Gram RV-300i, RV-500i, RV-4000i, RV-3000i Operation Manual

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GENERAL DESCRIPTION
- Green metrological mark placed on the balance name plate,
- Notified body stamp (number of notified body) on the balance name plate,
- Protective seals placed on: an edge of balance name plate, the casing mounting
screw and in the place of access to adjustment switch, Renewing of balance legal verification is required when protective seal is violated or after period of 3 years starting from 1st December of year when first legal verification was performed. In order to renew legal verification please contact your Distributor. Certificates:
Certificate of ISO quality system Certificate of balance type approval DIN EN ISO 9001:2000 TCM 128/06-4428
PACKING LIST
1. Balance
2. Pan elements:
- For balances with round pan (RV-300 and RV-500): a pan support and a pan.
- For balances with rectangular pan (RV-3000 and RV-4000): gum nuts (4pcs)
and a pan,
3. Draft shield with cover (RV-300 and RV-500)
4. Feeder 12V / 850mA
5. User manual,
Page 4
SAFETY RULES
It is necessary to follow safety rules of work with the
balance shown below. Obeying those rules is the
condition to avoid electrical shock or damage of the
balance or connected peripheral devices.
Repairs and necessary regulations can be done by authorised personnel
only.
To avoid fire risk use a feeder of an appropriate type (supplied with the
balance) and supply voltage have to be compatible with specified
technical data.
Do not use the balance when its cover is opened.
Do not use the balance in explosive conditions.
Do not use the balance in high humidity environment.
If the balance seems not to operate properly, switch it off and do not use
until checked by authorised service.
According to current acts of low about protection of
natural environment, wasted balances should not be
put into waste containers together with ordinary
waste.
Wasted balance after operation period can be delivered to units
authorized for gathering wasted electronic devices or to the place where it was bought.
Page 5
TECHNICAL DATA
Model
RV-300
RV-500
RV-3000
RV-4000
Capacity (Max)
300g
500g
3000g
4000g
Min load (Min)
0,02g
0,02g
0,5g
0,5g
Reading unit (d)
0,001g
0,001g
0,01g
0,01g
Verification unit (e)
0,01g
0,01g
0,1g
0,1g
Tare range
-300g
-500g
-3000g
-4000g
Accuracy class
II
Working temperature
+18 ÷ +33°C
Weighing time
<3s
Pan dimension
f115m
m
165x165mm
Balance dimension (with legs)
215(235 with legs)x345x90mm
Balance weight
5kg
Power supply
~230V 50Hz 6VA / =12V 800mA
Recommended external calibration weight (OIML)
F1 100g
F1 200g
F1 2000g
F1 2000g
Caution:
F1 is international symbols of calibration weight classes according to O.I.M.L. Some requirements for weight accuracy are connected with those classes.
GENERAL BALANCE VIEW
RV-300 and RV-500
1 – Pan 2 – Pan support 3 – Pan ring 4 – Display LCD 5 – Keys 6 – Rotating legs 7 – Water level 8 – Draft shield
.
7
6
1 2
4
3
5
8
Page 6
RV-3000 and RV-4000 balances:
1 – Pan
2 – Nuts (under pan) 4 – LCD display 5 – Keys 6 – Rotating legs 7 – Water level
Connectors view:
Feeder
~230V/50Hz
Printer or computer
ON
OFF
Adjustment switch
RxD (receiver)
TxD (transmitter)
GND
Case
RS232C
Feeder
1
2
3
4
5
6
7
8
9
7
6
1 2
4
5
Page 7
KEYS AND INDICATORS
Description of basic functions for keys and indicators:
®T¬
- taring (enter mass subtracted from weighed mass)/ confirmation of selected menu options,
®0¬
- zeroing (option),
- result printout (transmission),
- internal calibration / accelerated options viewing
- switch: special function / weighing,
MENU
- enter to special function menu,
I/
- switch on / switch off (standby),
indicator
- shows stabilization of weighing result,
linear indicator
- indicator of balance load (0-100%),
OFF indicator
- appears after the balance is switched off with I / key,
distinction of last digit
- informs that reading unit value is lower than acceptable indication error (balances with legal verification, d¹e)
Max, Min, d, e, II
- metrological parameters of the balance.
The use of keys during entering numeric values (special functions):
- increment current digit,
- insert comma,
®T¬ - move to next position, MENU - finish entering.
Max Min e d
II
Page 8
PREPARING WORKING ENVIRONMENT
+18°C
+33°C
Location for the balance should be chosen with care in order to limit influence of the factors that can interrupt working balance. This location has to maintain proper temperature for working balance and necessary space for its operating. The balance should stay on stable table made of material that does not influence magnetically on the balance. Rapid air blasts, vibrations, dust, rapid temperature changes or air humidity over 90% are not allowed in balance surrounding. The balance should be far from heat sources and devices emitting strong electromagnetic or magnetic fields.
Page 9
PREPARING THE BALANCE TO WORK
1. Take the balance, the feeder and mechanical elements of the pan out. It is recommended to keep the original scale package in order to transport the balance safely in future.
