Graco Inc. X 60 D H 1 Instructions - Parts

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Instructions - Parts

Xtreme Packages

High performance, high pressure spray packages for protective coatings.

Important Safety Instructions

Read all warnings and instructions in this manual. Save these instructions.

Patent Pending

See page 4 for model information and maximum working pressures.

311164F

ENG

r_x25dh1_x45dl1_311164_1f

II 2 G

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Sprayer Packages . . . . . . . . . . . . . . . . . . . . . . . . 4

Specialty Sprayer Packages . . . . . . . . . . . . . . . . 5

Configurable Cart Packages . . . . . . . . . . . . . . . . 5

Pump Packages . . . . . . . . . . . . . . . . . . . . . . . . . 6

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Component Identification - Cart Mount . . . . . . . . . 9

Component Identification - Wall Mount . . . . . . . . 10

System Components . . . . . . . . . . . . . . . . . . . . . 11

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Pressure Relief Procedure . . . . . . . . . . . . . . . . . . 13

Trigger Lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Prime/Flush . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Spray . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Circulating Zinc Fluids . . . . . . . . . . . . . . . . . . . . 16

Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Preventive Maintenance Schedule . . . . . . . . . . 18

Daily Maintenance . . . . . . . . . . . . . . . . . . . . . . 18

Corrosion Protection . . . . . . . . . . . . . . . . . . . . . 18

Cart Maintenance . . . . . . . . . . . . . . . . . . . . . . . 18

DataTrak Controls and Indicators . . . . . . . . . . . . 19

DataTrak Operation . . . . . . . . . . . . . . . . . . . . . . . . 20

Setup Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Xtreme Lower Removal . . . . . . . . . . . . . . . . . . . . . 24

Disconnect and Reconnect Lower . . . . . . . . . . 24

Wall Mount Assembly . . . . . . . . . . . . . . . . . . . . . . 26

Hopper Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 26

Airless Xtreme Sprayer Parts . . . . . . . . . . . . . . . . 28

Wall Mount Xtreme Package Parts . . . . . . . . . . . . 29

Parts - Airless Xtreme Sprayer Packages . . . . . . 30

Component Parts - All Airless Sprayer Packages 30

Common Parts . . . . . . . . . . . . . . . . . . . . . . . . . 35

Air-Assisted Xtreme Sprayer Parts . . . . . . . . . . . 37

Zinc Xtreme Sprayer Parts . . . . . . . . . . . . . . . . . . 38

Parts - Air-Assisted and Zinc Sprayer Packages 39

Dura-Flo Sprayer Parts . . . . . . . . . . . . . . . . . . . . . 40

Parts - Dura-Flo Sprayer Packages . . . . . . . . . . . 41

Cart Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

Heavy Duty Cart, Model 287884 . . . . . . . . . . . . 42

Light Weight Cart, Model 287919 . . . . . . . . . . . 42

Pump Package Parts . . . . . . . . . . . . . . . . . . . . . . . 43

Pump Packages with L085C# Lowers (80:1 ratio) 44 Pump Packages with L115C# Lowers (35:1, 55:1

ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Pump Packages with L145C# and L14AC1 Lowers

(31:1, 46:1, 90:1 ratio) . . . . . . . . . . . . . . . . . . . 46

Pump Packages with L180C# and L18AC1 Lowers

(24:1, 40:1, 70:1 ratio) . . . . . . . . . . . . . . . . . . . 47

Pump Packages with L220C# Lowers

(21:1, 30:1, 60:1 ratio) . . . . . . . . . . . . . . . . . . . 48

Pump Packages with L250C# Lowers (50:1 ratio) 49 Pump Packages with L290C# Lowers (16:1, 25:1,

45:1 ratio) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

Weights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Mounting Hole Diagram . . . . . . . . . . . . . . . . . . . . . 54

Wall Mount Bracket . . . . . . . . . . . . . . . . . . . . . . 54

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56

Pump Package Performance Charts . . . . . . . . . . 57

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 60

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 60

2 311164F

Related Manuals

Component Manuals in U.S. English:

Manual Description

Related Manuals

311762

311238

311239

311486

3A0293

The Xtreme Packages manual is available in the following languages. See the following chart for specific languages and corresponding part numbers.

Manual Language

311164

312437

312438

312439

312440

312441

Xtreme Lower Instructions - Parts

NXT Air Motor Instructions - Parts

Integrated Air Control Modules for NXT Air Motors Instructions - Parts

DataTrak Air Controls for Heavy and Light Duty Carts Instructions-Parts

™

Conversion Kit

English

Chinese

Dutch

Finnish

French

German

312442

312443

312444

312445

312446

312447

312448

312449

312450

Greek

Italian

Japanese

Korean

Portuguese

Russian

Spanish

Swedish

Tu rk i sh

311164F 3

Models

Sprayer Packages

Airless Sprayers, Wall Mount Packages, and Hopper Packages

Check your sprayer, wall mount, or hopper package’s identification plate (ID) for the 6-digit part number of your package. Use the following matrix to define the construction of your package, based on the six digits. For example, Sprayer Part Number X60D H 1 represents the Xtreme brand (X), pressure ratio (60 :1), de-icing motor (D), heavy duty cart (H), and complete package (gun and hose

included) with DataTrak Sprayer Parts section starting on page 28. The digits in the matrix do not corre-

spond to the reference numbers in the Parts drawings and lists.

™

(1). To order replacement parts, see Airless Xtreme

NOTE: All models have a maximum air input pressure of 100 psi (7 MPa, 70 bar). Models with a 90:1 pressure ratio have a maximum air input pressure of 80 psi (0.55 MPa, 5.5 bar).

X60 D H 1

Second and

First Digit

(Xtreme

brand)

Third Digit Fourth Digit Fifth Digit Sixth Digit

Pressure Ratio

(xx:1) Motor / Exhaust Mount Option

25 30 35 40 45 46 50 55 60 70 80 90

D De-Icing H Heavy Duty 1 L Low Noise L Light Weight 2

W Wall Mount 3

Complete

Package DataTrak Hopper

✔✔

✔

4 5 6

✔ ✔ ✔

✔ ✔

✔

4 311164F

Specialty Sprayer Packages

Models

Wall Mount Package 287978

Model 287978 is a 40:1 ratio unit that includes a low noise motor, DataTrak, external filter, and no gun or hose.

Air-Assisted Sprayers

All air-assisted sprayers include a de-icing motor, a heavy duty cart, DataTrak, G40 spray gun, and hose.

30:1 Pressure Ratio - 287975

40:1 Pressure Ratio - 287976

Zinc Sprayers

All zinc sprayers include a de-icing motor and a heavy duty cart. Models 287973 and 287974 also include DataTrak, Silver spray gun, and hose.

25:1 Pressure Ratio - 287971

40:1 Pressure Ratio - 287972

25:1 Pressure Ratio - 287973

40:1 Pressure Ratio - 287974

Dura-Flo™ Sprayers

All Dura-Flo sprayers include a de-icing motor, a heavy duty cart, and Dura-Flo pump package. Only model 287980 includes a gun and hose.

23:1 Pressure Ratio - 287979

23:1 Pressure Ratio - 287980

32:1 Pressure Ratio - 287981

Configurable Cart Packages

NOTE: Configurable cart packages do not include lowers. Pair these packages with any Xtreme lower (145cc - 290cc) for a sprayer package.

All models include air controls, tie rods, coupling kit, and suction hose. Use the following matrix to define the construction of your cart package, based on the six digits. For example, cart package number XN3D H 2 represents the

™

Xtreme brand (X), motor (NXT3400), de-icing motor (D), heavy duty cart (H), and bare package with DataTrak

(2).

XN3 D H 2

Second and

First Digit

(Xtreme

brand)

N3 N6

Third Digit Fourth Digit Fifth Digit Sixth Digit

Motor Exhaust Mount Option DataTrak

NXT3400 NXT6500

D De-Icing H Heavy Duty

L Light Weight

2 4

✔

311164F 5

Models

Pump Packages

Check your pump package’s identification plate (ID) for the 6-digit part number of your pump package. For example, Pump Part Number P30M C 1 repre- sents the pump (P), pressure ratio (30 :1), low noise exhaust motor with Data-

™

Tr ak

(M), carbon steel construction (C), and no built-in filter or air controls (1).

For

To order replacement parts, see Pump Package Parts section starting on page 43. The digits in the matrix do not correspond to the reference numbers in

the Parts drawings and lists.

NOTE: Models with 16:1 - 70:1 pressure ratios have a maximum air input pressure of 100 psi (7 MPa, 70 bar). Models with a 90:1 pressure ratio have a maximum air input pressure of 80 psi (0.55 MPa,

5.5 bar).

P30 M C 1

Second and

First Digit

(pumps)

Third Digit Fourth Digit Fifth Digit Sixth Digit

Pressure Ratio

(xx:1) Exhaust Communication

16 21 24 25

D De-Icing none C Carbon Steel 1 E De-Icing DataTrak 2 L Low Noise none 3 M Low Noise DataTrak 4

Lower

Construction

Built-in

Filter

✔

✔✔

30 31 35 40 45 46 50 55 60 70 80 90

Air

Controls

✔

6 311164F

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

BATTERY HAZARD

Sparking can occur when changing batteries. The battery may cause an explosion if mishandled:

• You must use the battery type specified for use with the equipment.

• Only replace the battery in a non-hazardous location, away from flammable fluids or fumes.

SKIN INJECTION HAZARD

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point gun at anyone or at any part of the body.

• Do not put your hand over the spray tip.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not spray without tip guard and trigger guard installed.

• Engage trigger lock when not spraying.

• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment.

311164F 7

Warnings

WARNING

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system

component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all

equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS forms from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine Graco replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read MSDS’s to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

PERSONAL PROTECTIVE EQUIPMENT

You must wear appropriate protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic fumes, burns, and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Clothing and respirator as recommended by the fluid and solvent manufacturer

•Gloves

• Hearing protection

8 311164F

Component Identification - Cart Mount

A Air Inlet, 3/4 npt(f) B Bleed Type Master Air Valve (required) C Air Pressure Relief Valve D Air Filter (hidden) E Air Pressure Gauge F Air Regulator Adjustment Knob G DataTrak

models)

J Fluid Drain/Purge Valve (required)

™

location (see page 19; not present on all

Light Duty Cart

K Fluid Filter L Grounding Wire (required) MLower N Suction Hose and Tube P Fluid Outlet R Optional Fluid Outlet, for second gun S Packing Nut T De-Ice Control

Heavy Duty Cart

FIG. 1: Airless Sprayer

TI8408a

Hopper (288347) Option

r_x25dh1_x45dl1_311164_1f

311164F 9

Component Identification - Wall Mount

A Air Inlet, 3/4 npt(f) B Bleed Type Master Air Valve (required) C Air Pressure Relief Valve D Air Filter (hidden) E Air Pressure Gauge F Air Regulator Adjustment Knob G DataTrak

models) J Fluid Drain/Purge Valve (required) K Fluid Filter

™

location (see page 19; not present on all

L Grounding Wire (required) MLower N Suction Hose and Tube P Fluid Outlet R Optional Fluid Outlet, for second gun S Packing Nut T De-Ice Control USpray Gun VHose

FIG. 2: Wall Mount System

C,D

TI8413a

10 311164F

System Components

Component Identification - Wall Mount

* Bleed Type Master Air Valve (B)

Trapped air can cause the pump to cycle unexpectedly, which could result in serious injury from splashing or moving parts.

• Be sure the valve is easily accessible from the pump and located downstream from the air regulator.

• Required in your system to relieve air trapped between it and the air motor when the valve is closed.

• Open to supply air to the motor.

