Grand Hall Bcc5b14alp, Bcc3b14alp Owner's Manual
Liquid Propane Gas (LPG) Grill
Models BCC3B14ALP & BCC5B14ALP
Natural Gas (NG ) Grill
Models BCC3B14ANG & BCC5B14ANG
BCC3B14ALP/NG BCC5B14ALP/NG
Operator's Manual
Grill Information Center:
FREE HELP
FROM THE GRILL EXPERTS
Grand Hall is the expert on this product
and trained to help you with:
Assembly Questions
Ÿ
Grill Operation
Ÿ
Replacement of Damaged or Missing parts
Ÿ
visit www.grandhall.com or call:
1-800-474-5587
Monday - Friday 8:00am-4:30pm PST
IMPORTANT:
NOTE TO ASSEMBLER / INSTALLER:
Ÿ
Leave this manual with the consumer.
NOTE TO CONSUMER:
Ÿ
Keep this manual for future reference.
RECORD YOUR SERIAL #
Ÿ
__________________
(see silver CSA label on back of cart)
! !
Failure to comply with these instructions could
Ÿ
result in a fire or explosion that could cause
serious bodily injury, death or property damage.
Whether this grill was assembled by you or
Ÿ
someone else, you must read this entire manual
before using your grill to ensure the grill is
properly assembled, installed and maintained.
Use your grill at least 3 feet away from any
Ÿ
wall or surface. Use your grill at least 3 feet
away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences
and overhangs or sources of ignition including
pilot lights on water heaters and live electrical
appliances.
THIS GAS APPLIANCE IS DESIGNED FOR
Ÿ
OUTDOOR USE ONLY.
Never use your gas grill in a garage, porch,
Ÿ
shed, breezeway or any other enclosed area.
Never obstruct the flow of ventilation air
Ÿ
around your gas grill housing.
Never disconnect the gas regulator or any gas
Ÿ
fitting while your grill is lit. A lit grill can ignite
leaking gas and cause a fire or explosion which
could result in property damage, personal injury
or death.
WARNING
Manual # P80151139E - Date:2014/12/19
Table of Contents
Primary Safety Warnings............................1-3
Pre-Assembly Instructions................................3
Part Diagrams and Lists............................4-10
Assembly Instructions.................................11-15
Use & Care Instructions:
• Gas Safety and Leak Tests..............16-18
• Natural Gas Connection............................19
• Lighting Instructions..................................20
• Troubleshooting...........................................21
Cleaning and Maintenance.......................22-23
Cooking Guide..........................................A1-A5
Frequently Asked Questions..................A6-A7
Warranty...........................................Back Cover
!
•
This appliance, when installed, must be electrically grounded in accordance with local codes
or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the
Canadian Electrical Code, CSA C22.1.
•
Keep any electrical supply cord and the fuel
supply hose away from any heated surfaces.
WARNING
!
! !
1.
Do not store or use gasoline or other
WARNING
flammable liquids or vapors in the
vicinity of this or any other appliances.
An LP cylinder not connected for
2.
use shall not be stored in the vicinity
of this or any other appliance.
! !
LPG models must be used with Liquid Propane
•
Gas and the regulator assembly supplied. Natural
Gas models must be used with Natural Gas only.
Any attempt to convert the grill from one fuel type
to another is extremely hazardous and will void the
warranty.
Keep gas regulator hose away from hot grill sur-
•
faces and dripping grease. Avoid unnecessary twisting of hose. Visually inspect hose prior to each use
for cuts, cracks, excessive wear or other damage.
If the hose appears damaged do not use the gas
grill. Call 1-800-474-5587 for a certified replacement hose.
WARNING
!
DANGER
If you smell gas:
Shut off gas to the appliance.
1.
Extinguish any open flame.
2.
Open lid.
3.
If odor continues, keep away from
4.
the appliance and immediately call
your gas supplier or your fire
department.
! !
Never cover or wrap the Cooking Grids, bottom
of the Grill Bowl, Grease Receptacle with aluminum foil or any other material that will absorb
grease.
WARNING
California Proposition 65
•
!
Combustion byproducts produced when using this
product contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Brass components on the grill, such as hose fittings,
propane cylinder valves (sold separately) and burner
valve stems, contain lead which is known to the State
of California to cause cancer, birth defects, or other
reproductive harm.