2. Place the balance on a stable ground not affected by mechanical vibrations and airflows.
3. Level the balance with rotating legs 6 so that the air bubble in water level 7 at the back of the balance is in the middle.
4. (For RV-300 and RV-500) Gently insert the mandrel of pan support 2 into balance mechanism socket through the pan ring 3 and the pan 1 on.
5. (For RV-3000 and RV-4000) Place nuts 2 on mandrels that are visible in balance cover holes, put the pan 1 on nuts.
If the balance was taken from a lower temperature surrounding to a room
with higher temperature, e.g. in winter, moisture can liquefy on the balance
casing. Do not connect power supply to the balance, because this can cause
damage or improper work of the balance. In this case leave the balance for
at least 4 hours unplugged for acclimatization.
7
6
1
2
3
7
6
1
2
Page 10
GENERAL OPERATION PRINCIPLES
1. Weighed sample should be placed in the centre of the pan
2. The balance allows taring in the whole measuring range. To tare the balance press
®T¬
key (on the left or on the right). Taring does not extend measuring range, but only subtracts tare value from mass value of a sample placed on the pan. To make the control of pan load easier and to avoid crossing measurement range, the balance has a load indicator calibrated 0÷100% Max.
3. Weighing result should be read when the indicator " " lights, which signalises stabilisation of a result.
4. When the balance is not used but should be ready to work immediately, it can be
switched off by pressing I/ key. The backlight of balance reading system is then switched off and the balance enters into "standby" mode, in which the balance maintains internal temperature and ability to start working with maximum accuracy. Standby mode is signalled by the OFF indicator. To switch the balance on press I/
key.
5. In direct sale use (d=e), make sure that ®0¬ zero indicator is displayed before
sample is placed on the pan. If not, press ®0¬ key and wait until the balance is zeroed and zero indicator appears. In other balances the key does not operate.
6. Balance mechanism is a precise device sensitive to mechanical shocks and strokes.
7. After every change of balance position, level the balance and perform internal
calibration using key.
8. The balance cannot be used to weigh ferromagnetic materials due to decrease of weighing accuracy.
START-UP
Plug feeder into 230V power supply socket. When the pan is empty plug feeder output connector into 12V socket at back of the balance. Autotests and internal calibration will be performed.
Do not overload the balance more than 20% of maximum capacity.
Do not press the pan with a hand.
For transportation take off the pan (move it gently and lift it up) and pan
support (lift it up) and protect from any damages.
Page 11
Steps after start-up of the balance:
Tests of electronic components.
Test of internal calibration motor test (engine heard).
Displaying balance program version.
Starting internal calibration.
Zeroing the balance.
Loading internal weight.
Zeroing the balance
Balance is ready to work.
INTERNAL CALIBRATION
The balance is equipped with internal calibration system, which general task is to maintain required measurement accuracy on the balance. Internal calibration is the process of putting internal weight on automatically by balance mechanism and correcting accuracy in balance firmware. The correction is necessary because of differences between values of gravitational acceleration in the place where the balance was manufactured and in the place where it is operated, as well as due to changes of balance level and temperature. Internal calibration is performed in the following situations:
C-1
C-5
-------
-------
0.000g
AC-...
LO A D C
C
-CAL-
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- When key is pressed,
- After defined time interval (for legally verified balances - 2 hours),
- After temperature change (for legally verified balances – more than 2oC).
In legally verified balances time interval is set to 2 hours and defined temperature change is 2oC. In not legally verified balances those values can be set as calibration options. Starting internal calibration process is signalled with - CAL - message.
In order to perform internal calibration, proceed with the following:
1. Empty the pan.
2. Press key (to leave internal calibration, press second time when “------“ is
displayed).
During calibration internal weight is put three times on and obtained results are compared. Discrepancy of results is signalled with a message and causes the balance being blocked. Until calibration process is finished do not perform any operation on the balance. Any vibrations and shocks interfere calibration process and may delay it or deteriorate accuracy of its result. When internal calibration is performed successfully the balance indicates zero on the display at empty pan.
BASIC FUNCTIONS
Following symbol graphic will be used in instruction:
- Loaded pan
- Unloaded pan
- Press a key when ... (on left)
- Forced change
- Automatic change
1 2 g
T
Page 13
NORMAL WEIGHING
When a pan is empty and indication is different than zero press ®T¬ key.
Weighing result should be read
when the indicator " " lights.
WEIGHING WITH TARE
A balance is equipped with tare equal to its range.
BALANCE CHECKING
As weight indication depends on gravitational acceleration, it is advised to check balance indication accuracy before and after series of measurement using any load with known weight. To check a balance with legal verification use calibration weight as stated in Technical Data table with valid calibration certificate. In case permissible error is exceeded it is advised to contact the nearest service to calibrate a balance.
0.00 g
43.04 g
23.13 g
0.00 g
63.24 g
T
T
Page 14
CONNECTING THE BALANCE TO A COMPUTER OR PRINTER
The balance may send data to a computer or a printer via RS232C interface.
When cooperating with a computer, the balance sends weighing result after initialising signal from a computer or after pressing key.
