The following harmonized standards and technical specifications have been applied:
EN 1974
EN 61000-6-2
EN 61000-6-3
EN 61000-4-[2,3,4,5,6,11]
EN 61000-3-2
EN 55022
Name of the authorized representative: Reinhard Graef
Address of the authorized representative: see manufacturer’s address
Changes to the machine not authorized by GRAEF invalidate the present
declaration.
Arnsberg, 11 December 2009 Hermann Graef
- Managing Director -
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General Information
1General Information
1.1 Safety – Notes on the Warranty
Fully automatic models VA 802, VA 804 and VA 806 are fitted with safety equipment.
They have been tested for safety.
Nevertheless, if the machine is used improperly or not as intended, there can be
hazards to.
• The health of the user
• The machine and other property of the operator
All persons charged with installing, operating, servicing and repairing the machine must
• Be trained/instructed for the task.
• Follow these operating instructions to the letter.
1.1.1. Set-up and Instruction
Store and transport machines in their original packaging until they are set up.
The GRAEF dealer is responsible for set-up and start-up as well as for providing
instructions on how to operate, clean and service the machine.
Customer installation and start-up, incorrect operation, modifications
and removal of the safety equipment will invalidate our liability.
Important!
The installation and instruction must be confirmed by your authorised
GRAEF dealer.
!
Depending on the design, the slicing machines weigh more than 68 kg.
Two adults are required to lift and carry the machine.
The centre of gravity is in the rear third of the machine, where the motor is located.
Always lift and carry the machine by the machine housing.
xFor longer company-internal transport routes.
Use a suitable handcart.
xTake off removable parts such as chain frame, tray and beater before transport
xFasten the carriage by inserting paper or cardboard between the thumb and the
stop plate
xSet the slicing thickness below “0“ before transport by turning the slicing
thickness
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General Information
1.1.1.1.Set-up site requirements
The base must fulfil the following requirements:
x It must be sufficiently stable, strong, level, flat and non-slip.
x It must be of sufficient height to allow slicing while standing.
x It must meet the space requirements listed in “Workspace“ (see Technical
Dimensions).
x It must be located away from busy corridors.
x It must not be close to any doors.
x It may not be in the swinging area of a door, nor in the entrance area of a door.
x When using Nirosta tables, Resopal supports or similar materials: Ensure that there is
no oil or grease on the surface.
x Ensure sufficient lighting of at least 300 lux
1.1.1.2.Unpacking the machine
Caution!
The machine may only be unpacked and set up by authorised customer service / sales
personnel. Check the required working space (with the machine switched off!):
!
• Hold the last slice clamp by the handle.
• Lift up the last slice clamp
• Move the carriage all the way forward and back
If the carriage or last slice clamp comes into contact with other objects, you must provide
a larger work space.
1.1.1.3.Electrical connection
x Check if the local supply voltage conforms to the specifications indicated on the
rating plate. If it does not, you may not connect the machine.
x The electrical socket must comply with the VDE regulations (Association of German
Electricians).
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General Information
xFor rotary current models (400 V), check that
the running direction of the blade is correct.
xThe blade must move downwards in direction
of the carriage as shown in the illustration.
xIf the running direction is incorrect, use a
screwdriver to turn the phase change in the
network adapter plug by 180°.
x Moisture: Degree of protection IP 33! High humidity or condensation can damage the
machine.
x Lay and connect the power supply cord so that no-one can fall or trip over it.
x The machine is designed for use in sales rooms.
1.1.2. Proper Use
The fully automatic slicers VA 802/804/806 are designed
to slice only the following types of food:
Sausage / meat / ham / slicing cheese
Do not attempt to slice frozen foods.
Do not attempt to slice vegetables or food that has bones.
Remove any metal braces on the goods to be sliced.
Unauthorised modifications to the machine are prohibited for safety reasons.
The operating, maintenance and service instructions
described in this instruction manual must be strictly observed.
1.1.3. Natural Wear
Natural wear is not covered by our warranty or liability.
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General Information
1.1.4.Potential Sources of Danger
Caution!
Danger of injury!
Never reach into the area of the moving carriage.
Caution!
Danger of injury!
The blade is sharp and can sever body parts.
Your fingers, and especially your thumb, are at risk. For this reason, never reach into the
space between the last slice clamp and the blade or the limit stop if the limit stop plate is
not completely closed. When the machine is not in use, the stop plate must always be set
to the zero position.
Caution!
Injury through electric shock.
The machine operates with a mains voltage of 230 V or 400 V and must therefore not be
opened. The protective earth conductor system must be connected in any case, otherwise
there is a risk of severe electric shocks.
Caution!
Hazards posed by the chain frame.
Never put your hands near the chain frame during operation. The spikes can cause
serious injury.
The placing arm that removes the sliced food moves very quickly and can injure hands or
other parts of the body in case of contact.
Caution!
Risk of injury.
In the area of the food holder, there is a risk of injury posed by the spikes and the food
holder suddenly dropping when inserting the product.
Caution!
Risk of injury.
When mounting parts which can be removed for cleaning.
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General Information
1.1.5.Workplace
Only operate the machine if you are standing in a secure position.
Stand in front of the machine so that the power on/off button is facing you.
Keep your workplace clean at all times.
The machine must be positioned on a solid, even and stable base that can support the
weight of the machine and the dynamic forces of the moving parts.
1.1.6.Authorised Users
The machine may only be operated by people who:
Have read and understood the operating instructions
Have been instructed thoroughly by the operator
Have been instructed on the dangers of the machine and the hygiene regulations
The machine may only be serviced and repaired by specialists.
Take precautions to prevent unauthorised persons from using, cleaning or servicing the
machine.
1.1.7.Protective Clothing and Equipment
Wear close-fitting clothes when operating the machine. Please also observe the hygiene
regulations.
When executing cleaning or maintenance work in the area of the knife, be sure to wear
cut-resistant gloves with pulse protection.
When transporting the machine, be sure to always wear steel-toe boots.
