Graco ZEM200 User Manual

Instructions – Parts List

Parts

2:1 Ratio MonarkR Pump

200 psi (1.4 MPa, 14 bar) Maximum Fluid Working Pressure 100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure

Part No. 223185, Series C

55 Gallon (200 Liter) Drum Size, UHMWPE and Leather Packed

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0359

II 1/2 G T6 ITS03ATEX11228

Part No. 223186, Series C

Stubby Size, UHMWPE and Leather Packed

0359

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

Table of Contents

Warnings 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Installation 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Parts 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Dimensions 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mounting Hole Layout 16. . . . . . . . . . . . . . . . . . . . . . . . . .

Technical Data 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Warranty 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Graco Information 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

06085

Model 223186 Shown

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441

Symbols

Warning Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

WARNING

EQUIPMENT MISUSE HAZARD

Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.

D This equipment is for professional use only.

D Read all instruction manuals, tags, and labels before operating the equipment.

D Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.

Caution Symbol

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

D Do not alter or modify this equipment.

D Check equipment daily. Repair or replace worn or damaged parts immediately.

D Do not exceed the maximum working pressure of the lowest rated system component. Refer to the

Technical Data on page 17 for the maximum working pressure of this equipment.

D Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Tech-

nical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

D Do not use 1,1,1–trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or

fluids containing such solvents in aluminum equipment. Such use could result in a serious chemical reaction, with the possibility of explosion.

D Do not use hoses to pull equipment.

D Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose

Graco hoses to temperatures above 82_C (180_F) or below –40_C (–40_F).

D Wear hearing protection when operating this equipment.

D Do not lift pressurized equipment.

D Comply with all applicable local, state, and national fire, electrical, and safety regulations.

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WARNING

FIRE AND EXPLOSION HAZARD

Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.

D Ground the equipment and the object being sprayed. Refer to Grounding on page 5.

D If there is any static sparking or you feel an electric shock while using this equipment, stop spray-

ing immediately. Do not use the equipment until you identify and correct the problem.

D Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid

being sprayed.

D Keep the spray area free of debris, including solvent, rags, and gasoline.

D Electrically disconnect all equipment in the spray area.

D Extinguish all open flames or pilot lights in the spray area.

D Do not smoke in the spray area.

D Do not turn on or off any light switch in the spray area while operating or if fumes are present.

D Do not operate a gasoline engine in the spray area.

TOXIC FLUID HAZARD

Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, inhaled, or swallowed.

D Know the specific hazards of the fluid you are using.

D Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state and national guidelines.

D Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and

solvent manufacturer.

MOVING PARTS HAZARD

Moving parts, such as the air motor piston, can pinch or amputate your fingers.

D Keep clear of all moving parts when starting or operating the pump.

D Before servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the

equipment from starting unexpectedly.

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Notes

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Installation

General Information

NOTE: Reference numbers and letters in parentheses

in the text refer to the callouts in the figures and the parts drawing.

NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. If you supply your own accessories, be sure they are adequately sized and pressure rated for your system.

Fig. 2 is only a guide for selecting and installing system components and accessories. Contact your Graco distributor for assistance in designing a system to suit your particular needs.

Prepare the Operator

All persons who operate the equipment must be trained in the safe, efficient operation of all system components as well as the proper handling of all fluids. All operators must thoroughly read all instruction manuals, tags, and labels before operating the equipment.

Grounding

0864

Fig. 1

2. Air and fluid hoses: use only electrically conductive hoses.

3. Air compressor: follow manufacturer’s recommendations.

4. Spray gun: ground through connection to a properly grounded fluid hose and pump.

5. Fluid supply container: follow your local code.

6. Object being sprayed: follow your local code.

7. Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts the grounding continuity.

WARNING

FIRE AND EXPLOSION HAZARD

Before operating the pump, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 3.

1. Pump: order Part No. 237569 Ground Wire and Clamp. See Fig. 1. Loosen the grounding lug locknut (W) and washer (X). Insert one end of the ground wire (Y) into the slot in lug (Z) and tighten the locknut securely. Connect the other end of the wire to a true earth ground.

8. To maintain grounding continuity when flushing or relieving pressure, hold a metal part of the spray gun firmly to the side of a grounded metal pail, then trigger the gun.

Mounting the Pump

Mount the pump to suit the type of installation planned. The pump dimensions and mounting hole layout are shown on page 16.

If the pump is immersed, be sure the pump intake is 1/2 in. (13 mm) off the bottom of the fluid container.

If the pump is mounted on the wall or on a stand, connect a suction line to the pump’s 1–1/2 in. npt(f) fluid inlet and place the other end of the line in the fluid container.

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KEY

A Bleed-Type Master Air Valve

(required, for pump)

B Air Filter/Regulator C Air Line Lubricator D Fluid Drain Valve (required) E Surge Tank

Installation

F Fluid Shutoff Valves G Fluid Filter H Fluid Pressure Regulator J Air Spray Gun K Back Pressure Regulator L Pump

M Air Supply Line N Bleed-Type Master Air Valves

(for accessories)

P Main Fluid Supply Line R Pump Runaway Valve

S Main Fluid Return Line T Secondary Fluid Return Line Y Ground Wire (required;

see page 5 for installation instructions)

EFG

Fig. 2

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