When cooperating with the balance, a computer should be equipped with a program that enables receiving and processing data from the balance.
GRAM PRECISION offers computer programs to cooperate with balances. Demo versions and program descriptions are available on the website: www.gram.es:
- Komunikacja – free serial port testing program,
- ProCell – residual program for cooperation with Microsoft EXCEL and other
Microsoft Windows applications (demo version).
Detailed information for programmers:
The balance sends data with a following method: Computer ® Balance: initiation signal S I CR LF (53h 49h 0Dh 0Ah), Balance ® Computer: weighing result in the following format: (16Bytes, LONG protocol - 8bits, 1stop, no parity, 4800bps),
Bytes description:
1
- „-„ mark or space
2
- space
3¸4
- digit or space
5÷9
- digit, decimal point or space
10
- digit
11
- space
12
- k, l, c, p or space
13
- g, b, t, c or %
14
- space
15
- CR
16
- LF
Connection cable WK-1 (balance – computer / 9-pin):
RxD (receiver)
TxD (transmitter)
GND
Case
RS232C
1
2
3
4
5
6
7
8
9
Page 15
Connection cable WD-1 (balance - KAFKA printer):
Setup of printer internal switch – printer AXIS C-001:
SW-1
SW-2
SW-3
SW-4
SW-5
SW-6
SW-7
SW-8
on
off
on
off
off
on
off
off
SPECIAL FUNCTIONS DESCRIPTION
q Menu customization function (ACtIV), q Removal of all function from menu (dEFAUL). q Autozeroing function (AutoTar), q Pieces counting function (PCS), q Function for setting serial port working (SEndIng), q Function for setting serial port parameters (RS232), q Extended calibration function (CALIbr), q Changing measurement unit (UnIt), q Percentage weighing function (PErCEnt), q Recipe weighing function (rECIPE), q Entering tare function (tArE), q Force measurement (F), q Maximum value indication function (UP), q Anti-disturbance filter function (FILtEr), q Weighing large animals function (LOC), q Average calculating function (AVErAGE), q Determining solids and liquids density function (hYdro)* q Statistical calculations (StAt)- option* q Paperweight calculation function (PAPEr)*
Function with additional equipment require:
§ Options with the clock:
- Setting current date and time function (dAtE)
- Total weight function (totAL)
§ Options with the transoptors connectors:
- Checkweighing function (thr)
BALANCE COMPUTER BALANCE PRINTER
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*Depending on scale memory space limitation this function replaces other special function
Other special functions may be enabled as an option on customer request (described in additional brochure when ordered).
Function menu is displayed after press MENU button. Functions are displayed with increasing numbers: F1-PCS, F2-AUt, etc.
For easy access to the most frequently used functions, use ACtIV function to select functions to be displayed in functions menu.
When special function is active, MODE indicator is displayed.
MENU CUSTOMIZATION FUNCTION (ACtIV)
Among available user functions it is possible to select these, which should be displayed after pressing MENU key. It allows avoiding displaying whole list of available functions, which makes operation time longer.
Operation sequence shown in the pictures on the left causes adding function for setting serial interface RS232C parameters (rS232) to function menu.
After switching on ACTIV function a dot is displayed on the right side (to distinguish from regular menu). Chosen functions are displayed with a dot on the left side.
In every moment, it is possible to restore primary (manufacture) settings choosing dEFAULt special function.
In order to delete this function from menu in last operation choose rS oFF instead of rS on.
0.00
ACtIV
rS o n
rS o FF
o
PCS
rS232
T
T
T
Page 17
AUTOZEROING (AUtOtAr)
When AUtotAr function is activated, a balance automatically keeps zero indication if a pan is empty or if zero indication was acquired by pressing
®T¬
key.
To leave the function press MENU key, then with ®T¬ key chose AUtOtAr and AUt oFF .
Note: Autozeroing function is activated automatically for 10 min. after switching-on
0.01g
AUt OtAr
AUT
AUt o n
AUt o FF
0.00g
MENU
T
T
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PIECE COUNTING FUNCTION (PCS)
This function enables to count identical pieces, e.g. turnbuckles or buttons. A measurement is performed in two phases:
- first phase - single piece weight calculation on the basis of defined pieces amount (5, 10, 20, 50, 100, 200 or 500 pieces),
- second phase – pieces counting. It is advised that single piece weight is not less than one reading unit and sample weight used in first phase is bigger than 100 reading units. To leave function press F key and then
with ®T¬, key chose PCS and PCS oFF .
Note:
Err-3 communicate signalises that a sample was not put on a pan. The same communicate appears if single piece weight is less than one reading unit (it is possible to count pieces but measuring error is bigger). To chose previously used pieces amount select “..” in first phase.
During pieces counting ®T¬ key function does not change
0 pc s
0.00 g
12.05 g
23.04 g
PC S
PCS oFF
PCS on
5
5
12
12 pc s
MENU
T
T
T
T
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SERIAL PORT WORKING MODE SELECTION
The function enables to set the serial port working mode.
