convectron Gauge near the pump, where gauge
pressure might be lower than normal vacuum pressure.
• Do not locate the gauge near a gas inlet or other source of contamination,
where inflow of gas or particulates causes atmospheric pressure to be
higher than system atmosphere.
• Do not locate the gauge where it will be subjected to vibration, which
causes convection cooling, resulting in inaccurate high pressure readings.
• Do not locate the gauge where it will subjected to extreme temperature
fluctuations. For greatest accuracy and repeatability the gauge should be
located in a stable room temperature environment.
Install Vacuum
Chamber Fittings
Do not use a compression mount/quick connect fitting for positive pressure
applications. The gauge may be forcefully ejected. The gauge port fits a
standard 1/2-inch compression/quick connect mounting such as an
®
Ultra-Torr
fitting.
Failure to install appropriate pressure relief devices
for high-pressure applications can cause product
damage or personal injury.
For automatic backfilling and other applications in
which malfunction or normal process conditions can
cause high pressures to occur, install appropriate
pressure relief devices.
1/8 NPT Pipe ThreadThe 1/8 NPT pipe thread accommodates a standard 1/8 NPT female fitting.
1. Wrap the threads of the port to the vacuum chamber with thread sealant
tape.
2. Tighten the gauge just enough to achieve a seal. Do NOT over tighten.
VCR Type Fitting1. Remove the plastic or metal bead protector cap from the fitting.
2. If a gasket is used, place the gasket into the female nut.
3. Assemble the components and tighten them to finger–tight.
4. While holding a back-up wrench stationary, tighten the female nut 1/8
turn past finger-tight on 316 stainless steel or nickel gaskets, or 1/4 turn
past finger-tight on copper or aluminum gaskets.
KF FlangeThe KF mounting system requires O-rings and centering rings between
mating flanges.
1. Tighten the clamp wing nut to compress the mating flanges together.
2. Seal the O-ring.
ConFlat FlangeTo minimize the possibility of leaks with ConFlat flanges, use high strength
stainless steel bolts and a new, clean OFHC copper gasket. Avoid scratching
the seal surfaces. To avoid contamination, install metal gaskets.
1. Finger tighten all bolts.
2. Use a wrench to continue tightening 1/8 turn at a time in criss-cross
order (1, 4, 2, 5, 3, 6) until the flange faces make contact. Further tighten
each bolt about 1/16 turn.
• If the Convectron Gauge has a VCR type fitting or ConFlat flange, it will
be properly grounded via the vacuum chamber connection.
• If the Convectron Gauge has a KF flange or an NPT fitting, use a length of
#12 AWG braided copper wire which connects to the Convectron Gauge
and to the vacuum chamber ground connection. See Figure 3.
Improper grounding could cause product failure or
personal injury.
•Follow ground network requirements for the facility.
•Maintain all exposed conductors at earth ground.
•Make sure the vacuum port to which the gauge is
mounted is properly grounded.
Installation
Analog output connector
I/O (RS-232
or RS-485)
connector
2-channel
process control
(setpoint)
connector
Convectron
Gauge
connector
Power supply
connector
NOTE: The Service Port is
for factory use only.
Chassis
ground
connection
Figure 2-8Convectron Gauge to Vacuum Chamber Ground Connection
2.7Connect the WiringThe 475 Controller has connectors for Convectron Gauge cable, RS-232,
RS-485/422, setpoints, analog output cable, and power supply wiring, as
illustrated in Figure 2-9 (
Figure 2-9Convectron Gauge, Output, and Power Connections
shown with the optional RS-232 and setpoint connectors).
• Connect a #12 AWG ground wire to the chassis ground connection on the
rear of the Controller and to a known Earth ground. Do NOT connect a
ground wire from the Controller directly to the vacuum chamber or system
Improper grounding can cause product damage or
personal injury.
Follow ground network requirements for the facility.
•Maintain all exposed conductors at earth ground.
•Connect the power cord to a properly grounded
outlet.
•Make sure the vacuum port to which the gauge is
mounted is properly grounded.
•Connect the gauge envelope to a facility ground or
shield the envelope. If necessary, use a ground lug on
the flange bolt. Ground the gauge envelope by using
a metal hose clamp on the gauge connected by a #12
AWG (minimum size) copper wire to the grounded
vacuum chamber.
