GrandHall OD3208BNG, OD3208BLP, OD3208ALP, OD2608BNG, OD2608BLP User Manual

...
Liquid Propane Gas (LPG) Grill
Models OD2608ALP, OD2608BLP, OD3208ALP & OD3208BLP
Natural Gas (NG ) Grill
Models OD2608ANG, OD2608BNG, OD3208ANG & OD3208BNG
Operator's Manual
OD2608ALP/NG & OD2608BLP/NG
FREE HELP
FROM THE GRILL EXPERTS
Grand Hall is the expert on this product and trained to help you with:
Assembly Questions
Ÿ
Grill Operation
Ÿ
Replacement of Damaged or Missing parts
Ÿ
visit www.grandhall.com or call:
1-877-934-7455 Monday - Friday 8:00am-4:30pm CST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL # __________________
(see silver CSA label on main body of grill)
OD3208ALP/NG & OD3208BLP/NG
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause serious bodily injury, death or property dam­age. Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. THIS GAS APPLIANCE IS DESIGNED FOR
Ÿ
OUTDOOR USE ONLY. Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing.
Ÿ
Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
WARNING
Manual # P80151094C - Date:2009/12/10
Table of Contents
Primary Safety Warnings...........................1-3
Pre-Assembly Instructions..............................3
Part Diagrams and Lists........................4-11
Assembly Instructions..............................12-16
Use & Care Instructions:
• Gas Safety and Leak Tests...........17-19
• Natural Gas Connection.........................20
• Lighting Instructions.................................21
• Troubleshooting..........................................22
• Rotisserie Instruction...............................23
Cleaning and Maintenance..........................24
Cooking Guide........................................A1-A5
Frequently Asked Questions................A6-A7
Warranty Terms............................Back Cover
Registered and unregistered Trademarks held by Grand Hall include the following:
Grand Hall and design®, DS Grill and design®, Crossray™ Lateral Infrared Burner Technology, Com­mand Flame®, Smooth Start® Electronic Ignition System, Ceramic Savor Plates®, Sear-zzler®, Stainless Clad Therma-Core® Cooking Grids, Grand Café and design®, Grand Mark and design®, Grand Chef and design®, Grand Royale and design®, Globe Café and design®,
Urban Café and design®, Smokeless Grill and design®.
Patents held by Grand Hall include the following:
The Crossray Burner System by Grand Hall is covered by Australian Patent No. 2006100635, Chinese Patent No. 960361, European Patent Pending, French Patent 0607231, German Patent No. 20 2006 012 212.5, U.K
Patent GB2440714, and U.S. Patent 7,475,632.
©2008 Grand Hall. All Rights Reserved.
! !
1.
Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the vi­cinity of this or any other appliances.
An LP cylinder not connected for use
2.
shall not be stored in the vicinity of this or any other appliance.
! !
LPG models must be used with Liquid Propane Gas
and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.
Keep gas regulator hose away from hot grill
surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call 1-877-934-7455 for a certified replacement hose.
California Proposition 65
Combustion byproducts produced when using this product contain chemicals known to the State of Cali­fornia to cause cancer, birth defects, or other repro­ductive harm.
Brass components on the grill, such as hose fittings, propane cylinder valves (sold separately) and burner valve stems, contain lead which is known to the State of California to cause cancer, birth defects, or other reproductive harm.
WARNING
! !
This appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
WARNING
Never use charcoal or lighter fluid in this gas grill.
Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
The Grease Draining Tray must be visually inspected
before each grill use. Remove any grease and wash Grease Draining Tray and Grease Receptacle with a mild soap and warm water solution. Failure to comply
with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
!
If you smell gas:
Shut off gas to the appliance.
1. Extinguish any open flame.
2. Open lid.
3. If odor continues, keep away from the
4. appliance and immediately call your gas supplier or your fire department.
2
DANGER
!
Pre-Assembly Instructions For Your Safety
Congratulations on your selection of one of the finest outdoor kitchen appliances available. Your Grill is equipped with the unique Crossray Infrared Cooking System® by Grand Hall, which offers restaurant style grilling performance.
Infrared grilling technology cooks the food directly (and not the air around it) which offers many advantages over conven-
tional grilling systems:
MORE FLAVORFUL FOOD as the intense heat sears the food and locks in the juices while also cooking it faster which usually means more succulence.
FEWER FLAREUPS as the higher infrared heat vapor­izes more drippings which also adds natural flavoring to your food.
