Graco Viscount 24E337, Viscount 24E338, Viscount 24E339, Viscount 24E340, Viscount 24E341 Instructions-parts List Manual
...
Instructions - Parts List
TI15609a
Viscount II
Pump with
4000cc 4-Ball
Lower
®
Viscount
Hydraulic-powered pumps for low
pressure, high volume circulation of
finishing materials.
Do not use for flushing or purging
lines with caustics, acids, abrasive
line strippers, and other similar
fluids. For professional use only.
Important Safety Instructions
Read all warnings and instructions in
this manual. Save these instructions.
See page 3 for model information, including
maximum working pressure and approvals.
4-Ball Pumps
3A0537M
EN
II 2 G
c IIB T3
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Pumps with 3000cc or 4000cc 4-Ball Lowers . . . 3
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Stand Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Wall Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Flush Before Using Equipment . . . . . . . . . . . . . . 7
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Pressure Relief Procedure . . . . . . . . . . . . . . . . 10
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . 10
Stop the Pump at the Bottom of Its Stroke . . . . 10
Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Preventive Maintenance Schedule . . . . . . . . . . 11
Flushing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Mix Tank Volume . . . . . . . . . . . . . . . . . . . . . . . . 11
Hydraulic Power Supply Check . . . . . . . . . . . . . 11
Stall Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Changing the TSL . . . . . . . . . . . . . . . . . . . . . . . 12
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Disassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Reassembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Reassemble the Coupling Adapter and
Tie Rods to the Motor . . . . . . . . . . . . . . . . . 15
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Viscount II Pumps with 3000cc or
4000 cc 4-Ball Lowers . . . . . . . . . . . . . . . . . 16
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Motor Mounting Hole Diagram . . . . . . . . . . . . . . . 18
Mounting Stand Hole Layout . . . . . . . . . . . . . . . . 18
255143 Wall Mount Bracket . . . . . . . . . . . . . . . . . . 19
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
3000 and 4000cc Pumps with
Viscount II Motor . . . . . . . . . . . . . . . . . . . . . 20
Performance Charts . . . . . . . . . . . . . . . . . . . . . . . . 20
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 22
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 22
Related Manuals
Part No. Description
308048 Viscount II Hydraulic Motor manual
3A0540 4-Ball Lower manual (3000cc and 4000cc)
2 3A0537M
Models
Pumps with 3000cc or 4000cc 4-Ball Lowers
Maximum Pump
Working Pressure
Model No. Series
24E337 A 400 (2.8, 28.0) 3000cc Viscount II npt cst Chromex Chrome
24E338 A 400 (2.8, 28.0) 3000cc Viscount II npt sst Chromex Chrome
24E339 A 400 (2.8, 28.0) 3000cc Viscount II npt sst Ultralife Ultralife
24E340 A 300 (2.1, 21.0) 4000cc Viscount II npt cst Chromex Chrome
24E341 A 300 (2.1, 21.0) 4000cc Viscount II npt sst Chromex Chrome
24E342 A 300 (2.1, 21.0) 4000cc Viscount II npt sst Ultralife Ultralife
psi (MPa, bar) Lower Size Motor
Connection
Style Material
Rod
Material
Cylinder
Material
Models
3A0537M 3
Warnings
WARNING
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in the work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in a well-ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep the work area free of debris, including solvent, rags, and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold the gun firmly to the side of a grounded pail when triggering into a pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use the equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
• Clean plastic parts only in a well-ventilated area.
• Do not clean with a dry cloth.
• Do not operate electrostatic guns in the equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or ser-
vicing the equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.
• Read the Safety Data Sheet (SDS) to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
4 3A0537M
Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Specifications in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifications
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request a Safety Data Sheet (SDS) from your distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut, or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.
3A0537M 5
Installation
TI15854a
Z
Y
W
Installation
Grounding
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
Pump: use a ground wire and clamp. See FIG. 1.
Loosen the locknut (W) of the grounding lug (Z). Insert
one end of the wire (Y) in the ground lug and tighten the
locknut securely. Connect the ground clamp to a true
earth ground. Order Part No. 237569, Ground Wire and
Clamp.
Air and fluid hoses: use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check the
electrical resistance of hoses. If total resistance to
ground exceeds 25 megohms, replace hose immediately.
Hydraulic power supply: follow manufacturer’s recommendations.
Surge tank: use a ground wire and clamp.
Dispense valve: ground through a connection to a
properly grounded fluid hose and pump.