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Operation
2. Description
2.1. Designation of the Machine Parts
Stop plateBlade cover plate
Blade
Thumb/finger guardReturn lever
Carriage handle
Last slice clampLast slice clamp handle
CarriageGuide rail
Locking screw
Chain frame handle
Chains
On button
Off button
Operator Slice thickness control
Last slice clamp
Start-stop button
Blade guard ring
ScraperPressing roller
Thumb wheelScraper comb
Placing arm star grip
Tray
Power cableTray guide
Carriage star grip
Feeder shaft
Bearing block
Placing arm
(removable beater)
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Operation
Special Features VA 802
Lock (VA 802H)
Thumb guard
with hand support
T-handle (VA 802H)
Feed carriage
2.2.Protective Devices
Device Function
Off buttonSwitches the machine off immediately
Blade guard ringPrevents accidental contact with the blade
Limit stop lock Locks the limit stop when the carriage has been tipped off the machine
Carriage drive starting lockout Prevents the carriage and blade drive from switching on when the
Thumb/finger guard Prevents accidental contact with the blade
Chain frame coverPrevents access to the back or catching in the chain tips running to the
Undervoltage mechanismPrevents the machine from starting up again after an interruption to the
Blade sharpener with guard coverPrevents accidental contact with the blade
Sharpening modePrevents the carriage drive from being switched on during the
slicing thickness is below “Zero“ or the carriage has been tipped off
(cleaning mode)
blade
power supply, such as a “power cut”
sharpening process. The blade drive can only be switched on and off
using the on and off buttons.
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Operation
2.3.Technical Dimensions
VA 802VA 804VA 806
DimensionsL x W x H 600 x 880 x 500 mm 600 x 1060 x 500 mm 600 x 1240 x 500
WorkspaceL x W x H 700 x 920 x 640 mm 700 x 1100 x 640 mm 700 x 1280 x 640
Minimum: 480 x 440 mmSpace occupiedL x W
Ideal: 540 x 440 mm
WeightWApprox. 68 kgApprox. 70 kgApprox. 72 kg
Blade diameterD300 mm
Blade speedN229 rpm
Max. 250 x 180 mmDimensions with chain frame L x H
Min. 30 x 30 mm
Dimensions without chain
frame
Slicing lengthL250 mm
Largest distance between last
slice clamp and blade
(clamping distance)
Tray sizeL x W300 x 255
Length of tray runs160 mm
Slice thicknessT0.5 - 10 mm
Slicing speed maximumVMax. 70 strokes per
Emissions – noise level acc. to
EN ISO 11204, at idling
Vibration total value < 2,5m/s² (for VA 802H)
L x HMax. 260 x 195 mm
L230 mm420 mm600 mm
Leq< 69 dB (A)
minute
Max. 60 strokes per
minute
mm
mm
Max. 55 strokes per
minute
Power consumptionP1 [W]
Frequencyf [Hz]
CurrentI [A]
VoltageUN [V]
See type plate
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Operation
2.4. Basic Machines Equipment
The models VA 802, VA 804 and VA 806 of the automatic slicing machine series VA 800
differ in size and have some different carriage characteristics.
All models share the same basic features:
General information
x Smooth, accessible high quality anodized surfaces
x Baking finished lower part
x Hard- chrome plated 300 mm blade with a narrow blade guard for ideal
slicing results
x Locked blade cover plate
x Carriage with motorized feeding of food to be sliced
x Carriage stroke rate that can be adjusted without levels
x Slicing parameters as listed in the “Technical Dimensions“ table
x Control panel that is clearly laid out and easy to reach, and has a membrane
keypad that is proof against dripping water
Standard placing programmes
x Stacking: up to 4 stacks
x Long fanning: up to 4 rows
x Cross fanning: up to 4 rows
x Circular placing
Variable starting programme
x It is possible to determine which programme is to appear after switching on,
and to store this information by pressing a button.
Carriage size differences:
x VA 802 o Carriage with 230 mm clamping distance
x VA 804 o Carriage with 420 mm clamping distance
x VA 806 o Carriage with 600 mm clamping distance
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Operation
2.5. Options
Important!You can order the following options in addition to the basic
equipment of the slicing machine when you place your order. This means that none
of the following equipment is part of models VA 802, VA 804 or VA 806. Please
check your order documentation to see which of these options are part of your
!
machine.
2.5.1.Semi-automatic Function
(model VA 802 only)
x Switching to “semi-automatic“ mode with servo-drive assisted carriage for easy
manual carriage movement
2.5.2.Additional Menu Standard Functions
(for all models)
x Automatic calibre recognition
-Automatic cross section recognition of the food to be sliced
-Automatic adjustment of the carriage run to the cross section of the product
-Automatic adjustment of placing distances for optimum use of the selected
placing pattern
x Placing format
-Entering of the placing pattern L x B for adapting to the selected packaging
(tray, film and so on)
x Counting mode
-Specification of the number of portions
-Specification of breaks during which the food to be sliced is taken off the tray in
continuous mode
-Specification of continuous mode as a standard function
2.5.3.PLU Programming
(for all models)
x Storing up to 100 PLU with the following parameters:
-Placing type (stacking, fanning, ...)
-Number of stacks, rows
-Number of slices
-Number of portions
-Initial position of the placing pattern
-Distance between stacks, rows
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Operation
3. Operation
3.1.Operating Controls
3.1.1. Operating Terminal
Display
(graphical display)
Signal lamp
SymbolDesignationFunction
Main “OFF“ switch
Main “ON” switch
Signal lamp
Graphical display
(only display!)
