Repair Instructions
XD40
XD50
XD40
™
and XD50
™
332203F
Hose Reels Repair
Instructions for repairing hose reels used in applications requiring long range dispense,
transfer or evacuation of motor oils, diesel fuels*, lubricants, water, waste oil and air.
Not for use with gasoline or other flammable fluids. Not approved for use in hazardous or
explosive atmosphere locations. For professional use only.
*less than 20% biofuel content
Models
(see page 3 for addition model information)
Spring Hose Reels
XD40 - Floor, Truck-bed or Overhead Mounted
XD50 - Floor or Truck-bed Mounted
Related Manual:
3A2990 - Installation and Operating Instructions
Important Safety Instructions
Read all warnings and instructions in this
manual and the XD40 and XD50 Operation
Manual. Save these instructions.
EN
Table of Contents
Table of Contents
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
XD40 Bare Reels . . . . . . . . . . . . . . . . . . . . . . . . 3
XD40 NPT, Reel with Hose - Air/Water . . . . . . . . 4
XD40 NPT, Reel with Hose - Oil . . . . . . . . . . . . . 4
XD40 NPT, Reel with Hose -
Waste Oil Evacuation . . . . . . . . . . . . . . . . . . 5
XD40 NPT, Reel with Hose - Diesel Fuel . . . . . . 5
XD40 NPT, Reel with Hose - Antifreeze . . . . . . . 5
XD50 Bare Reels . . . . . . . . . . . . . . . . . . . . . . . . 6
XD50 NPT, Reel with Hose - Air/Water . . . . . . . . 6
XD50 NPT, Reel with Hose - Oil . . . . . . . . . . . . . 6
XD50 NPT, Reel with Hose -
Waste Oil Evacuation . . . . . . . . . . . . . . . . . . 7
XD50 NPT, Reel with Hose - Diesel Fuel . . . . . . 7
XD50 NPT, Reel with Hose - Antifreeze . . . . . . . 7
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
General Repair Information . . . . . . . . . . . . . . . . . 10
Bare Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Hose Reel Disassembly . . . . . . . . . . . . . . . . . . . . 11
Hose Reel Reassembly . . . . . . . . . . . . . . . . . . . . . 19
Additional Repair and Replacement Instructions 27
Removing and Installing New Hose on Reel . . . 27
First Time Hose Installation . . . . . . . . . . . . . . . 30
Roller Guide Replacement . . . . . . . . . . . . . . . . 32
Latch Replacement . . . . . . . . . . . . . . . . . . . . . . 34
Adjusting Spring Tension . . . . . . . . . . . . . . . . . 35
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . 39
XD40/XD50 Parts Drawing . . . . . . . . . . . . . . . . . . 40
XD40/XD50 Parts List . . . . . . . . . . . . . . . . . . . . . . 41
Related Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
Table 1: Spring Tension Pre-turns . . . . . . . . . . . . 47
Air / Water Models . . . . . . . . . . . . . . . . . . . . . . 47
Oil Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Waste Oil Evacuation Models . . . . . . . . . . . . . . 47
Fuel Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Graco 7-Year Hose Reel Warranty . . . . . . . . . . . . 48
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 48
2 332203F
Models
Models
Understanding the Bare Reel Model Number
Bare reels are assigned a model number. This number identifies the frame size, port size, spring and pressure associated with
that reel. For example an XD4010DLP model is an XD Model hose reel, size 40 frame, 1 inch port, D spring, low pressure.
• XD Frame Size: 40 or 50
• Port Size: 10 = 1 inch / 15 = 1.5 inch
• Spring Designation: A, B, C or D
• Pressure: LP - Low Pressure applications such as Air/Water, Fuel, and Waste Oil Evacuation typically under 300 psi (2.1
MPa, 21 bar) / MP - Medium Pressure applications such as Oil Dispense typically under 2000 psi (13.8 MPa, 138 bar)
• Inlet Seal Material - F - Fluorocarbon/FKM for general reels / N - Nitrile/Buna-n for anti-freeze
XD40 Bare Reels
Bare Reel Model
XD4010DLPF 24P313 24P364 24P407 Blue D 600 4.1 41
XD4010DLPF 24P315 24P366 24P408 Yellow D 600 4.1 41
XD4010DLPF 24P316 24P367 24P409 White D 600 4.1 41
XD4010CLPF 24P317 24P368 24P410 Blue C 600 4.1 41
XD4010CLPF 24P318 24P369 24P411 Yellow C 600 4.1 41
XD4010CLPF 24P319 24P370 24P412 White C 600 4.1 41
XD4010CMPF 24P320 24P371 24P413 Blue C 2000 13.8 138
XD4010CMPF 24P322 24P372 24P414 Yellow C 2000 13.8 138
XD4010CMPF 24P323 24P373 24P415 White C 2000 13.8 138
XD4010BMPF 24R854 24R864 24R867 Blue B 2000 13.8 138
XD4010BMPF 24R855 24R865 24R868 Yellow B 2000 13.8 138
XD4010BMPF 24R856 24R866 24R869 White B 2000 13.8 138
XD4010AMPF 24P324 24P374 24P416 Blue A 2000 13.8 138
XD4010AMPF 24P325 24P375 24P417 Yellow A 2000 13.8 138
XD4010AMPF 24P326 24P376 24P418 White A 2000 13.8 138
XD4010DLPN 26A140 NA NA Blue D 600 4.1 41
XD4010DLPN 26A141 NA NA Yellow D 600 4.1 41
XD4010DLPN 25A142 NA NA White D 600 4.1 41
NPT
Models
BSPP
Models
BSPT
Models
Color Spring
Maximum Working Pressure
PSI
MPa bar
332203F 3
Models
XD40 NPT, Reel with Hose - Air/Water
Bare Reel Model Model Color Spring
XD4010DLPF 24P327 Blue D 300 2.1 21 1/2 inch x 100 ft.
XD4010DLPF 24P328 Yellow D 300 2.1 21 1/2 inch x 100 ft.
XD4010DLPF 24P329 White D 300 2.1 21 1/2 inch x 100 ft.
XD4010DLPF 24P330 Blue D 300 2.1 21 3/4 inch x 75 ft.
XD4010DLPF 24P331 Yellow D 300 2.1 21 3/4 inch x 75 ft.
XD4010DLPF 24P332 White D 300 2.1 21 3/4 inch x 75 ft.
XD4010CLPF 24P333 Blue C 300 2.1 21 3/4 inch x 100 ft.
XD4010CLPF 24P334 Yellow C 300 2.1 21 3/4 inch x 100 ft.
XD4010CLPF 24P335 White C 300 2.1 21 3/4 inch x 100 ft.
XD4010DLPF 24P336 Blue D 300 2.1 21 1 inch x 50 ft.
XD4010DLPF 24P337 Yellow D 300 2.1 21 1 inch x 50 ft.
XD4010DLPF 24P338 White D 300 2.1 21 1 inch x 50 ft.
PSI
MPa bar
Maximum Working Pressure
Hose Size
XD40 NPT, Reel with Hose - Oil
Bare Reel
Model
XD4010AMPF 24P339 Blue A 2000 13.8 138 1/2 inch x 100 ft.
XD4010AMPF 24P340 Yellow A 2000 13.8 138 1/2 inch x 100 ft.
XD4010AMPF 24P341 White A 2000 13.8 138 1/2 inch x 100 ft.
XD4010CMPF 24P342 Blue C 1530 10.5 105 3/4 inch x 75 ft. X
XD4010CMPF 24P343 Yellow C 1530 10.5 105 3/4 inch x 75 ft. X
XD4010CMPF 24P344 White C 1530 10.5 105 3/4 inch x 75 ft. X
XD4010BMPF 24R857 Blue B 1530 10.5 105 3/4 inch x 75 ft.
XD4010BMPF 24R859 Yellow B 1530 10.5 105 3/4 inch x 75 ft.
XD4010BMPF 24R860 White B 1530 10.5 105 3/4 inch x 75 ft.
XD4010AMPF 24P345 Blue A 1530 10.5 105 3/4 inch x 100 ft.
XD4010AMPF 24P346 Yellow A 1530 10.5 105 3/4 inch x 100 ft.
XD4010AMPF 24P347 White A 1530 10.5 105 3/4 inch x 100 ft.
XD4010CMPF 24P348 Blue C 1275 8.79 88 1 inch x 50 ft. X
XD4010CMPF 24P349 Yellow C 1275 8.79 88 1 inch x 50 ft. X
XD4010CMPF 24P350 White C 1275 8.79 88 1 inch x 50 ft. X
XD4010BMPF 24R861 Blue B 1275 8.79 88 1 inch x 50 ft.
XD4010BMPF 24R862 Yellow B 1275 8.79 88 1 inch x 50 ft.
XD4010BMPF 24R863 White B 1275 8.79 88 1 inch x 50 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
Truck
Mount
Only
4 332203F
XD40 NPT, Reel with Hose - Waste Oil Evacuation
Models
Bare Reel
Model
XD4010CLPF 24P351 Blue C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P352 Yellow C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P353 White C 250 1.7 17 1 inch x 50 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
XD40 NPT, Reel with Hose - Diesel Fuel
Bare Reel
Model
XD4010CLPF 24P354 Blue C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P355 Yellow C 250 1.7 17 1 inch x 50 ft.
XD4010CLPF 24P356 White C 250 1.7 17 1 inch x 50 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
XD40 NPT, Reel with Hose - Antifreeze
Bare Reel
Model
XD4010DLPN 24P984 Blue D 300 2.1 21 3/4 inch x 100 ft.
