Grand Hall Bcr08ang090, Bcr08alp090 Owner's Manual
Liquid Propane Gas (LPG) Grill
Model BCR08ALP090
Natural Gas (NG ) Grill
Model BCR08ANG090
Grand Turbo Crossray
Operator's Manual
Model BCR08ALP090/NG090
FREE HELP
FROM THE GRILL EXPERTS
Grand Hall is the expert on this product
and trained to help you with:
Assembly Questions
Ÿ
Grill Operation
Ÿ
Replacement of Damaged or Missing parts
Ÿ
visit www.grandhall.com or call:
1-877-934-7455
Monday - Friday 8:00am-4:30pm CST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL # __________________
Ÿ
(see silver CSA label on main body of grill)
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences and
overhangs or sources of ignition including pilot
lights on water heaters and live electrical appliances.
THIS GAS APPLIANCE IS DESIGNED FOR OUT-
Ÿ
DOOR USE ONLY.
Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing.
Never disconnect the gas regulator or any gas
Ÿ
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
WARNING
Manual # P80151089D - Date:2010/02/05
Table of Contents
Primary Safety Warnings...........................1-3
Pre-Assembly Instructions..............................3
Part Diagrams and Lists..........................4-8
Assembly Instructions...............................9-11
LP Gas Tank Installation......................12-14
Natural Gas Connection..............................15
Use & Care Instructions:
• Lighting Instructions.................................16
• Troubleshooting.........................................17
Rotisserie Instruction................................19-20
Cleaning and Maintenance..........................21
Cooking Guide........................................A1-A4
Frequently Asked Questions................A5-A6
Warranty Terms.............................Back Cover
!
If you smell gas:
1.
Shut off gas to the appliance.
Extinguish any open flame.
2.
3.
Open lid.
If odor continues, keep away from
4.
the appliance and immediately call
your gas supplier or your fire department.
! !
Always keep the Grease/Water Tray 1/2
1.
filled with water during operation. Failure to follow this could result in a grease
fire that could cause serious bodily injury
or property damage.
Handle this Grease/Water tray with a
2.
flame retardant BBQ Mitt.
DANGER
WARNING
! !
•
Keep gas regulator hose away from hot grill
•
surfaces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior
to each use for cuts, cracks, excessive wear or
other damage. If the hose appears damaged do
not use the gas grill. Call 1-877-934-7455 for a
certified replacement hose.
California Proposition 65
•
Combustion byproducts produced when using this
product contain chemicals known to the State of
California to cause cancer, birth defects, or other
reproductive harm.
!
Brass components on the grill, such as hose
fittings, propane cylinder valves (sold separately)
and burner valve stems, contain lead which is
known to the State of California to cause cancer,
birth defects, or other reproductive harm.
Never use charcoal or lighter fluid in this gas grill.
•
Failure to comply with these instructions could
result in a grease fire or explosion that could cause
serious bodily injury, death or property damage.
The Grease Tray must be visually inspected before
•
each grill use. Remove any grease and wash
Grease Tray and Grease Receptacle with a mild
soap and warm water solution. Failure to comply
with these instructions could result in a grease
fire or explosion that could cause serious bodily
injury, death or property damage.
WARNING
LPG models must be used with Liquid Propane
Gas and the regulator assembly supplied.
Natural Gas models must be used with Natural
Gas only. Any attempt to convert the grill from
one fuel type to another is extremely hazardous
and will void the warranty.
CSA Label
located on the
bowl rear panel
! !
Do not store or use gasoline or other
1.
WARNING
flammable liquids or vapors in the
vicinity of this or any other appliances.
An LP cylinder not connected for
2.
use shall not be stored in the vicinity of this or any other appliance.
2
Pre-Assembly Instructions For Your Safety
Congratulations on your selection of one of the finest
outdoor kitchen appliances available. Your Grill is
equipped with the unique Crossray Infrared Cooking
System® by Grand Hall, which offers restaurant style
grilling performance.
Infrared grilling technology cooks the food directly (and
not the air around it) which offers many advantages over
conventional grilling systems:
MORE FLAVORFUL FOOD as the intense heat
sears the food and locks in the juices while also
cooking it faster which usually means more succulence.
FEWER FLAREUPS as the higher infrared heat
vaporizes more drippings which also adds natural flavoring to your food.