Never use charcoal or lighter fluid in this gas Grill.
•
Failure to comply with these instructions could result
in a grease fire or explosion that could cause serious
bodily injury, death or property damage.
Before each use of your grill, inspect the Grease
•
Receptacle and inside of the Grill Bowl to be sure there
is no excessive grease and debris buildup. Clean the
Grease Receptacle and inside of the Grill Bowl frequently to eliminate grease/debris build-up and to
prevent grease fires. Failure to comply with these
instructions could result in a grease fire and even a
subsequent explosion that could cause serious bodily
injury, death or property damage.
2
Pre-Assembly Instructions For Your Safety
! !
Failure to comply with these instructions may result
in a hazardous situation which, if not avoided, may
result in injury.
Spiders and small insects can spin webs and nest
in the grill Burner Tubes during transit and warehousing which can lead to a gas flow obstruction
resulting in a fire in and around the Burner Tubes.
This type of "FLASHBACK FIRE" can cause serious
grill damage and create an unsafe operating condition for the user.
To reduce the chance of FLASHBACK FIRE
you must clean the Burner Tubes as follows
before initial use. Also do this at least once a
month in summer and fall or whenever spiders are
active in your area, and if your grill has not been
used for an extended period of time.
CAUTION
PRE-ASSEMBLY
Read and perform the following pre-assembly instructions:
Tools Required for Assembly:
protective work gloves
•
protective eyewear
•
nose plier
•
You will need assistance from another person to handle
the grill and other large, heavy parts.
Open lid of shipping carton. Remove top sheet of
cardboard and packing materials. Lay cardboard sheet
on floor and use as a work surface to protect floor and
grill parts from scratches.
You may slice the carton front corners with a utility knife
to lay open the carton front panel. This allows you to
raise the Lid and remove the components packed inside, making it easier to lift.
Remove the R cotter pin from the rear of each Burner
1.
using a nose plier.
Carefully lift each Burner up and away from the Gas
2.
Valve Orifice.
Check and clean Burner/Venturi Tubes for insects and
3.
insect nests. A clogged tube can lead to a fire beneath
the grill.
Refer to the figure below and perform one of these
4.
3 cleaning methods:
METHOD 1: Bend a stiff wire or wire coat hanger
into a small hook as shown and run the hook
through the Burner Tube and inside the Burner
several times to remove debris.
TO CLEAN BURNER TUBE,
INSERT HOOK
HERE
Burner Tube
Burner Port
9
METHOD 2: Use a bottle brush with a flexible handle
and run the brush through the Burner Tube and
inside the Burner several times to remove any
debris.
Foot
Use the Hardware and Part Diagrams to ensure all items
are included and free of damage.
Do not throw away the bags of hardware that are included with boxed parts. These are required for assembly.
Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you
unpack the shipping box or you have questions during
the assembly process call 1-800-474-5587 M-F 8AM4:30PM PST for assistance.
Grill Installation Codes
The installation must conform with local codes or, in the
absence of local codes, with either the National Fuel Gas
Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane
Installation Code, CSA B149.1, or Propane Storage and
Handling Code, B149.2.
WARNING: Grease can get very hot. Always handle the Grease
Receptacle with a flame retardant BBQ mitt. Before removing
the Receptacle, always be sure that the grill has properly
cooled. Be aware that the Receptacle does contain grease
and be extremely careful when removing the Receptacle to
prevent spillage. Failure to follow these instructions could
cause serious bodily injury or property damage.
METHOD 3: Use an air hose to force air through
each Burner Tube. The forced air should pass
debris or obstructions through the Burner and out
the Ports.
For safe operation ensure the Gas Valve Assembly
Orifice is inside the Burner Tube before using your
grill. (See figure). If the Orifice is not inside the
Burner Tube, lighting the Burner may cause
explosion and/or fire resulting in serious bodily
injury and/or property damage.
Orifice
Burner Tube
CSA label located on
the back of the Cart
Rear Panel.