XD4010DLPN 24P985 Yellow D 300 2.1 21 3/4 inch x 100 ft.
XD4010DLPN 24P986 White D 300 2.1 21 3/4 inch x 100 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
332203F 5
Models
XD50 Bare Reels
Bare Reel
Model
XD5010ALPF 24P455 24P500 24P549 Blue A 1 600 4.1 41
XD5010ALPF 24P456 24P503 24P550 Yellow A 1 600 4.1 41
XD5010ALPF 24P457 24P504 24P551 White A 1 600 4.1 41
XD5015BLPF 24P461 24P508 24P555 Blue B 1.5 600 4.1 41
XD5015BLPF 24P462 24P509 24P556 Yellow B 1.5 600 4.1 41
XD5015BLPF 24P463 24P510 24P558 White B 1.5 600 4.1 41
XD5010BLPF 24P464 24P511 24P559 Blue B 1 600 4.1 41
XD5010BLPF 24P465 24P512 24P560 Yellow B 1 600 4.1 41
XD5010BLPF 24P466 24P513 24P561 White B 1 600 4.1 41
XD5015ALPF 24P467 24P514 24P563 Blue A 1.5 600 4.1 41
XD5015ALPF 24P468 24P515 24P564 Yellow A 1.5 600 4.1 41
XD5015ALPF 24P469 24P516 24P565 White A 1.5 600 4.1 41
XD5010AMPF 24P458 24P505 24P552 Blue A 1 2000 13.8 138
XD5010AMPF 24P459 24P506 24P553 Yellow A 1 2000 13.8 138
XD5010AMPF 24P460 24P507 24P554 White A 1 2000 13.8 138
XD5010ALPN 24A143 NA NA Blue A 1 600 4.1 41
XD5010ALPN 24A144 NA NA Yellow A 1 600 4.1 41
XD5010ALPN 24A145 NA NA White A 1 600 4.1 41
NPT
Models
BSPP
Models
BSPT
Models
Color Spring
Porting
Size
(Inches)
Maximum Working Pressure
PSI
MPa bar
XD50 NPT, Reel with Hose - Air/Water
Bare Reel
Model
XD5010ALPF 24P470 Blue A 300 2.1 21 1 inch x 75 ft.
XD5010ALPF 24P471 Yellow A 300 2.1 21 1 inch x 75 ft.
XD5010ALPF 24P472 White A 300 2.1 21 1 inch x 75 ft.
XD5010ALPF 24P473 Blue A 300 2.1 21 1 inch x 100 ft.
XD5010ALPF 24P474 Yellow A 300 2.1 21 1 inch x 100 ft.
XD5010ALPF 24P475 White A 300 2.1 21 1 inch x 100 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
XD50 NPT, Reel with Hose - Oil
Bare Reel
Model
XD5010AMPF 24P476 Blue A 1275 8.79 88 1 inch x 75 ft.
XD5010AMPF 24P477 Yellow A 1275 8.79 88 1 inch x 75 ft.
XD5010AMPF 24P478 White A 1275 8.79 88 1 inch x 75 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
6 332203F
XD50 NPT, Reel with Hose - Waste Oil Evacuation
Models
Bare Reel
Model
XD5015BLPF 24P479 Blue B 200 1.4 14 1.25 inch x 35 ft.
XD5015BLPF 24P480 Yellow B 200 1.4 14 1.25 inch x 35 ft.
XD5015BLPF 24P481 White B 200 1.4 14 1.25 inch x 35 ft.
XD5015BLPF 24P482 Blue B 200 1.4 14 1.25 inch x 50 ft.
XD5015BLPF 24P483 Yellow B 200 1.4 14 1.25 inch x 50 ft.
XD5015BLPF 24P484 White B 200 1.4 14 1.25 inch x 50 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
XD50 NPT, Reel with Hose - Diesel Fuel
Bare Reel
Model
XD5010BLPF 24P485 Blue B 250 1.7 17 1 inch x 75 ft.
XD5010BLPF 24P486 Yellow B 250 1.7 17 1 inch x 75 ft.
XD5010BLPF 24P487 White B 250 1.7 17 1 inch x 75 ft.
XD5010ALPF 24P488 Blue A 250 1.7 17 1 inch x 100 ft.
XD5010ALPF 24P489 Yellow A 250 1.7 17 1 inch x 100 ft.
XD5010ALPF 24P490 White A 250 1.7 17 1 inch x 100 ft.
XD5015BLPF 24P491 Blue B 250 1.7 17 1.25 inch x 35 ft.
XD5015BLPF 24P492 Yellow B 250 1.7 17 1.25 inch x 35 ft.
XD5015BLPF 24P493 White B 250 1.7 17 1.25 inch x 35 ft.
XD5015BLPF 24P494 Blue B 250 1.7 17 1.25 inch x 50 ft.
XD5015BLPF 24P495 Yellow B 250 1.7 17 1.25 inch x 50 ft.
XD5015BLPF 24P496 White B 250 1.7 17 1.25 inch x 50 ft.
XD5015ALPF 24P497 Blue A 150 1.0 10 1.5 inch x 50 ft.
XD5015ALPF 24P498 Yellow A 150 1.0 10 1.5 inch x 50 ft.
XD5015ALPF 24P499 White A 150 1.0 10 1.5 inch x 50 ft.
Model Color Spring
Maximum Working Pressure
PSI
MPa bar
Hose Size
XD50 NPT, Reel with Hose - Antifreeze
Bare Reel Model Model Color Spring
XD5010ALPN 24P987 Blue A 300 2.1 21 1 inch x 100 ft.
XD5010ALPN 24P988 Yellow A 300 2.1 21 1 inch x 100 ft.
XD5010ALPN 24P989 White A 300 2.1 21 1 inch x 100 ft.
332203F 7
Maximum Working Pressure
PSI
MPa bar
Hose Size
Warnings
WARNING
WARNINGWARNING
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific
hazard symbols and warnings not covered in this section may appear throughout the body of this manual where
applicable.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Only use hoses that are compatible with the fluid you are dispensing.
• Stop operation immediately if static sparking occurs or you feel a shock. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
+
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
8 332203F
Warnings
WARNING
WARNINGWARNING
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create
safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is
not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer
332203F 9
General Repair Information
General Repair
Information
• Always use all the new parts included in repair kit.
Do not reuse old parts.
• Unless otherwise indicated, reference numbers
used in the following instructions refer to the Parts
Drawing on page 40 and the Parts List beginning on
page 40.
• See Related Kits (page 43) or contact Graco Customer Service to identify the kit needed for your
repair.
• All instructions assume the hose reel has been
installed and is in service.
Bare Reels
Instructions for bare reels are included in the XD40 and
XD50 Hose Reels Installation and Operation instruction
manual provided with your hose reel and on Graco.com.
Grounding
The equipment must be bonded (grounded) to the
truck. Grounding reduces the risk of static shock
due to static build up on the equipment. Refer to
your pump instruction manual for grounding
instructions.
Pressure Relief Procedure
Follow the Pressure Relief Procedure whenever
you see this symbol.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid and moving parts, follow the Pressure Relief
Procedure when you stop spraying and before
cleaning, checking, or servicing the equipment.
1. Turn off power supply to fluid pump.
2. Isolate the supply pump fluid supply line.
3. Open the dispensing valve until pressure is fully
relieved.
If you suspect the dispensing valve or extension is
clogged or that pressure has not been fully relieved after
following the steps above, VERY SLOWLY loosen
coupler or hose end coupling to relieve pressure
gradually, then loosen completely. Clear the obstruction.
FIG. 1
10 332203F
Hose Reel Disassembly
6
a
A
45
46
47
• Always wear heavy, non-slippery gloves to protect
your hands from being cut on the hose reel.
• Never allow the reel to spin freely. Doing so
causes the spool to spin out of control, which
could cause serious injury if you are hit by the
hose or dispense valve.
NOTE:
• Throughout these instructions the inlet-side refers to
the side of the spool the fluid inlet (6) is installed.
The spring-side refers to the side of the spool the
spring (10) is installed.
Hose Reel Disassembly
4. Engage latch.
Securely attach a c-clamp (A) to the reel spool abutting frame, as shown in F
reel from unintentionally becoming unlatched and
spinning freely.
IG. 3, to help prevent the
• Additional procedures are provided at the end of the
Hose Reel Disassembly section of this manual.
1. Relieve pressure, page 10.
2. Disconnect inlet hose (a) from inlet (6).
FIG. 2
FIG. 3
5. Remove dispense valve and ball stop.
To remove ball stop: remove nuts (47), screws (46) and
ball stop (45) from end of hose (F
FIG. 4
If you are only replacing the ball stop, stop disassembly instructions here.
IG. 4).
3. Pull out enough hose to perform flushing procedure (Step 7, page 12).
332203F 11
Ball Stop Kits: 218341, 222225, 237872, 24R060,
24R061 are available from Graco. Ball stop reassembly instructions are provided in Step 14, page 26.
6. If you are not replacing the ball stop, set these
pieces aside to use for reassembly.
Hose Reel Disassembly
Procedure Table
7. Flush fluid from reel and hose.
a. Place end of hose in a waste container.
FIG. 5
b. Blow out entire lubricant supply line with air.
Procedure
Remove dispense valve and ball
stop
Add/Remove spring tension X
Remove /Replace spring canister X
Remove/Replace outlet and seals X
Remove/Replace inlet and seals X
Remove/Replace bearings X
Remove/Replace ratchet X
Remove spool from frame X
Remove shaft from spool X
Remove/Replace hose X
Replacing roller guide X
Replace latch X
Un-install
Reel
Reel
Installed
X
a. Unbolt reel and remove it from mounting loca-
tion.