Fluid supply container: follow local code.
Object being sprayed: follow local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts
grounding continuity.
F
IG. 1 Ground Wire
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger
the gun.
6 3A0537M
Installation
Stand Mount
Mount the pump in the accessory pump stand (B). Use
Part No. 218742 Stand for 3000 and 4000cc Pumps
(see F
IG. 2, page 9).
See Mounting Stand Hole Layout on page 18. Secure
the stand to the floor with M19 (5/8 in.) bolts which
engage at least 152 mm (6 in.) into the concrete floor to
prevent the pump from tipping.
Wall Mount
1. Ensure the wall is strong enough to support the
weight of the pump assembly and accessories, fluid,
hoses, and stress caused during pump operation.
2. Ensure that the mounting location has sufficient
clearance for easy operator access.
3. Position the wall bracket at a convenient height,
ensuring that there is sufficient clearance for the
fluid suction line and for servicing the lower.
4. Drill four 7/16 in. (11 mm) holes using the bracket as
a template. Use any of the three mounting hole
groupings in the bracket. See 255143 Wall Mount
Bracket, page 19.
Plumbing
Install a fluid shutoff valve (D) between the mix tank (A)
and the pump.
When using a stainless steel pump, use stainless steel
plumbing to maintain a corrosion-resistant system.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Flushing, page 11.
5. Bolt the bracket securely to the wall using bolts and
washers designed to hold in the wall’s construction.
6. Attach the pump assembly to the mounting bracket.
7. Connect air and fluid hoses.
3A0537M 7
Installation
Accessories
Install the following accessories in the order shown in
F
IG. 2, using adapters as necessary.
Hydraulic Power Supply
NOTICE
The hydraulic power supply must be kept clean at all
times to avoid damage to the motor and hydraulic
power supply.
1. Blow out hydraulic lines with air and flush thoroughly before connection to the motor.
2. Plug hydraulic inlets, outlets, and line ends when
disconnecting them for any reason.
Be sure the power supply can provide sufficient power to
the motor. Be sure the power supply is equipped with a
suction filter to the hydraulic pump.
Hydraulic Supply Line
• For Viscount I Plus motors, the hydraulic inlet on the
motor is 3/4 in., 37° flare. Use a minimum 1/2 in. (13
mm) ID hydraulic supply line (L).
• For Viscount II motors, use a minimum 13 mm (1/2
in.) ID supply line (L). The motor has a 3/4 npt(f)
hydraulic oil supply fitting.
• For Viscount II motors, use a minimum 22 mm (7/8
in.) ID return line (K). The motor has a 1 in. npt(f)
hydraulic oil return fitting.
• Return line shutoff valve (R): isolates the motor
when servicing the system.
NOTICE
To avoid damage to the pump, never use the return
line shutoff valve to control the hydraulic flow. Do not
install any flow control devices on the hydraulic return
line.
• Return fluid filter (J): removes residue from the
hydraulic fluid to help keep the system running
smoothly (10 micron size).
Fluid Line
For typical installation, see FIG. 2 on page 9.
• Fluid filter: with a 60 mesh (250 micron) stainless
steel element to filter particles from the fluid as it
leaves the pump.
• Fluid drain valve (U): required in your system, to
relieve fluid pressure in the hose and gun.
• Fluid shutoff valve (D): shuts off fluid flow.
• Supply line shutoff valve (S): isolates the motor
when servicing the system.
• Hydraulic fluid pressure gauge (P): monitors the
hydraulic oil pressure to the motor to avoid overpressurizing the motor or lower.
• Pressure- and temperature-compensated flow
control valve (T): prevents the motor from running
too fast, which can damage it.
• Pressure reducing valve (N), which has a drain
line (M) running to the return line (K): controls the
hydraulic pressure to the motor.
Hydraulic Return Line
• For Viscount I Plus motors, the hydraulic outlet on
the motor is 7/8 in., 37° flare. Use a minimum 5/8 in.
(16 mm) ID hydraulic return line (K).