• Connect the Convectron Gauge cable between the gauge and the
Controller. See Figure 2-9.
• Connect the power supply by inserting the power cord with the locking
tab up. See Figure 2-10.
NOTE: The 475 Controller is internally limited to 28 Vdc maximum
and 1.4 A. Do not connect the input to high voltage.
Power supply wiring depends on the power supply voltage and the type of
mounting. There are two ways to supply power to the 475 Controller:
1. Use a CE-compliant power supply: 90 to 250 VAC input, 24 Vdc output,
with connection plugs to accommodate the local AC plug type (catalog
number 475008-1 through -4 -- See page 4 of this Instruction Manual).
2. User supplied power to the Controller using a wire adapter and plug to
connect to a 12 to 24 Vdc supply voltage (Granville-Phillips part number
167820). If you use the wire adapter, the wires to be connected to the
user supplied power are marked on the end of the cable:
Outside: Supply ground for 12 to 24 Vdc power supply
Center: +12 to 24 Vdc power < 0.5 A @ 12 V (i.e. < 6 Watts) continuous
(Inrush limited to <1.4 A for <7 msec)
Colored End: Safety chassis ground.
Both options accommodate the same orientation and connection plug. The
locking tab mechanism is on the top side of the connector when you plug it
into the rear panel. See Figure 2-10.
• To configure the setpoint relays for the process control option, see
page 57.
• To configure the setpoint relays using the RS-232 option, see PCE Relays
on page 69.
• To configure the setpoint relays using the RS-485 option, see PCE Relays
on page 87.
If the Controller will measure the pressure of a gas other than N
or air, you
2
must adjust relay setpoints for the process gas. The true pressure of a gas
other than N
or air may be substantially different from the pressure that the
2
output indicates. For example, outputs might indicate a pressure of 10 Torr
(13.3 mbar, 1.33 kPa) for argon, although the true pressure of the argon is
250 Torr (333 mbar, 33.3 kPa). Such a substantial difference between
indicated pressure and true pressure can cause over pressurization resulting
in an explosion. See Using Gases Other than N2 or Air on page 41 and Gas Species on page 35.
Failure to use accurate pressure conversion data for
or air to other gases can cause an explosion due to
N
2
overpressurization.
If the Controller will measure any gas other than N
2
or air, before putting the Controller into operation,
adjust relays for the process gas that will be used.
2.10Requirements for
Process Control
Option
If you are using the process control option, you must prepare for process
control operation before turning ON the Controller. See Chapter 4 for
complete process control setup instructions.
Failure to check system setup configuration before
switching to automatic operation can cause errors.
Controller will restart if it was ON when power was interrupted.
• Use the BACK button to exit menus.
• Use the UP and DOWN buttons to make menu selections and change
parameter settings.
• Use the ENTER button to enter menus and to execute parameter changes.
Figure 3-2 page 28 illustrates the button menu flow.
illuminate.
2. Run the self diagnostics tests to allow the 475 Controller to perform a self
diagnostics test. See Diagnose beginning on page 29 to run the tests.
Chapter 3
Figure 3-2Series 475 Convectron Gauge Controller System Menu Flowchart
3.4Menu OverviewAll functions, settings, and options can be accessed and displayed by using
the four buttons on the front panel of the Controller. Some of the displayed
settings are for information only, and others can be changed and saved. Use
either the UP or DOWN button to scroll through the menu selections.
The five main menu selections are Calibrate, Configure, Diagnose, Keypad,
and Product Info. See Figure 3-2. Each of these menu selections and their
relevant sub-selections are explained in the following sections of this
chapter.
When using a PC and the RS-232 option, additional information is provided
in the Process Control Chapter and the RS-232 Chapter.
When using a PC and the RS-485 option, additional information is provided
in the Process Control Chapter and the RS-485 Chapter.
Product information allows the user to read the product revision and
installed options.
1. Press the UP or DOWN button to scroll to “Product Info” and press the
ENTER button.
2. Press the UP or DOWN button to browse the product information.
3. “Code Version” displays the software part number and revision.
4. “Setpoints” displays the number of relays.
5. “Serial Number” is the same as the label on the product.