• Close to shut off air to the motor, and bleed any

trapped air from the motor.

* Air Pressure Relief Valve (C)

Automatically opens to relieve air pressure if supplied pressure exceeds preset limit.

Air Regulator Adjustment (F)

Adjusts air pressure to the motor and fluid outlet pressure of pump. Locate it close to the pump. Read air pressure on gauge (E).

* Fluid Drain/Purge Valve (J)

Open valve to relieve pressure and when flushing or priming pump. Close valve when spraying.

De-Ice Control (T)

Turn knob (open) to reduce icing.

TI8160b

* Required system components.

Air Filter (D)

Removes harmful dirt from compressed air supply.

311164F 11

Grounding

The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.

Table 1: Tools Required

• Grounding wires and clamps for pails

• Two 5 gal. (19 liter) metal pails

1. Connect the ground wire (244524) (L) to the ground stud on the air motor.

Setup

To avoid tip over, ensure cart is on a flat and level surface. Failure to do so could result in injury or equipment damage.

Table 2: Tools Required

• Two adjustable wrenches

• Non-sparking hammer or plastic mallet

• Torque wrench

1. Ground sprayer.

2. Check packing nut (S). Fill with Throat Seal Liquid (TSL). Torque to 25-30 ft-lb (34-41 N•m).

IG. 3

2. Connect the other end of the ground wire to a true earth ground.

3. Ground the object being sprayed, fluid supply container, and all other equipment in the work area. Follow your local code. Use only electrically conductive air and fluid hoses.

4. Ground all solvent pails. Use only metal pails, which are conductive, placed on a grounded surface. Do not place pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity.

TI1102-1

TI8250a

TI1102-2

TI8316a

3. Attach electrically conductive fluid hose to pump outlet and tighten.

4. Attach electrically conductive fluid hose (and air hose if using an AA gun) to gun and tighten.

5. Close bleed type master air valve (B). Connect air supply hose to 3/4 npt(f) air inlet (A).

6. Flush before using. See page 14.

7. Prime before using. See page 14.

12 311164F

Pressure Relief Procedure

1. Engage gun trigger lock.

Pressure Relief Procedure

4. Hold gun firmly against a grounded metal pail. Trigger the gun.

TI8252a

TI5049a

2. Close bleed type master air valve (B).

3. Disengage gun trigger lock.

NOTE: If using an AA gun, turn gun air regulator counter-clockwise to relieve pressure.

TI5048a

5. Engage gun trigger lock.

TI5049a

6. Drain fluid. To drain fluid, slowly open all fluid drain valves, including drain/purge valve (J), in system into a waste pail. If there is a return tube, open return line ball valve.

TI8417a

7. If you suspect the spray tip or hose is completely clogged, or that pressure has not been fully relieved after following the previous steps, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually; then loosen completely. With tip removed, trigger gun into bucket.

Trigger Lock

Always engage gun trigger lock when you stop spraying to prevent gun from being triggered accidentally by hand or if dropped or bumped.

311164F 13

Prime/Flush

1. Follow Pressure Relief Procedure, page 13.

2. Remove tip and tip guard from gun.

3. Flushing only: If desired, remove built-in fluid filter (present on some models). Reinstall filter cap after removing fluid filter.

4. Place suction tube in a compatible fluid (if priming) or solvent (if flushing).

Zinc sprayers only: Place return tube in a compatible fluid (if priming) or solvent (if flushing). Open return line valve.

5. Turn regulator adjustment knob (G) counterclockwise until it stops, and gauge (E) reads zero.

7. Prime or flush hose and gun:

a. Disengage gun trigger lock.

TI5048a

b. Trigger gun into grounded pail until a steady

stream comes from gun. If flushing, trigger gun for 10-15 seconds.

TI8727a

NOTE: If using an AA gun, increase air pressure by turning gun regulator clockwise.

6. Open bleed type master air valve (B).

Zinc sprayers only: When clean solvent or fluid flows from return tube, close return line valve. Pump will stall.

14 311164F

c. Engage trigger lock.

8. If priming, equipment is now ready to spray; go to

Spray, page 16.

If flushing, proceed with step 9.

Prime/Flush

NOTE: The remaining steps are for flushing only.

CAUTION

Do not prime pump through drain/purge valve using two component materials. Mixed two-component materials will harden in valve and result in clogging.

9. Place drain tube in a grounded waste pail.

Open drain/purge valve (J) slightly by rotating counterclockwise.

TI8417a

10. Start the pump by rotating the air regulator adjustment knob (G) clockwise until pump begins to move.

11. When clean solvent flows from drain tube close drain/purge valve (J) by rotating clockwise. Pump will stall.

TI8417a

12. Follow Pressure Relief Procedure, page 13. Leave solvent in and store sprayer.

311164F 15

Spray

CAUTION

Do not allow pump to run dry. It will quickly accelerate to a high speed causing damage.

1. Prime. See Prime/Flush, page 14.

2. Follow Pressure Relief Procedure, page 13.

3. Install tip and tip guard on gun.

4. Open bleed type master air valve (B).

5. Turn regulator adjustment knob (G) until gauge (E) reads desired pressure. Turn clockwise to increase pressure, counterclockwise to decrease pressure.

7. Spray a test pattern. Read fluid manufacturer’s recommendations. Adjust as necessary. If using an AA gun, increase gun air pressure while testing spray pattern.

8. Zinc sprayers only: When not spraying, reduce air pressure to 30 psi (2.1 MPa, 21 bar). Open return line and close gun valve.

9. Flush when done spraying. See Prime/Flush, page

14.

10. Follow Pressure Relief Procedure, page 13.

Circulating Zinc Fluids

6. Disengage gun trigger lock.

TI5048a

16 311164F

1. When spraying zinc fluids, close return line valve. Circulation is not required when spraying.

2. To circulate fluid back to supply container while you are not spraying, open return line valve and lock gun trigger safety. Pump will continue to run.

3. Always relieve pressure before overnight shut- down, when changing spray tips, or when checking or servicing any part of system. During circulation, some fluid will be present in gun line and must be relieved.

Shutdown

5. Open bleed type master air valve (B). Turn regulator adjustment knob (G) counterclockwise to lowest possible fluid pressure.

CAUTION

Never leave water or water-base fluid in pump overnight. If you are pumping water-base fluid, flush with water first, then with a rust inhibitor, such as mineral spirits. Relieve pressure, but leave rust inhibitor in pump to protect parts from corrosion.

1. Follow Pressure Relief Procedure, page 13.

2. Remove tip and tip guard from gun.

3. Engage gun trigger lock.

TI5049a

4. Place siphon tube in grounded metal pail containing cleaning fluid.

6. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun until clean solvent dispenses.

TI8727a

7. Follow Pressure Relief Procedure, page 13.

311164F 17

Maintenance

Preventive Maintenance Schedule

The operating conditions of your particular system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.

Daily Maintenance

NOTE: For overnight shutdown, stop pump at bottom of its stroke to prevent fluid from drying on exposed displacement rod and damaging throat packings. Follow Pressure Relief Procedure, page 13.

1. Flush. See Prime/Flush, page 14.

Corrosion Protection

Always flush the pump before the fluid dries on the displacement rod. Never leave water or water-based fluid in the pump overnight. First, flush with water or a compatible solvent, then with mineral spirits. Relieve the pressure, but leave the mineral spirits in the pump to protect the parts from corrosion.

Cart Maintenance

Periodically lubricate the axle between points A and B with lightweight oil. See F

Keep the cart clean by wiping up spills daily, using a compatible solvent.

IG. 4.

2. Relieve pressure. See Pressure Relief Procedure,

page 13.

3. Check packing nut (S, F replace TSL as necessary. Torque to 25-30 ft-lb (34-41 N•m).

4. Drain water from air filter.

5. Clean suction tube using a compatible solvent. It is recommended that you clean the outside of the sprayer using a cloth and compatible solvent.

6. Check hoses, tubes, and couplings. Tighten all fluid connections before each use.

7. Clean fluid line filter.

IG. 1). Adjust packings and

r_x25dh1_x45dh1_311164_38f

FIG. 4: Cart Assembly - Heavy Duty Model Shown

18 311164F

DataTrak Controls and Indicators

NOTE: DataTrak is included with certain models. See Models, page 4, for a list of models featuring DataTrak.

Key for FIG. 5

DataTrak Controls and Indicators

T Runaway Limit, in cycles per minute (user settable;

00=OFF)

U Lower Displacement (user settable)

V Flow Rate Units (user settable to gpm [US], gpm

[Imperial], oz/min [US], oz/min [Imperial], l/min, or cc/min) W LED (fault indicator when lit) X Diagnostic Reference Card (see TABLE 3, page 22) Y Display PF Prime/Flush Key (Enables Prime/Flush mode. While in

Prime/Flush mode, runaway protection is disabled and the

batch totalizer (BT) will not count.)

/min,

RK Reset Key (Resets faults. Press and hold for 3 seconds to

clear the batch totalizer.) CF Cycle/Flow Rate BT Batch Totalizer GT Grand Totalizer RT Runaway Toggle (enable/disable) UT E1 Error Option (enable/disable) DT E2 Error Option (enable/disable) ST E5 Error Option (enable/disable)

Run Mode

TI8622b

Setup Mode

Y; See Details at right.

TI8215a

TI8623b

FIG. 5. DataTrak Controls and Indicators

311164F 19

DataTrak Operation

NOTE: DataTrak is included with certain models. See Models, page 4, for a list of models featuring DataTrak.

NOTE: The DataTrak display (Y) will turn off after 1 minute to save battery life. Press any key to wake up the display.

Setup Mode

1. See FIG. 5. Press and hold for 5 seconds until Setup menu appears.

2. To enter settings for runaway, lower size, and flow rate units, and to enable runaway, E1, E2, and E5

error options, press to change the value, then

to save the value and move the cursor to the

next data field.

NOTE: When runaway, E1, E2, and E5 error options are enabled, a ✓ will appear on the setup screen. See F

IG. 5.

Run Mode

Runaway

1. See FIG. 5. If pump runaway occurs, the runaway solenoid will actuate, stopping the pump. The LED (W) will flash and the display (Y) will indicate a runaway condition (see Table 3).

2. To reset runaway monitor, close master air valve (B). Wait for air to completely bleed off the air motor before going to step 3. The screen will change to indicate this, as shown below.

3. Press to clear the diagnostic code and reset the runaway solenoid.

3. Move the cursor to the E5 error enable option field, then press once more to exit Setup mode.

4. Open master air valve (B) to restart pump.

NOTE: To disable runaway monitoring, go to setup mode and set runaway value (T) to 0

(zero) or disable (RT) (see F

IG. 5).

20 311164F

DataTrak Operation

Prime/Flush

1. See FIG. 5. To enter Prime/Flush mode, press any key to wake up the display, then press . The

Prime/Flush symbol will appear flashing in the dis-

play and the LED will flash .

2. While in Prime/Flush mode, runaway protection is disabled and the batch totalizer (BT) will not count.

3. To exit Prime/Flush mode, press any key to wake up the display, then press . The Prime/Flush sym-

bol will disappear from the display and the LED will stop flashing.

Counter/Totalizer

See FIG. 5. The last digit of the batch totalizer (BT) represents tenths of gallons or liters. To reset the totalizer, press any key to wake up the display, then press and

hold for 3 seconds.

Display

See FIG. 5. The display (Y) will turn off after 1 minute of inactivity in Run mode or 3 minutes in Setup mode. Press any key to wake up the display.

NOTE: DataTrak will continue to count cycles when display is off.

Diagnostics

DataTrak can diagnose several problems with the pump. When the monitor detects a problem, the LED (W, F

5) will flash and a diagnostic code will appear on the display. See Table 3.