- StAb – transmission after using key and indication stabilization,
- no – StAb – transmission after using
key without stabilization,
- Auto – after putting and taking off the weighed object without using ,
- Cont. – about 10 results per second.
Auto mode is suggested when working with printer.
0.00g
SEn d I n G
Auto
St b
0.00g
MENU
T
T
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SERIAL PORT PARAMETERS SETTING (RS-232)
The function enables to set the following transmission parameters (standard parameters underlined:
- transmission speed (bAud: 1200, 4800, 9600, ...),
- the number of bits in a byte (bit: 7, 8),
- parity control (PArItY: 0, 1; Odd: 0, 1),
To set desired transmission parameters activate RS232 function, choose appropriate parameter and press ®T¬ key to accept needed parameter value. The example at the left presents how to set transmission speed value to 9600bps.
To leave the function choose out option
0.00g
rS232
baud
-9600
-4800
bIt
out
Odd
PA r I t Y
MENU
T
T
T
T
T
T
T
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ADJUSTING THE BALANCE (Calibr)
If balance indications exceed permissible error it is necessary to adjust a balance. To calibrate a balance use calibration weight as stated in Technical Data table (or of better accuracy) with valid calibration certificate.
To adjust a balance it is necessary to break protective marks – please contact the nearest service for legal verification in a place of installation or the nearest Measurements Office.
In legalized scales to perform calibration it is needed to change adjuster position. Adjuster is situated under adjuster securing element.
Calibration report (CAL Prn):
Data: CALIBRATION REPORT
--------------------------------------------------------------------------­FACTORY NUMBER: ... PROGRAM NUMBER: (version, date)
ON
OFF
Przełącznik adjustacji
Cecha
zabezpieczająca
dostęp do
przełącznika
adjustacji
Adjuster
Adjuster securing
element
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Operation sequence:
Remove a protective mark from a calibration switch at the back of a balance.
Switch to Pr ON position using small screwdriver (signalised on a display).
Press MENU to call special functions. Press
®T¬
to choose CALIbr and CAL on.
Press several times to select desired weight value. It is advised to use as great weight value as possible. Press ®T¬ to accept.
When LOAD appears put the weight no a pan.
Wait.
When unLOAD appears take off the weight.
Switch to Pr OFF position using small screwdriver ( Pr ON disappears).
T
m
m
unLOAD
m
m
LO A D
CC
1
2
...
MENU
T
T
0.00g
0.00g
CALIbr
CAL on
...
ONOFF
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WEIGHING UNIT SELECTION (UnIt)
Use this function to choose weighing unit:
- carats (1 ct= 0,2 g),
- pounds (1 lb=0,454kg),
- grams.
The example presents how to set carats as weighing unit.
PERCENTAGE WEIGHING FUNCTION (PErCEnt)
This function enables to display weighing result as a percentage of a reference sample. A measurement is performed in two phases:
- first phase – weighing a reference sample,
- second phase – measuring specific sample as a percentage of the reference sample. Weighing result is displayed in different format, depending on the reference sample weight value. For values of 0÷3,5% of weighing range the format is “100.0”, for values 3,5÷35% it is “100.00” and 35÷100% - “100.00” The function has the following options:
- PEr oFF – disables the function,
- PEr on – stores current indication as 100% and activates percentage weighing,
Note:
Err-3 communicate signalises that a sample was not put on a pan. The same communicate appears if 100% piece weight is less than 0,5*Min of scale
When the function is activated ->T<- key function does not change.
1.60g
Un I t
ct
CArAt
8.00
MENU
T
T
0.00 g
19.07 g
PEr C En t
PEr oFF
PEr on
100.00%
50.00%
100%
50%
MENU
T
T
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WEIGHT SUMMATION (rECIPE)
This function enable to weigh few ingredients in one container and to display aggregated sum of all ingredients.
The function has the following options:
-rEC oFF – leave the function and
display aggregated sum of all ingredients,
-rEC on – activate the function,
-rEC Con - return to previous series of
weighing.
Before weighing each ingredient (A, B, C, etc.) remember to tare the balance.
To read aggregated sum of all previously weighed components press key or use rEC oFF option. To return to ingredients weighing press key again.
Note:
When rECIPE function is active, the sign o is displayed at the left of the display. When rEC oFF option was used, SUM indicator disappears after pressing
®T¬
key.
0.00 g
rEC IPE
rEC oFF
rEC on
10.01g
10.02g
10.03g
0.00g
0.00g
30.06g
A
B
C
MENU
T
T
T
T
o
o
o
o
o
SUM
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TARE MEMORIZING FUNCTION (tArE)
This function enables to measure gross weight of a sample placed in a container of a known weigh value (stored in the memory) and to display calculated net weight of the
sample. Tare value is recalled from the memory with ®T¬ (or ®0¬ when pan is unloaded). Tare value may be entered using the keypad or by sampling container weight from the pan.
Inserting tare value using keypad:
After pressing MENU key and choosing tArE function using ®T¬ key ,functions below are displayed:
- tAr OFF – function off,
- tAr on – function on with tare
inscribed earlier,
- PAn – actual mass on pan setting
as tare,
- VALUE – inscribing tare using: ,
, ®T¬ i MENU.