X button
Stacking button
Cross shingling button
Long shingling button
Circular shingling button
x Switches off the machine
x Switches on the machine. The machine is ready for slicing.
x Shows that the machine is ready for operation
x Indicates number of slices, cutting programme, PLU, slice
thickness, menu programme (PLU programming, maintenance
intervals etc.)
x Generates 2, 3 or 4 stacks or rows
x Selects the stacking stack function
x Stores the set data (tray dimension, number of slices, cutting
mode, ...) when pressed until a beep is emitted
x Selects the cross fanning function
x Stores the set data (tray dimension, number of slices, cutting
mode, ...) when pressed until a beep is emitted
x Selects the long fanning function (press 1x briefly)
x Stores the set data (number of slices, slicing mode, ...) when
pressed until a beep is emitted
x Selects the circular fanning function
x Stores the set data (number of slices, slicing mode, ...) when
pressed until a beep is emitted
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Operation
Minus button
Reset button
Plus button
Menu button
PLU button
Carriage stroke button
Button combination M +
PLU
+
x Reduces the edited value
x Moves UP in the selection menu
x Reduces the carriage strokes during operation
x Cancels the active cutting programme
x Resets to zero
x Moves up within the menu hierarchy
x Confirms an entry
x Increases an edited value
x Moves down in the selection menu
x Increases the carriage strokes during operation
x Activates sub-programmes (customer service)
x Switches on PLU mode, the plus/minus buttons can then be
used to select the PLUs
x On pressing this button, the carriage speed (lifting speed) can
be controlled using the plus/minus buttons.
x Programmes PLUs (new/change/delete)
x Changes the standard placing programme (PLU 0000)
Explanation of the values and symbols in the display
Slice countPortion specifications in continuous
PLU
(0000= Standard programme)
T: Set value slicing thickness
(Display only in PLU mode)
D: Current slicing thicknessNumber of stacks/rows placed in
(can be set using the “X“ button)
mode “EL”
(No display in normal mode)
Placing function
(stacking, fanning, ...)
Current value of the stack/row
one layer
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Operation
Other Operating Controls
x Sets the slice thickness
Slice thickness regulator
Last slice clamp
Return lever
Yellow Start-Stop button
x Sets the limit stop lock
x Sets the sharpening mode
x Clamps and feeds the food to be sliced to the blade
x Releases the last slice clamp from the feeder shaft so
that it can be moved freely, e.g. when new food is
being clamped
x Starts the cutting process
x Stops the cutting process
3.2. Programmes
You can either work in the standard mode or access specially defined placing
programmes through PLU. The standard mode makes it possible to combine basic
functions such as stacking, long-shingling, cross-shingling or circular shingling with the
following parameters: number of slices, stroke speed and number rows/stacks.
3.2.1. Slicing in the Standard Mode (PLU=0000)
3.2.1.1.Stackinging
The stacking function enables stack heights of up to 60 mm.
This function is selected by simply pressing the stack button. The display shows the
symbol for stacking. You can preset the number of slices using the plus/minus buttons.
If multiple stacks are desired, you can increase the number of stacks with the “X“ button.
Up to 4 stacks are possible.
When making preparations, it is recommended to set the slice counter to “000”.
In this way, the maximum stack height is always achieved.
If stacks are to be generated on portioning units (foils, PE trays, foam trays, trays etc.),
you can enter the outer dimensions of the portioning units L x W for central placing.
(Option: the machine then uses the calibre recognition option to calculate the best
placing point).
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Example:
Operation
+++
Select function
“Stacking”
=
+ 3 x “X button”
= 4 stacks
3.2.1.2.Long shingling
The long fanning function is for placing the individual slices in rows parallel to the stop.
The number of rows can be set using the “X“ button. Up to 4 rows are possible with the
standard programme. When making preparations, it is recommended to set the slice
counter to “000”. The machine then fans multiple layers on top of each other.
If rows are to be generated on portioning units (foils, PE trays, foam trays, trays etc.), you
can enter the outer dimensions of the portioning units L x W for central placing. (Option:
the machine then uses the calibre recognition option to calculate the best placing point).
Example:
+++
=
Select function
“Long shingling”
+ 3 x “X button”
= 4 rows
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Operation
3.2.1.3.Cross shingling
The cross shingling function is for placing the individual slices in rows parallel to the
chain frame. The number of rows can be set using the “X“ button. Up to 4 rows are
possible with the standard programme. When making preparations, it is recommended to
set the slice counter to “000”. The machine then fans multiple layers on top of each
other.
If rows are to be generated on portioning units (foils, PE trays, foam trays, trays etc.), you
can enter the outer dimensions of the portioning units L x W for central placing. (Option:
the machine then uses the calibre recognition option to calculate the best placing point).
Example:
Select function
“Cross shingling”
3.2.1.4.Circular shingling
Circular shingling enables the slices to be placed in a circular pattern.
The diameter of the circle can be altered by adjusting the tray dimensions. In this way,
oval placing patterns are also possible.
Example:
Select function
“Circular shingling”
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Operation
3.2.1.5.Offset Function
On machines without calibration recognition, the “Offset function” can be used to
slightly adjust the laying position on the tray, for example, a stack can be placed on the
left, in the centre or on the right of the tray.
Example:
The stacking function has been selected. If
the function button (stacking) is pressed
again, three bars appear in the display.
The plus “+” and minus “-” buttons can be used to
change the position of the highlighted bar and the laying
position of the cutting material is moved on the tray
correspondingly.
OFFSET FUNCTION CHANGE OF LAYING POSITION
Stacking Left, centre, right
Long shingling Left, centre, right
Cross shingling Rear, centre, front
Circular shingling Larger Ø, medium Ø, smaller Ø
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Operation
3.2.2.Slicing
Clean the machine completely, following the cleaning procedures, before you start
slicing.
Preparing the carriage:
x Pull the return lever towards you while
moving the complete last slice clamp away
from the blade to the end of the carriage.
x Take hold of the handle of the last slice clamp
and swivel it upwards.
x Push the guide rail towards the last slice clamp
as far as required by the food to be sliced.
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Operation
1
x Place the sausage to the wall of the carriage
and hold in position with your left hand.
x Gently push the guide rail onto the food to be
sliced using your right hand and tighten the
locking screw.
x Take hold of the handle of the last slice clamp
and swivel it to the “down“ position. Thread in
the endpiece holder straight down.
x Pull the return lever all the way towards you.
x Move the last slice clamp gently against the end
of the food to be sliced.
3
2
x Switch on the machine.
The carriage slowly moves to its initial position
when you switch on the machine. If the carriage is
already in this position when you switch on the
machine, there will be no positioning.
x Use the slicing thickness control to set the
CAUTION!
slicing thickness.
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Operation
x Select the placing programme and specify the
number of slices with the PLUS-MINUS buttons
+/- if necessary.
x Use the “S“ button to select the carriage stroke
speed and adjust it using the PLUS-MINUS
buttons +/- if necessary.
x Press the yellow Start button.
x The slicing process begins.
x If necessary, you can adjust the stroke speed
directly during operation using the PLUS-MINUS
buttons +/-.
x If you press the yellow button again, the
programme will be terminated. The carriage
returns to the starting position. Press the button
again to continue the programme.