To acknowledge the diagnosis and return to the normal operating screen, press once to wake up the display,

and once more to clear the diagnostic code screen.

IG.

NOTE: If flow rate is set to both totalizers will display the number of pump cycles.

/min,

311164F 21

DataTrak Operation

Table 3: Diagnostic Codes

Symbol Code Code Name Diagnosis Cause

Runaway Pump running faster than set runaway

limit.

E-1 Diving Up Leak during upstroke. Worn piston valve or packings.

E-2 Diving Down Leak during downstroke. Worn intake valve.

• Increased air pressure.

• Increased fluid output.

• Exhausted fluid supply.

E-3 Low Battery Battery voltage too low to stop

runaway.

E-4 Service

Component 1

E-4 Disconnected

Solenoid

E-5 Service

Component 2

E-6 Blown Fuse Fuse is blown. • Faulty solenoid or solenoid wiring.

Problem with stopping runaway. • Damaged solenoid.

Solenoid is disconnected. • Solenoid unplugged.

Problem with sensing valve movement. • Sensors unplugged.

Low battery. To replace battery, see manual 311238.

• Damaged valve carriage.

• Damaged solenoid wires.

• Sensors mounted incorrectly.

• Damaged sensors.

• Damaged valve carriage.

• Extreme temperatures (above 140°F [60°C]).

22 311164F

Troubleshooting

1. Follow Pressure Relief Procedure, page 13. 2. Check all possible causes and problems before dis-

assembling pump.

Problem Cause Solution

Does not operate. Valve closed or clogged. Clear air line; increase air supply. Check that

valves are open. Fluid hose or gun obstructed. Clean hose or gun.* Dried fluid on displacement rod. Clean rod; always stop pump at bottom of

stroke; keep wet-cup filled with compatible

solvent. Air motor parts dirty, worn, or damaged. Clean or repair air motor. See motor manual. Runaway error on DataTrak tripped. See DataTrak Operation-Runaway, page

20.

Output low on both strokes.

Output low on down stroke.

Output low on upstroke.

Erratic accelerated speed.

Runs sluggishly. Possible icing. Stop pump. Open De-Ice control; see page

Cycles or fails to hold pressure at stall.

Air bubbles in fluid. Loose suction line. Tighten. Use compatible liquid thread sealant

Poor finish or irregular spray pattern.

Air line restricted or air supply inadequate. Valves closed or clogged.

Fluid hose/gun obstructed; hose ID too small. Clear hose or gun*; use hose with larger ID. Air motor icing. Open De-Ice control; see page 11. Open or worn intake valve. Clear or service intake valve. High viscosity fluid. Adjust intake spacers. Open or worn piston valve or packings. Clear piston valve; replace packings.

Fluid supply exhausted, clogged suction. Refill supply and prime pump. Clean suction

High viscosity fluid. Reduce viscosity; adjust intake spacers. Open or worn piston valve or packings. Clear piston valve; replace packings. Open or worn intake valve. Clear or service intake valve.

Worn check valves or seals. Service lower. See Xtreme Lower Removal,

Incorrect fluid pressure at gun. See gun manual; read fluid manufacturer’s

Fluid is too thin or too thick. Adjust fluid viscosity; read fluid manufac-

Dirty, worn, or damaged spray gun. Service spray gun. See spray gun manual.

Clear air line; increase air supply. Check that

valves are open.

tube.

11.

page 24, and Xtreme Lowers manual

(311762).

or PTFE tape on connections.

recommendations.

turer’s recommendations.

* To determine if fluid hose or gun is obstructed, follow Pressure Relief Procedure, page 13. Disconnect fluid

hose and place a container at pump fluid outlet to catch any fluid. Turn on air power just enough to start pump. If pump starts, the obstruction is in fluid hose or gun.

311164F 23

Xtreme Lower Removal

Required Tools

• Set of adjustable wrenches

• Torque wrench

• Rubber mallet

• Thread lubricant

• Anti-seize lubricant 222955

•Loctite

2760™ or equivalent

Disconnect and Reconnect Lower

1. Flush pump; see Prime/Flush, page 14. Stop pump at bottom of its stroke. Follow Pressure Relief Pro- cedure, page 13.

2. Tip cart back.

4. Disconnect fluid hose (103). Disconnect suction hose (4). Hold fluid outlet fitting (6) with a wrench to keep it from loosening while you disconnect suction

hose.

103

TI8262a

Do not lift the pump by the lift ring when the total weight exceeds 250 kg (550 lb).

CAUTION

Use caution when disconnecting lower; they can weigh up to 25 kg (55 lbs). Take appropriate precautions.

3. Disconnect air hose.

r_x25dh1_x45hd1_311164_24f

TI8415a

5. Note the relative position of lower’s fluid outlet (P) to inlet (W) of motor for easier reassembly alignment. If motor does not require service, leave it attached to its mounting.

TI8414a

24 311164F

Xtreme Lower Removal

6. Remove clip (309), and slide coupling cover (307) up to remove coupling (305).

307

309

305

TI8264a

7. Use a wrench to hold tie rod flats to keep rods (306) from turning. Unscrew nuts (308), and remove lower (302).

306

302

8. Refer to the Xtreme Lower manual (311762) to service lower. To service motor, refer to separate motor manual.

9. Reconnect lower by following disconnect steps in reverse order.

NOTE: Torque nuts (308) to 50-60 ft-lb (68-81 N•m).

308

TI8301a

311164F 25

Wall Mount Assembly

NOTE: Before mounting any pump assembly to the wall always follow the Pressure Relief Procedure, page 13.

1. Ensure the wall is strong enough to support the weight of the pump assembly and accessories, fluid, hoses, and stress caused during pump operation.

2. Drill four 7/16 in. (11 mm) holes using bracket as a template. Use any of the three mounting hole groupings in the bracket. See Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio), page 50.

3. Bolt bracket securely to wall using bolts and washers designed to hold in the wall’s construction.

4. Attach pump assembly to mounting bracket (213).

5. Connect air and fluid hoses. Refer to Setup, page

12.

Hopper Assembly

1. Hang hopper bracket (109b) on hose rack of sprayer cart.

2. Attach hanger bracket (109c) to hopper bracket (109b) using supplied bolts (109f) and nuts (109g).

3. Remove fitting supplied with hopper (109a) and replace with reducer (109n).

4. Hang hopper (109a) on bracket assembly. Adjust bracket assembly height as necessary.

5. Assemble fittings (109d, 109m, and 109e) to hopper.

6. Attach quick disconnect fitting (109m) to fluid inlet on pump lower.

7. Adjust bracket assembly height as necessary.

109a

109n

109d

109f

109c

109m

109b

109e

109g

TI8631a

26 311164F

Hopper Assembly

311164F 27

Airless Xtreme Sprayer Parts

Complete Sprayer Shown (includes hose and gun)

301

303

104

108

102

101

302

FIG. 6: X45DH1 Model Shown

28 311164F

103

r_x25dh1_x45dl1_311164_27f

Wall Mount Xtreme Package Parts

203

211a

211b

301

204

303

207

213

209

302

208

205

206

FIG. 7: Wall Mount Package

210

220

219

214

302

For pump 287978

TI8423a

215

218

215

216

217

TI8810a

311164F 29

Parts - Airless Xtreme Sprayer Packages

The following table lists the major components and part numbers for each airless sprayer package. Refer to Common Parts, starting on page 35, for parts included with each airless sprayer package.

To determine your specific hopper option and package part number, see the key in Hopper Options, page 34.

Component Parts - All Airless Sprayer Packages

Sprayer

Package

X25DH1 P25EC2 L290C2 N34DT0 X25DL1 P25EC2 L290C2 N34DT0

X25DW1 P25EC4 L290C2 N34DT0

X25DH2 P25EC2 L290C2 N34DT0 X25DL2 P25EC2 L290C2 N34DT0

X25DW2 P25EC4 L290C2 N34DT0

X25DH3 P25DC2 L290C2 N34DN0 X25DL3 P25DC2 L290C2 N34DN0

X25DW3 P25DC4 L290C2 N34DN0

X25DH4 P25DC2 L290C2 N34DN0 X25DL4 P25DC2 L290C2 N34DN0

X25DW4 P25DC4 L290C2 N34DN0

X25DH5 P25EC2 L290C2 N34DT0 X25DL5 P25EC2 L290C2 N34DT0

X25DW5 P25EC4 L290C2 N34DT0

X25DH6 P25DC2 L290C2 N34DN0 X25DL6 P25DC2 L290C2 N34DN0

X25DW6 P25DC4 L290C2 N34DN0

X30DH1 P30EC2 L220C2 N34DT0 X30DL1 P30EC2 L220C2 N34DT0

X30DW1 P30EC4 L220C2 N34DT0

X30DH2 P30EC2 L220C2 N34DT0 X30DL2 P30EC2 L220C2 N34DT0

X30DW2 P30EC4 L220C2 N34DT0

X30DH3 P30DC2 L220C2 N34DN0 X30DL3 P30DC2 L220C2 N34DN0

X30DW3 P30DC4 L220C2 N34DN0

X30DH4 P30DC2 L220C2 N34DN0 X30DL4 P30DC2 L220C2 N34DN0

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

Sprayer

Package

X30DW4 P30DC4 L220C2 N34DN0

X30DH5 P30EC2 L220C2 N34DT0

X30DL5 P30EC2 L220C2 N34DT0

X30DW5 P30EC4 L220C2 N34DT0

X30DH6 P30DC2 L220C2 N34DN0

X30DL6 P30DC2 L220C2 N34DN0

X30DW6 P30DC4 L220C2 N34DN0

X35DH1 P35EC2 L115C2 N22DT0

X35DL1 P35EC2 L115C2 N22DT0

X35DW1 P35EC4 L115C2 N22DT0

X35DH2 P35EC2 L115C2 N22DT0

X35DL2 P35EC2 L115C2 N22DT0

X35DW2 P35EC4 L115C2 N22DT0

X35DH3 P35DC2 L115C2 N22DN0

X35DL3 P35DC2 L115C2 N22DN0

X35DW3 P35DC4 L115C2 N22DN0

X35DH4 P35DC2 L115C2 N22DN0

X35DL4 P35DC2 L115C2 N22DN0

X35DW4 P35DC4 L115C2 N22DN0

X35DH5 P35EC2 L115C2 N22DT0

X35DL5 P35EC2 L115C2 N22DT0

X35DW5 P35EC4 L115C2 N22DT0

X35DH6 P35DC2 L115C2 N22DN0

X35DL6 P35DC2 L115C2 N22DN0

X35DW6 P35DC4 L115C2 N22DN0

X40DH1 P40EC2 L180C2 N34DT0

X40DL1 P40EC2 L180C2 N34DT0

X40DW1 P40EC4 L180C2 N34DT0

X40DH2 P40EC2 L180C2 N34DT0

X40DL2 P40EC2 L180C2 N34DT0

X40DW2 P40EC4 L180C2 N34DT0

X40DH3 P40DC2 L180C2 N34DN0

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

30 311164F

Parts - Airless Xtreme Sprayer Packages

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X40DL3 P40DC2 L180C2 N34DN0

X40DW3 P40DC4 L180C2 N34DN0

X40DH4 P40DC2 L180C2 N34DN0

X40DL4 P40DC2 L180C2 N34DN0

X40DW4 P40DC4 L180C2 N34DN0

X40DH5 P40EC2 L180C2 N34DT0

X40DL5 P40EC2 L180C2 N34DT0

X40DW5 P40EC4 L180C2 N34DT0

X40DH6 P40DC2 L180C2 N34DN0

X40DL6 P40DC2 L180C2 N34DN0

X40DW6 P40DC4 L180C2 N34DN0

X45DH1 P45EC2 L290C2 N65DT0

X45DL1 P45EC2 L290C2 N65DT0

X45DW1 P45EC4 L290C2 N65DT0

X45DH2 P45EC2 L290C2 N65DT0

X45DL2 P45EC2 L290C2 N65DT0

X45DW2 P45EC4 L290C2 N65DT0

X45DH3 P45DC2 L290C2 N65DN0

X45DL3 P45DC2 L290C2 N65DN0

X45DW3 P45DC4 L290C2 N65DN0

X45DH4 P45DC2 L290C2 N65DN0

X45DL4 P45DC2 L290C2 N65DN0

X45DW4 P45DC4 L290C2 N65DN0

X45DH5 P45EC2 L290C2 N65DT0

X45DL5 P45EC2 L290C2 N65DT0

X45DW5 P45EC4 L290C2 N65DT0

X45DH6 P45DC2 L290C2 N65DN0

X45DL6 P45DC2 L290C2 N65DN0

X45DW6 P45DC2 L290C2 N65DN0

X45LH1 P45EC2 L290C2 N65DT0

X45LL1 P45EC2 L290C2 N65DT0

X45LW1 P45EC4 L290C2 N65DT0

X45LH2 P45EC2 L290C2 N65DT0

X45LL2 P45EC2 L290C2 N65DT0

X45LW2 P45EC4 L290C2 N65DT0

X45LH3 P45DC2 L290C2 N65DN0

X45LL3 P45DC2 L290C2 N65DN0

X45LW3 P45DC4 L290C2 N65DN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X45LH4 P45DC2 L290C2 N65DN0