NOTE: For overhead installations always use a hoist or
other suitable lifting device to raise or lower hose reel
position.
FIG. 6
c. Cap end of hose to prevent fluid spills.
8. Remove Hose Reel From Service.
The hose reel must be taken out of service to perform
some of the repair and service procedures described in
this manual.
Refer the following Procedures Table to identify which
procedures do not
service before you perform the repair or maintenance
procedure and those that do
taken out of service.
For procedures that do not require the hose reel is taken
out of service, skip Step 8a - b and continue hose reel
disassembly instructions with Step 9, page 13.
require the hose reel be taken out of
require the hose reel be
Secure a lifting strap around spool as shown in F
IG. 7.
See Technical Data (page 44) for hose reel weights.
FIG. 7
12 332203F
Hose Reel Disassembly
B
A
b. Use 2, large c-clamps (B) to secure the hose
reel to a flat surface (F
IG. 8).
NOTE: Graco recommends placing a rag over
the bottom roller and the back frame to protect
these surfaces from damage when the c-clamps
are tightened down.
NOTICE
The front c-clamp should only be tightened enough to
prevent the reel from moving. Overtightening this clamp
could damage the bottom roller.
9. Unwind reel to remove spring tension
before beginning disassembly.
• Always wear heavy, non-slippery gloves to protect
your hands from being cut on the hose reel.
• Never allow the reel to spin freely. Doing so
causes the spool to spin out of control, which
could cause serious injury if you are hit by the
hose or dispense valve.
a. Verify the ratchet and latch are still engaged and
the c-clamp is still installed.
b. Feed the loose end of hose through the hose
rollers and manually wrap hose and secure the
hose to reel spool (F
IG. 9).
FIG. 8
332203F 13
FIG. 9
c. Place a piece of tape on the side of reel flange
as a visual reference point for counting reel
rotations.
d. Remove c-clamp (A).
e. Rotate spool in the tightening direction to disen-
gage latch.
f. Use your hands to unwind reel by rotating the
spool in the opposite direction turned to add
spring tension, until it the reel reaches a free
state.
NOTE: Count the number of turns while unwinding the
spool and record the number for use when tensioning
the spring later.
Hose Reel Disassembly
32
10
9a/9b
10
9c
9d
14
13
10.Remove spring canister from reel.
NOTE: The power spring typically doesn’t need to be
replaced unless it is broken. Verify the spring is broken
by confirming the absence of any spring tension. If there
is still tension on the spring and you have determined it
is not broken, the spring canister can be reused for reassembly.
The hose reel MUST be taken out of service for this
procedure.
HOSE REEL SPRING HAZARD
Do not attempt to service the spring inside of the
spring canister. It is under extreme tension, even if
the spring is broken, and could be propelled out of
the opened canister and cause serious injury. The
only service you should perform on the reel spring is
replacement of the spring canister.
a. Insert a flat screwdriver blade into the plastic
end cap (32) and pry it off the spring canister
(10) (F
reused.
IG. 10). Discard end cap, it cannot be
FIG. 11
c. Remove the spring canister (10) from the spool.
If you are not replacing the canister, lift canister
slightly to clear hub (13) and set canister aside
for reassembly. If you are replacing the spring
canister, discard canister.
d. Use a snap ring pliers to remove snap ring (14)
(F
IG. 12).
FIG. 10
b. Remove all bolts (9) from the spring canister
(10).
NOTE: Remove the bottom two bolts (9a and
9b) first. Then use your free hand to support the
spring while removing the other two bolts 9c
and 9d (F
IG. 11).
14 332203F
FIG. 12
e. Remove hub (13) and key (12) (F
IG. 12).
If you are only replacing the Power Spring, stop disassembly instructions here.
Power Spring Kits: 24R062, 24R063, 24R064, 24R065
are available from Graco. Power Spring reassembly
instructions begin with Step 11 page 23.
11. If you are not replacing the power spring, set the
spring canister aside to use for reassembly.
Hose Reel Disassembly
30
37
38
7
12.Unwind reel to remove hose from spool.
NOTE:
• Because the spring is no longer installed on the
reel, the hose should pull off the reel very easily.
• In some procedures you do not have to remove the
spring before taking the hose off the reel. Hose
removal instructions when the spring is installed on
the reel are provided on page 27.
13. Remove bolts (37) and outlet (30) from spool (F
13).
NOTE:
• The hose does not have to be removed from the
outlet unless your are replacing the hose. Hose
replacement instructions are provided in
Removing and Installing New Hose on Reel on
page 27.
IG.
• The outlet (30) will not fit through the roller
guides. Pull the dispense end of the hose
through the rollers as shown in F
IG. 14 to
remove hose from the reel.
FIG. 14
14.Remove spring side bearing retainer (7),
spacers (15) and bearing (8).
a. Remove nuts (38) (FIG. 15).
FIG. 13
FIG. 15
b. Insert a flat blade screw driver under the
retainer (7) to pry it up and remove it (F
IG. 15).
c. Remove spacers (15) and bearing (8).
15. If you are not replacing these parts, set them aside
for use for reassembly.
332203F 15
Hose Reel Disassembly
6
4
36
2
1
41
a
42
16.Remove inlet (6) .
NOTE: Notice the position of the inlet to ensure correct
orientation of this part for reassembly.
a. Medium Pressure Models ONLY: On the inlet
side, remove bolts (4), inlet (6) and shim (36)
(F
IG. 16).
NOTE: Do not lose the shim (36). You will need
it for reassembly.
19. Lay spool (2) on it’s side on a clean, sturdy work surface.
20.Remove Inlet Side Bearings.
NOTE: Separate instructions are provided for Medium
Pressure Hose Reels and Low Pressure Hose Reels
(depending on your hose reel model). Medium Pressure
Hose Reel instructions begin below, Low Pressure
instructions begin on page 17.
Medium Pressure Hose Reels Inlet Side Bearing
Removal
a. Use a snap ring pliers to remove snap ring (41)
(F
IG. 18).
NOTICE
Be careful not to scratch or score the surface of the (a)
when using the snap ring pliers to remove the snap ring
(41). Damage to this surface could result in fluid leakage. Protect the surface by wrapping it with black electric tape.
FIG. 16
If you are only replacing the Inlet and/or Inlet Seals,
stop disassembly instructions here.
Inlet Kits: 24R067, 24R068, 24R074, 24R075, 24R677,
and 24R678 are available from Graco. Inlet reassembly instructions begin with Step 9 page 23.
17. If you are not replacing these parts, set them aside
for use for reassembly.
18. Lift up spool (2) to remove it from base (1) (F
IG. 17).
FIG. 18
b. Use a spanner wrench to remove bearing
retainer (42) nut. Once it is loose you can use
your hand to unscrew and remove it (F
IG. 19).
FIG. 17
16 332203F
FIG. 19
c. Remove bearing retainer (5).
42
35
5
41
a
49
31
4
NOTE: Be careful when you remove the bearing retainer
(5) that the bearing balls (35) do not fall out (F
IG. 20).
FIG. 20
Hose Reel Disassembly
FIG. 21
b. Slide bearing seal and retainer assembly (49)
off shaft (F
IG. 22).
If you are only replacing the Medium Pressure Bearing, stop disassembly instructions here.
Medium Pressure Bearing Kit: 24R071 is available
from Graco. Reassembly instructions begin with
Step 5b page 21.
d. If you are not replacing the Medium Pressure
bearing, set these parts aside to use for reassembly.
Low Pressure Hose Reels Inlet Side Bearing
Removal
a. Use a snap ring pliers to remove snap ring (41)
(F
IG. 21).
NOTICE
Be careful not to scratch or score the surface of the (a)
when using the snap ring pliers to remove the snap ring
(41). Damage to this surface could result in fluid leakage. Protect the surface by wrapping it with black electric tape.
FIG. 22
If you are only replacing the Low Pressure Bearing,
stop disassembly instructions here.
Low Pressure Bearing Kit: 24R070 is available from
Graco. Reassembly instructions begin with Step 5b
page 21.
c. If you are not replacing the low pressure bear-
ing, set these parts aside to use for reassembly.
21.Remove bolts (4) holding ratchet (31) to
spool (F
IG. 23).
332203F 17
FIG. 23
Hose Reel Disassembly
a
4
3
2
11
2
9
NOTE: Place a piece of tape as a marker at the
location of the non-threaded hole (a) that does not
have a screw, located on the inlet side of the spool,
to ensure the inlet is reinstalled on the correct side
and in the correct position during reassembly.
FIG. 24
If you are only replacing the Ratchet, stop disassembly instructions here.
Ratchet Kit 24R338 is available from Graco. If you
are only replacing the Ratchet, stop disassembly
instructions here. Reassembly instructions are provided in Step 2, page 20.
If you are not replacing the ratchet, set these parts aside
to use for reassembly.
22.Remove Swivel (3) from spool.
Low Pressure Spring Swivel Replacement Kit
24R336 and Medium Spring Swivel Replacement Kit
24R337 are available from Graco. See Parts page 40,
for additional information about ordering these kits.
Reassembly instructions are provided in Step 1,
page 19.
23.Remove Shaft (11) from spool.
FIG. 26
e. Remove bolts (9) holding shaft (11) (spring
side) to the spool and remove shaft from inside
of spool.
d. Remove swivel (3) from inside of spool (2) (FIG.
