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TCamel S Series
Operation Manual
68 pgs775.37 Kb0

Gram TCamel S Series Operation Manual

SERIES / SERIE / SÉRIE
TCamel S
OPERATION MANUAL
MANUAL DE UTILIZACION
MANUEL D´UTILISATION
INDEX English
Handle assembly 8 Regulation of the fingerlike 9 Maintenance and repair 10
Standard specifications 13 Troubleshooting 13 Instruction for use 15 Preparing to use the scale 16 Features and specification of indicator 16
Display description 18 Keypad description 19 Operating the scale 20
Power selection 21 Power consumption 21 Charging the battery 22 Advanced functions 22
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Division setup 23 Time & Date setting 23 Calibration 24
Guarantee 27
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ÍNDICE Español
Montaje del conjunto del timón 28 Palanca de regulación 29 Reparación y mantenimiento 30
Especificaciones del transpalet 33 Solución de problemas 34 Instrucciones de utilización 35 Preparación del transpalet para su utilización 36 Especificaciones del indicador 37 Conectores 37 Descripción del display 38 Descripción de las teclas 39 Utilización del transpalet 40
Alimentación 41 Consumo 41 Carga de la batería 42 Funciones avanzadas 42
Configuración de la división (manual técnico) 43
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Configuración de la fecha y hora 43 Calibración (manual Técnico) 44
Garantía 47
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SOMMAIRE Français
Montage de la barre de direction 48 Levier de régulation 49 Réparation et maintenance 50
Specificités du transpalette 53 Resolution de problémes 54 Instructions d’utilisation 55 Preparation du transpalette pour utilisation 56 Spécificités de l’indicateur 56 Connexions 57 Description de l’écran 58 Description des touches 59 Utilisation du transpalette 60
Alimentation 61 Consommation 61 Recharge de la batterie 62 Fonctions avancees 62
Configuration de la resolution 63
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Configuration de la date et de l’heure 63 Calibration 65
Garantie 67
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ENGLISH
HANDLE ASSEMBLY
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REGULATION OF THE FINGERLIKE
Regulation of the fingerlike handle’s three positions (ascend, middle, descend).
On the pallet truck, you will see the fingerlike handle, which can be operated on three positions: Ascend -­ Middle -­ Descend --
When the operation has been completed, the handle should be put on the middle position. The position of the fingerlike handle has been adjusted before leaving factory, and if you need to change it, please do as the following steps:
• If you push the handle down in the “middle” position, the fork rises,
please turn the screw round unloading board clockwise until the fork does not ascend when you press the handle.
• If you push the handle down in the “middle” position, the fork declines
please turn the screw round on the unloading board anti-clockwise until the fork does not descend when you press the handle.
• With the fingerlike handle in the “descend” position, the fork does not
descend, please turn the screw round on the unloading board clockwise until the fork descend with the handle on that position. Then according to 3.1 and 3.2, Check the middle (running position)to ensure the screw in the right position.
• With the fingerlike handle in the “ascend” position, the fork does not
rise, please turn the screw round on the unloading board anti-clockwise until the fork ascend with the handle on that position.
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MAINTENANCE AND REPAIR
Refueling
Check oil every six months. Recommend using hydraulic oil: ISO VG32, at 400C its kinematic viscosity is 32 cSt, the total 0.3 liters.
Because of the transport or inversion, the air is likely to enter the hydraulic pump, which will result in the fork not rising on the ascend position. The following methods help exhaust. Move the handle from ascend position to the descend position several times.
Routine maintenance and overhaul
Routine maintenance is essential .You should focus on wheels and mandrel and timely remove the foreign body enwinding and pricking into the wheels. When the removal has been completed, unload items on the fork, and descend the fork to the lowest position.
Lubricants
In factories, all the bearings and axle have been applied the long life lubricants; you just need to apply assemblies in a month of intermittent, or each time a thorough overhaul.
Safety Guide
1. Operating the truck, one should read the operation manual and the attentions on the truck carefully.
2. Keep in mind that before pulling the truck, raise the fork slightly.
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3. When pulling the truck, please keep the handle on the middle position. So it is easy to move and reduce the rebound from the piston to handle. Moreover it protects the liquid seal and piston components and extends the service life of truck.
4. One without skilled training isn’t allowed to operate it.
5. nspect the truck including the wheels, handles, fork and rocker before operating.
6. Do not operate it on the slantwise ground.
7. Do not carry man on the fork.
8. It’s better for the operator to dress protective gloves and shoes.
9. In the process of lifting and transporting cargo, all the workers concerned should keep away from the fork at least 600 mm.