X45LL4 P45DC2 L290C2 N65DN0

X45LW4 P45DC4 L290C2 N65DN0

X45LH5 P45EC2 L290C2 N65DT0

X45LL5 P45EC2 L290C2 N65DT0

X45LW5 P45EC4 L290C2 N65DT0

X45LH6 P45DC2 L290C2 N65DN0

X45LL6 P45DC2 L290C2 N65DN0 X45LW6 P45DC4 L290C2 N65DN0 X46DH1 P46EC2 L145C2 N34DT0

X46DL1 P46EC2 L145C2 N34DT0

X46DW1 P46EC4 L145C2 N34DT0

X46DH2 P46EC2 L145C2 N34DT0

X46DL2 P46EC2 L145C2 N34DT0

X46DW2 P46EC4 L145C2 N34DT0

X46DH3 P46DC2 L145C2 N34DN0

X46DL3 P46DC2 L145C2 N34DN0

X46DW3 P46DC4 L145C2 N34DN0

X46DH4 P46DC2 L145C2 N34DN0

X46DL4 P46DC2 L145C2 N34DN0

X46DW4 P46DC4 L145C2 N34DN0

X46DH5 P46EC2 L145C2 N34DT0

X46DL5 P46EC2 L145C2 N34DT0

X46DW5 P46EC4 L145C2 N34DT0

X46DH6 P46DC2 L145C2 N34DN0

X46DL6 P46DC2 L145C2 N34DN0

X46DW6 P46DC4 L145C2 N34DN0

X50DH1 P50EC2 L250C2 N65DT0

X50DL1 P50EC2 L250C2 N65DT0

X50DW1 P50EC4 L250C2 N65DT0

X50DH2 P50EC2 L250C2 N65DT0

X50DL2 P50EC2 L250C2 N65DT0

X50DW2 P50EC4 L250C2 N65DT0

X50DH3 P50DC2 L250C2 N65DN0

X50DL3 P50DC2 L250C2 N65DN0

X50DW3 P50DC4 L250C2 N65DN0

X50DH4 P50DC2 L250C2 N65DN0

X50DL4 P50DC2 L250C2 N65DN0

311164F 31

Parts - Airless Xtreme Sprayer Packages

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X50DW4 P50DC4 L250C2 N65DN0

X50DH5 P50EC2 L250C2 N65DT0 X50DL5 P50EC2 L250C2 N65DT0

X50DW5 P50EC4 L250C2 N65DT0

X50DH6 P50DC2 L250C2 N65DN0 X50DL6 P50DC2 L250C2 N65DN0

X50DW6 P50DC4 L250C2 N65DN0

X50LH1 P50EC2 L250C2 N65DT0

X50LL1 P50EC2 L250C2 N65DT0 X50LW1 P50EC4 L250C2 N65DT0 X50LH2 P50EC2 L250C2 N65DT0

X50LL2 P50EC2 L250C2 N65DT0 X50LW2 P50EC4 L250C2 N65DT0 X50LH3 P50DC2 L250C2 N65DN0

X50LL3 P50DC2 L250C2 N65DN0 X50LW3 P50DC4 L250C2 N65DN0 X50LH4 P50DC2 L250C2 N65DN0

X50LL4 P50DC2 L250C2 N65DN0 X50LW4 P50DC4 L250C2 N65DN0 X50LH5 P50EC2 L250C2 N65DT0

X50LL5 P50EC2 L250C2 N65DT0 X50LW5 P50EC4 L250C2 N65DT0 X50LH6 P50DC2 L250C2 N65DN0

X50LL6 P50DC2 L250C2 N65DN0 X50LW6 P50DC4 L250C2 N65DN0 X55DH1 P55EC2 L115C2 N34DT0 X55DL1 P55EC2 L115C2 N34DT0

X55DW1 P55EC4 L115C2 N34DT0

X55DH2 P55EC2 L115C2 N34DT0 X55DL2 P55EC2 L115C2 N34DT0

X55DW2 P55EC4 L115C2 N34DT0

X55DH3 P55DC2 L115C2 N34DN0 X55DL3 P55DC2 L115C2 N34DN0

X55DW3 P55DC4 L115C2 N34DN0

X55DH4 P55DC2 L115C2 N34DN0 X55DL4 P55DC2 L115C2 N34DN0

X55DW4 P55DC4 L115C2 N34DN0

X55DH5 P55EC2 L115C2 N34DT0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X55DL5 P55EC2 L115C2 N34DT0

X55DW5 P55EC4 L115C2 N34DT0

X55DH6 P55DC2 L115C2 N34DN0

X55DL6 P55DC2 L115C2 N34DN0

X55DW6 P55DC4 L115C2 N34DN0

X60DH1 P60EC2 L220C2 N65DT0

X60DL1 P60EC2 L220C2 N65DT0

X60DW1 P60EC4 L220C2 N65DT0

X60DH2 P60EC2 L220C2 N65DT0

X60DL2 P60EC2 L220C2 N65DT0

X60DW2 P60EC4 L220C2 N65DT0

X60DH3 P60DC2 L220C2 N65DN0

X60DL3 P60DC2 L220C2 N65DN0

X60DW3 P60DC4 L220C2 N65DN0

X60DH4 P60DC2 L220C2 N65DN0

X60DL4 P60DC2 L220C2 N65DN0

X60DW4 P60DC4 L220C2 N65DN0

X60DH5 P60EC2 L220C2 N65DT0

X60DL5 P60EC2 L220C2 N65DT0

X60DW5 P60EC4 L220C2 N65DT0

X60DH6 P60DC2 L220C2 N65DN0

X60DL6 P60DC2 L220C2 N65DN0

X60DW6 P60DC4 L220C2 N65DN0

X60LH1 P60EC2 L220C2 N65DT0

X60LL1 P60EC2 L220C2 N65DT0

X60LW1 P60EC4 L220C2 N65DT0

X60LH2 P60EC2 L220C2 N65DT0

X60LL2 P60EC2 L220C2 N65DT0

X60LW2 P60EC4 L220C2 N65DT0

X60LH3 P60DC2 L220C2 N65DN0

X60LL3 P60DC2 L220C2 N65DN0

X60LW3 P60DC4 L220C2 N65DN0

X60LH4 P60DC2 L220C2 N65DN0

X60LL4 P60DC2 L220C2 N65DN0

X60LW4 P60DC4 L220C2 N65DN0

X60LH5 P60EC2 L220C2 N65DT0

X60LL5 P60EC2 L220C2 N65DT0

X60LW5 P60EC4 L220C2 N65DT0

32 311164F

Parts - Airless Xtreme Sprayer Packages

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X60LH6 P60DC2 L220C2 N65DN0

X60LL6 P60DC2 L220C2 N65DN0 X60LW6 P60DC4 L220C2 N65DN0 X70DH1 P70EC2 L180C2 N65DT0

X70DL1 P70EC2 L180C2 N65DT0

X70DW1 P70EC4 L180C2 N65DT0

X70DH2 P70EC2 L180C2 N65DT0

X70DL2 P70EC2 L180C2 N65DT0

X70DW2 P70EC4 L180C2 N65DT0

X70DH3 P70DC2 L180C2 N65DN0

X70DL3 P70DC2 L180C2 N65DN0

X70DW3 P70DC4 L180C2 N65DN0

X70DH4 P70DC2 L180C2 N65DN0

X70DL4 P70DC2 L180C2 N65DN0

X70DW4 P70DC4 L180C2 N65DN0

X70DH5 P70EC2 L180C2 N65DT0

X70DL5 P70EC2 L180C2 N65DT0

X70DW5 P70EC4 L180C2 N65DT0

X70DH6 P70DC2 L180C2 N65DN0

X70DL6 P70DC2 L180C2 N65DN0

X70DW6 P70DC4 L180C2 N65DN0

X70LH1 P70EC2 L180C2 N65DT0

X70LL1 P70EC2 L180C2 N65DT0 X70LW1 P70EC4 L180C2 N65DT0

X70LH2 P70EC2 L180C2 N65DT0

X70LL2 P70EC2 L180C2 N65DT0 X70LW2 P70EC4 L180C2 N65DT0

X70LH3 P70DC2 L180C2 N65DN0

X70LL3 P70DC2 L180C2 N65DN0 X70LW3 P70DC4 L180C2 N65DN0

X70LH4 P70DC2 L180C2 N65DN0

X70LL4 P70DC2 L180C2 N65DN0 X70LW4 P70DC4 L180C2 N65DN0

X70LH5 P70EC2 L180C2 N65DT0

X70LL5 P70EC2 L180C2 N65DT0 X70LW5 P70EC4 L180C2 N65DT0

X70LH6 P70DC2 L180C2 N65DN0

X70LL6 P70DC2 L180C2 N65DN0

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X70LL6 P70DC4 L180C2 N65DN0

X80DH1 P80EC2 L085C2 N34DT0

X80DL1 P80EC2 L085C2 N34DT0

X80DW1 P80EC4 L085C2 N34DT0

X80DH2 P80EC2 L085C2 N34DT0

X80DL2 P80EC2 L085C2 N34DT0

X80DW2 P80EC4 L085C2 N34DT0

X80DH3 P80DC2 L085C2 N34DN0

X80DL3 P80DC2 L085C2 N34DN0

X80DW3 P80DC4 L085C2 N34DN0

X80DH4 P80DC2 L085C2 N34DN0

X80DL4 P80DC2 L085C2 N34DN0

X80DW4 P80DC4 L085C2 N34DN0

X80DH5 P80EC2 L085C2 N34DT0

X80DL5 P80EC2 L085C2 N34DT0

X80DW5 P80EC4 L085C2 N34DT0

X80DH6 P80DC2 L085C2 N34DN0

X80DL6 P80DC2 L085C2 N34DN0

X80DW6 P80DC4 L085C2 N34DN0

X90DH1 P90EC2 L145C2 N65DT0

X90DL1 P90EC2 L145C2 N65DT0

X90DW1 P90EC2 L145C2 N65DT0

X90DH2 P90EC2 L145C2 N65DT0

X90DL2 P90EC2 L145C2 N65DT0

X90DW2 P90EC4 L145C2 N65DT0

X90DH3 P90DC2 L145C2 N65DN0

X90DL3 P90DC2 L145C2 N65DN0

X90DW3 P90DC4 L145C2 N65DN0

X90DH4 P90DC2 L145C2 N65DN0

X90DL4 P90DC2 L145C2 N65DN0

X90DW4 P90DC4 L145C2 N65DN0

X90DH5 P90EC2 L145C2 N65DT0

X90DL5 P90EC2 L145C2 N65DT0

X90DW5 P90EC4 L145C2 N65DT0

X90DH6 P90DC2 L145C2 N65DN0

X90DL6 P90DC2 L145C2 N65DN0

X90DW6 P90DC4 L145C2 N65DN0

311164F 33

Parts - Airless Xtreme Sprayer Packages

Sprayer

Package

Reference Number and Description

301 302 303

Pump

(see pg 43)