8 3A0537M
Installation
K
L
F
A
U
B
D
G
D
E
U
D
R
N
P
S
J
C
M
T
Y
TI15856a
FIG. 2. Typical Installation for 3000 and 4000cc Pumps (Viscount II Motor Shown)
Key:
AMix Tank
B 218742 Pump Stand
C Fluid Supply Line; 1-1/2 in. (38 mm) minimum diameter
D Fluid Shutoff Valve
E Fluid Line; 1 in. (25 mm) minimum diameter
F Surge Tank Stand
G Surge Tank
J 10 Micron Return Filter
M Drain Line
N Pressure Reducing Valve
P Hydraulic Pressure Gauge
R Return Line Shutoff Valve
S Supply Line Shutoff Valve
T Flow Control Valve
U Fluid Drain Valve (required)
Y Ground Wire (required; see page 6 for installation)
K Hydraulic Return Line
L Hydraulic Supply Line
3A0537M 9
Operation
Operation
Pressure Relief Procedure
1. Shut off the hydraulic supply line valve (S) first, then
the return line valve (R).
2. Open the dispensing valve, if used.
3. Open all fluid drain valves (U) in the system, having
a waste container ready to catch drainage. Leave
drain valve(s) open until you are ready to pump
again.
NOTICE
When shutting down the hydraulic system, always
shut off the hydraulic supply line shutoff valve (S) first,
and then the return line shutoff valve (R) to prevent
overpressurizing the motor or its seals. When starting
the hydraulic system, open the return line shutoff
valve first.
Prime the Pump
1. Fill the TSL reservoir to the Maximum fill line with
Throat Seal Liquid (TSL). See F
NOTE: During operation the TSL level in the reservoir
will fluctuate slightly at pump changeover.
IG. 3 on page 12.
7. Verify that pump actuations are priming the pump
wet-cup. If not, confirm that the TSL pump piston is
being depressed at bottom changeover, and that
reservoir check valves are not stuck closed.
8. Close the fluid shutoff valve (D) downstream of the
pump. The pump should stall against pressure.
NOTE: In a circulation system, the pump operates continuously until the power supply is shut off. In a
direct-supply system, the pump starts when the dispense valve is opened, and stops when the dispense
valve is closed.
Stop the Pump at the Bottom of
Its Stroke
Relieve the pressure when you stop the pump for any
reason. Stop the pump on the downstroke, before the
motor changes over.
NOTICE
Failure to stop the pump at the bottom of its stroke
allows fluid to dry on the piston rod, which can damage the throat packings and the TSL pump piston seal
when the pump is restarted.
2. Close the flow control valve (T) by turning knob
counterclockwise reducing pressure to zero. Close
the supply line shutoff valve (S) and the return line
shutoff valve (R). Also verify that all drain valves (U)
are closed.
3. Check that all fittings throughout system are tightened securely.
4. Start the hydraulic power supply.
5. Open the return line shutoff valve (R), then the supply line shutoff valve (S). Slowly turn the flow control
valve (T) clockwise, increasing pressure until pump
starts.
6. Cycle pump slowly until all air is pushed out and
pump and hoses are fully primed.
10 3A0537M
Shutdown
Follow the Pressure Relief Procedure, page 10.
Always flush the pump before the fluid dries on the displacement rod. See Flushing on page 11.
Maintenance
Maintenance
Preventive Maintenance
Schedule
The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventive maintenance schedule by recording when
and what kind of maintenance is needed, and then
determine a regular schedule for checking your system.
Your maintenance schedule should include the following:
Flushing
• Flush before changing colors, before fluid can dry in
the equipment, at the end of the day, before storing,
and before repairing equipment.
• Flush at the lowest pressure possible. Check connectors for leaks and tighten as necessary.
• Flush with a fluid that is compatible with the fluid
being dispensed and the equipment wetted parts.
Mix Tank Volume
Stall Test
Perform a stall test periodically to ensure the piston seal
is in good working condition and prevent system overpressurization:
Close the fluid shutoff valve (D) closest to the pump on
the downstroke and be sure that the pump stalls. Open
the fluid shutoff valve to restart the pump. Close the fluid
shutoff valve (D) closest to the pump on the upstroke
and be sure that the pump stalls.
NOTICE
Do not allow the pump to run quickly for a long period
of time as this may damage the packings.
Stop the pump on the downstroke, before the air motor
changes over.
NOTICE
Failure to stop the pump at the bottom of its stroke
allows fluid to dry on the piston rod, which can damage the throat packings and the TSL pump piston seal
when the pump is restarted.
Don't let the mix tank run dry. When the tank is empty,
the pump demands more power as it tries to suck in
some fluid. This causes the pump to run too fast, which
can seriously damage the pump.
Hydraulic Power Supply Check
Carefully follow the hydraulic power supply manufacturer's recommendations on reservoir and filter cleaning,
and periodic changes of hydraulic fluid.