MORE EFFICIENCY AND CONVENIENCE as the higher heat means shorter cooking times, more fuel efficiency and easier year round grilling.
To begin your “restaurant quality” grilling, become familiar with all of the cooking elements of your Grand Hall Grill lighting and operating instructions.
US Patented No.: 7,475,632 Europe Patent Pending Australia Patent No.: 2006100635 Germany Patent No.: 202006012212.5 France Patent No.: 0607231 UK Patent No.: GB2440714 China Patent No.: 960361
PRE-ASSEMBLY
Read and perform the following pre-assembly instruc­tions:
Tools Required for Assembly:
Protective work gloves
Protective eyewear
Phillips Head Screwdriver
You will need assistance from another person to handle the grill head and other large, heavy parts.
Open lid of shipping carton. Remove top sheet of card­board and packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.
You may slice the carton front corners with a utility knife to lay open the carton front panel. This allows you to raise the Lid and remove the components packed inside, making it easier to lift.
Use the Hardware and Part Diagrams to ensure all items are included and free of damage.
Do not assemble or operate the grill if it appears dam­aged. If there are damaged or missing parts when you unpack the shipping box or you have questions during the assembly process call 1-877-934-7455 M-
F 8AM-4:30PM CST for assistance.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propance Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
CSA Label located on the inside panel of the left door
3
Hardware Pack Parts List for Models OD2608ALP/NG & OD2608BLP/NG
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030002A Hardware Pack 1 For use in assembly of Models OD2608ALP & OD2608BLP
P06030005A Hardware Pack 1 For use in assembly of Models OD2608ANG & OD2608BNG
S182G0406A
S182G0306A
S182G0306A
S182G0306A
S182G0406A
S182G03061
S182G0306A
S182G0306A
S182G0306A
P05515130L Wrench 1 Install Casters
S182G0316A
S182G0306A
S182G0306APan Head Screw 3/16"x3/8" 4 Install Cart Front Bracket
S182G0306A
S182G0316A
S182G0306A
S182G03081
Pan Head Screw 1/4"x3/8" 4
Install Caster Seats to the Cart Side Panels
Pan Head Screw 3/16"x3/8" 8
Pan Head Screw 3/16"x3/8" 4 Install Cart Side Panels to Cart Bottom Panel
Pan Head Screw 3/16"x3/8" 4 Install Lower Door Hinge Brackets
Pan Head Screw 1/4"x3/8" 8 Install Caster Seats to the Cart Bottom Panel
Pan Head Screw 3/16"x3/8" 2 Install Door Guide Plate
Pan Head Screw 3/16"x3/8" 6 Install Cart Rear Panel
Pan Head Screw 3/16"x3/8" 6 Install Cart Top Panel
Pan Head Screw 3/16"x3/8" 8 Install Tank Holder Assembly (For OD2608ALP & OD2608BLP models)
Pan Head Screw 3/16"x1" 4 Install Grill Bowl
Pan Head Screw 3/16"x3/8"
2 Install the Control Box
Pan Head Screw 3/16"x3/8" 8 Install Top Door Hinge Brackets
Pan Head Screw 3/16"x1" 8 Install Side Shelf Brackets
Pan Head Screw 3/16"x3/8" 8
Install Side Shelves
Pan Head Screw 3/16"x1/2" 2
Hardware Pack Diagram List for Models OD2608ALP/NG & OD2608BLP/NG
Pan Head Screw 1/4"x3/8" Qty. 12 Part # S182G0406A
Pan Head Screw 3/16"x1/2" Qty. 2 Part # S182G03081
Pan Head Screw 3/16"x3/8" Qty. 50 (NG models) Qty. 58 (LPG models) Part # S182G0306A
Pan Head Screw 3/16"x3/8" Qty. 2 Part # S182G03061
Pan Head Screw 3/16"x1" Qty. 12 Part # S182G0316A
Wrench Qty. 1 Part # P05515130L
* One Battery/AA and Four Batteries/AAA included in the Hardware Pack.