Lower

(see 311762)

Motor

(see 311238)

X90LH1 P90EC2 L145C2 N65DT0

X90LL1 P90EC2 L145C2 N65DT0 X90LW1 P90EC4 L145C2 N65DT0 X90LH2 P90EC2 L145C2 N65DT0

X90LL2 P90EC2 L145C2 N65DT0 X90LW2 P90EC4 L145C2 N65DT0 X90LH3 P90DC2 L145C2 N65DN0

X90LL3 P90DC2 L145C2 N65DN0 X90LW3 P90DC4 L145C2 N65DN0 X90LH4 P90DC2 L145C2 N65DN0

X90LL4 P90DC2 L145C2 N65DN0 X90LW4 P90DC4 L145C2 N65DN0 X90LH5 P90EC2 L145C2 N65DT0

X90LL5 P90EC2 L145C2 N65DT0 X90LW5 P90EC4 L145C2 N65DT0 X90LH6 P90DC2 L145C2 N65DN0

X90LL6 P90DC2 L145C2 N65DN0 X90LW6 P90DC4 L145C2 N65DN0

Hopper Options

If your sprayer package includes a hopper, use the following table to determine the specific hopper option. For example, X60DH5 indicates the airless sprayer package

includes a hopper, gun, hose, and DataTrak.

Digit 6 Option

5 Hopper Package; complete package

with DataTrak

6 Hopper Package; complete package

without DataTrak

Motor Key

First Digit

Second and Third Digits

Fourth Digit

Fifth Digit

Sixth Digit

Motor N (NXT Air Motor) cc per stroke 65 = 6500

34 = 3400 22 = 2200

Exhaust Type D = De-icing

L = Low noise R = Remote

Data Monitoring

Unassigned 0 = Non assigned

N = None T = DataTrak H = High level linear sensor

34 311164F

Common Parts

Parts - Airless Xtreme Sprayer Packages

Airless Sprayer Packages

The following parts are included with each airless sprayer package:

Ref. Part Description Qty.

2CART 1

287884 Heavy duty (H); see pg. 39

287919 Light weight (L); see pg. 39 3 197682 TUBE, suction 1 4 247301 HOSE, suction, 1 in., NPT x quick

connect, 6 ft. 5 116401 ADAPTER, elbow 1 6 116402 ADAPTER, quick connect 1 7 244524 WIRE, ground assy. w/ clamp 1 10 181072 INLET, strainer 1 11❄ 100101 SCREW, mounting, cap, hex head 4 12❄ 100133 WASHER, lock 4 13◆ 247312 PLATE, adapter kit (includes

13a-13b) for NXT 2200 Air Motors 13a❄ NUT, lock 4 13b❄ PLATE, adapter 1 14 AIR CONTROLS 1

24E013 CONTROL, air, heavy duty cart;

see manual 3A0293

24E025 CONTROL, air, light duty cart;

see manual 3A0293

◆ X35*** models only. ❄ Not shown.

The following parts are included with only complete airless sprayer packages:

Ref. Part Description Qty.

101 GUN, spray 1

XTR504 XTR5 spray gun for models with

25:1 - 50:1 ratio only

XTR704 XTR7 spray gun for models with

55:1 - 90:1 ratio only 102 HOSE, fluid; nylon; 1/4 in. ID, 1/4

npsm(fbe); 6 ft.

H42506 Models with 25:1 - 45:1 ratio H52506 Models with 46:1 - 55:1 ratio H72506 Models with 60:1 - 90:1 ratio

103 HOSE, fluid; nylon, 3/8 in. ID; 3/8

npsm(fbe); 50 ft.

H43850 Models with 25:1 - 45:1 ratio H53850 Models with 46:1 - 55:1 ratio H73850 Models with 60:1 - 90:1 ratio

104 164856 FITTING, nipple, reducing;

3/8 x 1/4 npt(m) 108 162505 FITTING, union, swivel;

1/2 in. F x 3/8 in. M

Airless Sprayers with Hopper Packages

Hopper kit is shown on page 26.

Ref. Part Description Qty.

2CART 1

287884 Heavy duty (H); see pg. 39

287919 Light weight (L); see pg. 39 5 116401 ADAPTER, elbow 1 6 116402 ADAPTER, quick connect 1

7 244524 WIRE, ground assy. w/ clamp 1 11❄ 100101 SCREW, mounting, cap, hex head 4 12❄ 100133 WASHER, lock 4 14 AIR CONTROLS 1

24E013 CONTROL, air, heavy duty cart;

24E025 CONTROL, air, light duty cart;

101 GUN, spray 1

XTR504 XTR5 spray gun for models with

XTR704 XTR7 spray gun for models with

102 HOSE, fluid; nylon; 1/4 in. ID, 1/4

H42506 Models with 25:1 - 45:1 ratio

H52506 Models with 46:1 - 55:1 ratio

H72506 Models with 60:1 - 90:1 ratio 103 HOSE, fluid; nylon, 3/8 in. ID; 3/8

H43850 Models with 25:1 - 45:1 ratio

H53850 Models with 46:1 - 55:1 ratio

H73850 Models with 60:1 - 90:1 ratio 104 164856 FITTING, NIPPLE, reducing;

108 162505 FITTING, union, swivel;

109 288347 HOPPER, kit (includes a - n) 1 109a HOPPER, fluid 1 109b BRACKET, hopper 1 109c BRACKET, hanger, hopper 1

109d VALVE, ball 1 109e FITTING, connection, hopper 1 109f SCREW, cap, hex head 2 109g NUT, hex, flanged 2 109m NUT, wing 1

109n FITTING, NIPPLE, reducing 1 110◆ 247312 PLATE, adapter kit (includes a-b)

110a❄ NUT, lock 4 110b❄ PLATE, adapter 1

◆ X35*** models only.

❄ Not shown.

see manual 3A0293

25:1 - 50:1 ratio only

55:1 - 90:1 ratio only

npsm(fbe); 6 ft.

npsm(fbe); 50 ft.

3/8 x 1/4 npt(m)

1/2 in. F x 3/8 in. M

for NXT 2200 Air Motors

311164F 35

Parts - Airless Xtreme Sprayer Packages

Wall Mount Packages

Ref. Part Description Qty.

203 197682 TUBE, suction 1 204 247302 HOSE, suction,1 in.,

NPT x quick connect; 10 ft. 205 116401 ADAPTER, elbow 1 206 116402 ADAPTER, quick connect 1 207 244524 WIRE, ground assy. w/clamp 1 208 100101 SCREW, mounting, cap, hex head 4 209 100133 WASHER, lock 4 210 181072 INLET, strainer 1 211 245136 TUBE, intake extension

(includes 211a-211b) 211a COUPLING, pipe, 1 in. 1 211b TUBE, intake 1 213 255143 BRACKET (W), mounting

(includes 208-209) 214◆ 247312 PLATE, adapter kit (includes

214a-214b) for NXT 2200 Air

Motors 214a❄ NUT, lock 4 214b❄ PLATE, adapter 1

◆ X35*** models only. ❄ Not shown.

Wall Mount Package 287978

Ref. Part Description Qty.

203 197682 TUBE, suction 1 204 247302 HOSE, suction,1 in.,

(includes 211a-211b) 211a COUPLING, pipe, 1 in. 1 211b TUBE, intake 1 213 255143 BRACKET (W), mounting

(includes 208-209) 214 218029 FILTER, fluid 1

215 100509 PLUG, pipe 2 216 150286 ADAPTER, 2 x 3/8-18 NPT 1 217 210658 VALVE, ball 1 218 157705 UNION, swivel, 3/8-18 npsm x

1/4-18 NPT 219 155665 UNION, adapter, 3/8-18 npsm x

3/8-18 NPT 220 161800 ADAPTER, 3/4 x 3/8 mbe 1 301 P40MC3 PUMP 1

NOTE: Wall Mount Package parts are shown on page 29.

36 311164F

Air-Assisted Xtreme Sprayer Parts

To air control

440*

441*

439*

437*

Air-Assisted Xtreme Sprayer Parts

438*

(To air inlet)

436*

416*

410*

407

401

402

444

431*

428*

430*

415*

435*

427*

r_x25dh1_x45dh1_311164_33-1

429

433

404

417*

419

434

403

r_x25dh1_x45dh1_311164_33

410*

443

405

406

428*

427*

Side View - Air Regulator Mounting Kit 288527

415*

435*

TI9161a

FIG. 8: Model 287976

311164F 37

Zinc Xtreme Sprayer Parts

532

542

533†

507

501

502

544

531

530

538

537

535

529

519

TI8754a

541

543

540

536

503

505

FIG. 9: Model 287973 Shown

38 311164F

506

(Fluid Return Line)

534

504

r_x25dh1_x45dh1_311164_34

Parts - Air-Assisted and Zinc Sprayer Packages

Air-Assisted Sprayer Packages

Models 287975 and 287976

Ref. Part Description Qty.

401 P30EC2 PUMP, assy. 287975 1

P40EC2 PUMP, assy. 287976 1 402 287884 CART, heavy duty; see pg. 39 1 403 197682 TUBE, suction 1 404 247301 HOSE, suction, 1 in.,

NPT x quick connect, 6 ft. 405 116401 ADAPTER, elbow 1 406 116402 ADAPTER, quick connect 1 407 244524 WIRE, ground assembly w/ clamp 1 410* 288523 BRACKET, air controls 1 415* 116513 REGULATOR, air, gun 1 416* 100101 SCREW, mounting, cap, hex hd 6 417* 116514 NUT, regulator mount 1 418❄ 100133 WASHER, lock 4 419 249238 GUN, spray 1 427* 108190 GAUGE, pressure, gun 1 428* 116473 VALVE, ball, vented, 2 way 1 429 210868 HOSE, air, coupled, 50 ft. 1 430* 156971 NIPPLE, short 1 431* 114128 ELBOW, male, swivel 1 433 H52550 HOSE, fluid; nylon, 1/4 in. ID; 1/4

npsm(fbe); 50 ft. 434 189018 SWIVEL 1 435* 111763 ELBOW, 1/4 npt 1 436* 100023 WASHER, flat 2 437* 112958 NUT, hex, flanged 2 438* 111337 FITTING, tee, street 1 439* 114129 CONNECTOR, male 1 440* 100505 BUSHING, pipe 1 441* TUBE 1 443 159842 ADAPTER, bushing, 1/4 npt(m) x

1/2 npt(f) 444 24E013 CONTROLS, air, heavy duty cart 1

❄ Not shown.

Zinc Sprayer Packages

Models 287971, 287972, 287973, 287974

Ref. Part Description Qty.