25).
FIG. 25
18 332203F
C and D Spring Shaft Replacement Kit 24R953 and A
and B Spring Shaft Replacement Kit 24R954 are
available from Graco. See Parts page 40, for additional information about ordering these kits. Reassembly instructions are provided in Step 3, page 20.
Hose Reel Reassembly
3
Ref. B
Top View
Section View A-A, Showing Outlet Installed Correctly
3
AA
Ref B
Ref. C
3
Top View
Correctly Installed Swivel (3) and Outlet
Incorrectly Installed Swivel (3) On the
3a
Wrong Side of the Spool (2)
a
4
Hose Reel Reassembly
FIG. 27
1. Install swivel (3) inside spool on the
inlet side.
NOTE: The swivel (3) must be installed on the correct side of the spool (2) and oriented correctly
inside the spool to ensure correct hose reel operation.
a. Slide the swivel through the hole in the center of
the spool and rotate the swivel until flat surface
(3a) is as parallel as possible to the floor.
b. Temporarily install one bolt (4) through a hole to
hold the swivel in the installed position (F
c. Rotate the spool (2) until the flat surface (3a) of
the swivel is parallel to the floor or table top and
matches F
Swivel and Outlet illustration. This is how your
swivel should look inside the spool when it is
correctly installed.
IG. 27, Top View, Correctly Installed
IG. 28).
d. Mark the position of the missing threaded screw
hole (a) (F
ence for lining up the ratchet (31) for installation
in Step 2, page 20.
Notice the location of swivel (3) in Ref. B in the
Correctly Installed Swivel and Outlet illustration
(F
IG. 27). This is the correct swivel (3) installa-
tion position.
Ref. C shown in the Incorrectly Installed Swivel
On the Wrong Side of the Spool illustration (F
27) shows the appearance of the swivel (3)
inside the spool when it is incorrectly installed.
IG. 28) on the swivel to use as a refer-
IG.
FIG. 28
332203F 19
Hose Reel Reassembly
31
3
31
4
11
2
9
Refer to these two figures to verify swivel (3) is
properly oriented and installed on the correct
side of the spool (2).
NOTE: Always compare your swivel installation
to the illustrations in F
IG. 27 before permanently
installing the ratchet (31) and bolts (4). When
the swivel (3) is correctly installed in the correct
side of the spool, the swivel orientation will
EXACTLY match the Top View, Correctly
Installed Swivel and Outlet illustration as shown
with the swivel facing UP.
If the swivel (3) is incorrectly installed in the
spool (3) the reel will not function properly.
2. Install Ratchet.
a. Slide ratchet (31) over swivel (3) (FIG. 29).
NOTE: When the ratchet is positioned correctly,
all 5 bolt holes will be accessible. If you do not
have 5 holes available to accommodate all 5
bolts, rotate the ratchet until all 5 holes are
open.
b. Install bolts (4) to secure ratchet (31) to spool
(F
IG. 30). Before tightening bolts, verify swivel
(3) is installed in the correct orientation as
shown in F
IG. 27, page 19. Wrench tighten
bolts. Then torque to 25 to 35 ft. lbs (33.9 to
47.45 N.m).
FIG. 30
3. Install shaft (11) inside spool (2) using
bolts (9) (FIG. 31). Wrench tighten bolts. Then
torque to 25 to 35 ft. lbs (33.9 to 47.45 N.m).
FIG. 29
20 332203F
FIG. 31
4. Lay spool on a flat surface or table - inlet side down.
NOTE: Protect surface by wrapping it with black
electric tape.
Hose Reel Reassembly
35
5
42
51
50
11
49
41
a
5. Install Bearings.
Medium Pressure Models Bearing Replacement:
FIG. 32
g. Install bearing retainer (5) and bearing retainer
nut (42). Use a spanner wrench on the bearing
nut and tighten it securely. Torque to 20 ft. lbs
(27.12 N.m).
Low Pressure Ratchet and Bearing Models:
a. Slide new bearing retainer assembly (49) onto
shaft. Refer to F
IG. 33 for the correct orientation
of the bearing retainer for assembly.
NOTE: Unless otherwise noted, Steps b - g refer to F
32.
a. Inspect seals, bearing balls, bearing nut and
bearing retainer for nicks and cuts. Replace
seals and any parts that are scratched or damaged.
b. If reusing bearing balls (35) clean bearing balls
with a soft, dry cloth.
c. Grease bearing balls (35).
NOTICE
Use 3 to 3.5 cc of grease only. Over- greasing bearing balls will cause the bearing to prematurely lock
up.
d. Apply a thin layer of grease to seal (51). Install
seal around bearing retainer nut (42).
e. Apply of thin layer of grease to the shaft o-ring
(50). Install o-ring around shaft (11).
f. Apply a thin layer of grease to inside surfaces of
bearing retainer (5). Install balls (35) in retainer.
Distribute balls evenly and verify there are 24
and they are seated flat.
IG.
FIG. 33
Install snap ring (41) over shaft on the inlet
6.
side, using a snap ring pliers (F
IG. 34). Do not
scratch the sealing surface (a).
FIG. 34
NOTICE
Be careful not to scratch or score the surface of the (a)
when using the snap ring pliers to remove the snap ring
(41). Damage to this surface could result in fluid leakage. Protect the surface by wrapping it with black electric tape.
332203F 21
Hose Reel Reassembly
2
1
6
33b
33a
33b
6
33a
6
7. Install spool (2) on reel frame (1).
FIG. 35
NOTE: Folding the o-ring into a U-shape before
installation will help seat it correctly inside the
inlet assembly. Then use your fingers to press
the o-ring into the groove.
8. Visually inspect inlet seal and o-ring.
Also, use your finger to feel surface of seal and
o-ring for nicks. Replace these parts if damaged.
To replace seals:
a. Use a pick to remove the damaged white seal
(33a) and black o-ring (33b) from the inlet
assembly (6) (F
Be careful not to scratch or score the surface of the
inlet (6) when using the pick to remove the seal (33a)
and o-ring (33b) . Damage to this surface could result
in fluid leakage.
FIG. 36
IG. 36).
NOTICE
FIG. 37
d. Install the white seal (33a) over the o-ring (33b)
(F
IG. 38).
NOTE: Folding the seal into a U-shape before
installation will help seat it correctly inside the
inlet assembly. Then use your fingers to press
the seal into the groove.
FIG. 38
NOTE: Be careful when installing these parts that they
are lying flat inside the groove and do not have any
kinks or bends which could result in fluid leakage due to
a poorly seated seal.
b. Apply a thin layer of grease to the black o-ring
(33b) and white seal (33a).
c. Install the new black o-ring (33b) first. Use your
fingers to press it into the groove located inside
22 332203F
the neck of the inlet assembly (6) (F
IG. 37).
Hose Reel Reassembly
6
4a
4b
36
31
4
38
7
48
7
15
b
11
9. Install inlet on hose reel.
a. Remove black electric tape if previously
installed.
b. Position inlet (6) in the desired orientation on
the base.
Medium Pressure Models ONLY: Align shim
(36) between inlet (6) and ratchet (31) (F
FIG. 39
c. First install the side 2 bolts (4a and 4b) as
shown in F
Tighten bolts just enough to hold everything in
place.
IG. 39 through frame and inlet (6).
IG. 39).
11.Install power spring.
a. Separate dust seal (48) from foam disc and
remove backing. Adhere the new dust seal (48)
to pillow block gear retainer (7).
FIG. 41
b. Rotate shaft (11) so the key-way (b) faces up.
Install three spacers (15) over shaft (F
IG. 42).
d. Install the remaining bolts (4) (F
tighten and then torque all bolts to 13-16 ft. lbs
(17.6-20.3 N•m).
10 Install spring side bearing retainer.
a. On the spring side, install retainer (7) and nuts
(38).
b. Torque nuts to 25 to 35 ft lbs (33.9 to 47.45
N.m) (F
FIG. 40
IG. 40).
IG. 39). Hand
FIG. 42
c. Install the new spring canister (10) over the
shaft.
NOTE: For easier installation, a screwdriver can
be used to position the center spring coil over
shaft.
332203F 23
Hose Reel Reassembly
9c
9d
10
9a
9b
Correct Hub Orientation
Incorrect Hub Orientation
12
13
13
14
32
34 30
d. First install the outer two bolts (9c and 9d). Then
replace the bottom bolts (9a and 9b)(F
Torque to 25 to 35 ft. lbs (33.9 to 46.45 N.m).
FIG. 43
e. Install key (12). Align hub (13) in the opening.
Push it into place inside the spool. The key
should be in the top position.
F
IG. 44 shows examples of the hub installed
correctly and installed incorrectly.
IG. 43).
f. Install snap ring (14)) (F
FIG. 45
g. Install plastic end cap (32).
IG. 45).
NOTE: When correctly oriented the hub should
easily slide into the opening.
FIG. 46
12.Inspect outlet o-ring.
To replace o-ring:
a. Use a pick to remove o-ring (34) from outlet (30)
(F
IG. 47).
FIG. 44
24 332203F
FIG. 47
Hose Reel Reassembly
34
30
A
NOTICE
Be careful not to scratch or score the surface of the outlet (30) when using the pick to remove the o-ring (34) .
Damage to this surface could result in fluid leakage.
NOTE: If the o-ring (34) is not damaged, you do not
need to replace this part. Use a brush to apply a thin
layer of grease around the o-ring and threads of the outlet fitting (30). Then continue installation instructions
with Step 13
b. Apply a thin layer of grease to the new o-ring
(34) and install new o-ring over outlet (30) as
shown in F
IG. 48.