3.2.3.Semi-automatic Function (Option)
Model VA 802 has the additional option of moving the carriage manually.
This semi-automatic mode is especially suitable if a small number of slices of different
food types are to be sliced directly for the customer.
x Press the off button to switch off the machine.
x Turn the T-handle to a horizontal position.
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Operation
x Pull the return lever towards yourself and move
the last slice clamp away from the blade.
x Keep the return lever pulled and use your thumb
to lower the lock so that the return lever and the
lock engage.
x Swivel up the last slice clamp.
x Put the food to be sliced in and use the guide rail
to fix it in place.
x Lower the last slice clamp.
x If the food to be sliced is long, place the last slice
clamp on the food. If the food is short (shorter
than 230 mm), place the last slice clamp behind
the food.
x Switch on the machine.
x Pull the carriage towards yourself if the display
has not been released yet, i.e. you can only see
the GRAEF logo.
x Select the programme.
x Open the stop with the slicing thickness control
(the slice thickness can be read off at the display).
x Slicing now proceeds like on a manual machine;
in other words, press the food gently against the
stop and push the carriage towards the blade.
The carriage is supported by a servo-drive as soon as
you push it towards the blade.
IMPORTANT!
You must move the T handle back to the vertical position for automatic operation.
The latching lever of the carriage must engage in the coupling on the carriage
drive system belt.
The carriage is connected properly to the carriage drive system once it can no
longer be moved by hand.
!
If you press the yellow start button for the fully automatic slicing process even though
the carriage is not fully engaged, the following will happen:
x The carriage drive only moves a short distance.
x The yellow button begins to flash.
x Beeps draw attention to the “incorrect position“ of the T handle.
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CAUTION!
Page 25
Operation
4
Please carry out the following steps:
x Turn the T handle to a vertical position.
x Push the carriage completely forwards until you hear the latching lever lock into the
driver and you can no longer move the carriage.
3.2.4.VA 806 guide rail and endpiece holder
x Put the food to be sliced in and use the guide rail
to fix it in place.
x Pull the return lever all the way towards you and
place the endpiece behind the food product.
x Swivel down the endpiece holder and thread into
guide rail.
1
x Thread in the endpiece holder straight down.
x Pull the return lever all the way towards you.
x Move the endpiece clamp gently against the end of
the food to be sliced.
Removing the guide rail:
x Swivel up the endpiece clamp
x Loosen the clamp and remove the food product
x Move the guide rail towards you and swivel it up
until it is upright
x Pull out the guide rail towards you
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Operation
3.3. Start Programme
The starting programme determines which placing function the machine will display
when it is switched on. You should select the programme setting that is most commonly
used.
All values that can be changed using the function buttons described above – number of
slices, function – can be saved by pressing the corresponding function key for
2-3 seconds until the beep sounds. The function that was last saved then appears
automatically when the machine is switched back on.
Example:
START Programme P1P2P3
Select function
Stacking
Circular
shingling
Long
shingling
Number of slices
Number of
rows/stacks
Press for 2-3
seconds
If programming is done in the sequence P1oP2oP3, the following happens after
switching on the machine:
“Long shingling“ function, 3 rows of 8 slices, which is programme “P3”.
On changing functions, i.e. by pressing a different button, e.g. Stacking, the placing
pattern is set for the corresponding function.
The example above would result in the following stacking pattern: 2 stacks of 10 slices.
It is possible to save the various parameters of a function individually by pressing the
corresponding function button for a long time. However, as already mentioned, the most
recently saved programme is always the START programme.
10
108
2
13
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Operation
3.4. Changing the Standard Programme (PLU=0000)
In addition to simple versions, like changing the
x Slice count
x Number of stacks/rows (1-4)
x Carriage stroke speed (slices per minute)
it is possible to adjust the following parameters
x Positions on the tray
x Placing format (option)
x Calibre mode (option)
x Counting mode (option)
in additional menus.
3.4.1.The “M+PLU“ Additional Menu
Access the programme menu by pressing buttons M+PLU. Here, in the “STANDARD“
menu item, you can change the basic functions relating to fanning distances and
positioning on the tray. It is also possible to specify the idle time in continuous mode
here. Select “Reset“ to return all functions to the default settings at any time.
!
IMPORTANT!
Always press and hold the “M“ button and then press the “PLU“ button in addition.
Crosswise distance:
distance to the next
stack in X
to the next row
to the next slice
dist row
dist slice
X start
Y start
slices/row
dist slice
dist row
X start
Y start
slices/row
X
Stacking
Long shingling
Cross shingling
O shinglinggeneral
X start
Y start
dia circle
slices/row
Round
Y start
— shingling
reset
standard
X start
Y
dist lengt
(Delta Y)
dist slice Slice distance: distance
Lengthways distance:
distance to the next
slice in Y
to the next slice
Stacking
Long shingling
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Operation
dist row Row distance: distance
X start
(X0)
Y start
(Y0)
heigt max Maximum stacking
Slices/row Slices per row or fanNot in stacking mode
PauseIf the “continuous“ function has
ResetUse this function to reset all
Dia circle
(DM)
X start
(X0)
Y start
(Y0)
to the next row
Moves the initial
placing point in Xdirection
Moves the initial
placing point in Ydirection
height
been activated in the counting
mode, you can set an idle time here.
The idle time is the time during
which the machine stops before
slicing and placing the next layer.
parameters for individual functions
to the default settings.
Diameter of the circle through the
central points of the slices (partial
diameter)
Note:
The outer diameter of the “DA”
circular fan is the result of the
cutting material calibre DK + DM
Example:
Salami DK = Ø 60
Set semi-circle DM = 100
DK 60
DM + 100
DA = 160
Smallest distance of the y axis to
the slice circle = start position in X
Smallest distance of the x axis to
the slice circle = start position in Y
Cross shingling
Stacking, long shingling, cross shingling
Stacking, long shingling, cross shingling
Only in stacking mode
General
Special circular fanning features
X
Y start
DM
DA
X start
Y
Round Select option “0”
or “1” “0=oval or circle”
or “1= circle”
In option “0” it is also possible to create oval shapes by
changing the length and width in the placing format menu.