3A0537M 11
Maintenance
TI15853b
VO
VI
TI15857a
Maximum Fill Line
Minimum Fill Line
Z
Changing the TSL
Check the condition of the TSL and the level in the reservoir every week, minimum. TSL should be changed at
least every month.
Part No. 206995 Throat Seal Liquid (TSL) carries residue from the pump rod into the reservoir. Discoloration
of the TSL fluid is to be expected during normal operation. After some time the TSL will thicken and darken,
and must be replaced. Thick, dirty TSL will not pump
through the lines and will harden in the pump wet-cup.
How long TSL lasts depends on which chemicals are
used, how much is used, what pressure, and condition
of the pump seal and rod.
A drop in the level of TSL in the reservoir indicates that
the throat packings are starting to wear. Add TSL to the
reservoir and keep the level above the Minimum fill line.
Monitor the usage and condition of the TSL. If pumped
material bypasses the throat packings and enters the
TSL reservoir, replace the packings.
To change the TSL:
1. Shut off the pump.
To avoid the buildup of static charge, do not rub the
plastic bottle with a dry cloth while it is attached to the
pump. Remove the bottle to clean, if needed.
2. Remove and empty the reservoir bottle. Clean any
residue.
3. Clean screen (Z) of inlet check valve (VI). If check
valves are not sealing and dirty TSL is getting into
the wet-cup, replace the check valves (VI, VO). See
F
IG. 3.
4. Fill the reservoir to the Maximum fill line with Throat
Seal Liquid (TSL).
5. Run pump. Each time pump rod reaches bottom of
stroke, check that some TSL is pumped from reservoir through wet-cup and back to reservoir.
FIG. 3. Cutaway of TSL Reservoir, and Fill Lines
12 3A0537M
Troubleshooting
Troubleshooting
Problem Cause Solution
Pump output low on both strokes. Restricted hydraulic supply lines. Clear any obstructions; be sure all shutoff
valves are open; increase pressure, but
do not exceed maximum working pressure.
Exhausted fluid supply. Refill and reprime pump.
Clogged fluid outlet line, valves, etc. Clear.
Worn piston packing. Replace. See lower manual.
Pump output low on only one stroke. Held open or worn ball check valves. Check and repair.
Worn piston packings. Replace. See lower manual.
No output. Improperly installed ball check valves. Check and repair.
Pump operates erratically. Exhausted fluid supply. Refill and reprime pump.
Held open or worn ball check valves. Check and repair.
Worn piston packing. Replace. See lower manual.
Excessive hydraulic fluid supply pressure
to motor.
Pump will not operate. Restricted hydraulic supply lines. Clear any obstructions; be sure all shut
Exhausted fluid supply. Refill and reprime pump.
Clogged fluid outlet line, valves, etc. Clear.
Damaged hydraulic motor. See motor manual.
Fluid dried on piston rod. Disassemble and clean pump. See lower
See motor manual.
off valves are open; increase pressure,
but do not exceed maximum working
pressure.
manual. In future, stop pump at bottom of
stroke.
3A0537M 13
Repair
ti15759a
Shield Disassembly
ti15770a
ti15757b
ti15758b
Shield Reassembly
Repair
Disassembly
NOTE: The 3000 and 4000cc pumps are easiest to
repair when left in the Part No. 218742 accessory pump
stand and disassembled as instructed in the lower manual. For repair at a remote location, have another pump
stand available.
1. Relieve the pressure, see Pressure Relief Proce-
dure page 10.
2. Disconnect the hoses from the lower and plug the
ends to prevent fluid contamination.
3. See F
4. Loosen the coupling nut (105) and remove the col-
IG. 4. Remove the 2-piece shield (122) by
inserting a screwdriver straight into the slot, and
using it as a lever to release the tab. Repeat for all
tabs. Do not use the screwdriver to pry the shields
apart.
lars (106). Remove the coupling nut from the piston
rod (R). Unscrew the locknuts (104) from the tie
rods (103). Separate the motor (101) and lower
(102). See F
IG. 4.
5. To repair the air motor or lower, see the separate
manuals listed under Related Manuals on page 2.
Reassembly
NOTE: If the coupling adapter (108) and tie rods (103)
have been disassembled from the motor, see on page
15.
1. See F
2. Orient the lower (102) to the motor (101). Position
3. Insert the collars (106) into the coupling nut (105).
4. Tighten the coupling nut onto the motor shaft (S)
5. See F
6. Flush and test the pump before reinstalling it in the
IG. 4. Assemble the coupling nut (105) to the
piston rod (R).
the lower on the tie rods (103). Lubricate the
threads of the tie rods. Screw the tie rod locknuts
(104) onto the tie rods. Torque the tie rod locknuts to
50-55 ft-lb (68-75 N•m).
and torque to 150 ft-lb (203 N•m).