NOTE:
• Adhere a piece of tape to the side of the reel
flange as a visual reference point for counting
reel rotations.
• Wind direction is determined by the direction the
spool rotates when the hose is extended during
operation.
Never allow the reel to spin freely. Doing so causes
the spool to spin out of control, which could cause
serious injury if you are hit by the hose or dispense
valve.
c. Securely attach a c-clamp (A) to the reel spool
as shown in F
IG. 49 to help prevent the reel from
unintentionally becoming unlatched and spinning freely.
FIG. 48
13.Install outlet to spool.
Always wear heavy, non-slippery gloves when adjusting the spring tension to protect your hands from being
cut on the hose reel.
a. Pre-wind hose reel as needed to accommodate
the length of hose you are installing. Refer to
Table 1, Spring Tension and Pre-Turns, page 47
to determine the number of turns needed for
your hose and reel model.
b. Engage the latch. Listen for the loud click when
the spool has latched.
FIG. 49
d. If hose was removed from outlet (30) during dis-
assembly, or if you are installing a new hose;
feed one end of hose through rollers (F
FIG. 50
e. Securely attach hose to outlet (30).
IG. 50).
332203F 25
Hose Reel Reassembly
30
37
45
46
47
f. Reinstall outlet (30) to swivel (3). Replace and
tighten all bolts (37) securely. Torque bolts to 24
to 30 ft. pounds (32.54 to 40.67 N.m) (F
IG. 51).
NOTE:
• Low Pressure Models (shown in F
IG. 51) use 4
bolts (37).
• Medium Pressure Models (not shown) use 6
bolts (37).
• Always use all bolts provided.
15. Uncoil and extend the hose.
NOTICE
Always hold on to the hose while it is rewinding to avoid
damage to the reel.
16. Remove c-clamp. Pull the hose firmly enough to
release the latch, then slowly allow the hose to
retract.
17. Remove cap from end of hose and install dispense
valve.
18. Pressurize hose and verify spring tension.
19. If necessary, adjust spring tension. See Spring Tension Adjustment instructions, page 35 and refer to
the Table 1: Spring Tension and Pre-turns (page 47)
to determine the number of spool rotations needed
to correctly set the spring tension for your reel
model and hose.
FIG. 51: Low Pressure Model (shown)
14.Install ball stop.
FIG. 52
To install the ball stop:
a. Position each half of the stop (45) near the out-
let end of the hose (F
b. Thread screws (46) through holes in stop pieces
(45).
IG. 52).
c. Tighten nuts (47)until the outside edges of the
stop contact each other.
26 332203F
Additional Repair and Replacement Instructions
45
46
47
Additional Repair and Replacement Instructions
Removing and Installing New
Hose on Reel
Use this procedure to remove the hose from the reel and
install a new hose on the bare reel. For this procedure
the spring canister is not removed from the spool.
1. Relieve pressure, page 10.
2. Verify there is sufficient access to the back of the
hose reel (opposite hose exit) to enable outlet
removal. Access is installation dependent. If hose
access is not available the hose reel must be taken
out of service. See Step 8, Remove Hose Reel
From Service, page 12.
3. Flush fluid from reel and hose.
a. Place end of hose in a waste container.
b. Blow out entire lubricant supply line with air.
FIG. 54
c. Cap end of hose to prevent fluid spills.
• Always wear heavy, non-slippery gloves when
adjusting the spring tension to protect your hands
from being cut on the hose reel.
• Never allow the reel to spin freely. Doing so
causes the spool to spin out of control, which
could cause serious injury if you are hit by the
hose or dispense valve.
4. Pull the hose out far enough to engage the latch.
Listen for the loud click when the spool has latched.
5. Remove dispense valve and ball stop.
To remove ball stop: remove nuts (47), screws (46) and
ball stop (45) from end of hose (F
FIG. 53
FIG. 55
332203F 27
IG. 55).
Additional Repair and Replacement Instructions
A
30
37
30
30
6. Extend all the hose from spool and engage latch.
7. Securely attach a c-clamp (A) to the reel spool as
shown in F
IG. 56 to help prevent the reel from unin-
tentionally becoming unlatched and spinning freely.
FIG. 56
8. With hose still attached to outlet, remove bolts (37)
and outlet (30) from spool (F
IG. 57).
9. Using two wrenches on the flats, working in opposite directions, loosen and remove the hose from the
outlet fitting (F
IG. 58).
NOTE: If a reducer (35) was previously installed, it
can be reused if required or removed to accommodated a larger hose diameter.
FIG. 58
FIG. 57
10. Apply pipe thread sealant or wrap hose threads with
PTFE tape.
11. Attach end of the new hose to the outlet (30) using
two wrenches on the flats, working in opposite directions, to securely tighten the hose to the outlet fitting
(F
IG. 59).
28 332203F
FIG. 59
Additional Repair and Replacement Instructions
(G)
30
34
30
37
12. Verify outlet o-ring (34) is in place on outlet (30).
Apply a thin layer of grease (G) to o-ring as shown
in F
IG. 60.
FIG. 60
d. Install outlet (30) to spool. Replace and tighten
all bolts (37) securely. Torque bolts to 24 to 30
ft. pounds (32.54 to 40.67 N.m) (F
IG. 61).
NOTE:
13. Uncoil and extend hose.
14. Remove c-clamp (A) (installed in Step 7, page 28).
15. Disengage latch by pulling on hose to release it.
Always wear heavy, non-slippery gloves when adjusting the spring tension to protect your hands from being
cut on the hose reel.
16. Use your hand to guide the hose as it rewinds onto
the reel.
17. Adjust spring tension if needed. See Adjusting
Spring Tension, page 35.
18. Remove cap from end of hose and install dispense
valve to end of hose.
• Low Pressure Models (shown in F
bolts (37).
• Medium Pressure Models (not shown) use 6
bolts (37).
• Always use all bolts provided.
FIG. 61: Low Pressure Model Shown
IG. 51) use 4
332203F 29
Additional Repair and Replacement Instructions
37
30
53
45
46
47
b
c
a
First Time Hose Installation
• Never allow the reel to spin freely. Doing so
causes the spool to spin out of control, which
could cause serious injury if you are hit by the
hose.
• Always wear heavy, non-slippery gloves when
adjusting the spring tension to protect your hands
from being cut on the hose reel.
1. Be sure hose reel is secured to a flat surface or
installed in it’s service location. See Disassembly,
Step 8b, page 13.
2. Verify the spring is not under tension. If there is
spring tension, follow Removing Spring Tension procedure provided on page 37.
3. For easier hose installation, Graco recommends
removing the outlet (30) from the spool. To do this
remove bolts (37) holding outlet to the spool (F
62).
4. Apply pipe thread sealant or wrap PTFE tape
around the threads of reducer (53) (if needed). Then
install reducer (53) in the end of the outlet (F
Use two wrenches on the flats, working in opposite
directions, to securely tighten the reducer to the outlet fitting.
IG.
IG. 62).
5. Install ball stop to dispense end of hose.
FIG. 63
To install the ball stop:
a. Position each half of the stop (45) near the out-
let end of the hose (F
IG. 52).
b. Thread screws (46) through holes in stop pieces
(45).
c. Tighten nuts (47)until the outside edges of the
stop contact each other.
6. Uncoil and extend hose.
7. Feed opposite end of the hose, through the rollers
(a), then under the reel (b), and around the back (c)
of the spool.
NOTE: A reducer (53) is not required for all installations. It is only necessary if the hose diameter is
smaller than the diameter of the outlet (30).
FIG. 62: Low Pressure Outlet shown. Medium
Pressure models use 6 bolts.
30 332203F
FIG. 64
Additional Repair and Replacement Instructions
30
A
(G)
30
34
8. Apply pipe thread sealant or wrap hose threads with
PTFE tape.
9. Attach end of the hose to the outlet (30) using two
wrenches on the flats, working in opposite directions, to securely tighten the hose to the outlet fitting
(F
IG. 65).
FIG. 65
10. Place a piece of tape on the side of the reel flange
as a visual reference point for counting reel rotations.
11. Pre-wind hose reel as needed to accommodate the
length of hose you are installing. Refer to Table 1,
Spring Tension and Pre-Turns, page 47 to determine the number of turns needed for your hose and
reel model.
13. Securely attach a c-clamp (A) to the reel spool as
shown in F
IG. 66 to help prevent the reel from unin-
tentionally becoming unlatched and spinning freely.
FIG. 66
14. Verify outlet o-ring (34) is in place on outlet (30).
Apply a thin layer of grease (G) to o-ring as shown
in F
IG. 67.
NOTE: Wind direction is determined by the direction
the spool rotates when the hose is extended during
operation.
Never allow the reel to spin freely. Doing so causes
the spool to spin out of control, which could cause
serious injury if you are hit by the hose or dispense
valve.
12. Engage the latch. Listen for the loud click when the
spool has latched.
FIG. 67
332203F 31
Additional Repair and Replacement Instructions
30
37
A
15. Install outlet (30) to spool. Replace and tighten all
bolts (37) securely. Torque bolts to 24 to 30 ft.
pounds (32.54 to 40.67 N.m) (F
IG. 68).
NOTE:
• Low Pressure Models (shown in F
IG. 68) use 4
bolts (37).
• Medium Pressure Models (not shown) use 6
bolts (37).
• Always use all bolts provided.