Choose tare inscribing function using
®T¬
key.
After inscribing scale works with new tare value. The scale will show nett mass (the actual object mass minus tare value).
Each using of ®T¬ key (or ®0¬, when the pan is unloaded) will cause zeroing, and deleting memorized tare value (user will see minus indication) .
ATTENTION:
Tare value is also memorized after the scale is turned off.
0.00g
0.00g
tArE
50.00g
VALUE
-20.00g
T
T
2
2 -
20
MENU
T
Page 26
FORCE MEASUREMENT FUNCTION (F)
Function activation casues displaying measurement results in force units (mN). Press MENU key .
Using ®T¬ key choose F function, and then F on.
Attention: 1mN»0,1019g
FUNCTION FOR MAXIMUM VALUE INDICATION (UP)
This function allows holding on display maximum value shown by the scale in a while
Before measurement the scale should be tared.
After using MENU key, choosing UP function , and then UP_on, the highest mass result will be hold on display.
Pressing ®T¬ key will cause result zeroing.
ATTENTION:
Autozeroing function and the stabilisation indicator are deactivated when UP function is running. Weighing result is continuously averaged from 5 measurements.
0.00 g
0.000
F
F on
MENU
T
T
0.00 g
UP
UP oFF
UP on
0.00g
9.90g
9.90g
MENU
T
T
MAX
MAX
MAX
Page 27
ANTI-DISTURBANCE FILTER FUNCTION (FILtEr)
This function allows using digital filter with selected intensivity during weighing. Filter reduces the influence of mechanical vibrations (air blasts, base vibrations) on measurement result.
Press MENU key and select FILtEr pressing ®T¬ key.
The following options will be shown successively on display:
- FIL OFF – filter off
- FIL-1 - filter I (weak)
- FIL-2 - filter II (medium)
- FIL-3 - filter III (sharp)
- FIL-4 - filter IV (very sharp)
Select on of four filters. This will cause starting weighing with selected filter.
In order to go back to normal weighing use MENU key once more and choose FILtEr and FIL OFF.
0.00
0.00
FILtEr
FIL- 0
FIL- 1
FIL- 2
FIL- 4
T
T
Page 28
FUNCTION FOR WEIGHING ANIMALS (LOC)
The function allows weighing animal moving on the scale.
Press MENU key. When LOC is displayed press ®T¬ key. The following options appear on display successively:
- LOC oFF – out of function,
- LOC on –automatic measurement after
loading the scale,
- LOC Prn – measurement initiated by
pressing key. When LOC on is displayed press ®T¬ key. Tare the scale using ®T¬ key if
necessary and place the animal on the pan. Wait until the weighing result is averaged – scale display will be blinking. Then scale will show stable averaged result and will send it through serial port. Final result is displayed on the display and send via serial port to computer or printer. The result remains on display for about 30 second.
Important notes:
1. The loads less than Min are not averaged.
2. In the case when placing the animal takes more than 5s, it is advised to use LOC-2 option (measurement initiated manually). It will allow performing measurement in right
moment pressing key.
0.00g
LO C
LOC oFF
LOC on
25.00g
25.00g
PrIn t
MENU
T
T
Page 29
DATE AND TIME SETTING (dAtE)
This function enables to set current date and time of internal balance clock and enable/disable date and time on weighing result printouts.
Options:
- dAt oFF – deactivate date printout,
- dAt on – activate date printout (using key),
-dAt SEt – change date and time.
The example at the left presents how to set current date and time.
Time format: h gg – mm (g - hour, m - minute)
Date format: d mm – dd (m - month, d - day).
Year format: r - rr (r - two last digits of a year).
0.00g
dAtE
dAt SEt
dAt oFF
h13 - 18
h13 - 1
8
h13 - 1
9
h13 - 19
0.00g
d04 - 05
r - 06
- -
MENU
T
T
T
T
Page 30
AVERAGE CALCULATION FUNCTION (AVErAGE)
The function allows for calculating average value of performed measurement series. During series of measurements successive results are registered automatically when scale indication is stabilised.
Press MENU key and select AUErAG pressing ®T¬ key. The following will be shown successively on display:
- AUE oFF – leaving function,
- AUE on – measurement with average calculation.
- out
Select AUE on using®T¬ key. It will allow weighing with simultaneous storing results into summing register for average calculation Measurement registration is performed automatically in the moment when scale indication becomes stable. Short time displaying of „ - - ” denotes that load can be taken off and new one can be put on. Results above scale Min are registered only. Number of measurements is limited to 9999.
In order to read average value key should be used.
- first pressing causes displaying number
of measurements (n).
- second displaying causes displaying
average value (=).
- third pressing allows continuing
average calculation. If a printer is connected to scale the following report will be printed :
In order to finish calculation press MENU key and then select AUEr i AUE OFF.
Date: ... Time. ...
MEASUREMENS No = ... AVERAGE VALUE = ...