501 P25DC1 PUMP, assy. 287971 1

P40DC1 PUMP, assy. 287972 1 P25EC1 PUMP, assy. 287973 1 P40EC1 PUMP, assy. 287974 1

502 287884 CART, heavy duty; see pg. 39 1

503 197682 TUBE, suction 1 504 247301 HOSE, suction, 1 in.,

NPT x quick connect, 6 ft. 505 116401 ADAPTER, elbow 1 506 116402 ADAPTER, quick connect 1 507 244524 WIRE, ground assembly w/ clamp 1 516❄ 100101 SCREW, mounting, cap, hex hd 4 518❄ 100133 WASHER, lock 4 519✓ 238591 GUN, spray 1 529 238612 VALVE, ball 1 530 100081 BUSHING, pipe 1 531 103475 FITTING, tee, pipe 1 532 BUSHING, pipe

100380 Model 287973 1 157191 Model 287974 1

533† 158491 FITTING, nipple

534 235148 HOSE, coupled, 6 ft 1 535 100896 FITTING, bushing, pipe 1 536 157785 FITTING, swivel 1 537 165767 TUBE, suction 1 538✓ H43850 HOSE, fluid; nylon, 3/8 in. ID; 3/8

npsm(fbe); 50 ft. 540✓ H42506 HOSE, fluid; nylon; 1/4 in. ID, 1/4

npsm(fbe); 6 ft. 541✓ 189018 FITTING, swivel, 1/4-18 npsm(f) x

542 102646 VALVE, ball 1 543✓ 164856 FITTING, nipple, reducing;

544 24E013 CONTROLS, air, heavy duty cart 1

1/4-18 npsm(m)

3/8 x 1/4 npt(m)

* Included in Air Regulator Mounting Kit 288527.

311164F 39

❄ Not shown. † Quantity of two for Models 287971 and 287973;

quantity of one for Models 287972 and 287974.

✓ Models 287973 and 287974 only.

Dura-Flo Sprayer Parts

616

602

603

601

617, 618

645

630†

631†

634†

641

629†

642†

632†

TI9162a

636†

604, 605

631†

638†

639†

637†

635†

633†

614

640†

615

611610

FIG. 10: Model 287980

40 311164F

612

613

r_287979_311164_36f

Parts - Dura-Flo Sprayer Packages

Model 287979, 287980, and 287981

NOTE: Model 287980 is the only model that includes a gun and hose.

Ref. Part Description Qty.

601 P23DCD PUMP, Dura-Flo,6500/580 1

★P32DCD PUMP, Dura-Flo, 6500/430 1 602 287884 CART, heavy duty, see pg. 42 1 603 24E013 CONTROL, air, heavy duty cart;

see manual 3A0293 604 15K296 SPACER 1 605❄ 120465 SPACER, mounting, threaded 4 606❄ 100133 WASHER, lock 4 610 100088 ELBOW, street, pipe, 90 degrees 1 611 109505 BUSHING 1 612 113864 UNION, swivel,1 1/2 npt 1 613 222914 HOSE, coupled 1 614 109475 ELBOW, pipe, female, 90 degrees 1 615 184475 TUBE, suction 1 616 244524 WIRE, ground assembly w/ clamp 1 617 109213 PACKING, o-ring 1 618 184470 FITTING, outlet 1

Ref. Part Description Qty.

629† 103475 FITTING, tee, pipe 1 630† 102646 VALVE, ball 1 631† 235148 HOSE, coupled, 6 ft 1 632† 158256 UNION, swivel 1 633† 240797 HOSE, coupled, 3/8 x 50 1 634† 164856 FITTING, nipple, reducing 1 635† 239984 HOSE, coupled, 1/4 in. x 25 1 636† 189018 SWIVEL, 5800 psi 1 637† 238591 GUN, spray 1 638† 100896 FITTING, bushing, pipe 1

639† 157785 FITTING, swivel 1 640† 165767 TUBE, suction 1 641† 113344 SWIVEL, union assy 1 642† 158491 FITTING, nipple 1 644❄ 100131 NUT, full hex 4 645 15J277 CONTROL, de-ice, assembly 1

† Model 287980 only.

★ Model 287981 only. ❄ Not shown.

311164F 41

Cart Parts

Heavy Duty Cart, Model 287884 Light Weight Cart, Model 287919

r_x25dh1_x45dh1_311164_38f

Ref. Part Description Qty.

2 113361 CAP, tube, round 2 3 113362 WHEEL, semi-pneumatic 2 4 WASHER 2 5 113436 RING, retaining 2

Ref. Part Description Qty.

2 116406 WHEEL, semi-pneumatic 2 3 113436 RING, retaining 2

TI8409a

42 311164F

Pump Package Parts

Pump Package Parts List Page

Pump Package Parts

Pump Packages with L085C# Lowers (80:1 ratio) Pump Packages with L115C# Lowers (35:1, 55:1 ratio) Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio) Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio) Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio) Pump Packages with L250C# Lowers (50:1 ratio) Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

304 (NXT021)

pg 44 pg 45 pg 46 pg 47 pg 48 pg 49 pg 50

306

303

311

Torque to 25-30 ft-lb

(34-41 N•m)

Torque to 50-60 ft-lb

(68-81 N•m)

Torque to 145-155 ft-lb

(196-210 N•m)

Torque to 27-29 ft-lb

(36-39 N•m)

TI8416a

309

310

307

305

TI8405a

308

302

(lower without built-in filter)

302

(lower with built-in filter)

TI8308a

311164F 43

Pump Packages with L085C# Lowers (80:1 ratio)

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Pump Package

Lower

(see 311762)

P80DC1 L085C1 N34DN0 P80DC2 L085C2 P80DC3 L085C1 N34DN0 P80DC4 L085C2 P80EC1 L085C1 N34DT0 P80EC2 L085C2 P80EC3 L085C1 N34DT0 P80EC4 L085C2 P80LC1 L085C1 N34LN0 P80LC2 L085C2 P80LC3 L085C1 N34LN0 P80LC4 L085C2 P80MC1 L085C1 N34LT0 P80MC2 L085C2 P80MC3 L085C1 N34LT0 P80MC4 L085C2

Qty. 1 111313111

Built-in

Filter

✔

Motor

(see 311238)

N34DN0

N34DT0

N34LN0

N34LT0

Air

Control

(NXT021)

(see

311239)

✔

Coupling,

assy.

247167

(different

from all

other pack-

ages)

Clip,

Rod,

tie

257150 197340 101712 244820 15H392 NXT112

Cover,

coupler

Nut, lock

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

(5-pack)

44 311164F

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Pump Package

Lower

(see 311762)

P35DC1 L115C1 N22DN0 P35DC2 L115C2 P35DC3 L115C1 N22DN0 P35DC4 L115C2 P35EC1 L115C1 N22DT0 P35EC2 L115C2 P35EC3 L115C1 N22DT0 P35EC4 L115C2 P35LC1 L115C1 N22LN0 P35LC2 L115C2 P35LC3 L115C1 N22LN0 P35LC4 L115C2 P35MC1 L115C1 N22LT0 P35MC2 L115C2 P35MC3 L115C1 N22LT0 P35MC4 L115C2 P55DC1 L115C1 N34DN0 P55DC2 L115C2 P55DC3 L115C1 N34DN0 P55DC4 L115C2 P55EC1 L115C1 N34DT0 P55EC2 L115C2 P55EC3 L115C1 N34DT0 P55EC4 L115C2 P55LC1 L115C1 N34LN0 P55LC2 L115C2 P55LC3 L115C1 N34LN0 P55LC4 L115C2 P55MC1 L115C1 N34LT0 P55MC2 L115C2 P55MC3 L115C1 N34LT0 P55MC4 L115C2

Qty. 1 111313111

Built-in

Filter

✔

Motor

(see 311238)

N22DN0

N22DT0

N22LN0

N22LT0

N34DN0

N34DT0

N34LN0

N34LT0

Air

Control

(NXT021)

(see

311239)

✔

Coupling,

assy.

247167

(different

from all

other pack-

ages)

Clip,

Rod,

tie

257150 197340 101712 244820 15H392 NXT112

Cover,

coupler

Nut,

lock

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

(5-pack)

311164F 45

Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)

Reference Number and Description

302 303 *304 305 306 307 308 309 310 311

Pump Package

Lower

(see 311762)

P31LC1 L14AC1 N22LN0 P31MC1 L14AC1 N22LT0 P31DC1 L14AC1 N22DN0 P31EC1 L14AC1 N22DT0 P46DC1 L145C1 N34DN0 P46DC2 L145C2 P46DC3 L145C1 N34DN0 P46DC4 L145C2 P46EC1 L145C1 N34DT0 P46EC2 L145C2 P46EC3 L145C1 N34DT0 P46EC4 L145C2 P46LC1 L145C1 N34LN0 P46LC2 L145C2 P46LC3 L145C1 N34LN0 P46LC4 L145C2 P46MC1 L145C1 N34LT0 P46MC2 L145C2 P46MC3 L145C1 N34LT0 P46MC4 L145C2 P90DC1 L145C1 N65DN0 P90DC2 L145C2 P90DC3 L145C1 N65DN0 P90DC4 L145C2 P90EC1 L145C1 N65DT0 P90EC2 L145C2 P90EC3 L145C1 N65DT0 P90EC4 L145C2 P90LC1 L145C1 N65LN0 P90LC2 L145C2 P90LC3 L145C1 N65LN0 P90LC4 L145C2 P90MC1 L145C1 N65LT0 P90MC2 L145C2 P90MC3 L145C1 N65LT0 P90MC4 L145C2

Qty. 1111313111

Built-in

Filter

✔

Motor

(see 311238)

N34DN0

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

* NXT021 Air Control assemblies for P90xxx model pumps are equipped with safety relief valve 116643. Reorder this part number.

Air

Control

(NXT021)

(see

311239)

✔

Coupling,

assy.

244819

Clip,

Rod,

tie

257150 197340 101712 244820 15H392 NXT112

Cover,

coupler

Nut, lock

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

(5-pack)

46 311164F

Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Pump Package

Lower

(see 311762)

P24LC1 L18AC1 N22LN0 P24MC1 L18AC1 N22LT0 P24DC1 L18AC1 N22DN0 P24EC1 L18AC1 N22DT0 P40DC1 L180C1 N34DN0 P40DC2 L180C2 P40DC3 L180C1 N34DN0 P40DC4 L180C2 P40EC1 L180C1 N34DT0 P40EC2 L180C2 P40EC3 L180C1 N34DT0 P40EC4 L180C2 P40LC1 L180C1 N34LN0 P40LC2 L180C2 P40LC3 L180C1 N34LN0 P40LC4 L180C2 P40MC1 L180C1 N34LT0 P40MC2 L180C2 P40MC3 L180C1 N34LT0 P40MC4 L180C2 P70DC1 L180C1 N65DN0 P70DC2 L180C2 P70DC3 L180C1 N65DN0 P70DC4 L180C2 P70EC1 L180C1 N65DT0 P70EC2 L180C2 P70EC3 L180C1 N65DT0 P70EC4 L180C2 P70LC1 L180C1 N65LN0 P70LC2 L180C2 P70LC3 L180C1 N65LN0 P70LC4 L180C2 P70MC1 L180C1 N65LT0 P70MC2 L180C2 P70MC3 L180C1 N65LT0 P70MC4 L180C2

Qty. 1111313111

Built-in

Filter

✔

Motor

(see 311238)

N34DN0

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

Air

Control

(NXT021)

(see

311239)

✔

Coupling,

assy.