Roller Guide Replacement
Disassembly
1. Relieve pressure, page 10.
Never allow the reel to spin freely. Doing so causes
the hose to spin out of control, which could cause
serious injury if you are hit by the hose or dispense
valve.
2. Pull the hose out far enough to engage the latch.
Listen for the loud click when the spool has latched.
3. Securely attach a c-clamp (A) to the reel spool as
shown in F
tentionally becoming unlatched and spinning freely.
IG. 69 to help prevent the reel from unin-
FIG. 68: Low Pressure Model Shown.
16. Remove c-clamp (A) (installed in Step 13, page 31).
17. Disengage latch by pulling on hose to release it.
Always wear heavy, non-slippery gloves when adjusting the spring tension to protect your hands from being
cut on the hose reel.
18. Use your hand to guide the hose as it rewinds onto
the reel.
19. Adjust spring tension if needed. See Adjusting
Spring Tension, page 35.
20. Remove cap from end of hose and install dispense
valve to end of hose.
FIG. 69
32 332203F
Additional Repair and Replacement Instructions
45
46
47
28
43
9
28
43
9
4. Remove dispense valve and ball stop.
To remove ball stop:
Remove nuts (47), screws (46) and ball stop (45)
from end of hose (F
IG. 70). Cap end of hose (if
needed) to prevent fluid spills.
FIG. 70
5. Remove screws (9) and nuts (28) to remove roller
plate (43) (F
IG. 71).
Roller Guide Reassembly
1. Route end of the hose through the hose rollers (FIG.
72).
FIG. 72
2. Align plate (43) with front of hose reel base (F
73).
IG.
FIG. 71
332203F 33
FIG. 73
3. Replace screws (9) and nuts (28) (F
IG. 73).
4. Wrench tighten. Then torque to 24-35 ft. lbs (33.9 to
46.45 N.m).
Additional Repair and Replacement Instructions
45
46
47
A
5. Install ball stop and dispensing valve.
FIG. 74
To install the ball stop:
a. Position each half of the stop (45) near the out-
let end of the hose (F
IG. 52).
b. Thread screws (46) through holes in stop pieces
(45).
c. Tighten nuts (47)until the outside edges of the
stop contact each other.
Latch Replacement
Latch Disassembly
I
1. Relieve pressure, page 10.
Never allow the reel to spin freely. Doing so causes
the spool to spin out of control, which could cause
serious injury if you are hit by the hose or dispense
valve.
2. Securely attach a c-clamp (A) to the reel spool as
shown in F
ning freely (F
IG. 3 to help prevent the reel from spin-
IG. 75).
d. Remove cap from end of hose and install dis-
pense valve to hose end.
6. Remove c-clamp.
7. Disengage latch.
FIG. 75
34 332203F
Additional Repair and Replacement Instructions
21
18
1
(A)
A
3. Remove large bolts (18) holding latch assembly (21)
to base (1) (F
IG. 76). Discard latch assembly.
FIG. 76
Latch Reassembly
1. Align latch assembly (21) with reel base (1) and orient it as shown in F
IG. 76.
Adjusting Spring Tension
If the hose cannot be pulled all the way out or if it does
not retract all the way back onto the hose reel, you need
to adjust the spring tension.
• Never allow the reel to spin freely. Doing so
causes the spool to spin out of control, which
could cause serious injury if you are hit by the
hose or dispense valve.
• Always wear heavy, non-slippery gloves when
adjusting the spring tension to protect your hands
from being cut on the hose reel.
1. If the hose reel has been in service, relieve pressure, page 10.
2. Pull the hose out far enough to engage the latch.
2. Replace bolts (18).
3. Wrench tighten bolts. Then torque to 24-35 ft. lbs
(33.9 to 46.45 N.m).
4. Remove c-clamp installed in Latch Disassembly,
Step 2.
NOTE: Listen for the loud click when the spool has
latched.
3. Attach a c-clamp (A) to the reel spool as shown in
F
IG. 77 to help prevent the reel from unintentionally
becoming unlatched and spinning freely.
FIG. 77
If a ball stop and dispensing device are NOT installed on
the hose end, skip Step 4 and continue instructions with
Step 5.
332203F 35
Additional Repair and Replacement Instructions
45
46
47
A
4. Remove dispense valve, nuts (47), screws (46) and
ball stop (45) from end of hose (F
IG. 84). Cap end of
hose to prevent fluid spills.
FIG. 78
5. Feed the loose end of the hose through the hose
rollers and manually wrap and secure the hose onto
the reel spool (F
IG. 79).
• Refer to the Table 1: Spring Tension and Preturns (page 47) to determine the number of
spool rotations needed to correctly set the
spring tension for your reel model and hose.
9. Check the spring tension. When it is set correctly
after pulling the hose completely off the spool it will
retract fully.
NOTICE
Always hold on to the hose while it is rewinding to avoid
damage to the reel.
10. Repeat Steps 8 and 9 until you have the proper
amount of spring tension.
NOTICE
Do not increase the spring tension so much that the
spring winds up tightly before the hose is fully
extended. A spring that is wound too tightly:
• Stops the reel from rotating before the hose is fully
extended, which puts excessive strain on the hose
and reel spring.
FIG. 79
6. Place a piece of tape on the side of the reel flange
as a visual reference point for counting reel rotations.
7. Remove c-clamp (A) installed in Step 3.
8. Rotate reel spool keeping the hose wrapped on the
reel.
NOTE:
• Each rotation of the reel spool increases or
decreases enough spring tension to retract or
let out approximately 5 feet (1.5 m) of hose.
- Wind spring, in one turn increments, tighter to
increase tension.
- Unwind spring, in one turn increments, to
decrease spring tension.
• Can cause the latch and ratchet to lock, making
disengagement by pulling the hose impossible.
11. Rotate spool to engage latch to prevent spool rotation or unwinding.
12. Securely attach a c-clamp (A) to the reel spool as
shown in F
IG. 80 to help prevent the reel from unin-
tentionally becoming unlatched and spinning freely.
FIG. 80
36 332203F
Additional Repair and Replacement Instructions
45
46
47
A
13. Route end of the hose through the hose rollers (FIG.
81).
FIG. 81
14. Install ball stop and dispensing valve (F
IG. 82).
Removing Spring Tension
1. Relieve pressure, page 10.
Always wear heavy, non-slippery gloves when adjusting the spring tension to protect your hands from being
cut on the hose reel.
2. Pull the hose out far enough to engage the latch.
NOTE: Listen for the loud click when the spool has
latched.
3. Securely attach a c-clamp (A) to the reel spool as
shown in F
tentionally becoming unlatched and spinning freely.
IG. 83 to help prevent the reel from unin-
FIG. 82
To install the ball stop:
a. Position each half of the stop (45) near the out-
let end of the hose (F
IG. 52).
b. Thread screws (46) through holes in stop pieces
(45).
c. Tighten nuts (47)until the outside edges of the
stop contact each other.
15. If hose reel was taken out of service, reinstall hose
reel. See XD40/XD50 Hose Reels Installation and
Operation instructions.
16. Remove cap from end of hose and install dispense
valve to hose end.
17. Remove c-clamp (A).
18. Pressurize hose reel and reverify spring tension.
FIG. 83
332203F 37
Additional Repair and Replacement Instructions
45
46
47
4. Remove dispense valve, nuts (47), screws (46) and
ball stop (45) from end of hose (F
IG. 84). Cap end of
hose (if needed) to prevent fluid spills.
FIG. 84
5. Feed loose end of hose through the hose rollers and
manually wrap and secure hose onto reel spool
(F
IG. 85).
FIG. 85
6. Place a piece of tape on the side of the reel flange
as a visual reference point for counting reel rotations.
7. Remove c-clamp (A).
8. Rotate spool in the tightening direction to disengage
latch.
9. Use your hands to unwind reel by rotating the spool
in the opposite direction turned in step 8, until it the
reel reaches a free state. Always keep at least one
hand on the spool to prevent free-spool rotation.
NOTE: Count the number of turns while unwinding the
spool and record the number for use when tensioning
the spring later.
38 332203F
Troubleshooting
Problem Cause Solution
Troubleshooting
Power spring not correctly adjusted Increase spring pre-load. See Add-
ing Spring Tension, page 35.
Hose too stiff Use correct hose for application.
See Parts, beginning on page 40 for
the correct hose for you application.
Excessive swivel friction and hose
bending torque
Excessive hanging weight of hose
and dispense valve
Poor Retraction
Incorrect hose reel / spring for the
application
Inlet bearing failure Rebuild or replace inlet bearing,
Spring bearing failure Rebuild or replace spring bearing.
Power spring not correctly adjusted Decrease spring pre-load. See
Excessive Hose Extension Forces
Fluid leakage from inlet housing Worn inlet seal Replace inlet seal. See Inlet / Inlet
Excessive swivel friction Reduce operating pressure.
Design constraints exceeded for
spring reel
Reduce operating pressure.
Reduce installation height to recommended values. Do not exceed
installation height of 15 ft. (4.57 m).
See Parts, beginning on page 40 for
the correct hose for you application.
Use recommended reel/spring combination for application.
Do not use low pressure (LP) reels
for Medium Pressure oil dispense.
See page 21.
Adjusting Spring Tension, page 35.
Select a power reel for the application.
Seal and O-Ring Replacement
page 21.
Reel doesn’t latch. Latch pawl broken Replace latch. See Latch Replace-
Reel doesn’t retract hose all the way Power spring broken. Replace spring canister. See Power
Fluid leakage from outlet seal Seal failed Replace outlet seal. See Outlet /
332203F 39
ment page 33.