6. “NIST Calibration” displays “Yes” if the gauge and Controller have been
calibrated on NIST traceable instrumentation, or displays “No” if there’s
no NIST calibration or it has been voided. See NIST Traceable System Calibration on page 52 for more detailed information.
7. “Serial Interface” displays if the RS-232 or RS-485 serial interface is
installed.
8. Press the BACK button a few times or wait one minute to return to
pressure display.
3.4.2 KeypadThe keypad consists of five momentary switches; one is used as a power
switch, four are used for user interaction with the display menu.
The keypad can be enabled or disabled.
Disabling the keypad prevents unwanted key presses. When disabled, any
key press (EXCEPT the Power key) causes a "keypad disabled" notification to
be shown for two seconds. The "current pressure screen" is shown by default.
1. Press the UP or DOWN button to scroll to “Keypad” and press the
ENTER button.
2. Press the UP or DOWN button to select “Enable” or “Disable” and press
the ENTER button.
3. Press the BACK button a few times or wait one minute to return to
pressure display.
4. To re-enable the keypad, enter the sequence Up, Down, Back, Enter
within five seconds.
3.4.3 DiagnoseDuring the diagnostics “Test Measurement” function, pressure reporting is
suspended and the Convectron simulator is switched ON. (See Convectron Gauge Simulator beginning on page 97.) For the "Auto Test”, the Convectron
simulator simulates five different equally-spaced Analog to Digital (A/D)
voltages across the whole range (0.317 to 5.635V). These voltages are
measured and compared by the external A/D and the internal
microcontroller A/D. The Convectron simulator is switched OFF, pressure
reporting resumed, and a pass/fail is reported to the user. See Chapter 7 for
more information on the diagnostics.
The same process is used for the "Manual Test", except the user can enter
either pressure or bridge voltage and pass/fail criteria is not determined by
the microcontroller.
During the Analog Output diagnostic function, pressure reporting is
suspended to the analog output, and the analog output is tested at discrete
points between 0 V and 10.5 V.
1. Press the UP or DOWN button to scroll to “Diagnose” and press the
2. Press the UP or DOWN button to select “Auto Test”, “Meas. Circuit”, or
“Analog Output” and press the ENTER button.
• Auto Test All
Performs the “Auto Test” described above.
1. Press the ENTER button to allow the 475 Controller to automatically
perform a self diagnostics test.
• Test Measurement Circuit
The “Auto Test” mode automatically tests the Measurement Circuits. In the
“Manual Test” mode, you can enter a voltage signal for the Bridge Voltage,
or a pressure rating to simulate system pressure.
1. Press the UP or DOWN button to select “Auto Test” or “Manual Test”
and press the ENTER button.
2. In the “Auto Test” mode, press the ENTER button to allow the 475
Controller to perform the diagnostics check.
3. In the “Manual Test” mode, use the UP or DOWN button to select either
Bridge Voltage or “Pressure” and press the Enter button.
4. Press the UP or Down button to enter the desired voltage in the “Bridge
Voltage” mode, or the desired pressure in the “Pressure” mode.
• Test Analog Output
The “Auto Test” mode automatically tests the Analog Output Circuits. In the
“Manual Test” mode, you can enter a voltage to apply to the Analog Output
to simulate system pressure or for system setup.
1. Press the UP or DOWN button to select “Auto Test” or “Manual Test”
and press the ENTER button.
2. In the “Auto Test” mode, press the ENTER button to allow the 475
Controller to perform the diagnostics check.
3. In the “Manual Test” mode, press the UP or Down button to enter the
desired voltage to be output.
4. Press ENTER to perform the diagnostics check.
3.4.4 CalibrateWhen the Calibrate function is selected, the 475 Controller reads the current
pressure in the vacuum chamber and determines whether you can calibrate
at atmosphere or vacuum based on the current pressure.
See Calibration and NIST Traceable System Calibration on page 52 for more
detailed information.
1. Press the UP or DOWN button to scroll to “Calibrate” and press the
ENTER button.
Either “Calibrate Vacuum” or “Calibrate Atmosphere” will be shown
depending on the current reported pressure.
NOTE: “Invalid Pressure for Cal” will be displayed if the pressure is
out of range to perform the calibration.
• Calibrate Atmosphere
1. Press the UP or DOWN button to select the desired calibration setting
and press the ENTER button.
2. Press the BACK button a few times or wait one minute to return to