MORE EFFICIENCY AND CONVENIENCE as the
higher heat means shorter cooking times, more
fuel efficiency and easier year round grilling.
To begin your “restaurant quality” grilling, become familiar with all of the cooking elements of your Grand Hall
grill lighting and operating instructions.
IMPORTANT NOTE: Your infrared Grand Hall grill is
equipped with an innovative Grease/Water Tray that is
designed to trap excess grease drippings but also to
moisturize your food. It is important to keep this tray halffilled with water while grilling in order to get the best
possible results.
WARNING: Grease and water can get very hot. Always
handle the Grease/Water Tray with a flame retardant BBQ
Mitt. Before removing the Grease/Water Tray always be
sure that the grill has properly cooled. Be aware that the
tray does contain water and grease and be extremely
careful when removing the tray to prevent spillage. Failure to follow these instructions could cause serious
bodily injury or property damage.
PRE-ASSEMBLY
Read and perform the following pre-assembly instructions:
Tools Required for Assembly:
protective work gloves
•
protective eyewear
•
Phillips head screwdriver
•
You will need assistance from another person to
handle the grill head and other large, heavy parts.
Open Lid of shipping carton and remove top sheet of
cardboard and packing materials. Lay cardboard
sheet on floor and use as a work surface to protect
floor and grill parts from scratches.
You may slice the carton front corners with a utility
knife to lay open the carton front panel. This allows
you to raise the Lid and remove the components
packed inside, making it easier to lift.
Use the Hardware and Part Diagrams to ensure all
items are included and free of damage.
Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when
you unpack the shipping box or you have questions
during the assembly process call
1-877-934-7455 M-F 8AM-4:30PM CST for assistance.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propance
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
US Patented No.:7475632
Europe Patent Pending
Australia Patent No.:2006100635
Germany Patent No.:202006012212.5
France Patent No.:0607231
UK Patent No.:GB2440714
China Patent No.:960361
3
Hardware Parts List for Models BCR08ALP090 & BCR08ANG090
Already packed with the Trim Panel
Already Installed in the Bowl Rear Panel
Already Installed in the Transformer Brackets
Already packed with the Tank Tray Set (For BCR08ALP Model)
Already packed with the Regulator Assembly (For BCR08ALP Model)
Already packed with the Transformer
PART # PART DESCRIPTION QTY PURPOSE OF PART
S182G03081 Pan Head Screw 3/16"x1/2" 8
S182G04081 Pan Head Screw 1/4"x1/2" 2
Install the Trim Panel
S182G03081 Pan Head Screw 3/16"x1/2" 2 Install the Rear Trim Panel
S112G03061 Phillips Head Screw 3/16"x3/8" 2 Install the Transformer to Left Body Bracket
S112G03061 Phillips Head Screw 3/16"x3/8" 4
S313G03051 Flange Nut 3/16" 4
Install the Transformer to Transformer Bracket
S112G0306A Phillips Head Screw 3/16"x3/8" 2 Install the Regulator Bracket
S112G0306A Phillips Head Screw 3/16"x3/8" 3 Install the Tank Tray Set
Hardware Diagram for Models BCR08ALP090 & BCR08ANG090
For Installing the Rear Trim
Panel (Already Installed in the
Bowl Rear Panel)
Pan Head Screw 3/16"x1/2"
Qty. 2 Part # S182G03081
For Installing the Trim Panel
(Already packed with the Trim
Panel)
Pan Head Screw 1/4"x1/2"
Qty. 2 Part # S182G04081
For Installing the Trim Panel
(Already packed with the Trim
Panel)
Pan Head Screw 3/16"x1/2"
Qty. 8
Part # S182G03081
For Installing the Regulator Bracket
(Already packed with the Regulator
Assembly) (For BCR08ALP Model)
For Installing the Transformer
(Already packed with the
Transformer)
Phillips Head Screw 3/16"x3/8"
Qty. 2
Part # S112G03061
For Installing the Transformer
(Already installed in the Transformer Bracket)
Phillips Head Screw 3/16"x3/8"
Qty. 4
Part # S112G03061
Flange Nut 3/16"
Qty. 4
Part # S313G03051
*One Battery/AA and Four Batteries/AAA included in the Operator's Manual's package