Spring Replacement, page 21.
Spring hub key broken. Replace key.
Outlet Seal Replacement page 23.
XD40/XD50 Parts Drawing
6
4
33
41
49
31
4 or 29
2
52
30
37
34
8
13
48
10
14
32
12
9
15
38
7
47
46
45
44
1
28
43
9
23
27
40/26
39/25
24
57
56
55
18
16
3
31
33
41
5
35
42
50
51
Medium Pressure
Models
Low Pressure
Models
36
11
XD40/XD50 Parts Drawing
40 332203F
XD40/XD50 Parts List
XD40/XD50 Parts List
Ref Part No. Description Qty
1 BASE, reel 1
2 SPOOL, hose reel, XD40 models 1
16P906^ SWIVEL, Low Pressure models 1
3
16P907$ SWIVEL, Medium Pressure mod-
els
4$&@ 112586 SCREW, cap, hex head, Low
Pressure models
SCREW, cap, hex head, Medium
Pressure models
5@
16P901 RETAINER, bearing, Medium
Pressure models
6 SWIVEL, inlet 1
7
¤
112953 BEARING, ball 1
¤
8
9
¥¿ 110963 SCREW, cap, flange head 14
10† SPRING, enclosed 1
126150
126151
11
12†
14†
23
113267 KEY, square 1
¤¥
¿
13†
106082 RING, retaining 1
¤¥
¿
¤
15
16 24R066 KIT, latch 1
18 SCREW. latch 2
126757 POST, corner 4
§
24
§ 190376 CAP, roller 8
190378 TUBE, roller, XD40, 1 inch hose
§
25
16P123 TUBE, roller, XD50, 1-1/4 and
§ 190377 TUBE, roller 2
26
27
§ 112960 SCREW, cap, flange head 4
28 110996 NUT, hex, flange head 8
RETAINER, bearing, pillow block 1
¥ SHAFT, XD40, low pressure, C
and D springs
¿ SHAFT, XD 40, Medium Pres-
sure and ALL XD50 low and
medium pressure , A and B
springs
HUB, reel, XD40, low pressure, C
and D springs
HUB, reel, XD 40, Medium Pressure and ALL XD50 low and
medium pressure , A and B
springs
SPACER, spring, hub 3
and smaller
1-1/2 inch hoses
11
Ref Part No. Description Qty
29 126596 SCREW, cap, hex head, Low
Pressure models
30‡
1
5
1
1
1
1
2
2
31& 16P903 RATCHET 1
32†
¤^$
112961 CAP, end 1
¥¿
33 129038 SEAL, XD inlet, general, FKM 1
126787 SEAL, XD, inlet, antifreeze,
105318 PACKING, o-ring 1
34‡
35@ BALL, chrome, 0.375, grade 10,
36 SHIM, frame, Medium Pressure
108751 SCREW, cap, low pressure 4
37‡
108751 SCREW, cap, medium pressure 6
38
¤
167030 PIN, roller, XD40 models, 1 inch
§
39
16P124 PIN, roller, XD50 models, 1-1/4
40
§ 190363 PIN, roller 2
41@ 126643 RING, retaining, 1.969 shaft 1
42@ INSERT, bearing, medium pres-
16T624 PLATE, roller, XD40 models, 1
43
16P081 PLATE, roller, XD50 models,
126359 HOSE, coupled, 1/2 inch x 100 ft,
126360 HOSE, coupled, 3/4 inch x 75 ft,
44
126361 HOSE, coupled, 3/4 inch x 100 ft,
126362 HOSE, coupled, 1 inch x 50 ft,
26C124 HOSE, coupled, 1/2 inch x 100 ft,
SWIVEL, outlet 1
Buna-n
Medium Pressure models
models
NUT, nylock, st, 1/2 - 13, zinc 2
hose and smaller
and 1-1/2 inch hoses
sure
inch hose and smaller
1-1/4 and 1-1/2 inch hoses
air/water, npt, XD40 models,XD4010DLP
air/water, npt, XD40 models,
XD4010DLP
air/water, npt, XD40 models,
XD4010CLP
air/water, npt, XD40 models,
XD4010DLP
oil, npt, XD40 models,
XD4010AMP
6
1
24
1
2
2
1
1
1
1
1
1
1
1
332203F 41
XD40/XD50 Parts List
Ref Part No. Description Qty
126376 HOSE, coupled, 3/4 inch x 75 ft,
oil, npt, XD40 models,
XD4010BMP
126377 HOSE, coupled, 3/4 inch x 100 ft,
oil, npt, XD40 models,
XD4010AMP
126503 HOSE, coupled, 1 inch x 50 ft,
oil, npt, XD40 models,
XD4010BMP
126379 HOSE, coupled, 1 inch x 50 ft,
waste oil evacuation, npt, XD40
models, XD4010CLP
24R102 HOSE, coupled, 1 inch x 50 ft,
fuel, npt, XD40 models, XD4010CLP
126363 HOSE, coupled, 1 inch x 75 ft,
air/water, npt, XD50 models,
XD5010ALP
126364 HOSE, coupled, 1 inch x 100 ft,
air/water, npt, XD50 models,
XD5010ALP
126504 HOSE, coupled, 1 inch x 75 ft,
44
(cont)
oil, npt, XD50 models,
XD5010AMP
126380 HOSE, coupled, 1.25 inch x 35 ft,
waste oil evacuation, npt, XD50
models, XD5015BLP
126688 HOSE, coupled, 1.25 inch x 50 ft,
waste oil evacuation, npt, XD50
models, XD5015BLP
24R103 HOSE, coupled, 1 inch x 75 ft,
fuel, npt, XD50 models,
XD5010BLP
24R106 HOSE, coupled, 1 inch x 100 ft,
fuel, npt, XD50 models,
XD5010ALP
24R108 HOSE, coupled, 1.25 inch x 35 ft,
fuel, npt, XD50 models,
XD5015BLP
24R110 HOSE, coupled, 1.25 inch x 50 ft,
fuel, npt, XD50 models,
XD5015BLP
24R114 HOSE, coupled, 1.25 inch x 50 ft,
fuel, npt, XD50 models,
XD5015ALP
45 STOP, hose 2
46 117588 SCREW, machine, phil, pan head 2
47 101324 NUT, hex, jam 2
¤^$
48†
126467 SEAL, dust 1
¥¿
Ref Part No. Description Qty
1
49 24R514 RETAINER, bearing 1
50@ 16W910 O-RING, buna 1
51@ 126731 O-RING, buna 1
1
100380 FITTING, bushing, reducer /2
inch x 1 inch npt
1
502851 FITTING, bushing, reducer, 3/4
52
inch x 1 inch npt
121446 FITTING, bushing, reducer, 1-1/4
1
55 LABEL, identification 1
inch x 1-1/2 inch npt
56 16T815 LABEL, XD40 1
1
1
1
1
1
1
1
1
1
1
57 15W036 LABEL, warning 1
Replacement Danger and Warning labels, tags and cards
are available at no cost.
See the Related Kits Table provided on page 43, to identify the
correct kit to use for your hose reel model.
‡ Parts are included in Outlet Kit 24R056, 24R057, 24R059,
24R665, 24R666, 24R667, 24R668, 24R670, 24R673.
Parts are included in Outlet Kit 24R053, 24R055, 24R058.
Parts are included in Ballstop Kit 222225, 218341, 237872.
24R060, 24R061.
† Parts are included in Power Spring Kit 24R062, 24R063,
24R064, 24R065.
Parts are included in Latch Kit 24R066.
Parts are included in Inlet Kit 24R067, 24R068, 24R674,
24R675, 24R677, 24R678, 129137.
Parts are included in Low Pressure Bearing Kit 24R070.
@ Parts are included in Medium Pressure Bearing Kit 24R071.
Parts are included in Roller Guide Kit 24R072, 24R074.
§ Parts are included in Roller Guide Kit 24R073, 24R075.
¤ Parts are included in Spring Side Bearing Kit 24R339.
^ Parts are included in Low Pressure Swivel Kit 24R336.
$ Parts are included in Medium Pressure Swivel Kit 24R337.
& Parts are included in Ratchet Kit 24R338.
¥
Parts are included in C and D Spring Shaft Replacement Kit
24R953.
¿ Parts are included in A and B Spring Shaft Replacement Kit
24R954.