244819

Clip,

Rod,

tie

257150 197340 101712 244820 15H392 NXT112

Cover,

coupler

Nut, lock

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

(5-pack)

311164F 47

Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Pump Package

Lower

(see 311762)

P21DC1 L22AC1 N22DN0 P21EC1 L22AC1 N22DT0 P21LC1 L22AC1 N22LN0 P21MC1 L22AC1 N22LT0 P30DC1 L220C1 N34DN0 P30DC2 L220C2 P30DC3 L220C1 N34DN0 P30DC4 L220C2 P30EC1 L220C1 N34DT0 P30EC2 L220C2 P30EC3 L220C1 N34DT0 P30EC4 L220C2 P30LC1 L220C1 N34LN0 P30LC2 L220C2 P30LC3 L220C1 N34LN0 P30LC4 L220C2 P30MC1 L220C1 N34LT0 P30MC2 L220C2 P30MC3 L220C1 N34LT0 P30MC4 L220C2 P60DC1 L220C1 N65DN0 P60DC2 L220C2 P60DC3 L220C1 N65DN0 P60DC4 L220C2 P60EC1 L220C1 N65DT0 P60EC2 L220C2 P60EC3 L220C1 N65DT0 P60EC4 L220C2 P60LC1 L220C1 N65LN0 P60LC2 L220C2 P60LC3 L220C1 N65LN0 P60LC4 L220C2 P60MC1 L220C1 N65LT0 P60MC2 L220C2 P60MC3 L220C1 N65LT0 P60MC4 L220C2

Qty. 1 111313111

Built-in

Filter

✔

Motor

(see 311238)

N34DN0

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

Air

Control

(NXT021)

(see

311239)

✔

Coupling,

assy.

244819

Clip,

Rod,

tie

257150 197340 101712 244820 15H392 NXT112

Cover,

coupler

Nut, lock

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

(5-pack)

48 311164F

Pump Packages with L250C# Lowers (50:1 ratio)

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Pump Package

Lower

(see 311762)

P50DC1 L250C1 N65DN0 P50DC2 L250C2 P50DC3 L250C1 N65DN0 P50DC4 L250C2 P50EC1 L250C1 N65DT0 P50EC2 L250C2 P50EC3 L250C1 N65DT0 P50EC4 L250C2 P50LC1 L250C1 N65LN0 P50LC2 L250C2 P50LC3 L250C1 N65LN0 P50LC4 L250C2 P50MC1 L250C1 N65LT0 P50MC2 L250C2 P50MC3 L250C1 N65LT0 P50MC4 L250C2

Qty. 1111313111

Built-in

Filter

✔

Motor

(see 311238)

N65DN0

N65DT0

N65LN0

N65LT0

Air

Control

(NXT021)

(see

311239)

✔

Coupling,

assy.

244819

Clip,

Rod,

tie

257150 197340 101712 244820 15H392 NXT112

Cover,

coupler

Nut, lock

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

(5-pack)

311164F 49

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

Reference Number and Description

302 303 304 305 306 307 308 309 310 311

Pump Package

Lower

(see 311762)

P16DC1 L29AC1 N22DN0 P16EC1 L29AC1 N22DT0 P16LC1 L29AC1 N22LN0 P16MC1 L29AC1 N22LT0 P25DC1 L290C1 N34DN0 P25DC2 L290C2 P25DC3 L290C1 N34DN0 P25DC4 L290C2 P25EC1 L290C1 N34DT0 P25EC2 L290C2 P25EC3 L290C1 N34DT0 P25EC4 L290C2 P25LC1 L290C1 N34LN0 P25LC2 L290C2 P25LC3 L290C1 N34LN0 P25LC4 L290C2 P25MC1 L290C1 N34LT0 P25MC2 L290C2 P25MC3 L290C1 N34LT0 P25MC4 L290C2 P45DC1 L290C1 N65DN0 P45DC2 L290C2 P45DC3 L290C1 N65DN0 P45DC4 L290C2 P45EC1 L290C1 N65DT0 P45EC2 L290C2 P45EC3 L290C1 N65DT0 P45EC4 L290C2 P45LC1 L290C1 N65LN0 P45LC2 L290C2 P45LC3 L290C1 N65LN0 P45LC4 L290C2 P45MC1 L290C1 N65LT0 P45MC2 L290C2 P45MC3 L290C1 N65LT0 P45MC4 L290C2

Qty. 1111313111

Built-in

Filter

✔

Motor

(see 311238)

N34DN0

N34DT0

N34LN0

N34LT0

N65DN0

N65DT0

N65LN0

N65LT0

Air

Control

(NXT021)

(see

311239)

✔

Coupling,

assy.

244819

Clip,

Rod,

tie

257150 197340 101712 244820 15H392 NXT112

Cover,

coupler

Nut, lock

hairpin w/

lanyard

Adapter,

rod

De-ice

Control

Knob

(5-pack)

50 311164F

Dimensions

Sprayer (Cart Mounted) Packages

Dimensions

Model X60DH3 Shown

KEY:

HD = Heavy Duty Cart LW = Light Weight Cart

r_x25dh1_x45dh1_311164_47f2

Top View - Heavy Duty Cart Shown

r_x25dh1_x45dh1_311164_47f

All Xtreme Sprayer (Cart Mounted) Packages

MountABCDE

43.69 in.

HD with Hopper

LW with Hopper

311164F 51

(1109.73 mm)

44.86 in.

(1139.44 mm)

43.69 in.

(1109.73 mm)

44.86 in.

(1139.44 mm)

46.0 in.

(1168.4 mm)

45.5 in.

(1115.7 mm)

46.0 in.

(1168.4 mm)

45.5 in.

(1115.7 mm)

32.0 in.

(812.8 mm)

31.3 in.

(795 mm)

32.0 in.

(812.8 mm)

31.3 in.

(795 mm)

35.0 in.

(889 mm)

34.0 in.

(863.6 mm)

45.0 in.

(1143 mm)

44.0 in.

(1117.6 mm)

25.72 in.

(653.3 mm)

27.09 in.

(688.1 mm)

25.72 in.

(653.3 mm)

27.09 in.

(688.1 mm)

Dimensions

Wall Mount Packages and Pump Packages

Front View

Side View

Wall Mount Dimensions

NOTE: Dimensions based on largest air motor and lower combination.

ABCDEFG

14.0 in.

(355.6 mm)

17.75 in.

(450.6 mm)

29.0 in.

(736.6 mm)

TI8424a

19.25 in.

(489 mm)

43.0 in.

(1092.2 mm)

18.9 in.

(480 mm)

TI8425a

16.2 in.

(410 mm)

52 311164F

Weights

NOTE: Weights are approximate and do not include hoses or guns.

Dimensions

Sprayer (Cart Mounted) Packages

Heavy Duty Cart

Ratio

25:1 228.4 (103.6) 196.1 (89.0)

30:1 227.4 (103.1) 195.1 (88.5)

35:1 209.9 (95.2) 177.6 (80.6)

40:1 223.4 (101.3) 191.1 (86.7)

45:1 247.4 (112.2) 215.1 (97.6)

46:1 223.4 (101.3) 191.1 (86.7)

50:1 246.4 (111.8) 214.1 (97.1)

55:1 211.4 (95.9) 179.1 (81.2)

60:1 246.4 (111.8) 214.1 (97.1)

70:1 242.4 (109.9) 210.1 (95.3)

80:1 211.4 (95.9) 179.1 (81.2)

90:1 242.4 (109.9) 210.1 (95.3)

lbs (kg)

Light Weight Cart

lbs (kg)

Wall Mount Packages

Ratio lbs (kg) Ratio

25:1 159.0 (72.1) 16:1 99.4 (45.1)

30:1 158.0 (71.7) 21:1 98.4 (44.6)

35:1 140.5 (63.7) 24:1 94.4 (42.8)

40:1 154.0 (69.9) 25:1 103.4 (46.9)

45:1 178.0 (80.8) 30:1 102.4 (46.4)

46:1 154.0 (69.9) 31:1 94.4 (42.8)

50:1 177.0 (80.3) 35:1 84.4 (38.3)

55:1 142.0 (64.4) 40:1 98.4 (44.6)

60:1 177.0 (80.3) 45:1 122.4 (55.5)

70:1 173.0 (78.5) 46:1 98.4 (44.6)

80:1 142.0 (64.4) 50:1 121.4 (55.1)

90:1 173.0 (78.5) 55:1 88.4 (40.1)

Pump Assembly Packages

No Filter, No Air

Controls❄

lbs (kg)

60:1 121.4 (55.1)

70:1 117.4 (53.3)

80:1 88.4 (40.1)

90:1 117.4 (53.3)

❄ Add 10 lbs (4.54 kg) for built-in filter. Add 5 lbs (2.27 kg)

for air controls.

311164F 53

Mounting Hole Diagram

Wall Mount Bracket

14.5 in.

(368.3 mm)

5.4 in.

(136.5 mm)

17.8 in.

(450.9 mm)

2.0 in.

(50.8 mm)

7.4 in. (187.3 mm)

1.6 in.

(41.4 mm)

1/2 in. (12.7 mm) diameter holes for mounting to stand

9.0 in.

(228.6 mm)

12.4 in.

(314.3 mm)

5.3 in.

(133.4 mm)

1.0 in.

(25.4 mm)

7/16 in. (11 mm) diameter holes for mounting to wall

TI8614a

54 311164F

Accessories

Adapter Plate 247312

Adapter plate is required to mount pump assemblies with an NXT2200 air motor to cart or wall mount bracket.

NXT021 Air Control Module

Includes Safety Relief Valve 113498 (pressure relief at 110 psi (7.7 MPa, 77 bar)). If you have a 90:1 pump package, also order Safety Relief Valve 116643 (pressure relief at 90 psi (6.3 MPa, 63 bar)).

DataTrak Upgrade Kits

NXT206 kit for NXT2200 air motors

Accessories

NXT306 kit for NXT3400 air motors

NXT606 kit for NXT6500 air motors

Hopper Kit 288347

Hopper kit attaches to cart mounted sprayers. See Hopper Assembly, page 26, for illustration of kit and kit

parts.

311164F 55

Technical Data

Maximum air inlet pressure Models with 16:1 - 80:1 pressure ratios: 100 psi (0.7 MPa, 7 bar).

Models with a 90:1 pressure ratio: 80 psi (0.55 MPa, 5.5 bar).

Air motor piston diameter NXT Model 6500: 10.375 in. (264 mm)

NXT Model 3400: 7.5 in. (191 mm) NXT Model 2200: 6.0 in. (152 mm)

Stroke length 4.75 in. (120 mm) Air Inlet Size 3/4 npt(f) Fluid Inlet Size 1-1/4 npt(m) Fluid Outlet Size All pumps with built-in filters (2 outlet ports): 1/2 npt(m)

Pumps without built-in filters (1 outlet port):

85cc and 115cc pumps: 1/2 npt(f) 145cc and 180cc pumps: 3/4 npt(f) 220cc, 250cc, and 290cc pumps: 1 npt(f)

Maximum pump speed (Do not exceed maximum recommended speed of fluid pump, to prevent premature pump wear)

60 cycles per minute

NOTE: See NXT Motor manual (311238) for sound data.