4
Hardware Pack Parts List for Models OD3208ALP/NG & OD3208BLP/NG
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06030004A Hardware Pack 1 For use in assembly of Models OD3208ALP & OD3208BLP
P06030006A Hardware Pack 1 For use in assembly of Models OD3208ANG & OD3208BNG
S182G0406A
S182G0306A
S182G0306A
S182G0306A
S182G0406A
S182G03061
S182G0306A
S182G0306A
S182G0306A
P05515130L Wrench 1 Install Casters
S182G03081
S182G0316A
S182G0306A
S182G0306APan Head Screw 3/16"x3/8" 4 Install Cart Front Bracket
S182G0306A
S182G0316A
S182G0306A
S182G03081
Pan Head Screw 1/4"x3/8" 4
Install Caster Seats to the Cart Side Panels
Pan Head Screw 3/16"x3/8" 8
Pan Head Screw 3/16"x3/8" 4 Install Cart Side Panels to Cart Bottom Panel
Pan Head Screw 3/16"x3/8" 4 Install Lower Door Hinge Brackets
Pan Head Screw 1/4"x3/8" 8 Install Caster Seats to the Cart Bottom Panel
Pan Head Screw 3/16"x3/8" 2 Install Door Guide Plate
Pan Head Screw 3/16"x3/8" 6 Install Cart Rear Panel
Pan Head Screw 3/16"x3/8" 6 Install Cart Top Panel
Pan Head Screw 3/16"x3/8" 8 Install Tank Holder Assembly (For OD3208ALP & OD3208BLP models)
Pan Head Screw 3/16"x1/2" 4 Install Spice Shelf
Pan Head Screw 3/16"x1" 4 Install Grill Bowl
Pan Head Screw 3/16"x3/8"
2 Install the Control Box
Pan Head Screw 3/16"x3/8" 8 Install Top Door Hinge Brackets
Pan Head Screw 3/16"x1" 8 Install Side Shelf Brackets
Pan Head Screw 3/16"x3/8" 8
Install Side Shelves
Pan Head Screw 3/16"x1/2" 2
Hardware Pack Diagram List for Models OD3208ALP/NG & OD3208BLP/NG
Pan Head Screw 1/4"x3/8" Qty. 12 Part # S182G0406A
Pan Head Screw 3/16"x1/2" Qty. 6 Part # S182G03081
Pan Head Screw 3/16"x3/8" Qty. 50 (NG models) Qty. 58 (LPG models) Part # S182G0306A
Pan Head Screw 3/16"x3/8" Qty. 2 Part # S182G03061
Pan Head Screw 3/16"x1" Qty. 12 Part # S182G0316A
Wrench Qty. 1 Part # P05515130L
* One Battery/AA and Four Batteries/AAA included in the Hardware Pack.
5
Parts Diagram for Models OD2608ALP/NG & OD2608BLP/NG
3
13
12
14
15
11
73
10
41
1
2
4
8
5
7
6
19
22
21
23
32
33
34
35
37
39
40
38
55
77
44
18
9
43
4
42A
25
42
23
22
26
21
29A
17
30B
28
16
31B
27
29B
24
30A
31A
18
20
45
46
47
48
75
65
61
68
66
63
58
56
66
66
69
67
50
60 66
64
62
65
57
49
51
53
6
59
68
62
55
78
69
61
79
76
52
54
36
71
70
72
74
77
Parts List for Models OD2608ALP/NG & OD2608BLP/NG
KEY DESCRIPTION OD2608ALP/NG PART# OD2608BLP/NG PART# QTY
1 Lid Assembly P00146269B P00146269Z 1 2 Temperature Gauge P00601381A P00601381A 1 3 Lid Assembly Bracket,Left P03320007H P03320007H 1 4 Protective Pad P05518002I P05518002I 4 5 Lid Handle Bracket, Left P00307028E P00307028E 1 6 Lid Handle Bracket, Right P00308028E P00308028E 1 7 Lid Handle P00215037H P00215037H 1 8 Lid Handle Heat Shield P06917002A P06917002A 1
9 Lid Assembly Bracket,Right P03320008H P03320008H 1 10 Cooking Rack/Secondary P015140222 P015140222 1 11 Cooking Grid P01615038H P01615038H 4 12 Electrode Wire Set P02627008A P02627008A 1 13 Electric Wire Protector P055330043 P055330043 1 14 Connection Hose - Long P03702037D P03702037D 1 15 Connection Hose - Short P03702039D P03702039D 1 16 Bowl Panel, Rear/Upper P00737379A P00737379A 1 17 Bowl Panel, Rear/Lower P0075802AB P0075802AB 1 18 Lid Hinge with Nut P05501136L P05501136L 2 19 Bowl Side Panel, Left P0072094JA P0072094JA 1 20 Bowl Side Panel, Right P0072195JA P0072195JA 1 21 Grease Shield, Upper P06902128C P06902128C 2 22 Grease Shield, Lower P06902129C P06902129C 2 23 Infrared Burner Assembly P02005025F P02005025F 2