1
1
1
42 332203F
XD40/XD50 Parts List
Related Kits
Part No. Description
24R053
24R055
24R056
24R057
24R058
24R059
24R665
24R666
24R667
24R668
24R670
24R673
222225
218341
237872 KIT, ballstop, 1 inch, includes parts 45, 46, 47
24R060
24R061
24R062
24R063
24R064
24R065
24R066 KIT, latch, includes 17, 18, 19, 20, 21, 22, 23
24R067
24R068
24R674
KIT, outlet, 1/2 inch, npt, XD40, includes
parts 30, 34, 37, 52
KIT, outlet, 3/4 inch, npt, XD40, includes
parts 30, 34, 37, 52
KIT, outlet, 1 inch, npt, XD40, includes parts
30, 34, 37
KIT, outlet, 1 inch, npt, XD50, includes parts
30, 34, 37
KIT, outlet, 1-1/4 inch, npt, XD50, includes
parts 30, 34, 37, 52
KIT, outlet, 1-1/2 inch, npt, XD50, includes
parts 34, 30, 37
KIT, outlet, 1 inch, BSPP, XD40, includes
parts 30, 34, 37
KIT, outlet, 1 inch, BSPT, XD40, includes
parts 30, 34, 37
KIT, outlet, 1 inch, BSPP, XD50, includes
parts 30, 34, 37
KIT, outlet, 1 inch, BSPT, XD50, includes
parts 30, 34, 37
KIT, outlet, 1.5 inch, BSPP, XD50, includes
parts 30, 34, 37
KIT, outlet, 1.5 inch, BSPT, XD50, includes
parts 30, 34, 37
KIT, ballstop,1/2 inch, includes parts 45, 46,
47
KIT, ballstop, 3/4 inch, includes parts 45, 46,
47
KIT, ballstop, 1-1/4 inch, includes parts 45,
46, 47
KIT, ballstop, 1-1/2 inch, includes parts 45,
46, 47
KIT, power spring, D, includes 10, 12, 13, 14,
32, 48
KIT, power spring, C, includes 10, 12, 13, 14,
32, 48
KIT, power spring, B, includes 10, 12, 13, 14,
32, 48
KIT, power spring, A, includes 10, 12, 13, 14,
32, 48
KIT, inlet, 1 inch, npt, general, includes 6, 29,
33
KIT, inlet, 1-1/2 inch, npt, general, includes 6,
29, 33
KIT, inlet, 1 inch, BSPP, general, includes 6,
29, 33
Part No. Description
24R675
24R677
24R678
129137
24R070
24R071
24R072
24R073
24R074
24R075
24R076 KIT, support arm, XD40
24R077 KIT, support arm, XD50
24R336
24R337
24R339
24R111
24R112
24R115
24R117
24R953
24R954
237932
KIT, inlet, 1 inch, BSPT, general, includes 6,
29, 33
KIT, inlet, 1-1/2 inch, general, BSPP, includes
6, 29, 33
KIT, inlet, 1-1/2 inch, BSPT, general, includes
6, 29, 33
KIT, inlet, 1 inch, npt, antifreeze, includes 6,
29, 33
KIT, bearing, low pressure bearing, includes
29, 41, 49
KIT, bearing, medium pressure, includes 4, 5,
35, 41, 42, 50, 51
KIT, roller guide, XD40, includes 9, 23, 24,
25, 26, 27, 28, 39, 40, 43
KIT, roller guide, XD40, includes 23, 24, 25,
26, 27, 39, 40
KIT, roller guide, XD50, includes 9, 23, 24,
25, 26, 27, 28, 39, 40, 43
KIT, roller guide, XD50, includes 23, 24, 25,
26, 27, 39, 40
KIT, Low Pressure Shaft, includes parts 3, 4,
32, 48
KIT, Medium Pressures shaft, includes parts
3, 4, 32, 48
KIT, bearing, spring side, includes 7, 8, 12,
14, 15, 32, 48
KIT, inlet hose, 1 inch, air/water and oil,
includes 1 inch swivel fitting and 1 inch x 28
inch coupled hose
KIT, inlet hose, 1 inch, waste oil evacuation,
includes 1 inch swivel fitting and 1 inch x 28
inch coupled hose
KIT, inlet hose, 1 inch, fuel, includes 1 inch
swivel fitting and 1 inch x 28 inch coupled
hose
KIT, inlet hose, 1.5 inch, fuel, includes 1 inch
swivel fitting and 1.5 inch x 28 inch coupled
hose
KIT, shaft, low pressure, includes 9, 11, 12,
14, 32, 48
KIT, shaft, medium pressure, includes 9, 11,
12, 14, 32, 48
KIT, mounting, overhead, fits standard
I-beams with flanges up to 7 in. (178 mm)
332203F 43
Technical Data
Technical Data
.
XD40, XD50 Hose Reels
US Metric
Maximum fluid working pressure See model table, page 3-7
Operating Temperature
Bare Reels -40°F to 180°F -40°C to 82°C
Air / Water Reels -40°F to 180°F -40°C to 82°C
Waste Oil Evacuation Reels -40°F to 180°F -40°C to 82°C
1/2-inch and 3/4-inch Oil Reels -40°F to 180°F -40°C to 82°C
1-inch Oil Reels -20°F to 180°F -29°C to 82°C
Diesel Fuel Reels -40°F to 140°F -40°C to 60°C
Antifreeze Reels -40°F to 180°F -40°C to 82°C
Inlet/Outlet Sizes
XD4010 / XD5010 Inlet size
XD4010 / XD5010 Outlet size 1 npt(f)
XD5015 Inlet size
XD5015 Outlet size 1-1/2 npt(f)
Materials of construction
XD40 Wetted materials carbon steel, nickel plated cast iron, buna-n rubber, FKM
UHMWPE
XD50 Wetted materials carbon steel, nickel plated cast iron, buna-n rubber, FKM
UHMWPE
Noise (dBa)
Sound Pressure Level†
Sound Power Level‡
Weight (Bare Reels)
XD4010 DLP models 116 lb. 52.6 kg
XD4010 CLP models 125 lb. 56.7 kg
XD4010CMP models 125 lb. 56.7 kg
XD4010 BMP models 134 lb. 60.8 kg
XD4010 AMP models 152 lb. 68.9 kg
XD5010 ALP models 162 lb. 73.4 kg
XD5010 BLP models 145 lb. 65.7 kg
XD5010 AMP models 162 lb. 73.4 kg
XD5015 BLP models 146 lb. 66.2 kg
XD5015 ALP models 164 lb. 74.4 kg
Maximum Recommended Mounting Height
XD40 models 15 feet 4.6 meters
XD50 and XD4010 CMP models 8 feet 2.4 meters
Notes
† Calculated at a distance of 1 meter from measurements taken per ISO 9614-2 @ an assumed retrac-
tion/extension rate of 20 spool revolutions per minute.
1 npt(f)
1-1/2 in. npt(f)
77.6 dB(a)
86.8 dB(a)
‡ Measured per ISO 9614-2 @ an assumed retraction/extension rate of 20 spool revolutions per minute.
44 332203F
Dimensions
D
M
G
F
A
C
H
E
K
N
J
O
J
Technical Data
All dimensions shown in inches
Model Spring
XD4010 C/D
XD4010 A/B
XD5010 A/B
XD5015 A/B 3.59 18.24 1-1/2 npt
All dimensions shown in mm
ACDEFGH J KMNO
24.0 26.13
10.45 11.83
28.5 30.13 28.0 29.4 10.0
2.82
10.91
16.54
17.47
1.0 npt
25.0 26.4
15.5
7.8
Model Spring
XD4010 C/D
XD4010 A/B
XD5010 A/B
XD5015 A/B 91 463 1-1/2 npt
ACDEFGH J KMNO
265.4 300
332203F 45
610 664
724 765 711.2 747 254
72
277
420
444
1.0 npt
635 671
198
394
Technical Data
B1
A
C
B2
B1
A
C
Mounting Hole Pattern
XD40 Reels XD50 Reels
All dimensions shown in inches
Model Spring
XD4010 C/D
XD4010 A/B
XD5010 A/B
XD5015 A/B
All dimensions shown in mms
Model Spring
XD4010 C/D
XD4010 A/B
XD5010 A/B
XD5015 A/B
AB1B2C
10.45 22.25
n/a
Ø 0.437
26.73
AB1B2C
n/a
265.4 565.2
678.9
Ø 11
46 332203F
Table 1: Spring Tension Pre-turns
Air / Water Models
Table 1: Spring Tension Pre-turns
Oil Models
XD4010B 0.75 inch 75 feet 25
XD4010C 0.75 inch 75 feet 27
XD4010B 1 inch 50 feet 25
XD4010C 1 inch 50 feet 27
Model
XD40 0.5 inch 100 feet 24
XD40 0.75 inch 75 feet 25
XD40 0.75 inch 100 feet 25
XD40 1 inch 50 feet 24
XD50 1 inch 75 feet 22
XD50 1 inch 100 feet 26
Model
XD40 0.5 inch 100 feet 25
XD40 0.75 inch 100 feet 30
XD50 1 inch 75 feet 30
Hose Inside
Diameter
Hose Inside
Diameter
Hose Length
Hose Length
Number of Pre-Turns
From Relaxed State
Number of Pre-Turns
From Relaxed State
Waste Oil Evacuation Models
Model
XD40 1 inch 50 feet 26
XD50 1.25 inch 35 feet 17
XD50 1.25 inch 50 feet 20
Hose Inside
Diameter
Hose Length
Number of Pre-Turns
From Relaxed State
Fuel Models
Model
XD40 1 inch 50 feet 26
XD50 1 inch 75 feet 21
XD50 1 inch 100 feet 26
XD50 1.25 inch 35 feet 18
XD50 1.25 inch 50 feet 21
XD50 1.5 inch 50 feet 22
332203F 47
Hose Inside
Diameter
Hose Length
Number of Pre-Turns
From Relaxed State
Graco 7-Year Hose Reel Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period from the date of sale as defined in the table below, repair or replace equipment covered by this
warranty and determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in
accordance with Graco’s written recommendations.
Graco 7-Year Hose Reel Extended Warranty
Component Warranty Period
Structural Components 7 years
Power Spring 3 years
Wear Parts - including but not limited to hose, seals, swivel seats and roller guides 1 year
Bare reels - all components 1 year
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within one (1) year past the warranty period or two (2)
years for all other parts.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2013, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original instructions. This manual contains English. MM 332203
International Offices: Belgium, China, Japan, Korea
Graco Headquarters: Minneapolis
www.graco.com
April 2013; revised November 2018
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