Maximum Working Pressure and Flow Rate at Full Air Pressure (100 psi)

Maximum Working

Ratio

16:1 1520 (10.5, 105) 2200 290 2.3 (8.7) 4.6 (17.0) 21:1 2025 (14.0, 140) 2200 220 1.74 (6.6) 3.4 (12.9) 24:1 2400 (16.5, 165) 2200 180 1.43 (5.4) 2.9 (11.0) 25:1 2375 (16.4, 164) 3400 290 2.3 (8.7) 4.6 (17.0) 30:1 3150 (21.7, 217) 3400 220 1.74 (6.6) 3.4 (12.9) 31:1 3000 (20.7, 207) 2200 145 1.15 (4.4) 2.3 (8.7) 35:1 3800 (26.2, 262) 2200 115 0.95 (3.6) 2.0 (7.6) 40:1 3800 (26.2, 262) 3400 180 1.43 (5.4) 2.9 (11.0) 45:1 4500 (31.0, 310) 6500 290 2.3 (8.7) 4.6 (17.0) 46:1 4750 (32.7, 327) 3400 145 1.15 (4.4) 2.3 (8.7) 50:1 5000 (34.5, 345) 6500 250 2.0 (7.6) 4.0 (15.2) 55:1 5600 (38.6, 386) 3400 115 0.95 (3.6) 2.0 (7.6) 60:1 6000 (41.7, 417) 6500 220 1.74 (6.6) 3.4 (12.9) 70:1 7250 (50.0, 500) 6500 180 1.43 (5.4) 2.9 (11.0) 80:1 7250 (50.0, 500) 3400 85 0.8 (3.0) 1.5 (5.7) 90:1 7250 (50.0, 500) 6500 145 1.15 (4.4)* 2.3 (8.7)*

Pressure psi (MPa, bar) NXT Air Motor

Lower

(cc per cycle)

Flow Rate gpm (lpm)

30 cpm 60 cpm

* At 80 psi (0.55 MPa, 5.5 bar)

56 311164F

Pump Package Performance Charts

Calculate Fluid Outlet Pressure

To calculate fluid outlet pressure (psi/MPa/bar) at a specific fluid flow (gpm/lpm) and operating air pressure (psi/MPa/bar), use the following instructions and pump data charts.

1. Locate desired flow along bottom of chart.

2. Follow vertical line up to intersection with selected

fluid outlet pressure curve. Follow left to scale to read fluid outlet pressure.

Key: Air Pressure

A 100 psi (0.7 MPa, 7 bar) B 70 psi (0.5 MPa, 7.8 bar) C 40 psi (0.3 MPa, 2.8 bar)

Dashed lines indicate low noise motors.

16:1 Xtreme Pumps

1600

(11.2, 112)

1200

(8.4, 84)

(5.6, 56)

(2.8, 28)

Fluid Pressure in psig (MPa, bar)

800

400

1.0

(3.8)

Fluid Flow in gpm (lpm)

2.0

(7.6)

3.0

(11.4)

(2.2)

(1.7)

(1.1)

(0.6)

4.0

(15.2)

Air Flow in SCFM (m

/min)

Calculate Pump Air Flow/Consumption

To calculate pump air flow/consumption (scfm or

/min) at a specific fluid flow (gpm/lpm) and air pres-

m sure (psi/MPa/bar), use the following instructions and pump data charts.

1. Locate desired flow along bottom of chart.

2. Follow vertical line up to intersection with selected air flow/consumption curve. Follow right to scale to read air flow/consumption.

21:1 Xtreme Pumps

3.0

(11.4)

(2.2)

(1.7)

(1.1)

(0.6)

(17.5, 175)

(10.5, 105)

(3.5, 35)

Fluid Pressure in psig (MPa, bar)

2500

1500

500

1.0

(3.8)

Fluid Flow in gpm (lpm)

2.0

(7.6)

Air Flow in SCFM (m

/min)

25:1 Xtreme Pumps

1.0

(3.8)

Fluid Flow in gpm (lpm)

(11.4)

160

Air Flow in SCFM (m

(4.5)

5.03.0

(19.0)

120

(3.4)

(2.2)

(1.1)

/min)

(17.5, 175)

(10.5, 105)

(3.5, 35)

Fluid Pressure in psig (MPa, bar)

2500

1500

500

24:1 Xtreme Pumps

Air Flow in SCFM (m

(2.2)

(1.7)

3.0

(11.4)

(1.1)

(0.6)

/min)

1.0

(3.8)

Fluid Flow in gpm (lpm)

2.0

(7.6)

(17.5, 175)

(10.5, 105)

(3.5, 35)

Fluid Pressure in psig (MPa, bar)

2500

1500

500

311164F 57

Pump Package Performance Charts

Pump Package Performance Charts (cont.)

(24.5, 245)

(17.5, 175)

(10.5, 105)

(3.5, 35)

Fluid Pressure in psig (MPa, bar)

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

3500

2500

1500

500

4000

3000

2000

1000

30:1 Xtreme Pumps

160

Air Flow in SCFM (m

(4.5)

120

(3.4)

1.0

(3.8) (7.6)

2.0

3.0

(11.4)

(2.2)

(1.1)

4.0

(15.2)

/min)

3000

(21.0, 210)

2000

(14.0, 140)

1000

(7.0, 70)

Fluid Pressure in psig (MPa, bar)

Fluid Flow in gpm (lpm)

35:1 Xtreme Pumps

120

Air Flow in SCFM (m

(3.4)

(2.2)

(1.1)

/min)

4000

(28.0, 280)

3000

(21.0, 210)

2000

(14.0, 140)

1000

(7.0, 70)

31:1 Xtreme Pumps

1.0

(3.8) (7.6)

Fluid Flow in gpm (lpm)

40:1 Xtreme Pumps

Air Flow in SCFM (m

120

(3.4)

(2.2)

/min)

(1.1)

2.0

3.0

(11.4)

160

Air Flow in SCFM (m

(4.5)

120

(3.4)

(2.2)

/min)

(1.1)

Fluid Pressure in psig (MPa, bar)

(35.0, 350)

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

Fluid Pressure in psig (MPa, bar)

5000

4000

3000

2000

1000

0.5

(1.9)

Fluid Flow in gpm (lpm)

45:1 Xtreme Pumps

1.0

(3.8)

Fluid Flow in gpm (lpm)

1.0

(3.8)

(11.4)

1.5

(5.7)

2.0

(7.6)

Fluid Pressure in psig (MPa, bar)

(3.8)

2.0

(7.6)

3.01.0

(11.4)

Fluid Flow in gpm (lpm)

46:1 Xtreme Pumps

Air Flow in SCFM (m

250

(7.0)

150

(4.2)

/min)

(1.4)

5.03.0

(19.0)

(35.0, 350)

(28.0, 280)

(21.0, 210)

(14.0, 140)

(7.0, 70)

Fluid Pressure in psig (MPa, bar)

5000

4000

3000

2000

1000

1.0

(3.8)

2.0

(7.6)

Fluid Flow in gpm (lpm)

250

(7.0)

150

(4.2)

(1.4)

3.0

(11.4)

Air Flow in SCFM (m

/min)

58 311164F

Pump Package Performance Charts (cont.)

Pump Package Performance Charts

(42.0, 420)

(28.0, 280)

2000

(14.0, 140)

Fluid Pressure in psig (MPa, bar)

(49.0, 490)

(35.0, 350)

(21.0, 210)

(7.0, 70)

Fluid Pressure in psig (MPa, bar)

6000

50:1 Xtreme Pumps

4000

01.0 4.02.0 3.0

7000

(3.8)

(7.6)

Fluid Flow in gpm (lpm)

60:1 Xtreme Pumps

5000

3000

1000

1.0 2.0 3.0 4.0

(3.8)

(7.6)

Fluid Flow in gpm (lpm)

(11.4)

(11.4) (15.2)

250

Air Flow in SCFM (m

(7.0)

200

(5.6)

150

(4.2)

100

(2.8)

/min)

(1.4)

(15.2)

250

Air Flow in SCFM (m

(7.0)

200

(5.6)

150

(4.2)

100

(2.8)

(1.4)

/min)

(49.0, 490)

(35.0, 350)

(21.0, 210)

(7.0, 70)

Fluid Pressure in psig (MPa, bar)

(56.0, 560)

(42.0, 420)

(28.0, 280)

(14.0, 140)

Fluid Pressure in psig (MPa, bar)

7000

5000

3000

1000

8000

6000

4000

2000

02.03.01.0

0.5 1.0 1.5 2.0

(1.9)

(3.8)

(5.7)

(7.6)

Fluid Flow in gpm (lpm)

70:1 Xtreme Pumps

(3.8) (7.6) (11.4)

Fluid Flow in gpm (lpm)

160

(4.5)

120

(3.4)

(2.2)

(1.1)

250

(7.0)

200

(5.6)

150

(4.2)

100

(2.8)

(1.4)

Air Flow in SCFM (m

/min)

Air Flow in SCFM (m

/min)

55:1 Xtreme Pumps

Key: 90:1 Pumps Air Pressure

B 80 psi (0.56 MPa, 5.6 bar) C 40 psi (0.28 MPa, 2.8 bar)

(56.0, 560)

(42.0, 420)

(28.0, 280)

(14.0, 140)

Fluid Pressure in psig (MPa, bar)

8000

6000

4000

2000

80:1 Xtreme Pumps

160

Air Flow in SCFM (m

(4.5)

(5.7)

120

(3.4)

(2.2)

/min)

(1.1)

(7.6)

0.5 1.0 1.5 2.0

(1.9)

(3.8)

Fluid Flow in gpm (lpm)

(56.0, 560)

(42.0, 420)

(28.0, 280)

(14.0, 140)

Fluid Pressure in psig (MPa, bar)

8000

6000

4000

2000

90:1 Xtreme Pumps

1.0 2.0 3.0

(3.8)

Fluid Flow in gpm (lpm)

250

Air Flow in SCFM (m

(7.0)

200

(5.6)

150

(4.2)

100

(2.8)

(7.6)

(11.4)

(1.4)

/min)

311164F 59

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco40

s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to

the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions. This manual contains English. MM 311164

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

www.graco.com

Revised 1/2010

Graco Inc. X 60 D H 1 Instructions - Parts

Specifications and Main Features

Frequently Asked Questions

User Manual

Related Manuals

Models

Sprayer Packages

Specialty Sprayer Packages

Configurable Cart Packages

Pump Packages

Warnings

Component Identification - Cart Mount

Component Identification - Wall Mount

System Components

Grounding

Setup

Pressure Relief Procedure

Trigger Lock

Prime/Flush

Spray

Circulating Zinc Fluids

Shutdown

Maintenance

Preventive Maintenance Schedule

Daily Maintenance

Corrosion Protection

Cart Maintenance

DataTrak Controls and Indicators

DataTrak Operation

Setup Mode

Run Mode

Troubleshooting

Xtreme Lower Removal

Disconnect and Reconnect Lower

Wall Mount Assembly

Hopper Assembly

Airless Xtreme Sprayer Parts

Wall Mount Xtreme Package Parts

Parts - Airless Xtreme Sprayer Packages

Component Parts - All Airless Sprayer Packages

Common Parts

Air-Assisted Xtreme Sprayer Parts

Zinc Xtreme Sprayer Parts

Parts - Air-Assisted and Zinc Sprayer Packages

Dura-Flo Sprayer Parts

Parts - Dura-Flo Sprayer Packages

Cart Parts

Heavy Duty Cart, Model 287884 Light Weight Cart, Model 287919

Pump Package Parts

Pump Packages with L085C# Lowers (80:1 ratio)

Pump Packages with L115C# Lowers (35:1, 55:1 ratio)

Pump Packages with L145C# and L14AC1 Lowers (31:1, 46:1, 90:1 ratio)

Pump Packages with L180C# and L18AC1 Lowers (24:1, 40:1, 70:1 ratio)

Pump Packages with L220C# Lowers (21:1, 30:1, 60:1 ratio)

Pump Packages with L250C# Lowers (50:1 ratio)

Pump Packages with L290C# Lowers (16:1, 25:1, 45:1 ratio)

Dimensions

Weights

Mounting Hole Diagram

Wall Mount Bracket

Accessories

Technical Data

Pump Package Performance Charts

Graco Standard Warranty

Graco Information