Option “1” always has the placing format of a geometrical
circle.
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Operation
p
p
3.4.2.The “M“ Additional Menu (OPTION)
You can access the placing format / calibre mode / counting mode menu items by
pressing the
button. If the continuous mode function is activated in the counting
mode, the “Idle time” menu item also appears.
Navigating the “M” menu:
lacing format calibre mode
width
length
Active
Semi
counting mode
normal
contin
ause
Height
Off
3.4.2.1.Placing Format
The machine can determine the calibre of the food placed on it. It bases all its
calculations on a round calibre. You can therefore specify the placing format, so the area
in which the sliced food is to be placed, through the parameters “Length (L)“ and “Width
(W)”.
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Operation
If, for example, you enter W = 200 L = 200, the sliced food would be placed on a square
of dimensions 200 mm x 200 mm.
Example:
You want to portion salami decoratively on a tray with dimensions
210 x 210 mm.
To make sure that the tray is covered completely, you make the following settings:
Width 210 mm
Length 210 mm
The circular fan therefore has a 210 mm outside diameter and is placed centrally onto
the tray.
Food dimensions
H
B
3.4.2.2.Calibre mode
The machine has a calibre recognition function. Its calibre measuring device measures the
greatest length of the cross section of the product parallel to the carriage section.
This value is used for subsequent tasks
x Adjusting the carriage stroke path
(small product = small strokes | large product = large strokes)
x Positioning on the tray
Exact placing on packaging such as film, paper or a tray
You can use the menu controls to set the calibre recognition function to different modes:
a)Activation of calibre recognition “Auto”
In this mode, the placing pattern is calculated automatically using the parameters,
product width (B) and preset tray dimensions. The fanning distance, the distance
between rows and the initial placing position on the tray are calculated by the software.
The carriage travel is automatically adjusted to fit the registered width. That means that
two short strokes are used for small calibres and longer strokes are used for larger
cutting widths.
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Operation
b)Mode “Semi”
In this function, the placing positions in “X“ are calculated by the calibre recognition.
Parameters in “Y”, such as fanning distance for long fanning, are predetermined values
that can only be changed in parameter programming.
Y start
dist lengt
x
c)Deactivate “OFF”
The machine now operates with the preset fanning distance and initial position of the
first placed slice. The carriage travel remains constant, regardless of the calibre.
d)Partial activation “Height XXX”
Some products (flat, long products such as bacon) require the specification of the product
height. The calibre recognition only registers the product length and assumes that
product height and width are identical. This means that the fanning distance can be too
small for flat products, because the machine selects a fanning distance that is too small
for the entered product height for the assumed larger slices to be placed within the set
tray dimensions. The machine operates with numerical values in steps of 5 mm. These
values can be selected with the arrow keys.
Example: A piece of bacon with a height of approx. 40 mm is assigned the value 40.
y
3.4.2.3.Counting mode
The counting mode specifies whether a placing pattern based on the specified basic
functions is to be placed once (normal mode) or is to be repeated (continuous mode).
Example for normal mode:
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Operation
Basic function settings
Stacking – 10 slices – 4 stacks (= pressed “X button“ 3 times)
When it is started, the machine slices 4 stacks of 10 slices and places them on the table.
Then the machine stops.
Example for continuous mode:
Basic function settings
Stacking – 10 slices – 4 stacks (= pressed “X button“ 3 times)
When it is started, the machine places 4 stacks of 10 slices on the table.
The machine then returns to its initial position and repeats the cutting process.
It continues to do this until one of the following events happens:
x The specified number of portions has been sliced.
x All of the food has been sliced.
x The operator cancels the slicing process.
You can specify the portions in continuous mode (repeat mode).
To do this, use the -/+ arrow buttons to specify the number of portions.
If you specify “0”, the machine will repeat the process until the food has been sliced or
the operator cancels the slicing process.
Another way to modify the continuous slicing mode is to add pauses between individual
portions. The pauses can be used to remove one portion from the table and add a new
film or tray for a new portion on the tray.
3.4.2.4.Pause
This menu item only appears if the continuous mode is active.
This is where you can define the pauses between the individual portions by using the -/+
buttons.
3.4.3.Slicing in the PLU Mode
Customer-specific placing patterns can be stored in the PLU programmes.
Specify “Slicing in Standard Mode” when you are preparing the machine and when you
feed in the food to be sliced.
From the programme selection onwards, proceed as follows:
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Operation
x Press the PLU button.
x Use the arrow buttons (plus/minus) to select the desired PLU programme number.
x Use the slicing thickness control to adjust the slice thickness stored in the PLU.
x Use the yellow Start button to start the cutting process.
NOTE
To access the standard mode (PLU 0000)
!
You can select the following functions in PLU mode:
Buttons Function
again from the PLU mode, press the PLU
button and then press the Reset button
immediately.
Change the idle time between two placing
patterns.
Change the portions.
Change the stroke speed.
Only for fully automatic machines.
3.4.4.Programming a PLU
Access the programme menu by pressing buttons M+PLU.
IMPORTANT!
Always press and hold the “M“ button and then press the “PLU“ button in addition"
!
Use the -/+ button to select “PLU”.
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Operation
Press the M button to confirm.
The following menu appears:
PLU MENU
new
change
delete
Here you can access the “PLU“ menu item, where you can create, change or delete
placing programmes.
Proceed as follows:
Example: “new”
Use the arrow keys to go to “new”.
Confirm your selection with the M button.
New PLU
PLU: 1
The following menu appears:
Use the plus/minus buttons to change the preset value to the desired PLU.
Confirm your selection with the M button.
You can now programme the selected PLU:
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Operation
Use the plus/minus buttons to select the individual parameters (Mode, X number,
PLU 1
mode stacking
quantity 2
slices 10
layout lengthwise
portion 1
X start 0
Y start 10
dist trans 0
dist lengt 100
str/min 50
thickn 10
pause 0
Slices, Pattern, ... ).