0.00 g
0.00 g
AUErAGE
AUE on
1.00 g
2.00 g
2
1.50 g
_
_
0.00 g
0.00 g
0.00 g
MENU
T
T
n
Page 31
0.00g
thr
thr on
thr oFF
SEt - 1
SEt - 0
SEt - 2
5
5 -
50
62.00g
MENU
MENU
T
T
T
T
T
T
OK
TRESHOLD COMPARING FUNCTION (thr)
This function allows comparing weighing result with two programmed reference values: lower and upper threshold. Comparison result is signalled with indicators (MIN, OK, MAX) and sound signal generated when threshold values are exceeded.
Operation sequence:
Press MENU key and choose thr pressing ®T¬ key. The following options are displayed successively:
- trESh oFF – deactivate the function,
- trESh on – activate the function,
- trESh Prn – check last threshold values
(press key several times),
- thr CFG – function configuration
(working mode, buzzer, flashing setting). Choose thr on option using ®T¬ key.
The following options for entering thresholds are displayed:
- SEt-0 - go to weighing with signalling threshold excess,
- SEt-1 - set lower threshold value,
- SEt-2 - set upper threshold value,
- SEt-3 - set zero signalisation threshold.
Using ®T¬ key select SEt-1 option. Set lower threshold value using the following keys:
- digit increase,
- decimal point,
®T¬ - move to next digit, MENU - finish. Then select SEt-2 option and enter upper threshold value.
Choosing Set-3 option will cause starting work with signalisation of exceeding thresholds and zero. To leave the function, press MENU key and then choose thr and thr-0 options.
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If the comparison result is :
- smaller than lower threshold – the scale signals MIN (yellow colour),
- between threshold values - the scale signals OK (green colour, with the short sound signal),
- greater than upper threshold - the scale signals MAX (red colour, long sound signal).
The checkweighing results can be use to control:
- optical indicator (Indication mode),
- batching devices (Batching mode).
If we choose thr CFG option following options will appear:
- thr Out (working mode setting),
- thr buZ (buzzer work settings: EHC – buzzer turns on after exceeding threshold; STB
– signal on after result stabilization in OK section),
- thr FLA (flashing on when lower or upper threshold is exceeded)
- out
User can choose from 3 working modes for thr out. After choosing thr Out option following options display:
- Out off,
- Out IPL (batching mode),
- Out bSt ( level mode),
- Out SGn (indication mode).
Standard scale is set for cooperation with optical indicator.
On the chart below output states are shown during increasing load on the scale for both working modes:
Indication mode: Batching mode:
Page 33
P3
P1
P2
P3
zero
zero
treshold
treshold
thr I
thr I
thr I
thr II
thr II
thr II
P1
P2
Level mode:
In Batching mode on P1 (thr I) and P2 (thr II) outputs short-circuit impulses appears for time of 0,5s. On P3 (zero) output short-circuit state appears when indication does not exceed threshold value signalling zero load. Relays connection diagram:
P3
zero treshold
Outputs:
P1
P2
Min threshold
Max threshold
Max treshold
Min threshold
Page 34
Relays output is the open collector transoptor output with load capacity 25mA / 24V. Transmitter inputs must be protected with diodes, e.g. 1N4148. It is advised to use MS3K/P electronic board (sold separately), consisting of RM96P transmitters, with DC24V input voltage and AC250V, 3A output.
Important notes:
1. After switching the scale on, both thresholds are set to maximum values.
2. When setting upper threshold value, pay attention that its value is not below lower
threshold value.
3. Setting lower and upper threshold value is possible after sending appropriate orders
from computer, what is described in scale user manual
.
Imax < 25mA
Page 35
TOTAL WEIGHT FUNCTION (totAL)
The function allows calculating total weight for series of measurements, which can be greater than scale capacity. It allows calculating total weight as well as average value.
Press MENU key. When totAL is displayed press ®T¬ key.
The following options appear successively:
- tot Prn - report printout without clearing total register,
- tot oFF - clearing total register, report printout and leaving the function,
- tot □ - working with receipt printout after each measurement,
- tot - working without receipt printout.
Press ®T¬ key when tot is displayed. Perform measurement series pressing
key for storing results into total register.
In order to display results press ✣ key . Also it can be done by using totAL function and choosing option tot Prn.
The results are display in the following sequence:
- total weight (º)
- number of registered measurements (n),
- average value (=),
Pressing again ✣ key enablespozwala kontynuować sumowanie ważeń bez zmiany zawartości rejestów. In order to go back to total weighing without
zeroing total register press key third time.
0.00 g
0.00 g
totAL
tot
150.01g
120.00g
20
0.00g
0.00g
MENU
T
T
n
TO TA L
Page 36
To leave the function with clearing total register, select total function from menu and choose tot-0 option. When It will cause the scale prints the communicate informing about clearing registers.
The form of receipt after each measurement:
Report form:
Note:
When the scale has not an internal clock, Date and Time do not appear on printout. Maximum number of measurements 99 999. Maximum total load 99 999 000d. The weighing unit of the total value from the register (Total) is the same as the weighing unit stated on the keypad or is 1000 times greater, what is signalled by “o” indicator at the left of the display. If the registered value is too big to be displayed, “E” communicate appears on the display. If the number of series is too high and cannot be displayed, “Err1”communicate appears on the display.