10. Pay attention to the focus of the objects, and avoid inclining and deviating (see Figure 2 B).
11. Do not overload.
12. Operate it cautiously when in special circumstance and location.
Debugging method of the forklift scale
1. Disconnect the monitor’s plug.
2. Adjust every regulation resistance by digital multimeter “200 Ω” to make the resistance “10 Ω”.
Debugging method: connect one pen of multimeter to “E +” of the “OUT”, the other pen, respectively, to “E +” of A, B, C, D then connect the other
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pen, respectively, to “E-” of A, B, C, D. At last, with eight multimeter
debugged, disconnect multimeter.
3. Insert monitor’s plug then begin to demarcate.
4. After the demarcation, put “the weight on the front”, middle, and back of the fork respectively to see whether the show value is the same, if not, adjust slightly Group C and Group D on the wiring board, do as follows:
• If the value is wrong when put on the front of the fork, adjust “D +” of
Group D, clockwise for small and counterclockwise for large.
• If the value is wrong when put on the back of the fork, adjust “C +”
of Group C, clockwise for small and counterclockwise for large. Until the value is the same.
Note: This adjustment method is available when there is little error, if not, don’t use this method. You Should check whether the sensors are intact and loose, make sure fork and fork legs are not rubbed and so on. Also when the value is not accurate, adjust only C group and D group at the wiring board, or A group and B group on the potentiometer, otherwise, it cannot be adjusted correctly.
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STANDARD SPECIFICATIONS
Load 2000kg Fork length 1150mm Fork width 550mm/685mm Fork height
≤ 80mm
Weight 95-105kg
TROUBLESHOOTING
No. Malfunction Cause Approach
Fork can’t ascend to
1
the maximum height.
Fork cannot be
2
raised.
-Inadequate hydraulic oil. - Refueling.
- No hydraulic oil.
- Impure oil.
- Keep bolts too close or screws too tight so that
- Refueling.
- Change oil.
- Adjust bolts or screws.
the valve remains open.
- There is air in the Hydraulic oil.
- Vent the air.
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3 Fork cannot descend.
4 Oil spill.
Fork declines,
5
release valve does not work.
When weighing the show value on the
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front is small and the back big.
- Placing of the goods one side or overloading makes the Pistons or the body of the pump damaged.
- Fork keep the ascend position for a very long time, which makes the Pistons exposed and rusty, and blocks the Pistons’ moving.
- Bolt or screw is not on the correct position.
- Aging or damaged seals.
- Some broken parts.
- The impure hydraulic oil leads that the release valve cannot close tightly.
- Some parts of the hydraulic system breakdown or damage.
- Air is mixed with oil.
- Seal aging or damaged parts.
- Bolt or screw is not on the correct position.
- A phenomena of plate collision near the sensor at the front of the fork.
Replacement the pistons with big ones or of the pump.
- Please lower the fork to the minimum position when unused and lubricate the rod timely.
- Adjust the bolt or screw.
- Update.
- Update.
- Change the oil.
- Check and replace waste parts.
- Vent the air.
- Update.
- Adjust bolt or screw.
- Open the board to check the collision, if necessary, polish or boost the sensor.
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When weighing the show value on the
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front is big and the back small fork.
When weighing the show value on the front
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and back different from each other.
- A phenomena of plate collision near the sensor at the back of the fork.
- Resistance on the terminal board need to be adjusted.
- Debug as Chapter VI of the brochure “forklift debugging method” and recalibrate.
- Open the board to check the collision, if necessary, polish or boost the sensor.
- A sensor fault.
- Recalibrate after replacement of the sensor.
INSTRUCTION FOR USE
1. Please keep the scale in a cool dry place. Do not store it at high temperature.
2. Do not allow any liquids to come into contact with the scale. If necessary wipe the scale with a dry soft clothe.
3. Avoid objects impacting with the scale. Do not drop loads onto the scale or subject the weighing pan to any strong shock loads.
4. The load placed on the weigh pan must not exceed the maximum weighing capacity of the scale.
5. If the scale is not going to be used for some time, please clean it and store it in a plastic bag in dry conditions. A desiccant sachet may be included to prevent any moisture build up.
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PREPARING TO USE THE SCALE
1. Avoid operating the scale in direct sunlight or drafts of any kind.
2. If possible avoid connecting the scale to ac power outlet sockets which are adjacent to ther appliances to minimize the possibility of interference affecting the performance of the scale.