IG. 4. Install the shields (122) by engaging the
bottom lips with the groove in the wet-cup cap (C).
Snap the two shields together.
system. Connect hoses and flush the pump. While it
FIG. 4. Disassembly and Reassembly of the Shields
14 3A0537M
Torque to 50-55 ft-lb (68-75 N•m).
Lubricate threads.
Torque to 150 ft-lb (203 N•m)..
235
103
ti15610b
106
105
104
101
102
R
S
5
2
3
2
Viscount II Pump
with 4000cc 4-Ball
Lower
122
F
IG. 5 Reassembly
Repair
Reassemble the Coupling
Adapter and Tie Rods to the
Motor
NOTE: Use this procedure only if the coupling adapter
(108) and tie rods (103) have been disassembled from
the motor, to ensure proper alignment of the motor shaft
to the piston rod.
NOTE: 3000 and 4000cc Pumps do not have a coupling
adapter (108) or a mounting plate (111).
1. Install the tie rods (103). Screw the tie rods (103)
into the base of the motor and torque to 50-55 ft-lb
(68-75 N•m).
2. Fill the cavity in the bottom of the motor shaft with
grease.
3. Orient the lower (102) to the motor (101). Position
the lower on the tie rods (103). Lubricate the
threads of the tie rods. Loosely screw the tie rod
locknuts (104) onto the tie rods.
4. Torque the tie rod locknuts (104) to 50-55 ft-lb
(68-75 N•m).
5. Insert the collars (106) into the coupling nut (105).
Tighten the coupling nut onto the motor shaft (S)
and torque to 150 ft-lb (203 N•m).
6. Flush and test the pump before reinstalling it in the
system. Connect hoses and flush the pump. While it
is pressurized, check for smooth operation and
leaks. Adjust or repair as necessary before reinstalling in the system. Reconnect the pump ground wire
before operating.
3A0537M 15
Parts
103
ti15610b
106
105
104
101
102
122
Parts
Viscount II Pumps with 3000cc or 4000 cc 4-Ball Lowers
Common Parts
Ref.
No. Description Part No. Qty.
101 MOTOR, Viscount II,
see manual 308048
102 LOWER, 4-Ball,
see manual 3A0540
103 TIE ROD, 12.72 in. (323 mm)
between shoulders
104 NUT, lock, hex; 9/16-12 unc 102216 3
105 NUT, coupling 186925 1
106 COLLAR, coupling 184129 2
122 SHIELD KIT; includes 2 shields 24F255 1
223646 1
see table 1
180487 3
Parts that Vary by Model
Pump
(see page 3) Lower Size
24E337
24E338 24F448
24E339 24F449
24E340
24E341 24F451
24E342 24F452
3000cc
4000cc
4-Ball Lower
(see manual 3A0540)
102
24F450
24F453
16 3A0537M
Dimensions
TI15609a
A
B
C
Motor Lower Size
A
in. (mm)
B
in. (mm)
C
in. (mm)
Approx.
Weight
lb (kg)
Viscount II
3000cc
54.75 (1391) 29.0 (737) 23.0 (584)
215 (97.5)
4000cc 217 (98.4)
Viscount II Pump with
4000cc 4-Ball Lower
Dimensions
3A0537M 17
Motor Mounting Hole Diagram
6.186 in.
(157 mm)
7.43 in.
(188 mm)
7.43 in.
(188 mm)
6.186 in.
(157 mm)
4X 3/8-16 UNC - 2B
Viscount II Motor Mounting Hole Layout
TI10465a
60°
30°
30°
218742 Floor Stand (for 3000 and 4000cc Pumps)
7.4 in.
(185 mm) radius
Threaded 0.68 in.
(17 mm) holes
11.1 in.
(278 mm)
6.41 in.
(160 mm)
6.41 in.
(160 mm)
Motor Mounting Hole Diagram
Mounting Stand Hole Layout
18 3A0537M
255143 Wall Mount Bracket
TI8614B
9.0 in.
(228.6 mm)
1.6 in.
(41.4 mm)
12.4 in.
(314.3 mm)
1.0 in.
(25.4 mm)
7.4 in.
(187.3 mm)
5.3 in.
(133.4 mm)
14.5 in.