DENSITY DETERMINATION (hYdro)
The description below describes density determination using HYDRO kit. In case below­balance weighing, operation sequence does not change.
Date: ... Time. ...
measurement no weight measurement no weight
Date: ... Time. ...
TOTAL WEIGHT = NUMBER OF SAMPLES = AVERAGE VALUE =
Page 37
Solids density determination
This function calculates material density basing on its weight in air and in water using the formula below:
where, m1 – weigh in air m2 – weight in water rL - density of liquid
If distilled water is used, enter its exact temperature (accurate to 0,5°C) – the balance will calculate its density automatically.
To enter the value use the following keys:
- digit increase,
- decimal point, ®T¬ - next digit, MENU - end.
When using liquid other than distilled water, choose OTHER (instead of H2O) option and enter its density according to its temperature.
Phase I: measurement in air.
Phase II: measurement in liquid.
To print measurement result and begin next measurement press
key.
L
mm
m
rr
*
21
1
-
=
0.000g
SO LI d
H2O
t C
LO A D _ H
LO A D _ L
10.000g
9.000g
18
hYdro
hyd on
-
-
MENU
MENU
T
T
T
T
T
Page 38
To print a density determination report after all necessary measurements, connect a printer to the balance and press P key. A sample for solid mass density determination is shown below:
Date: ...
Time ...
MEASUREMENT NO.
= ...
WEIGHT in air
= ... g
WEIGHT in a liquid
= ... g
DENSITY
Liquid density Liquid temperature
= ... g/cm
3
= ... g/cm
3
= ... oC
Operation sequence (weighing in air and in liquid) for below-balance weighing:
Phase I: measurement in air.
Phase II: measurement in liquid.
Page 39
LIQUID DENSITY DETERMINATION
This function determines liquid density basing on plunger weight in air and in examined liquid with known volume, using the formula below:
where m1 – plunger weight in air m2 – plunger weigh in a liquid V – plunger volume
Plunger volume is stored on its hanger.
To enter the value use the following keys:
- digit increase,
- decimal point, ®T¬ - next digit,
MENU - end.
Phase I: measurement in air.
Phase II: measurement in liquid.
To print measurement result and begin next measurement press
key.
To print a density determination report after all necessary measurements, connect a printer to the balance and press key. A sample for liquid density determination is
shown below:
Date: ...
Time ...
MEASUREMENT NO.
= ...
WEIGHT in air
= ... g
WEIGHT in a liquid
= ... g
LIQUID DENSITY PLUNGER VOLUME
= ... g/cm
3
= ... g/cm
3
V
mm21-
=
r
MENU
MENU
T
T
T
T
0.000g
LI q u Id
PLu n G
5.51
LO A D _ H
LO A D _ L
22.001g
11.500g
hYdro
hYd on
-
-
Page 40
LEAVING THE FUNCTION
To stop using the function, follow operation sequence as shown on the picture.
In other case the balance begins next density measurement.
PRINTOUT LAGUAGE SELECTION (LAnGUAG)
LAnGUAG function enables to select printouts language (calibration reports, total printouts and hYdro).
Press MENU key. When LAnGUAG function appears press ®T¬
key. On the screen will succesively appear:
- POLISh ,
- ENGLISh,
- GErMAn,
- rUSSIAn,
- UkrAIn ,
- CZECH,
- SPAnISH,
- out. Choose the proper language and press ®T¬ while it’s displaying.
LO A D _ H
- -
0.000g
0.000g
6.6635
-
-
MENU
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Example of printouts in polish and English language:
- calibration report
RAPORT Z KALIBRACJI NUMER FABRYCZNY NUMER PROGRAMU MASA KALIBRACYJNA PIERWOTNA MASA KALIBRACYJNA RÓŻNICA MAS
CALIBRATION REPORT FACTORY NUMBER PROGRAM NUMBER CALIBRATION PRIMARY MASS CALIBRATION MASS DIFFERENCE MASS
- total function report
UWAGA ! WYZEROWANIE REJESTRÓW stan przed wyzerowaniem TOTAL WARTOŚĆ ŚREDNIA LICZBA NAWAŻEK PRZEKROCZENIE ZAKRESU
WARNING! ZEROING REGISTER results before zeroing TOTAL AVERAGE VALUE NUMBER OF MEAS RANGE EXCESS
PAPERWEIGHT CALCULATION (PAPEr)
This function enables to calculate paperweight of 1m2 of paper basing on samples of known area. For quick access, the function is accessible directly by pressing key.
The balance must be tared just before the measurement. Place the specific sample quantity of the same area (possible values: 1, 2, 5, 10, 20, 50, 100). Press MENU key to access Function Menu. To enter the function press
®T¬
key when “PAPEr” is displayed.
PCS is the number of samples placed
on the pan. To choose previously used value, select old option.
"ArEA" is the area of a single sample. It is possible to choose standard values (0,02 or 0,1g/m2) or enter specific value (“A” option). To enter the value use the following keys:
- digit increase,
- decimal point, ®T¬ - next digit,
MENU - end. The result of paperweight measurement is finished with “=” mark pointing g/m2 unit.
