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Operation
SaniForce™
SaniForce™ SaniForce™
Pail
Pail Pail
For
For For
For
For For
Maximum Working Air Pressure: 100
psi (0.7 MPa, 7 bar)
Maximum Working Fluid Pressure: 650
psi (4.5 MPa, 45 bar)
Unloader
Unloader Unloader
use
with
food
use use
with with
professional
professional professional
Important
Important Important
Readallwarningsandinstructionsinthismanualandinmanuals
identiedintheRelatedManualstableonpage2.Save Save
instructions.
instructions. instructions.
grade
food food
grade grade
use
use use
Safety
Safety Safety
System
System System
bulk
bulk bulk
only.
only. only.
Instructions
Instructions Instructions
3A5400B
EN
supply
supply supply
of
medium
of of
medium medium
to
high
to to
viscosity
high high
viscosity viscosity
Save
product.
product. product.
all
all all
PROVENQUALITY.LEADINGTECHNOLOGY.
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Contents
Contents Contents
Models...............................................................2
RelatedManuals................................................2
Warnings...........................................................3
CongurationMatrix............................................5
Installation..........................................................6
GeneralInformation.....................................6
LocatethePumpSystem..............................6
Grounding...................................................7
FluidOutletLine...........................................7
Operation...........................................................8
PressureReliefProcedure............................8
FlushthePumpBeforeFirstUse..................8
Models
Models Models
Model
Model Model
SPU.A01AAA1AA0C21
SPU.A01AAA1AA0C31
SPU.A01AAB1AA0C21
SPU.A01AAB1AA0C31
Certication
Certication Certication
EN10204,type2.1
EN10204,type3.1
EN10204,type2.1
EN10204,type3.1
StartandAdjustRam...................................8
StartandAdjustthePump............................8
ChangePail.................................................9
PumpShutdown..........................................9
Maintenance......................................................10
Lubrication...................................................10
FlushingandStorage...................................10
CleaningthePlaten......................................11
Dimensions........................................................12
TechnicalData...................................................13
GracoStandardWarranty....................................14
Approvals
Approvals Approvals
II2GD
ExhIIAT4GbX
ExhIIIA100°CDbX
II2GD
ExhIIAT4GbX
ExhIIIA100°CDbX
EC1935/2004
Related
Related Related
ManualNumberTitle
3A5564
3A5401
3A5800
2
Manuals
Manuals Manuals
SaniForce6:1SanitaryPumps,InstructionsandParts
SaniForcePailUnloaderSystem,Parts
SaniForceAirControls,Instructions/Parts
3A5400B
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Warnings
Warnings Warnings
Thefollowingwarningsareforthesetup,use,grounding,maintenance,andrepairofthisequipment.The
exclamationpointsymbolalertsyoutoageneralwarningandthehazardsymbolsrefertoprocedure-specic
risks.Whenthesesymbolsappearinthebodyofthismanualoronwarninglabels,referbacktothese
Warnings.Product-specichazardsymbolsandwarningsnotcoveredinthissectionmayappearthroughout
thebodyofthismanualwhereapplicable.
WARNING
FIRE
AND
FIRE FIRE
Flammablefumes,suchassolventandpaintfumes,inwork work
orsolventowingthroughtheequipmentcancausestaticsparking.Tohelppreventreand
explosion:
•Useequipmentonlyinwellventilatedarea.
•Eliminateallignitionsources;suchaspilotlights,cigarettes,portableelectriclamps,and
plasticdropcloths(potentialstaticsparking).
•Groundallequipmentintheworkarea.SeeGrounding Grounding
•Keepworkareafreeofdebris,includingsolvent,ragsandgasoline.
•Donotplugorunplugpowercords,orturnpowerorlightswitchesonoroffwhenammable
fumesarepresent.
•Useonlygroundedhoses.
Stop
•Stop Stop
equipmentuntilyouidentifyandcorrecttheproblem.
•Keepaworkingreextinguisherintheworkarea.
EXPLOSION
AND AND
EXPLOSION EXPLOSION
operation
operation operation
immediately
immediately immediately
HAZARD
HAZARD HAZARD
work
area
area area
canigniteorexplode.Paint
Grounding
ifstaticsparkingoccursoryoufeelashock.Donotuse
instructions.
Warnings
SPECIAL
SPECIAL SPECIAL
Equipmentmustcomplywiththefollowingconditionstoavoidhazardousconditionwhich
cancausereorexplosion:
•Cleanplasticpartsonlyinwellventilatedarea.
•Donotcleanwithadrycloth.
PRESSURIZED
PRESSURIZED PRESSURIZED
Fluidfromtheequipment,leaks,orrupturedcomponentscansplashintheeyesoronskin
andcauseseriousinjury.
•FollowthePressure Pressure
cleaning,checking,orservicingequipment.
•Tightenalluidconnectionsbeforeoperatingtheequipment.
•Checkhoses,tubes,andcouplingsdaily.Replacewornordamagedpartsimmediately.