Pressing the M button then takes you to the editor where you can determine the value
using the plus/minus buttons.
Pressing the reset button takes you back to the menu for the selected PLU.
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Operation
g
g
ParameterDescriptionPossible settings / Remarks
ModeSelection of basic placing
quantity
(Multi)
Slices
(Preselection)
LayoutOnly in stacking mode.
Portion
(Tray)
X start
(X0)
programme
Number of rows/stacks1 to 4
Number of slices per stack,
row, circle
Determines the offset
direction/pattern if there are
several stacks
Number of packing units,
portions
Moves the initial placing point
in X-direction
Stacking
Long shingling
Cross shingling
Circular shingling
Circular shingling: no parameter available
Lengthwise: stack offset in y-direction
Crosswise: stack offset in y-direction
Square: stack is arranged on the corners of a square
With packing machine: specification of the number of packing
units
Without packing machine: specification of the number of
layers that can be sliced onto each other.
X
- shin
Y start
lin
Y start
(Y0)
dist trans
(X-Delta)
Dist row
(X-Delta)
Dist slice
(X-Delta)
dist lengt
(Y-Delta)
Dist slice
(Y-Delta)
Dist row
(Y-Delta)
Str/min
(Speed)
ThicknIndication of desired
Moves the initial placing point
in Y-direction
Crosswise distance: distance
to the next stack in X
Row distance: distance to the
next row
Slice distance: distance to the
next slice
Lengthways distance: distance
to the next slice in Y
Slice distance: distance to the
next slice
Row distance: distance to the
next row
Carriage speed in strokes /min
thickness. It is indicated on
Stacking
Long shingling
Cross shingling
Stack mode
Long shingling
Cross shingling
To enable the entry with the plus/minus buttons without
needing decimals, the value to be entered is multiplied by 10.
X start
Y
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Page 38
Operation
the display next to the T. In other words, entering “9“ is equivalent to a slice thickness
pause Designates the idle time
Dia circle
(DM)
X start
(X0)
Y start
(Y0)
between two portions. This
allows the operator to remove
the product from the tray
without having to repeatedly
restart the machine.
Diameter of the circle through the
central points of the slices (partial
diameter)
Note:
The outer diameter of the “DA” circular
fan is the result of the cutting material
calibre DK + DM
Example:
Salami DK = Ø 60
Set semi-circle Dm = 100
DK 60
DM + 100
DA = 160
Smallest distance of the y axis to the
slice circle = start position in X
Smallest distance of the x axis
to the slice circle = start position in Y
of 0.9 mm
Entry is at intervals of 0.5 seconds.
Maximum idle time: 120 s
Special circular fanning features
X
DA
Y start
DM
X start
Y
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Operation
y
Example: Programming PLU “10“
| singling, 2 rows of 9 slices, fan distance 20, row distance 100, 1 portion, slicing
thickness 1.8 mm, slices per minute 50 (=strokes per min)
The cleaning schedule is the basis for all cleaning procedures.
WARNING!
Rotating blade can cause serious injuries!
Do not reach into the blade. For this reason:
Switch off the machine and pull out the mains plug before cleaning.
When cleaning the blade, always wear protective gloves with wrist guards.
CAUTION!
The carriage is a moving part.
IMPORTANT!
Follow the specified sequence when cleaning. Do not use any abrasive cleaners
when cleaning the machine. These scratch metallic surfaces and impair hygiene
and slicing performance. Use only the cleaners and disinfectants that have been
approved by us, diluted as specified.
Do not use any harsh or abrasive cleaners or disinfectants.
!
Never use a high-pressure or steam cleaner.
Failure to observe any of these points will invalidate any warranty claims.
4.1.Preparing for Cleaning
• Press the red off button (0 button).
• Pull the mains cable from the electrical socket.
• Turn the adjusting knob for setting the slicing thickness
clockwise past “0“ to the limit stop.
CAUTION!
The spikes on the last slice clamp plate and the chain can cause injury.
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Cleaning
IMPORTANT!
Do not lay removed parts on top of each other. Parts may be damaged.
Only clean the beater and the chain frame with the brush provided. Do not
!
press too hard.
4.1.1. Disassembly of the Removable Parts
Tray:
x Lift the tray as shown in the picture.
2
x Move the tray towards the operator and remove
from the machine.
1
Placing arm:
x Remove the star grip while fixing the placing arm to
the beater rod.
x Take the placing arm from the machine.
Chain frame:
2
1
x Swing the pressing roller away from the limit stop with
your right hand.
x Pull the chain frame upwards by the handle with your
left hand and remove it from the machine.
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Cleaning
Guide rail:
x Swivel up the endpiece clamp
x Loosen the clamp and remove the food product
x Move the guide rail towards you and swivel it up until
it is upright
x Pull out the guide rail towards you
Fold off the carriage:
x The limit stop must be completely closed.
x Move the last slice clamp away from the blade and
remove the star grip.
x Grasp the carriage by the handle and tilt out carefully.
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Cleaning
Blade cover plate:
x Secure the blade clover plate from falling with your right
hand.
x Loosen the thumb wheel and pull it slightly out of the
guide.
x Carefully lift the blade cover plate away from the blade
with both hands and put it to one side.
4.2.Cleaning the Different Parts of the Machine
4.2.1.Blade and Blade Ring
The blade is sharp!
Only clean it when the carriage is tilted out
and the limit stop is closed.
x Push a dampened cleaning cloth between blade and
blade protection ring from the front.
x Using both hands, pull the cleaning cloth against the
blade guard ring once or twice.
WARNING!
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4.2.2.Carriage
Cleaning
x Press a damp cloth against the blade surface and wipe
off the blade slowly from the centre to the edges.
x Clean the rear side of the blade in the same way.
x Rub the blade dry with a clean cloth in a similar
fashion.
x Clean the bottom of the carriage with a damp cleaning
cloth when it is tilted out.
x Remove the food remains from the carriage surface and
then clean it according to the cleaning plan.
x Last slice clamp:
x Use the brush to clean the spiked side.
x Wipe the smooth back with a cleaning cloth.