Extension Fitting for Manifold With Orifice (LPG) P06539030A P06539030A 2
24
Extension Fitting for Manifold With Orifice (NG) P06539031A P06539031A 2 25 Bowl P0071368JA P0071368JA 1 26 Thermocouple Protector P03343019C P03343019C 2 27 Thermocouple Bracket, Rear P03327082C P03327082C 1 28 Thermocouple Bracket P03327083C P03327083C 1
29A Electrode, Front P02618050A P02618050A 1 29B Electrode, Rear P02618051A P02618051A 1 30A Thermocouple for LED Light, Rear P05305065B P05305065B 1 30B Thermocouple for LED Light, Front P05305066B P05305066B 1 31A Thermocouple for Gas Valve, Rear P05305061B P05305061B 1 31B Thermocouple for Gas Valve, Front P05305055B P05305055B 1
32 Bowl Front Trim Plate Assembly P02913471S P02913471S 1 33 Control Panel Heat Shield Bracket P0300613FD P0300613FD 1 34 Control Panel Heat Shield P03007206B P03007206B 1
Gas Valve/Manifold Assembly (LPG) Y0060677 Y0060677 1 35
Gas Valve/Manifold Assembly (NG) Y0060678 Y0060678 1 36 Electric Ignitor, 2-Port P02502352C P02502352C 1 37 LED Light with Wire - A P02615159A P02615159A 1 38 LED Light with Wire - B P02615167A P02615167A 1 39 Control Panel P02913464X P02913464X 1 40 Control Knob Seat P03439014A P03439014A 2 41 Control Knob P03436053V P03436053V 2 42 Grease Draining Tray P02717615B P02717615B 1
42A Handle for Grease Draining Tray P00213032H P00213032H 1
43 Grease Draining Tray Heat Shield P06903069A P06903069A 1 44 Grease Receptacle P02701305G P02701305G 1 45 Regulator with Hose Assembly (LPG) P03603049A P03603049A 1 46 Regulator (NG) P03614005C P03614005C 1 47 Hose, 12 FT. (NG) 3/8"ID P03703001A P03703001A 1 48 Lighting Stick P05507140M P05507140M 1 49 Cart Panel, Top P01003054D P01003054D 1
7
Parts List for Models OD2608ALP/NG & OD2608BLP/NG
KEY DESCRIPTION OD2608ALP/NG PART# OD2608BLP/NG PART# QTY
50 Cart Panel, Left P07605035B P07605035B 1 51 Cart Panel, Right P07606038B P07606038B 1 52 Cart Panel, Rear P07702113B P07702113B 1
53 Cart Panel, Bottom P01003055D P01003055D 1 54 LED Light Controller P05357015B P05357015B 1 55 Bowl Bracket P03315026D P03315026D 2 56 Door Bracket, Left/Upper P03313031D P03313031D 1 57 Door Bracket, Right/Upper P03313032D P03313032D 1 58 Door Bracket, Left/Lower P03313033D P03313033D 1 59 Door Bracket, Right/Lower P03313034D P03313034D 1 60 Cart Bracket, Front P03305073D P03305073D 1
61 Caster Seat, Left Front & Right Rear P05327064H P05327064H 2 62 Caster Seat, Right Front & Left Rear P05327065H P05327065H 2 63 Door Assembly, Left P04305062B P04305062Q 1 64 Door Assembly, Right P04306032B P04306032Q 1 65 Door Hinge Y0550002 Y0550002 2 66 Door Magnet P05523056L P05523056L 4 67 Door Guide Plate P05510137A P05510137A 1
68 Caster, 3" without Brake P05112026A P05112026A 2 69 Caster, 3" with Brake P05112027A P05112027A 2 70 Tank Holder Bracket (LPG) P04009035C P04009035C 2 71 Tank Holder (LPG) P05359003G P05359003G 1 72 Tank Fastening Strap (LPG) P05314002V P05314002V 1 73 Side Shelf, Left P01102057D P01102057D 1 74 Side Shelf, Right P01103047D P01103047D 1 75 Side Shelf Trim Plate, Left P07503023A P07503023A 1
76 Side Shelf Trim Plate, Right P07502031A P07502031A 1 77 Side Shelf Bracket P03342015L P03342015L 4 78 Control Box P05545005M P05545005M 1 79 Control Box Bracket P03343018D P03343018D 1
Hardware Pack (LPG) P06030002A P06030002A 1 Hardware Pack (NG) P06030005A P06030005A 1 Operator's Manual P80151094C P80151094C 1