3A5400B 3
CONDITIONS
CONDITIONS CONDITIONS
EQUIPMENT
EQUIPMENT EQUIPMENT
Pressure
FOR
SAFE
FOR FOR
Relief
Procedure
Relief Relief
Procedure Procedure
USE
SAFE SAFE
USE USE
HAZARD
HAZARD HAZARD
whenyoustopspraying/dispensingandbefore
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Warnings
WARNING
MOVING
MOVING MOVING
Movingpartscanpinchoramputatengersandotherbodyparts.
•Keepclearofmovingparts.
•Donotoperateequipmentwithprotectiveguardsorcoversremoved.
•Pressurizedequipmentcanstartwithoutwarning.Beforechecking,moving,orservicing
equipment,followthePressure Pressure
PARTS
PARTS PARTS
HAZARD
HAZARD HAZARD
Pressure
Relief
Procedure
Relief Relief
Procedure Procedure
anddisconnectallpowersources.
SPLATTER
SPLATTER SPLATTER
Duringblowoffofplaten,splattermayoccur.
•Useminimumairpressurewhenremovingplatenfromcontainer.
EQUIPMENT
EQUIPMENT EQUIPMENT
Misusecancausedeathorseriousinjury.
•Donotoperatetheunitwhenfatiguedorundertheinuenceofdrugsoralcohol.
•Donotexceedthemaximumworkingpressureortemperatureratingofthelowestrated
systemcomponent.SeeTechnical Technical
•Useuidsandsolventsthatarecompatiblewithequipmentwettedparts.SeeTechnical Technical
inallequipmentmanuals.Readuidandsolventmanufacturer’swarnings.Forcomplete
informationaboutyourmaterial,requestSafetyDataSheet(SDS)fromdistributororretailer.
•TurnoffallequipmentandfollowthePressure Pressure
•Checkequipmentdaily.Repairorreplacewornordamagedpartsimmediatelywithgenuine
manufacturer’sreplacementpartsonly.
•Donotalterormodifyequipment.Alterationsormodicationsmayvoidagencyapprovals
andcreatesafetyhazards.
•Makesureallequipmentisratedandapprovedfortheenvironmentinwhichyouareusingit.
•Useequipmentonlyforitsintendedpurpose.Callyourdistributorforinformation.
•Routehosesandcablesawayfromtrafcareas,sharpedges,movingparts,andhotsurfaces.
•Donotkinkoroverbendhosesorusehosestopullequipment.
•Keepchildrenandanimalsawayfromworkarea.
•Complywithallapplicablesafetyregulations.
PERSONAL
PERSONAL PERSONAL
HAZARD
HAZARD HAZARD
MISUSE
MISUSE MISUSE
PROTECTIVE
PROTECTIVE PROTECTIVE
HAZARD
HAZARD HAZARD
Technical
EQUIPMENT
EQUIPMENT EQUIPMENT
Data
Data Data
Pressure
inallequipmentmanuals.
Relief
Relief Relief
Technical
Procedure
Procedure Procedure
whenequipmentisnotinuse.
Data
Data Data
Wearappropriateprotectiveequipmentwhenintheworkareatohelppreventseriousinjury,
includingeyeinjury,hearingloss,inhalationoftoxicfumes,andburns.Protectiveequipment
includesbutisnotlimitedto:
•Protectiveeyewear,andhearingprotection.
•Respirators,protectiveclothing,andglovesasrecommendedbytheuidandsolvent
manufacturer.
4
3A5400B
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CongurationMatrix
Conguration
Conguration Conguration
Checktheidenticationplate(ID)forthe
CongurationNumberofyourpump.Usethe
Sample
Sample Sample
SPU
SPU SPU
Sanitary
PailUnloaderl
NOTE:
NOTE: NOTE:
SPU
SPU SPU
Seal
Seal Seal
A
A A
B
B B
Conguration
Conguration Conguration
A
A A
FramePumpPlaten
Somecombinationsarenotpossible.Pleasecheckwithyourlocalsupplier.
Sanitary
Sanitary Sanitary
Unloader
Unloader Unloader
Material
Material Material
PTFE
Buna-N
Pail
Pail Pail
01 01
A
A A
Controls
Controls Controls
Exposed
1
1 1
pneumatic
01
Number:
Number: Number:
StainlessSteel
Matrix
Matrix Matrix
SPU
SPU SPU
A
A A
Frame
Frame Frame
Accessoriess
Accessoriess Accessoriess
Mobile
AA
AA AA
followingmatrixtodenethecomponentsofyour
system.
A01AAA1AA0C21
A01AAA1AA0C21 A01AAA1AA0C21
5–7gallonplastic
pail
AA
AA AA
Accessories
Platen
Platen Platen
C21
C21 C21
C31
C31 C31
0
0 0
WashBin
Seal
Seal Seal
Static
A
A A
Certication
Certication Certication
EN10204type2.1
EN10204type3.1
C21
C21 C21
Certication
Style
Style Style
A
A A
Seal
Style
01
01 01
A
A A
Seal
Material
Pump
Pump Pump
6:1Priming
Piston
0
0 0
None
1
1 1
Controls
A
A A
Wash
Bin
Wash Wash
Bin Bin
3A5400B 5