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Cleaning
4.2.3.Chain Frame
x Place the chain frame on its back on the table.
x Remove the wing bolt.
x Gently swing the guide comb out and place it on the
side.
x Swing the pressing roller to the side as shown on the
picture.
x Use a brush and cleaning liquid to clean the pressing
roller.
x Turn the pressing roller and fix it again by the gear
wheel so that you can clean the whole roller.
x Use the same procedure on the chain drive cylinder.
x Carefully clean the scraper fingers while the pressing
roller is swung away.
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Cleaning
x Gently jerk the protective cover out of its holding clips
and swivel it away from the chains.
x Clean the cover with a cleaning cloth on all sides.
CAUTION!
The chain tips can cause injuries!
x Hold the chain frame by its handle.
x Use a brush to clean the chains.
x Move the chains forward by turning the drive cylinder to
clean every part of the chains.
x Put the placing arm on its side on the table.
x Use the brush to clean the fingers gently.
x Use the same procedure on the back.
!IMPORTANT!
Bending the fingers can cause problems during
the placing of the slices!
Clean the removable and non-removable parts according to the cleaning schedule.
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Cleaning
4.3. Cleaning Schedule
Work StepsCleansersProceduresCleaning EquipmentNote
1 Precautionary
measures
2 Disassembly of the
removable parts
3 Rough manual
cleaning
4 Cleaning2%
Close the slicing thickness
See operating instructions
Remove remaining food
e.g. Henkel “P3
sterile”
Goldschmidt
“Somplex detsan”
“Somplex F“
control. Pull out the mains
plug.
with plastic spatula
Pre-rinse thoroughly with
water (max. 40 °C), wait
approx. 20 min
Plastic spatula; start
directly after the end of
slicing; also for the
removable parts.
brush, pan, cleaning
cloth, hand spraying
device
Start directly after
the end of slicing,
also for the
removable parts
All detached and
fixed machine
parts
4aDisinfection as
additional measure
4bAcid cleaning
additional measure
5 RinseTap waterMax. temperature 50 °C
6 CheckLook for visible dirt
7 DryRub dry,
8 CareOils for use in the
9 Assembly In reverse order to
10 Precautionary
measures
e.g. Henkel P3
alcodes
or Goldschmidt 0.52% TEGO 2000
TEGO IMC
Max. 3%
e.g.
Henkel “P3-riskan”
Goldschmidt
“Somplex Schaum
sauer”
food industry with
H1 certification, e.g.
Henkel P3 oil
Cover machine if the surrounding area is to be cleaned with spraying devices or highpressure equipment to protect it from water
Spray manually
Do not exceed the time
specified in its data sheet
for allowing the product to
act
Foam up manually,
Let it act for max. 12 min
allow to dry in the air
Apply by spraying or
rubbing
disassembly
(operating manual)
Disposable cleaning
cloth, hand sprayer
Brush
Hand sprayer
Disposable cleaning
cloth
Hand sprayerDetached parts
Water hoseDetached parts
Disposable cleaning
cloth
Disposable cleaning
cloth, hand sprayer
Personnel must
Additional fuse
distance when
spraying approx.
30 cm
To remove lime
scale if necessary
Rest of machine
Machine,
detached parts,
keep separate
where possible
Rinse all
components that
have touched
food before you
start work
have clean and
disinfected hands
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Cleaning
4.4. Cleaning items
Take appropriate action to prevent pollution to the environment when you use hand
sprayers.
The information refers to single-shift operation.
You must also observe the safety and product data sheets that were included with the
cleansers and disinfecting agents.
If you do not observe them you may damage the machine.
We will not accept any warranty claims if cleaning agents and disinfectants not approved
by Graef are used.
Never clean detachable parts in a dishwasher.
Assembling the removed machine parts:
Assemble all the removed parts in the reverse order after cleaning.
Check carefully that all parts are fitted and fixed correctly. Parts that have been
improperly fastened can become loose during operation and cause damage to the
machine, or, even worse, injure the operator.
4.5. Assembly
Please observe the following during assembly!
When you mount the chain frame, make sure
1
2
3
xThat is carefully attached at all three receiving points
xIf necessary, turn the clutch hub (2) manually until
the coupling engages
xWhen placing on the pressing roller swing it away
from the stop limit
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Cleaning
1
3
2
x Correct position 1
x Correct position 2
x Correct position 3
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Cleaning
Carriage:
x Do not tip the carriage; instead, carefully swivel it back
into the working position.
Caution!
Danger of injury!
Make sure that you fasten the star grip on the
If the carriage is loose, it can injure the operator,
Tighten the star grip on the placing arm. A loose
x Slide the tray in recess side first (1) under the holding
2
Ensure that the tray fits properly and tightly to
CAUTION!
bottom of the carriage tightly.
damage the machine or result in bad slicing.
CAUTION!
arm can cause problems and damage the
machine.
piece as far as possible, then push it down onto the
holding bolt.
CAUTION!
prevent it from falling down during operation.
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MAINTENANCE
5 Maintenance
5.1.Sharpening the Blade
WARNING!
Rotating blade can sever fingers! Only sharpen the blade with the sharpener
provided. The sharpener has been adjusted for this machine and must be used
for this machine only.
The machine number and the number on the sharpening device are identical.
The blade may only be sharpened by personnel who have been trained to do so.
5.1.1. Description of the Blade Sharpener
Adjusting wheel
Scale:
x0 = attaching position
x1 = sharpening position
x2 = honing position
Blade sharpener housing
Protective cover
Clamp arms
Knurled screw
Honing stone
Sharpening stone
Blade sharpener mounting
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MAINTENANCE
5.1.2. Preparing the Machine
xThoroughly clean the machine and the blade.
xRemove the last slice clamp, the guide rail, the feed
carriage (VA 802 only), the blade cover plate, the beater
and the chain frame.
xPut the last slice clamp down on the carriage and move
ca. 5 cm
this to right, as far away as possible from the blade.
xPush the carriage about 5 cm towards the blade.
xTurn the slice thickness control for the slice thickness to
the “S“ marking for sharpening.
5.1.3.Sharpening the Blade
xSet the blade sharpener to position “0” using the
adjusting knob.
1
2
xPut the blade sharpener on the limit stop.
xBoth clamp arms (1) must touch the stop edge at the top.