3
Hardware Parts List for Models BCC3B14ALP/NG & BCC5B14ALP/NG
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06013025B Hardware Pack 1
For use in assembly of Captain Cook
S112M0615A Phillips Head Screw M6 x 15 12
S411M06161 Plain Washer 12
Install Casters
S431M06091 Spring Washer 12
S112M0615A Phillips Head Screw M6 x 15 6
S112M0630A Phillips Head Screw M6 x 30 2
S112M0412A Phillips Head Screw M4 x 12 4
Install Side Shelf and Side Burner Frame to Bowl
Install Side Burner and Control Knob Seat
AA Battery 1
Screwdriver 1
Hardware Diagram for Models BCC3B14ALP/NG & BCC5B14ALP/NG
(AA)
Plain Washer
Qty. 12
Part # S411M06161
(DD)
Phillips Head Screw
M6X30
Qty. 2
Part # S112M0630A
(BB)
Spring Washer
Qty. 12
Part # S431M06091
(EE)
Phillips Head Screw
M4X12
Qty. 4
Part # S112M0412A
(CC)
Phillips Head Screw M6X15
Qty. 18
Part # S112M0615A
(FF)
AA Battery
Qty. 1
Screwdriver
Qty. 1
4
Parts Diagram for Models BCC3B14ALP/NG
1
2
3
5
4
6
7
20
8
14
12A
18
9B
9A
10A
11
17B
17A
21
48
47
16
49
15
34
50
33
44
45
13
28
27
10B
12B
38
29
19
37
32
31
46
30
44
22
26
25
24
23
36
39
40
35
43
51
41
42
52
53
5
Parts List for Model BCC3B14ALP/NG
KEY DESCRIPTION PART# QTY
1 Lid Assembly P0014642K4 1
2 Temperature Gauge P00601601C 1
3 Temperature Gauge Seat P00614047E 1
4 Handle P00205117M 1
5 Handle Spacer P06801039F 2
6 Warming Rack P01505033H 1
7 Cooking Grid W186 P01615061H 3
8 Grill Bowl P0077115F4 1
9A Burner/Main P02003060F 3
9B Burner Bracket P022034584 1
10A
10B Manifold Bracket P03327122D 1
11 Electric Wires Set/Electrode P02614064A 1
12A Protective Pad P05518112K 2
12B Protective Pad P05518113K 4
13 Electric Ignitor, 4 ports P02502424F 1
14 Control Panel P0291393LS 1
15 Control Knob Seat P034230144 3
16 Control Knob P03401493V 3
17A Grease Tray P0270537RG 1
17B Grease Receptacle P02701377A 1
18 Side Shelf Connecting Bracket, Left P012020044 1
19 Side Shelf Connecting Bracket, Right P012030054 1
20 Side Shelf, Left P011250234 1
21 Side Burner Lid P0011560L4 1
22 Side Burner Frame P011080184 1
23 Side Burner Seat P02302016K 1
24 Side Burner Head P02001068A 1
25 Side Burner Cap P02013062D 1
26 Side Burner Pot Support P00801002F 1
27
28 Regulator with Hose (LPG) P03647001A 1
29 Side Burner Connecting Hose P03705106D 1
30 Control Knob Seat P034230144 1
31 Control Knob P03401493V 1
32 Side Burner Electrode with wire P02614065C 1
33 Cart Panel, Top P01001123J 1
34 Cart Panel, Left P07605049B 1
35 Cart Panel, Right P07606053B 1
36 Cart Panel, Rear P07624009B 1
37 Cart Panel, Bottom P01001124J 1
38 Cart Frame, Front P07201007B 1
39 Cart Frame, Rear P07201008B 1
40 Tank Fastening Strap(LPG) P05314016V 1
41 Cart Door Y0410018 1
42 Handle Spacer P06801039F 2
43 Handle P00205117M 1
44 Caster Seat P05327072U 2
45 3" Caster with Brake P05112032A 2
46 3" Caster without Brake P05112033A 2
47 Cart Reinforced Bracket P03303197K 1
48 Lighting Stick P05507145M 1
49 Protective Pad P05518113K 1
50 Door Magnet P05523058M 1
Gas Valve/Manifold Assembly (LPG) Y0060825 1
Gas Valve/Manifold Assembly (NG) Y0060830 1
Side Burner Gas Valve Assembly(LPG) Y0060827 1
Side Burner Gas Valve Assembly (NG) Y0060831 1
6
Parts List for Model BCC3B14ALP/NG
KEY DESCRIPTION PART# QTY
51 NG Connecting Hose P03705107F 1
52 NG Regulator P03641006C 1
53 Hose, 12FT. (NG) 3/8"ID(sold separately) P03721001A 1