Phillips Head Screw 3/16"x3/8"
Qty. 2
Part # S112G0306A
For Installing the Tank Tray Set
(Already packed with the Tank
Tray Set) (For BCR08ALP Model)
Phillips Head Screw 3/16"x3/8"
Qty. 3
Part # S112G0306A
4
Parts Diagram for Model BCR08ALP090 & BCR08ANG090
5
Parts List for Model BCR08ALP090 & BCR08ANG090
KEY DESCRIPTION Part # QTY
1 Lid Assembly Y0130016 1
2 Lid Handle Bracket P00303016E 2
3 Lid Handle P00205025B 1
4 Lid Handle Heat Insulating Spacer P06801002A 2
5 Temperature Gauge Seat P00614015A 1
6 Temperature Gauge P00601251A 1
7 Protective Pad P05518002I 4
8 Cooking Rack/Secondary P01516026E 2
9 Cooking Grid P01615036H 3
10 Connection Hose A P03720001F 2
11 Connection Hose B P03720002F 2
12 Extension Tube P03718001A 1
13 Electric Wire Set, 4-Contact P02615137A 1
14 Electrode Wire Set P02615138A 1
15 Bowl Side Panel, Left/Upper P07514054R 1
16 Bowl Side Panel, Right/Upper P07514055R 1
17 Bowl Side Trim Plate, Left P07514056G 1
18 Bowl Side Trim Plate, Right P07514057G 1
19 Bowl Panel, Left P0072089BB 1
20 Lid Hinge with Nut P05511006A 2
21 Lid Spring, Left P05551001M 1
22 Lid Spring, Right P05551002M 1
23 Bowl Frame P0073948EC 1
24 Grill Bowl P0071360JA 1
25 Cross Lighting Channel P02212377A 2
26 Thermocouple Bracket, Left P03327058C 2
27 Thermocouple Bracket, Right P03327059C 2
28A Thermocouple for Gas Valve A P05305040D 2
28B Thermocouple for Gas Valve B P05305041D 2
29A Thermocouple for LED Light A P05305042D 1
29B Thermocouple for LED Light B P05305043D 1
29C Thermocouple for LED Light C P05305044D 1
29D Thermocouple for LED Light D P05305045D 1
30 Electrode P02625008C 4
31
32 Infrared Burner Assembly P02005023A 4
33 Grease Shield, Lower P06902122C 2
34 Grease Shield, Upper P06902123C 2
35 Control Panel Bracket P03306035C 1
36 Control Panel Heat Shield P06918001C 1
37 Control Panel Heat Shield, Upper P06918002M 1
38
39 Switch for Light P05360001B 1
40 Electric Ignitor, 4-Port P02502184C 1
41 Bowl Panel, Right P0072190BB 1
42 LED Light Controller P05357017B 1
43 Control Panel P02914113X 1
44B LED Light with Wire B P05373006D 1
44C LED Light with Wire C P05373007D 1
44D LED Light with Wire D P05373008D 1
45 Name Plate P00407014C 1
46 Control Knob Seat P03426381R 4
47 Control Knob P03436035R 4
Infrared Burner Orifice (LPG) P06536013A 4
Infrared Burner Orifice (NG) P06536014A 4
Gas Valve/Manifold Assembly (LPG) Y0060628 1
Gas Valve/Manifold Assembly (NG) Y0060634 1
6
Parts List for Model BCR08ALP090 & BCR08ANG090
48 Grease Tray Heat Shield, Upper P06903065A 1
49 Grease Tray Heat Shield, Lower P06903066A 1
50 Grease Tray Set Y0270019 1
51 Wheel for Grease Tray P05516137M 6
52 Manifold, Rear P05005301J 1
54 Extension Fitting/Outlet (NG) P03901013A 1
55 Regulator (NG) P03628001B 1
56 Extension Fitting/Inlet (NG) P03901017A 1
57 Transformer Bracket P03328057A 1
58 Transformer P05374001B 1
59 Lighting Stick Assembly P05313009B 1
60 Bowl Side Panel, Rear/Upper P06905066A 1
61 Light Cover P05352003K 2
61A Light P05383004B 2
62 Light Cover Protector P05352004A 2
63 Light Wire Set P02615140A 1
64 Cooking Rack/Secondary Bracket, Left P03346001H 1
65 Cooking Rack/Secondary Bracket, Right P03346002H 1
66 Regulator With Hose Assembly (LPG) P03631009A 1
67 Tank Tray Set Y0340050 1
68 Wire Protective Tube Bracket P05377001E 2
69 LED Light Controller Protector P03328062C 1
70 Bowl Panel, Rear P0072597BB 1
71 Trim Panel, Left P07901030D 1
72 Trim Panel, Right P07901031D 1
73 Trim Panel, Rear P07901032D 1
Rotisserie Assembly Y0250144 1
Operator's Manual P80151089D 1
For the repair or replacement parts you need:
Call 1-877-934-7455 M-F 8AM-4:30PM CST for assistance
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts
list. The following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only Grand Hall replacement parts. The use of any part that is not a Grand Hall replacement part can be dangerous and will also void your product warranty. Keep this Operator's Manual for
convenient referral and for part replacement.