1
xPush the sharpener towards the blade until the bolt head
(2) touches the blade ring.
xPlace the blade sharpener with the thumb wheel on the
limit stop.
! IMPORTANT!
The blade can only be sharpened accurately if the
sharpener is positioned exactly.
xSwitch on the machine with the green on button.
xTurn the adjusting knob to the grinding position “1”.
xGrinding begins.
xThe duration of grinding depends on the condition of the
blade.
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MAINTENANCE
xGrind until a slight cutting ridge is formed.
xSwitch off the machine with the red Off button.
xSlide a sharpened pencil slowly to the cutting edge as
xDo you feel any resistance at the blade cutting edge?
xIf there is no cutting ridge, repeat the steps described
xIf a cutting ridge has formed on the blade edge, turn the
xAllow the machine to run for a few revolutions
xAfter deburring, switch off the machine with the red
Taking off the blade sharpener:
xTurn the adjusting knob of the blade sharpener to position
! IMPORTANT!
The blade sharpener may only be taken off in this
position. Otherwise the blade and the sharpener could be
damaged!
xUndo the knurled screw on the blade sharpener and
xTurn the slice thickness control as far as it will go in a
xClean the blade and the machine.
xPut the detached last slice clamp, guide rail, feed carriage
illustrated.
That is the cutting ridge produced from sharpening.
above.
adjusting knob to the deburring position 2.
(2-3 seconds) until the ridge is removed.
Off button.
“0”.
carefully lift it off.
clockwise direction.
(VA 802 only), beater and chain frame back on the
machine.
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MAINTENANCE
5.2.Changing the Blade
WARNING!
The blade is sharp! It can cause serious injury even when
it is not moving. The blade may only be replaced
by authorised GRAEF service personnel.
CAUTION!
The blade must be replaced
when the distance between
the blade guard ring and the blade
is larger than 6 mm.
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MAINTENANCE
5.3. Lubricating
Use only the GRAEF special lubricating oil with H1 certification that is included in
delivery.
Chain frame:
x 2-3 drops in each of the 8 tensioning roller bearings
x Lubricating interval:
at least once a week
Linear guide rod:
x Drip some lubricant onto the surface of the rod and rub
in with a cotton cloth.
x Lubricating interval:
as required, whenever the last slice clamp is difficult to
move
Spindle nut:
xSwing out the carriage
xOne drop per gear
xUse the return lever to move the nut away from the
spindle and apply the lubricant with the tip of the bottle
xLubricating interval:
When required, but at least once a week
Tray gear rack:
xApply some lubricant onto the surface of the rack and
rub in with a cotton cloth
xLubricating interval:
At least once a week
55
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Faults and Operating Errors
6. Faults and Operating Errors
CAUTION!
Switch off the machine immediately if it emits unusual noises, malfunctions or if
you suspect it could cause injuries.
Call customer service if you cannot solve the problem yourself.
Fault Cause Measure
Carriage stops during operation
Carriage cannot be tipped off
x Carriage blocked, for example
by bone
x The carriage is not in the initial
(starting) position
x Switch off the machine and
pull out the mains plug. Pull
back the carriage. Remove the
blockage.
x Switch on the machine.
The carriage is positioned
automatically.
Switch off the machine.
! IMPORTANT!
For “Semi-automatic operation”:
make sure that the T handle is in
the correct position on the bearing
block.
x Use the blade sharpener that
was supplied with the machine
The correct blade sharpener
will have the same serial
number as the machine!
x Replace the grinding discs with
new original ones. Clean the
blade and machine completely
before you start slicing.
x Tighten the star grip.
x Carefully straighten the fingers
until they no longer collide
with the chains.
x Check whether the chain frame
is properly seated in all three
holders.
Bad slicing, slices are frayed
Poor sharpening results
Placing arm makes noises and /
or jams in the chains
x Slicing thickness control not
below “0”
x Blade is bluntx Sharpen the blade
x You are using the wrong blade
sharpener
x Grinding disks are greasy
x Star grip is loose
x Fingers are bent
x Chain frame is not properly in
place
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Faults and Operating Errors
Fault Cause Measure
The slices are uneven
Placing programme cannot be
changed
Slices, of bacon for example, are
placed too closely together in
fanning mode
Calibre recognition without
function
Slicing process won't start
Yellow button flashes but the carriage does not move
(only VA 802 with option: semiautomatic Function)!
The GRAEF LOGO appears in the
display but the current
programme does not.
It is not possible to start the
slicing programme.
(only VA 802 with option: semiautomatic function)
x The food is not held properly
in place by the food holding
bar
x Chain frame is not properly in
place
x The placing arm is not properly
screwed on
x PLU is (not 0000) selectedx Press the PLU button and then
x Calibre mode is set to AUTO
x Guide rail is not placed on the
carriage
x Calibre mode is set to OFF
x Slicing thickness control below
“0”
x Food has been sliced – last
slice clamp is in the end
position
x The carriage is not locked into
the driver
x T handle is in the wrong
position, so the carriage drive
can not move the carriage
x Carriage is not locked into the
driver and is therefore not in
the start position
x Use the guide rail
x Check that the chain frame is
firmly in position
x Tighten the star grip
the Reset button; “PLU 0000“
appears in the display.
x Switch to SEMI or HEIGHT
mode
x Mount the guide rail
x Switch to AUTO, SEMI or
HEIGHT calibre mode
x Set the required slice thickness
x Use the return lever to move
the last slice clamp away from
the blade and back to the start
position
x Switch off the machine, set the
T handle to a vertical position
and move the carriage by hand
until it engages. Switch the
machine on again.
x Switch off the machine, set the
T handle to a vertical position
and move the carriage by hand
until it engages. Switch the
machine on again.
x Switch off the machine, set the
T handle to a vertical position
and move the carriage by hand
until it engages. Switch the
machine on again.
x Switch the machine on again
and check that the carriage can
no longer be moved manually.
x Semi-automatic function: move
the carriage into the start
position manually.
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7. Service
IMPORTANT!
Only use genuine GRAEF spare parts.
The use of other parts will invalidate the warranty (see also the declaration of
conformity).
!
Contact your GRAEF customer service If you require service or spare parts.
58
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