8
Parts Diagram for Models OD3208ALP/NG & OD3208BLP/NG
7
13
77
12
11
42
14
75
41
15
40
10
38A
22
39
8
5
38B
1
2
3
4
18
31
29
26
21
35
36
37
38D
38C
56
45
51
33A
44
27
34A
20
30
9
8
34B
32
33B
16
17
21
23
24
25
43
23
34D
33C
6
28
34C
72
73
33D
19
46
74
47
66
68
79
59
61
63
57
71
70
69
62
64
67
58
68
54
60
52
79
50
81
53
78
80
48
49
65
82
55
76
9
Parts List for Models OD3208ALP/NG & OD3208BLP/NG
KEY DESCRIPTION OD3208ALP/NG PART# OD3208BLP/NG PART# QTY
1 Lid Assembly P00147319B P00147319Z 1 2 Temperature Gauge P00601381A P00601381A 1 3 Lid Handle Bracket, Left P00307028E P00307028E 1 4 Lid Handle Bracket, Right P00308028E P00308028E 1 5 Lid Handle P00215036H P00215036H 1 6 Handle for Grease Draining Tray P00213032H P00213032H 1 7 Lid Assembly Bracket, Left P03320007H P03320007H 1 8 Protective Pad P05518002I P05518002I 4
9 Lid Assembly Bracket, Right P03320008H P03320008H 1 10 Cooking Rack/Secondary P015160282 P015160282 1 11 Cooking Grid P01615038H P01615038H 5 12 Electrode Wire Set P02627007A P02627007A 1 13 Electric Wire Protector P055330043 P055330043 1 14 Connection Hose - Long P03702037D P03702037D 2 15 Connection Hose - Short P03702038D P03702038D 2 16 Bowl Panel, Rear/Upper P00737369A P00737369A 1 17 Bowl Panel, Rear/Lower P0075801AB P0075801AB 1 18 Bowl Side Panel, Left P0072094JA P0072094JA 1 19 Bowl Side Panel, Right P0072195JA P0072195JA 1 20 Bowl P0071367JA P0071367JA 1 21 Grease Shield, Upper P06902126C P06902126C 2 22 Lid Handle Heat Shield P06917003A P06917003A 1 23 Grease Shield, Lower P06902127C P06902127C 2 24 Infrared Burner Assembly P02005024F P02005024F 4
Extension Fitting for Manifold with Orifice (LPG) P06539032A P06539032A 4
25
Extension Fitting for Manifold with Orifice (NG) P06539033A P06539033A 4 26 Cross Lighting Channel P02212377A P02212377A 2 27 Lid Hinge with Nut P05501136L P05501136L 2 28 Thermocouple Protector P03343017C P03343017C 4 29 Thermocouple Bracket, Left Front/Right Rear P03327082C P03327082C 2 30 Thermocouple Bracket, Right Front/Left Rear P03327083C P03327083C 2 31 Thermocouple for Gas Valve P05305054B P05305054B 2 32 Thermocouple for Gas Valve P05305055B P05305055B 2
33A Thermocouple for LED Light, Left Front P05305056B P05305056B 1
33B Thermocouple for LED Light, Left Rear P05305057B P05305057B 1 33C Thermocouple for LED Light, Right Front P05305058B P05305058B 1 33D Thermocouple for LED Light, Right Rear P05305059B P05305059B 1
34A Electrode, Left Front P02618046A P02618046A 1
34B Electrode, Left Rear P02618047A P02618047A 1 34C Electrode, Right Front P02618048A P02618048A 1 34D Electrode, Right Rear P02618049A P02618049A 1
35 Control Panel Heat Shield Bracket P0300612FD P0300612FD 1 36 Control Panel Heat Shield P03008186B P03008186B 1
Gas Valve/Manifold Assembly (LPG) Y0060679 Y0060679 1
37
Gas Valve/Manifold Assembly (NG) Y0060680 Y0060680 1 38A LED Light with Wire - A P02615155A P02615155A 1 38B LED Light with Wire - B P02615156A P02615156A 1
38C LED Light with Wire - C P02615157A P02615157A 1 38D LED Light with Wire - D P02615158A P02615158A 1
39 Bowl Front Trim Plate Assembly P02915301S P02915301S 1 40 Control Panel P02915294X P02915294X 1 41 Control Knob Seat P03439014A P03439014A 4 42 Control Knob P03436053V P03436053V 4 43 Grease Draining Tray Heat Shield P06903069A P06903069A 1
10
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