7
Y0250144 Rotisserie Assembly Parts Diagram
1
3
2
6
4
7
8
5
KEY
1.
2.
3.
4.
5.
6.
7.
8.
Y0250144 Rotisserie Assembly Parts List
DESCRIPTION
Rot. Spit
Rot. Holding Fork
Rot. Thumbscrew 1/4"x1/2"
Roller
Rot. Motor Bracket
Rot. Motor/AC
Rot. Screw 3/16"x1/2"UNC
Rot. Plain Washer 3/16"
PART#
P05508182A
P05508077A
S196G04081
P05508181A
P03308002A
P07101031B
S112G03084
S411G03064
Hardware for Rotisserie
QTY
1
2
2
2
1
1
2
2
Rot. Thumbscrew
1/4"x1/2"
Qty. 2
Part# S196G04081
Rot. Screw3/16"x1/2"
UNC
Qty. 2
Part# S112G03084
Rot. Washer 3/16"
Qty. 2
Part# S411G03064
Grill Information Center: If you have questions about assembly or grill operation, or if there are
damaged or missing parts when you unpack this unit from the shipping box, call us Monday
through Friday 8AM-4:30PM CST at 1-877-934-7455
8
Assembly Instructions
CAUTION : While it is possible for one person to assemble this grill, obtain assistance from another person when
handling some of the larger, heavier pieces.
Install Trim Panels
1
(Already Installed in the
Bowl Rear Panel)
Install Left Trim Panel onto the Left Bowl Panel using 3 Pan Head Screws 3/16"x1/2" and 1 Pan Head Screw
1/4"x1/2" and tighten securely. Repeat steps for installing the Right Trim Panel.
Remove 2 Pan Head Screws 3/16"x1/2" from the Bowl Panel Rear. (Reserve these screws).
Install the Rear Trim Panel onto the Bowl Rear Panel using 4 Pan Head Screws 3/16"x1/2" (2 of these screws
were reserved from previous step).
Removed from the
Bowl Rear Panel
Pan Head Screw 3/16"x1/2"
Qty. 2
Part # S182G03081
(Already packed with the
Trim Panel)
1
Pan Head Screw 1/4"x1/2"
Qty. 2
Part # S182G04081
Install Transformer
2
(Already packed with
the Transformer)
Phillips Head Screw 3/16"x3/8"
Qty. 2
Part # S112G03061
(Already installed in the
Transformer Bracket)
Install Transformer-Plug into Transformer-Socket and tighten securely. (See Fig. 1)
Install Transformer Bracket to the Left Body Panel by using 2 Phillips Head Screws 3/16"x3/8". (See Fig. 2)
Install Transformer to Transformer Bracket. (See Fig. 2)
(Put 4 pre-assembly Phillips Head Screws 3/16"x3/8" and 4 Flange Nuts 3/16" on Transformer into four holes
on Transformer Bracket.)
(Already packed with
the Trim Panel)
Pan Head Screw
3/16"x1/2"
Qty. 8
Part # S182G03081
Transformer-socket
Transformer-plug
1
1
Wire
Phillips Head Screw 3/16"x3/8"
Qty. 4
Part # S112G03061
Flange Nut 3/16"
Qty. 4
Part # S313G03051
Install NG Regulator Assembly (for NG Model)
3
Set Bowl Assembly into island (not included in this unit) as shown.
Install NG Regulator Assembly to Manifold.
Connect the Swivel nut of the 12' Natural Gas Hose (not included in this unit) to the vertical fitting of
NG Regulator.
Manifold
Swivel nut
AC-plug
Fig. 1
9
Fig. 2
For illustrative purposes, the
Left Bowl Panel is not shown.
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