Hardware Pack P06013025B 1
Operator's Manual P80151146A 1
7
Parts Diagram for Models BCC5B14ALP/NG
49
34
16
12A
15
33
20
14
11
10A
18
9A
30
1
17A
21
26
25
24
22
23
32
27
3
2
5
4
6
7A
7B
8
9B
17B
13
10B
12B
19
31
48
41
44
45
43
51
42
46
38
50
37
47
39
40
36
28
29
35
52
53
54
8
Parts List for Models BCC5B14ALP/NG
KEY DESCRIPTION PART# QTY
1 Lid Assembly P0014754K4 1
2 Temperature Gauge P00601601C 1
3 Temperature Gauge Seat P00614047E 1
4 Handle P00205118M 1
5 Handle Spacer P06801039F 2
6 Warming Rack P01507034H 1
7A Cooking Grid W341 P01615060H 2
7B Cooking Grid W186 P01615061H 1
8 Grill Bowl P0077115F4 1
9A Burner/Main P02003060F 5
9B Burner Bracket P022051684 1
10A
10B Manifold Bracket P03327122D 1
11 Electric Wires Set/Electrode P02614066A 1
12A Protective Pad P05518112K 2
12B Protective Pad P05518113K 4
13 Electric Ignitor, 6 ports P02502435F 1
14 Control Panel P0291440LS 1
15 Control Knob Seat P034230144 5
16 Control Knob P03401493V 5
17A
17B Grease Receptacle P02701377A 1
18 Side Shelf Connecting Bracket, Left P012020044 1
19 Side Shelf Connecting Bracket, Right P012030054 1
20 Side Shelf, Left P011250234 1
21 Side Burner Lid P0011560L4 1
22 Side Burner Frame P011080184 1
23 Side Burner Seat P02302016K 1
24 Side Burner Head P02001068A 1
25 Side Burner Cap P02013062D 1
26 Side Burner Pot Support P00801002F 1
27
28 Regulator with Hose (LPG) P03647002A 1
29 Side Burner Connecting Hose P03705106D 1
30 Control Knob Seat P034230144 1
31 Control Knob P03401493V 1
32 Side Burner Electrode with wire P02614065C 1
33 Cart Panel, Top P01004095J 1
34 Cart Panel, Left P07605049B 1
35 Cart Panel, Right P07606053B 1
36 Cart Panel, Rear P07624010B 1
37 Cart Panel, Bottom P01004096J 1
38 Cart Frame, Front P07201009B 1
39 Cart Frame, Rear P07201010B 1
40 Tank Fastening Strap(LPG) P05314016V 1
Gas Valve/Manifold Assembly (LPG)
Gas Valve/Manifold Assembly (NG)
Grease Tray
Side Burner Gas Valve Assembly (LPG)
Side Burner Gas Valve Assembly (NG)
Y0060826 1
Y0060829 1
P0270537RG 1
Y0060827 1
Y0060831 1
9
Parts List for Models BCC5B14ALP/NG
KEY DESCRIPTION PART# QTY
41 Cart Door, Left Y0410019 1
42 Cart Door, Right Y0410020 1
43 Handle Spacer P06801039F 4
44 Door Handle P00205117M 2
45 Caster Seat P05327072U 2
46 3" Caster with Brake P05112032A 2
47 3" Caster without Brake P05112033A 2
48 Cart Reinforced Bracket P03303197K 2
49 Lighting Stick P05507145M 1
50 Protective Pad P05518113K 2
51 Door Magnet P05523058M 2
52
53
54
NG Connecting Hose
NG Regulator
Hose, 12FT. (NG) 3/8"ID(sold separately)
Hardware Pack P06013025B 1
Operator's Manual P80151146A 1
P03705107F 1
P03641006C 1
P03721001A 1
For the repair or replacement parts you need:
Call 1-800-474-5587 M-F 8AM-4:30 PM PST
To obtain the correct replacement parts for your gas grill, please refer to the part numbers in this parts list. The
following information is required to ensure you receive the correct parts:
1. Model and Serial Number (see CSA label on grill)
2. Part Number
3. Part Description
4. Quantity of parts needed
Important: Use only Grand Hall replacement parts. The use of any part that is not a Grand Hall replacement part can be
dangerous and will also void your product warranty. Keep this Operator's Manual for convenient referral and for part
replacement.
10
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