(368.3 mm)
17.8 in.
(450.9 mm)
2.0 in.
(50.8 mm)
5.4 in.
(136.5 mm)
7/16 in. (11 mm)
diameter holes for
mounting to wall
1/2 in. (12.7 mm) diameter
holes for mounting to stand
255143 Wall Mount Bracket
3A0537M 19
Technical Data
Technical Data
3000 and 4000cc Pumps with Viscount II Motor
Maximum
Maximum
Wor king
Lower
Model
24E337 3000cc 400 (2.8, 28.0)
24E338 3000cc 400 (2.8, 28.0) 47.3 (179) 3000
24E339 3000cc 400 (2.8, 28.0) 47.3 (179) 3000
24E340 4000cc 300 (2.1, 21.0) 63 (238.6) 4000
24E341 4000cc 300 (2.1, 21.0) 63 (238.6) 4000
24E342 4000cc 300 (2.1, 21.0) 63 (238.6) 4000
Size
Pressure
psi (MPa, bar)
Sound data: See Viscount II manual 308048.
Hydraulic
Wor king
Pressure
psi (MPa, bar)
1200 (8.3, 83.0)
Hydraulic Oil
Consumption
See
Performance
Chart
Maximum
Hydraulic
Motor Fluid
Tem perat u re
134°F (54°C)
Fluid Flow at
60 cycles
per minute
gpm (lpm)
47.3 (179) 3000
Output
per Cycle
(cc)
Maximum
Fluid
Temperature
Rating
150°F (66°C)
Wetted parts: See 4-Ball Lower manual 3A0540.
Performance Charts
To find Fluid Outlet Pressure (psi/MPa/bar) at a spe-
cific fluid flow (lpm/gpm) and operating hydraulic pressure (psi/MPa/bar):
1. Locate the flow along the bottom of the chart.
2. Follow the vertical line up to the intersection with the
selected fluid outlet pressure curve (black). Follow
left to the scale to read the fluid outlet pressure.
To find Motor Hydraulic Oil Consumption (l/min. or
gpm) at a specific fluid flow (l/min. or gpm):
1. Locate the flow along the bottom of the chart.
2. Follow the vertical line up to the intersection with the
hydraulic oil consumption curve (dashes). Follow left
to the scale to read the hydraulic oil consumption.
20 3A0537M
See Models on page 3 for your pump part number.
Viscount II Motor, 3000cc Lower
Fluid Outlet Pressure
81523 3830
psi
MPa, bar
cycles per minute
gpm
liters/minute
30 60 91 151 181
FLUID FLOW (TEST FLUID: NO. 10 WEIGHT OIL)
ERUSSERP DIULF
1.4, 14
0.7, 7
A
B
C
46
212
2.1, 21
Hydraulic Oil Consumption
gpm
l/min.
cycles per minute
gpm
liters/minute
FLUID FLOW (TEST FLUID: NO. 10 WEIGHT OIL)
NOITPMUSNOC LIO CILUARDYH
30
15
45
60
53
121
81523 3830
30 60 91 151 18146212
53
121
1.0, 10
0.35, 3.5
1.8, 17.5
Viscount II Motor, 4000cc Lower
FLUID PRESSURE
HYDRAULIC OIL CONSUMPTION
0
B
A
C
10 21 31 52
200
1.4, 14
400
2.8, 28
100
0.7, 7
300
2.1, 21
gpm
l/min
60
Hydraulic Oil ConsumptionFluid Outlet Pressure
FLUID FLOW (TEST FLUID: NO. 10 WEIGHT OIL)
cycles per minutecycles per minute
42 10 21 31 52 6042
12
45
10
38
8
30
6
23
4
15
2
7.6
0
gpm
liters/minute
48
181
40
151
32
121
24
91
16
60
8
30
0
FLUID FLOW (TEST FLUID: NO. 10 WEIGHT OIL)
gpm
liters/minute
48
181
40
151
32
121
24
91
16
60
8
30
0
psi
MPa, bar
Key:
A 10.3 MPa, 103 bar (1500 psi) hydraulic pressure
B 7.2 MPa, 72.4 bar (1050 psi) hydraulic pressure
C 4.1 MPa, 41 bar (600 psi) hydraulic pressure
The shaded area within the table shows the recommended
range for continuous duty circulation applications.
Technical Data
3A0537M 21
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0537
International Offices: Belgium, China, Japan, Korea
Graco Headquarters: Minneapolis
www.graco.com
Revision M, January 2018
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