3. Remove any weight that might be on the weigh pan before the scale is switched on and avoid leaving weight on the pan for long periods of time
4. All goods weighed should be placed in the centre of the weigh pan for accurate weighing. The overall dimensions of the goods being weighed should not exceed the dimension of the weigh pan.
5. Once the scale has been powered on, it will go through an LCD display test and it is ready for use when the display shows zero.
6. The scale requires about 15 minutes warm up before operation to ensure best accuracy.
7. Please note when the battery symbol keeps on the screen, the batteries need to be charged.
FEATURES AND SPECIFICATION OF INDICATOR
Features
• Large LED display (digit height 30mm x 13mm).
• Kilogram (kg), and pound (lb) weighing modes.
• Application include: simple counting , hold, accumulation.
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• Low power indication and auto power off.
Options:
• Serial printer
Specifications
Minimum 350 ohm load cells
Load Cells
Readability Selectable, 0.0 Tare Function Full Units of measure Kg , lb Power supply Rechargeable battery or Charger DC 7.2V 1A Connector 4 pin d socket
1. Load cell connection:
Maximum 1000 ohm
(Up to 4 load cells of 350 ohm)
Pin 1. Connects with EXC + Pin 2. Connects with EXC - Pin 3. Connects with SIG + Pin 4. Connects with SIG -
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2. RS-232 connection:
2
5
2- pin. Data output (TXD) 5- pin. Ground (GND)
3. Printer connection:
Printer pin 1. Connects with +5V Printer pin 2. Connects with GND Printer pin 4. Connects with TXD Printer pin 5. Connects with GND
DISPLAY DESCRIPTION
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1. Zero status indication, Displayed when the scale is at the centre
of its zero band.
2. Tare status indication, Displayed when the weight has been tare.
3. Simple counting indication, Displayed when the scale is in simple
counting mode.
4. Unit indication, Displayed when the scale is in g or lb unit.
5. Kg indication, Displayed when the scale is in kg unit.
KEYPAD DESCRIPTION
ZERO key, in the menu use as “UP“ key. When the weigh pan is empty
(free of load) and the display is not showing zero, press the “ZERO” key to zero the scale.(The weight can be zero is only at the 2% of Max. capacity).
TARE key, in the menu use as “RIGHT“ key. The tare function will not operate during the following conditions:
• When the scale powers on if the weight is negative and after a container is placed on the weigh pan if the weight is still below zero.
• The tare value is over the full scale capacity.
UNIT key. Use this key to switch between kg and g or lb units.
FUNCTION key. Use this key to choose the functions: Simple counting,
Check weighing, accumulation…
PRINT key, in the menu use as “confirm“ key. Use this key to print data when the printer is connected.
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OPERATING THE SCALE
Simple Counting Mode
1. Press
2. Press place the number of samples on the weighing pan. The number should match the options for parts counting. i.e., 10, 20, 50, 100, 200 pieces.
3. Then press
4. Press unit weight and shows total weight then back to simple counting mode.
5. After display shows unit weight and total weight the scale back to simple counting mode, user can continue use this mode or press return to weighing mode.
6. Press
key once, the display will show “PCS 10”.
key to choose sample numbers from 10, 20, 50 to 100 pcs, then
key to start the simple counting mode.
key to check the unit weight and total weight, LCD will shows
key to
key to exit simple counting mode and move back to weighing mode.
Hold Weighing Mode
1. Press
2. Press
3. When choose this mode, user needs to press are put on pan and the scale is stable.
4. Take off the object and press
5. Press
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key three times, the display will show “Hold”.
key to start the HOLD mode.
key to exit from HOLD mode and move back to weighing mode.
key after the objects
key the until back to zero.
Accumulation Mode
1. Press
2. Press
key four times, the display will show “A C C“.
key to confirm.
Manual Accumulation
When choose this mode, user needs to press put on pan and the scale is stable to accumulate the data; take off the object and wait until zero, then put other object to continue accumulate data.
Press accumulated weight; LCD will shows total accumulated numbers then shows the total accumulated weight.
Scale will back to accumulation mode after shows the total accumulated numbers and weight.
Press
key to overview the total accumulated numbers and total
key to exit accumulation mode and move back to weighing mode.
key after the objects are
POWER SELECTION
• 6V4Ah rechargeable battery
• 110V or 220V AC/DC adaptor
POWER CONSUMPTION
• Approximately DC 17mA (Scale)
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