The balance is ready for the next measurements.
13.3
g/m=
2
0.000 g
5
1.338 g
PA PEr
PC S
n= 5
P= 0.02
ArEA
MENU
T
T
T
T
T
T
Page 42
✣ key causes passage to mass measurement and enables next samples (with other quantity and surface of a single sample) measurement start.
STATISTICALS CALCULATIONS FUNCTION (StAt)
Attention: Function is available on demand and it replaces other special functions. This function evaluates from series of measurements (max 500) statistical parameters of weighting process. Adding successively measurements to register is automatic and it occur after the scale is loaded and its indications stabilize. After each loading printout is made with: number of measurements, result, date and time. Next measurement is made after taking off earlier load.
For the obtained measurements series the scale evaluates:
- n - number of samples
- sum x - sum of all samples
å
=nxxsum _
- x -average value (sum x)/n
- min -minimal value from n samples
- max -maximal value from n samples
- max-min -maximal value minus minima value
- S -standard deviation
2
)(
)1(
1
å
-
-
=
n
n
xx
n
S
- srel -variance factor
x
S
srel =
Statistical calculations results can be printed.
Page 43
1. Press MENU key.
2. When StAt is displayed press ®T¬ key. Following options will show successively on display:
- StA Prn – monitoring and printout of statistical data,
- StA oFF – function off,
- StA o – function on, working with single weight results printout,
- StA - – function on, working without single weight results printout,
- StA CFG – function configuration:
-Auto – automatic work (sample is confirmed after putting load and indication stabilization),
-ManuAL – manual work (confirmed by pressing key).
- out – out of function.
3. Press ®T¬ key when StA o is displayed .
4. Put successively samples of product on the pan, (take off after indication stabilization) in order to inscribe them into measurement register.
5. In order to obtain statistical results for measurement series press MENU key
and ®T¬ key when the StAt. sign is displayed and then StA Prn. Successive results are displayed after pressing ✣ key: n – sample number.
= - average mass,
º - standard devation, º% - relative standard devation,
MIN – minimal mass, MAX – maximal mass,
After pressing ®T¬ key during StA End displayed, user can end displaying statistics.
This will cause printout of calculated statistics and histogram :
0.00 g
0.00 g
0.00 g
St A t
St A t
StA o
StA Prn
1.00 g
2.00 g
0.00 g
0.00 g
MENU
MENU
T
T
T
T
2
n
1.50 g
_
_
Page 44
LSL - allowable lower value, USL - allowable upper value, A, B, C, .. – measurement intervals, nA ... – amount of measurements in A interval;
measurement is in A interval if it is bigger
or equal to A interval threshold and smaller
than B interval threshold.
nB ... - amount of measurements in B interval;
measurement is in B interval if it is bigger
or equal to B interval threshold and smaller
than C interval threshold.
Thresholds are printed under histogram.
-NG - amount of measurements under allowable lower value +NG - amount of measurements above allowable upper value
To finish work with this function and zeroing result register press F key, then during "StAt"
and "F." is displayed, press ®T¬ key. This will cause printing message about register zeroing.
Data: ... Hour. ...
SAMPLES = ... TOTAL MASS = ... AVER MASS = ... MIN MASS = ... MAX MASS = ... MAX – MIN = ... S = ... SREL = ...
*HISTOGRAM* LSL ... USL ... DIV ...
-NG ... LSL A nA
B nB C nC D nD E nE
F nF G nG H nH I nI
J nJ USL +NG ...
A ~ ... B ~ ... C ~ ... D ~ ... E ~ ... F ~ ... G ~ ... H ~ ... I ~ ... J ~ ... ...
Measurement made by : ____________
Page 45
TROUBLESHOOTING AND MAINTENANCE
1. The balance should be kept clean.
2. Take care that no dirt is between the casing and the pan. If a dirt is noticed, take off the pan (lift it up), clean a dirt and then mount the pan.
3. In case of improper operation caused by a short-lasting lack of power supply, switch the balance off by unplugging it from the mains, and then after several seconds switch it on.
4. All repairs of the balance should be performed by authorised service centre.
5. To repair a balance, please contact nearest service centre. The list of authorised service centres is given in guarantee card.
6. Balances can be sent for repair as messenger delivery only in original package, if not, there is a risk of damaging the balance and loosing guarantee.
FAILURE MESSAGES:
Message
Possible cause
Recommendation
C-1 ... 6
(more than 1 min.)
negative result in one of
autotests
if message still remains,
contact service centre
L
no pan on the balance
put the pan on
mechanical damage
contact service centre
H
overweight of the balance
take a load off the pan
mechanical damage
contact service centre
load left on the pan
take a load off the pan
indicator
does not work
unstable balance position,
ground vibration,
air flows
locate the balance in place
where stable results are
maintained
damage of the balance
contact service centre
- - - - - -
taring not finished
contact service centre
Pr-on
Calibration switch is in ON
position or switch is damaged
Change switch position into
OFF or contact authorised
service
Page 46
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